Rockwell Automation Allen-Bradley 6180P-15KSXP User manual

Integrated Display Industrial Computers with Keypad

Catalog Numbers 6180P-12KSXP, 6180P-12BSXP, 6180P-12BPXP, 6180P-12BPXPDC, 6180P-12KPXP,

6180P-15KSXP, 6180P-15BSXP, 6180P-15BPXP, 6180P-15KPXP, 6180P-15BPXPDC

User Manual

Important User Information

Read this document and the documents listed in the additional resources section about installation, configuration, and

operation of this equipment before you install, configure, operate, or maintain this product. Users are required to

familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws,

and standards.

Activities including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are required

to be carried out by suitably trained personnel in accordance with applicable code of practice.

If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be

impaired.

In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the

use or application of this equipment.

The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and

requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or

liability for actual use based on the examples and diagrams.

No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or

software described in this manual.

Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation,

Inc., is prohibited.

Throughout this manual, when necessary, we use notes to make you aware of safety considerations.

Labels may also be on or inside the equipment to provide specific precautions.

Allen-Bradley, Rockwell Software, and Rockwell Automation are trademarks of Rockwell Automation, Inc.

Trademarks not belonging to Rockwell Automation are property of their respective companies.

WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment,

which may lead to personal injury or death, property damage, or economic loss.

ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property

damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence.

IMPORTANT

Identifies information that is critical for successful application and understanding of the product.

SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous

voltage may be present.

BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may

reach dangerous temperatures.

ARC FLASH HAZARD: Labels may be on or inside the equipment, for example, a motor control center, to alert people to

potential Arc Flash. Arc Flash will cause severe injury or death. Wear proper Personal Protective Equipment (PPE). Follow ALL

Regulatory requirements for safe work practices and for Personal Protective Equipment (PPE).

Rockwell Automation Publication 6180P-UM001C-EN-P - February 2014 3

Summary of Changes

This manual contains new and updated information. Changes throughout this

revision are marked by change bars, as shown to the right of this paragraph.

New and Updated

Information

This table contains the changes made to this revision.

Topic Page

Added title and updated ‘Preface Objectives’ section 9

Added ‘Abbreviations’ section 10

Updated ‘Chapter Objectives’ section

11, 17, 29, 33, 47

Added link to Rockwell Automation Product Compatibility and Download Center (PCDC) website 11, 49, 57, 59

Removed ‘Multilingual User-interface CD Pack’ section 12

Reduced what compact discs (CDs) are shipped with computer in ‘Parts List’ section 12

Moved existing information into ‘Installation Precautions’ section 18

Revised title and added information to ‘Installation Guidelines’ section 19

Moved existing information into ‘Mounting Clearance Requirements’ section 20

Moved existing installation and mounting information into ‘Install the Computer’ section 22

Added steps in ‘Mount the Display Computer in a Panel’ section 23

Moved existing AC and DC power information into ‘Connect Power’ section 25

Added Attention table in ‘Connect Power’ section 25

Updated IEC number for power cord in ‘Connect AC Power’ section 26

Changed Attention table to Shock Hazard table in ‘Connect AC Power’ section 26

Revised and added steps in ‘Connect DC Power’ section 27

Added information in ‘Functional Ground Screw’ section 27

Moved ‘Operator Access’ section into ‘Operating Guidelines’ section 29

Added information in ‘Operating Guidelines’ section 29

Added information in ‘Start the Computer’ section 30

Added information in ‘Restart the Computer’ section 31

Added information in ‘Shut Down the Computer’ section 32

Updated link to Rockwell Automation Computers and Operators Interface website 33, 53

Updated step 4 in ‘Post-configuration’ section 35

Added step 4 in ‘Remove the Cover’ section 36

Added information in ‘Reinstall the Cover’ section 36

Added ‘Drive Precautions’ section 37

Added ‘Hardware Monitoring’ section 47

Added Tip table in ‘Troubleshooting’ section 48

Revised opening paragraph for ‘Troubleshooting Checklists’ section 48

Replaced ‘Diagnostic Utility’ section with ‘Load the System Defaults’ section 51

Added ‘Clear the CMOS’ section 51

Added ‘Ship or Transport the Computer’ section 52

Added Turkey RoHS statement in Certifications table 55

Revised information in ‘Upgrade the BIOS from the CD Drive’ section 59

Revised information in ‘Upgrade the BIOS from an External Floppy Disk Drive’ section 61

4 Rockwell Automation Publication 6180P-UM001C-EN-P - February 2014

Summary of Changes

Notes:

Rockwell Automation Publication 6180P-UM001C-EN-P - February 2014 5

Table of Contents

Preface

Preface Objectives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Purpose of This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Abbreviations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Chapter 1

Features

Chapter Objectives. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Computer Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Operating Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Computer Options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Before You Begin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Hardware Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Chapter 2

Installation

Chapter Objectives. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Installation Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Environment and Enclosure Information. . . . . . . . . . . . . . . . . . . . . . . 18

European Union Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Installation Guidelines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Mounting Clearance Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Computer Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Required Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Install the Computer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Panel Mounting Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Panel Cutout Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Mount the Display Computer in a Panel . . . . . . . . . . . . . . . . . . . . . . . 23

Connect Peripherals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Connect Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Connect AC Power. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Connect DC Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Functional Ground Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Connect to a Network. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Chapter 3

Operation

Chapter Objectives. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Operating Guidelines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Keypad Function Setting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Start the Computer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Restart the Computer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Shut Down the Computer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

6 Rockwell Automation Publication 6180P-UM001C-EN-P - February 2014

Table of Contents

Chapter 4

Component Replacement

Chapter Objectives. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Accessories and Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Voltage Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Electrostatic Discharge Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Pre-configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Post-configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Required Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Remove the Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Reinstall the Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Drive Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Replace or Install a Drive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Replace the Existing HDD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Install a Second HDD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Install an Add-in Card. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Replace or Add Memory Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Memory Configuration Guidelines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Replace or Add a Memory Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Replace the RTC Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Backlight Assembly Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Chapter 5

System Troubleshooting

Chapter Objectives. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Hardware Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

Troubleshooting Checklists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

Issues during Startup. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

Issues after Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Issues Running New Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Issues with the Add-in Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

Issues with the Integrated Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

Issues with an External Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

Diagnostic Utility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Load the System Defaults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Clear the CMOS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Ship or Transport the Computer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Appendix A

Specifications

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

Appendix B

Use a Touchscreen

Touchscreen Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

Driver Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

Resistive Touchscreen Technology. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

Calibrate the Touchscreen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

Rockwell Automation Publication 6180P-UM001C-EN-P - February 2014 7

Table of Contents

Appendix C

Upgrade to a New BIOS

BIOS Upgrade Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

Upgrade the BIOS from the CD Drive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

Upgrade the BIOS from an External Floppy Disk Drive . . . . . . . . . . . . . 61

Index

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

8 Rockwell Automation Publication 6180P-UM001C-EN-P - February 2014

Table of Contents

Notes:

Rockwell Automation Publication 6180P-UM001C-EN-P - February 2014 9

Preface

Preface Objectives

This preface covers the following topics:

• Purpose of This Manual

• Additional Resources

• Abbreviations

Purpose of This Manual

This manual is a user guide for integrated display industrial computers with

keypad. It provides procedures to the following:

• Install the computer.

• Make computer connections.

• Operate the computer.

• Troubleshoot the computer.

Additional Resources

These documents contain additional information to related products from

Rockwell Automation.

You can view or download publications at http://www.rockwellautomation.com/

literature. To order paper copies of

technical documentation, contact your local

Allen-Bradley distributor or Rockwell Automation sales representative.

Resource Description

Integrated Display Computer with Keypad

Installation Instructions, publication

6180P-IN001

Provides procedures on how to install the computer and make

connections to the workstation.

Cloning Utility for Rockwell Automation

Industrial Computers Technical Data,

publication 6000-TD002

Provides information on how to create and restore a back-up image of

your computer’s hard disk drive.

Industrial Automation Wiring and

Grounding Guidelines, publication

1770-4.1

Provides general guidelines for installing a Rockwell Automation®

industrial system.

10 Rockwell Automation Publication 6180P-UM001C-EN-P - February 2014

Preface

Abbreviations

This publication can use the following abbreviations.

Abbr Meaning Abbr Meaning

ACPI Advanced configuration (and) power

interface

PCB Printed circuit board

AHCI Advanced host controller interface PCDC Product Compatibility and Download Center

AMI American Megatrends, Inc. PCH Platform control hub

AMT Active management technology PCI Peripheral component interconnect

BIOS Basic input/output system PCIe Peripheral component interconnect express

CF CompactFlash PEG PCI express graphics

CPU Central processing unit PELV Protective extra-low voltage

CMOS Complementary metal oxide semiconductor PERR PCI parity error

COM Communication (serial port interface) POST Power on self test

CRC Cyclic redundancy clock PSU Power supply unit

DDR Double data rate (RAM) PXE Pre-boot execution environment

DIMM Dual in-line memory module RAID Redundant array (of) independent disks

DVI Digital video interface RAM Random access memory

DVMT Dynamic video memory technology RIUP Remove or insert under power

ECC Error correcting code RMS Root-mean-square

EEA European Environment Agency RTC Real-time clock

EMC Electromagnetic compatibility SAS Serial attached SCSI

EOS Embedded operating system SATA Serial advanced technology attachment

ESD Electrostatic discharge SCSI Small computer system interface

EWF Enhanced write filter SELV Safety extra-low voltage

FAT File allocation table SERR PCI signal error

HDD Hard disk drive SPD Serial presence detect

HORM Hibernate once, resume many SSD Solid-state drive

IDE Integrated device electronics TFT Thin film transistor

IEC International Engineering Consortium UEFI Universal extensible firmware interface

IGD Intel graphics driver USB Universal serial bus

KVM Keyboard video mouse UPS Uninterruptible power source

LAN Local area network VBAT Voltage (battery)

NEMA

National Electrical Manufacturers Association

VDDR Voltage (DDR RAM)

ODD

Optical disk drive

VGA Video graphics array

Rockwell Automation Publication 6180P-UM001C-EN-P - February 2014 11

Chapter 1

Features

Chapter Objectives

This chapter provides information on the following topics:

• Computer Overview

• Operating Systems

• Computer Options

• Before You Begin

• Parts List

• Hardware Features

Computer Overview

The integrated display computers with keypad feature an integrated 12- or 15-

inch display panel. These panel mount devices feature 36 or 44 programmable

function keys, a full alphanumeric keypad, and a resistive, anti-glare touch screen

option. With these features, the computers can function as an industrial

computer or an operator input station. It can be used to run visual interface,

maintenance, control, and basic information applications from one machine. The

absence of external display cables and separate component mounting

requirements allows for simple integration.

These computers are available with standard and performance features. They

come standard with a selection of I/O ports for peripheral connections; ISA and

PCI slots for expansion options; and LAN ports for communication.

Operating Systems

The computers are shipped with Microsoft-licensed Windows XP Professional,

Service Pack 3 operating system installed and configured. No operating system

updates have been applied to the factory image beyond the service packs.

The I386 source directory for Microsoft Windows is on the system drive of your

computer off the root directory, C:\I386. This allows for easy removal and

addition of Windows components.

Computers with HDDs include a recovery partition with the original factory

image. Refer to the Cloning Utility for Rockwell Automation Industrial

Computers Technical Data, publication 6000-TD002

, for instructions.

To obtain a copy of a factory system image, contact your local technical support

center or access the Rockwell Automation Product Compatibility and Download

Center (PCDC) at http://www.rockwellautomation.com/support/pcdc.page

.

12 Rockwell Automation Publication 6180P-UM001C-EN-P - February 2014

Chapter 1 Features

Computer Options

This table summarizes the options available for the integrated display industrial

computers with keypad. A comparative summary of features for the computers is

in Appendix A, Specifications on page 87

.

Before You Begin

Before unpacking the computer, inspect the shipping carton for damage. If

damage is visible, immediately contact the shipper and request assistance.

Otherwise, proceed with unpacking.

Keep the original packing material in case you need to return the computer for

repair or transport it to another location. Use both inner and outer packing

cartons to provide adequate protection for a computer returned for service.

Parts List

The computers ship with the following items.

Cat. No. Display Size (in.) Touchscreen Power Package

6180P-12KSXP 12 Keypad AC Standard

6180P-12BSXP Keypad and Touchscreen

6180P-12BPXP Performance

6180P-12KPXP Keypad

6180P-12BPXPDC Keypad and Touchscreen DC

6180P-15KSXP 15 Keypad AC Standard

6180P-15BSXP Keypad and touchscreen

6180P-15BPXP Performance

6180P-15KPXP Keypad

6180P-15BPXPDC Keypad and touchscreen DC

Item Description

Hardware • Power cord for AC power models

• Mounting clips

• Keys for front access cover lock

• Assembly screw bag

• Industrial Computer System Cloning Utility CD (red)

• CD with CD/DVD burning software

(1)

(1) Shipped only with Performance models; see the table in Computer Options on page 12 for more information.

Documents • Integrated Display Industrial Computers with Keypad Installation Instructions,

publication 6180P-IN001

• Shipped Compact Discs (CDs) Update Release Note, publication 6000-RN009

• China RoHS hazardous material table insert

• Production test report

Rockwell Automation Publication 6180P-UM001C-EN-P - February 2014 13

Features Chapter 1

Hardware Features

The illustrations in this section show the hardware features of each computer:

• Exterior views

– Front panel

– Side panel

– Rear panel

• Interior view

• Motherboard

Figure 1 - Front Panel

Item Icon Component

1LCD panel

2 Power/standby indicator shows the computer’s power status.

• Green: Powered on and running

• Flashing orange: Standby mode

• Off: Powered off

3 HDD/ODD activity indicator shows the drive’s status.

• Flashing red: Ongoing drive activity

• Off: No hard drive activity

4 NumLock indicator lights up green when the NumLock function is enabled.

5 CapsLock indicator lights up green when the CapsLock function is enabled.

6Alphanumeric keypad

7 Brightness control keys / Display auto adjust

8 Front access cover - Protects the front USB ports and power switch from

unauthorized access.

9Function keys

• 1200P - 36 function keys

• 1500P - 44 function keys

1

2

3

4

5

6

7

8

9

14 Rockwell Automation Publication 6180P-UM001C-EN-P - February 2014

Chapter 1 Features

Figure 2 - Side Panel

Item Component Item Component

1 Parallel port 9 Power switch

2 Microphone-in jack 10 LAN port 2

3 Line-out jack 11 LAN port 1

4 Line-in jack 12 Power supply fan

5 DVI port 13 Power input, AC

6 COM 2 14 Functional ground screw

7 COM 1 15 Ventilation slots

8 USB ports (4) 16 Expansion slot covers

16

14

15

1

2

3

4

5

6

7

8

91011

12

13

Rockwell Automation Publication 6180P-UM001C-EN-P - February 2014 15

Features Chapter 1

Figure 3 - Rear Panel

Figure 4 - Interior View

Item Component Item Component

1 ODD eject button 5 HDD 1 bay

2 ODD mechanical eject hole 6 HDD 2 bay

(1)

(1) HDD bay shipped empty for optional, second HDD.

3 ODD activity indicator 7 HDD 2 bay captive thumbscrews

4 HDD 1 captive thumbscrews

Item Component Item Component

1 Expansion board hold-down clamps 5 Power supply unit

2 System board 6 Expansion board hold-down bar

3System fans 7Chassis center support bar

4System drive cage

1

2

3

4

6

7

5

1

2

3

4

6

5

7

16 Rockwell Automation Publication 6180P-UM001C-EN-P - February 2014

Chapter 1 Features

Figure 5 - Motherboard

Item Component Item Component

1 LGA775 processor socket 11 Power switch cable connector

2 Reserved for USB port connector 12 DIMM 1 slot

3 ATX12V power connector 13 DIMM 2 slot

4 Heat sink fan connector 14 RTC battery socket

5 System fan connector 15 Clear CMOS jumper

6 ODD cable connector 16 Parallel port cable connector

7 Keypad cable connector 17 PCI 3 expansion slot

8 SATA 2 cable connector 18 PCI 2 expansion slot

9 SATA 1 cable connector 19 PCI 1 expansion slot

10 ATX power connector 20 ISA expansion slot

1

2

3

7

6

5

4

89

10

111213

14

15

16

17

18

19

20

Rockwell Automation Publication 6180P-UM001C-EN-P - February 2014 17

Chapter 2

Installation

Chapter Objectives

This chapter provides information on the following topics:

• Installation Precautions

• Installation Guidelines

• Mounting Clearance Requirements

• Computer Dimensions

• Required Tools

• Install the Computer

• Connect Peripherals

• Connect Power

• Functional Ground Screw

• Connect to a Network

Review each mounting type and computer dimensions before installing.

18 Rockwell Automation Publication 6180P-UM001C-EN-P - February 2014

Chapter 2 Installation

Installation Precautions

Read and follow these precautions before installing the computer.

Environment and Enclosure Information

European Union Compliance

This computer meets the European Union Directive requirements when installed

within the European Union or EEA regions and have the CE mark. A copy of the

declaration of the conformity is available at http://www.rockwellautomation.com/

certification

.

ATTENTION:

This equipment is intended for use in a Pollution Degree 2

environment, in overvoltage Category II applications (as defined in IEC 60664-1),

at altitudes up to 2000 m (6562 ft) without derating. The enclosure door must

be closed.

This equipment is considered Group 1, Class A equipment according to IEC/CISPR 11.

Without appropriate precautions, there can be potential difficulties ensuring

electromagnetic compatibility in other environments due to conducted as well as

radiated disturbance.

This equipment can be mounted in an enclosure that is suitably designed to

prevent personal injury resulting from accessibility to live parts. If not mounted

inside another enclosure, the mounting method must limit the tilt of the computer

to +/- 30° from vertical. Examples include articulated arm, table-top stand, wall

mount, or other means having sufficient mechanical stability. The mounting

means must be firmly attached to the supporting surface using screws bolts, or

clamps so the computer cannot tip.

In addition to this publication, see the following:

• Industrial Automation Wiring and Grounding Guidelines, publication 1770-4.1

,

for additional installation requirements

• NEMA 250 and IEC 60529, as applicable, for explanations of the degrees of

protection provided by different types of enclosure

ATTENTION: This computer is intended to operate in an industrial or control

room environment, which uses some form of power isolation from the public

low–voltage mains. Some computer configurations cannot comply with the

EN 61000-3-2 Harmonic Emissions standard as specified by the EMC Directive of

the European Union. Obtain permission from the local power authority before

connecting any computer configuration that draws more than 75 W of AC power

directly from the public mains.

To comply with EN 55024, the Ethernet port LAN cable 30 m (98.42 ft), only used

indoors, and not exit the building at any point. All other I/O cables must be less

than 3 m (9.84 ft) and only used indoors.

Rockwell Automation Publication 6180P-UM001C-EN-P - February 2014 19

Installation Chapter 2

Installation Guidelines

Follow these guidelines to make sure your computer provides safe and reliable service:

• The installation site must have sufficient power.

• In dry environments, static charges can build up easily. Proper grounding

of the computer helps to reduce static discharges, which can cause shock

and damage electronic components.

• The enclosure must allow sufficient space around air inlets and outlets to

provide the circulation necessary for cooling. See Mounting Clearance

Requirements on page 20 for further information. Never allow air passages

to become obstructed.

• The ambient air temperature must not exceed the maximum operating

temperature specified in Tab l e 4 on p a g e 48

. Consider a user-supplied fan,

heat exchanger, or air conditioner for heat generated by other devices in

the enclosure.

• The humidity of the ambient air must not exceed limits specified in

Tab le 4 o n pa g e 48

and must avoid condensation.

•

The enclosure or cover must remain in place at all times during operation. The

cover provides protection against high voltages inside the computer and

inhibits radio-frequency emissions that can interfere with other equipment.

•

When mounted, the computer cannot be tilted more than 30° from vertical.

ATTENTION: To maintain an electrically safe installation, AC powered

computers must be plugged into a grounded outlet.

TIP

Hot air rises. The temperature at the top of the enclosure is often

higher than the temperature in other parts of the enclosure, especially

if air is not circulating.

IMPORTANT

The computer can operate at a range of extremes. However, the life

span of any electronic device is shortened if you continuously operate

the computer at its highest rated temperature.

Acceptable Unacceptable

≤30°

from Vertical

≤30°

from Vertical

20 Rockwell Automation Publication 6180P-UM001C-EN-P - February 2014

Chapter 2 Installation

Mounting Clearance

Requirements

Figure 6 - Minimum Clearances

IMPORTANT

Because of self-heating, do not operate the computer in an enclosure with the

minimum clearances unless adequate ventilation or other cooling methods are

used to lower the temperature within the enclosure.

Allow enough clearance to easily install or remove peripheral

components, such

as internal drives.

1

2

3

4

5

Item Description Value

1 Top 50 mm (2 in.)

2Left 50 mm (2 in.)

3Rear

Air flow

ODD

HDD access

25 mm (1 in.)

140 mm (5.5 in.)

178 mm (7 in.)

4Right

I/O port access and

ventilation

76.2 mm (3 in.)

5 Bottom 102 mm (4 in.)

Right and left are based on facing the front of the

computer.

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