Allen-Bradley 6189X-MCLPS User manual

Industrial Computers for Hazardous Locations

Catalog Numbers 6181X-NPXPDC, 6181X-NPW7DC, 6181X-12TPXPDC, 6181X-12TPW7DC, 6189V-CFSSD16GB, 6189X-4GDDR2,

6189X-MCLPS

User Manual

Important User Information

Read this document and the documents listed in the additional resources section about installation, configuration, and

operation of this equipment before you install, configure, operate, or maintain this product. Users are required to

familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws,

and standards.

Activities including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are required

to be carried out by suitably trained personnel in accordance with applicable code of practice.

If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be

impaired.

In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the

use or application of this equipment.

The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and

requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or

liability for actual use based on the examples and diagrams.

No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or

software described in this manual.

Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation,

Inc., is prohibited.

Throughout this manual, when necessary, we use notes to make you aware of safety considerations.

Labels may also be on or inside the equipment to provide specific precautions.

Allen-Bradley, Rockwell Software, and Rockwell Automation are trademarks of Rockwell Automation, Inc.

Trademarks not belonging to Rockwell Automation are property of their respective companies.

WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment,

which may lead to personal injury or death, property damage, or economic loss.

ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property

damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence.

IMPORTANT

Identifies information that is critical for successful application and understanding of the product.

SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous

voltage may be present.

BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may

reach dangerous temperatures.

ARC FLASH HAZARD: Labels may be on or inside the equipment, for example, a motor control center, to alert people to

potential Arc Flash. Arc Flash will cause severe injury or death. Wear proper Personal Protective Equipment (PPE). Follow ALL

Regulatory requirements for safe work practices and for Personal Protective Equipment (PPE).

Rockwell Automation Publication 6181X-UM001C-EN-P - July 2015 3

Summary of Changes

This manual contains new and updated information. Changes throughout this

revision are marked by change bars, as shown to the right of this paragraph.

New and Updated

Information

This table contains the changes made to this revision.

Topic Page

Added ‘Preface Objectives’ section, and removed ‘Intended Audience’ and ‘Manual Conventions’ sections

9

Added ‘Abbreviations’ section 10

Added information in ‘Operating Systems’ section

12

Added link to Rockwell Automation Product Compatibility and Download Center (PCDC) website

12

, 53, 61

Removed ‘Multilingual User-interface CD Pack’ section

12

Added information in ‘Computer Options’ section

12

Revised information in ‘Parts List’ section 13

Revised nameplate artwork in ‘Computer Information’ section 13

Revised table information in ‘Hardware Features’ section 14

Added ‘Environment and Enclosure Information’ table 16

Added table information and footnotes in ‘Hazardous Locations’ section 17

Updated table information in ‘Control Drawing for USB Peripheral Devices’ section 19

Revised title and added information to ‘Computer Dimensions’ section 23

Added information in ‘Install the Computer’ section 24

Added information and art in ‘Connect Peripherals’ section 27

Added information and updated graphic in ‘Connect Power’ section 28

Moved ‘Operator Access’ section into ‘Operating Guidelines’ section 31

Revised and added information in ‘Start the Computer’ section 32

Replaced ‘reset’ with ‘restart’ and added information in ‘Restart the Computer’ section 33

Added ‘Shut Down the Computer’ and ‘Adjust the Display Brightness’ sections 33

Added ‘Pre-configuration’ section

36

Added ‘Post-configuration’ section

37

Separated existing information into new ‘Remove the Cover’ and ‘Reinstall the Cover’ sections

37, 38

Revised and added information in ‘CompactFlash Card’ section

39

Added information in ‘Replace or Add Memory Modules’ section

44

Added ‘Replace the RTC Battery’ section

45

Changed ‘Hardware Diagnostics’ title to ‘Hardware Monitoring’

47

Revised and added information in ‘Hardware Monitoring’ section

47

Revised and added information in ‘Troubleshooting’ section

48

Revised and added information in ‘Troubleshooting Checklists’ section

48

Added ‘Load the System Defaults’ section

51

Added information in ‘Clear the CMOS’ section

51

Added ‘Ship or Transport the Computer’ section

52

Added ‘Dispose of the Computer’ section

52

Added ‘Chapter Objectives’ section 53

Added information in ‘Driver Software’ section 53

Added return information in ‘RTC Battery’ section 56

Revised information in ‘Upgrade the BIOS from a CD Drive’ section 61

Revised information in ‘Upgrade the BIOS from an External Floppy Disk Drive’ section 63

4 Rockwell Automation Publication 6181X-UM001C-EN-P - July 2015

Summary of Changes

Notes:

Rockwell Automation Publication 6181X-UM001C-EN-P - July 2015 5

Table of Contents

Preface

Preface Objectives. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Purpose of This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Abbreviations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Chapter 1

Features

Chapter Objectives. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Computer Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Operating Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Computers with Windows XP Professional Operating System . . . 12

Computer Options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Before You Begin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Computer Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Hardware Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Chapter 2

Installation

Chapter Objectives. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Installation Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Environment and Enclosure Information. . . . . . . . . . . . . . . . . . . . . . . 16

European Union Directive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Hazardous Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Hot Surfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Restricted Access Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Control Drawing for USB Peripheral Devices. . . . . . . . . . . . . . . . . . . 19

Environnements Dangereux. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Installation Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Mounting Clearance Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Computer Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Required Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Install the Computer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Panel Mounting Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Panel Cutout Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Mount the Display Computer in a Panel . . . . . . . . . . . . . . . . . . . . . . . 25

Mount the Non-display Computer on a Wall . . . . . . . . . . . . . . . . . . . 26

Connect Peripherals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Connect Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Connect to a Network. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

6 Rockwell Automation Publication 6181X-UM001C-EN-P - July 2015

Table of Contents

Chapter 3

Operation

Chapter Objectives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Operating Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Touch Screen Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Start the Computer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Restart the Computer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Shut Down the Computer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Adjust the Display Brightness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Chapter 4

Component Replacement

Chapter Objectives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Accessories and Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Voltage Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Electrostatic Discharge Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Pre-configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Post-configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Required Tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Remove the Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Reinstall the Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

CompactFlash Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Install a Card in the Solid-state Drive Bay. . . . . . . . . . . . . . . . . . . . . . . 39

Install a Card in the Bottom CF Card Slot . . . . . . . . . . . . . . . . . . . . . . 42

Install an Add-in Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Replace or Add Memory Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Memory Configuration Guidelines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Replace or Add a Memory Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Chapter 5

System Troubleshooting

Chapter Objectives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Hardware Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

Troubleshooting Checklists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

Issues during Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

Issues after Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Issues Running New Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Issues with the Add-in Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

Issues with the Integrated Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

Issues with an External Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Load the System Defaults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Clear the CMOS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Ship or Transport the Computer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Dispose of the Computer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Rockwell Automation Publication 6181X-UM001C-EN-P - July 2015 7

Table of Contents

Chapter 6

Use a Touch Screen

Chapter Objectives. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

Touch Screen Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

Driver Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

Resistive Touch Screen Technology. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

Calibrate the Touch Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

Chapter 7

Maintenance

Chapter Objectives. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

Clean the Computer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

Clean the Integrated Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

Clean the Heat Sink and Vent Holes. . . . . . . . . . . . . . . . . . . . . . . . . . . 55

Remove Paint and Grease from the Bezel . . . . . . . . . . . . . . . . . . . . . . . 56

RTC Battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

Appendix A

Specifications

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

Appendix B

Upgrade to a New BIOS

BIOS Upgrade Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

Upgrade the BIOS from a CD Drive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

Upgrade the BIOS from an External Floppy-disk Drive. . . . . . . . . . . . . . 63

Index

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

8 Rockwell Automation Publication 6181X-UM001C-EN-P - July 2015

Table of Contents

Notes:

Rockwell Automation Publication 6181X-UM001C-EN-P - July 2015 9

Preface

Preface Objectives

This preface covers the following topics:

• Purpose of This Manual

• Additional Resources

• Abbreviations

Purpose of This Manual

This manual is a user guide for integrated display industrial computers for

hazardous locations. It provides procedures to the following:

• Install the computer.

• Make computer connections.

• Operate the computer.

• Troubleshoot the computer.

Additional Resources

These documents contain additional information to related products from

Rockwell Automation.

You can view or download publications at http://www.rockwellautomation.com/

literature.

To order paper copies of technical documentation, contact your local

Allen-Bradley distributor or Rockwell Automation sales representative.

Resource Description

6181X Industrial Computers for Hazardous

Locations Installation Instructions,

publication 6181X-IN001

Provides procedures on how to install the computer and make

connections.

Industrial Automation Wiring and

Grounding Guidelines, publication

1770-4.1

Provides general guidelines for installing a Rockwell Automation

industrial system.

10 Rockwell Automation Publication 6181X-UM001C-EN-P - July 2015

Preface

Abbreviations

This publication can use the following abbreviations.

Abbr Meaning Abbr Meaning

ACPI Advanced configuration (and) power

interface

OSK

On-screen keyboard

AHCI Advanced host controller interface PCAP

Protective capacitive (touch screen)

AMI American Megatrends, Inc. PCB Printed circuit board

AMT Active management technology PCDC Product Compatibility and Download Center

BIOS Basic input/output system PCH Platform control hub

CF CompactFlash PCI Peripheral component interconnect

CPU Central processing unit PCIe Peripheral component interconnect express

CMOS Complementary metal oxide semiconductor PEG PCI express graphics

COM Communication (serial port interface) PELV Protective extra-low voltage

CRC Cyclic redundancy clock PERR PCI parity error

DDR Double data rate (RAM) POST Power on self-test

DIMM Dual in-line memory module PSU Power supply unit

DP DisplayPort (digital display interface) PXE Pre-boot execution environment

DVI Digital video interface RAID Redundant array (of) independent disks

DVMT Dynamic video memory technology RAM Random access memory

ECC Error correcting code RIUP Remove or insert under power

eDP Embedded DisplayPort RMS Root-mean-square

EEA European Environment Agency RTC Real-time clock

EMC Electromagnetic compatibility SAS Serial attached SCSI

EOS Embedded operating system SATA Serial advanced technology attachment

ESD Electrostatic discharge SCSI Small computer system interface

EWF Enhanced write filter SELV Safety extra-low voltage

FAT File allocation table SERR PCI signal error

HDD Hard disk drive SPD Serial presence detect

HORM Hibernate once, resume many SSD Solid-state drive

IDE Integrated device electronics TFT Thin film transistor

IEC International Engineering Consortium UEFI Universal extensible firmware interface

IGD Intel graphics driver USB Universal serial bus

KVM Keyboard video mouse UPS Uninterruptible power source

LAN Local area network VBAT Voltage (battery)

NEMA

National Electrical Manufacturers Association

VDDR Voltage (DDR RAM)

ODD

Optical disk drive

VGA Video graphics array

Rockwell Automation Publication 6181X-UM001C-EN-P - July 2015 11

Chapter 1

Features

Chapter Objectives

This chapter provides information on the following topics:

• Computer Overview

• Operating Systems

• Computer Options

• Before You Begin

• Parts List

• Computer Information

• Hardware Features

Computer Overview

Integrated display industrial computers combine a TFT flat-panel display with

industrial computing power to perform visual interface, maintenance, and basic

information applications. These panel mount devices offer 12-inch displays with

a resistive touch screen and a CompactFlash solid-state drive.

By combining industrially hardened displays and computers in one machine,

these panel-mounted computers provide an entire solution in one chassis and

catalog number. Because there are no external display cables or separate

component-mounting requirements, system integration is simplified.

12 Rockwell Automation Publication 6181X-UM001C-EN-P - July 2015

Chapter 1 Features

Operating Systems

The following Microsoft-licensed operating systems are available:

• Windows 7 Professional (32 bit), Service Pack 1

• Windows XP Professional, Service Pack 3

Computers with Windows XP Professional Operating System

• No operating system updates have been applied to the factory image

beyond Service Pack 3.

• The I386 source directory for Microsoft Windows is on the system drive

of your computer off the root directory, C:\I386, for easy removal and

addition of Windows components.

These computers have solid-state drives so they do not contain a recovery

partition. If you need extra drive space, follow these steps:

a. Copy the I386 directory to external media.

b. Delete the I386 directory from C:\I386 for 400 MB of space.

These solid-state drives are customized to accommodate their unique properties

as follows:

• No paging file

• System restore is disabled by default

To obtain a copy of a factory system image, contact your local technical-support

center or access the Rockwell Automation Product Compatibility and Download

Center (PCDC) at http://www.rockwellautomation.com/support/pcdc.page

.

Computer Options

This table summarizes the options available for the integrated display industrial

computers for hazardous locations. A comparative summary of features for the

computers is in Appendix A, Specifications

on page 57.

Cat. No. Model Series Display Size (in.) Touch Screen Windows OS

6181X-NPXPDC NDM G N/A N/A XP Professional SP3

6181X-12TPXPDC 1200P 12.1 Resistive

6181X-NPW7DC NDM N/A N/A 7 Professional 32-bit SP1

6181X-12TPW7DC 1200P 12.1 Resistive

Rockwell Automation Publication 6181X-UM001C-EN-P - July 2015 13

Features Chapter 1

Before You Begin

Before you unpack the computer, inspect the shipping carton for damage. If

damage is visible, immediately contact the shipper and request assistance.

Otherwise, continue to unpack.

Keep the original packing material in case you must return the computer for

repair or transport it to another location. Use both inner and outer packing

cartons to provide adequate protection for a computer that is returned for service.

Parts List

The computers ship with the following items.

Computer Information

The computer catalog number, serial number, and date code are on its nameplate.

Record the following information in this table for future reference.

Item Description

Hardware • Screws to mount non-display computers

• Clips to mount display computers

• Industrial Computer System Cloning Utility CD (red)

Documents

•

6181X Industrial Computers for Hazardous Locations Installation Instructions, publication

6181X-IN001

• 6181P and 6181X Industrial Computers Cutout Template, publication 6181P-DS002

(1)

• Production test report

(1) Shipped only with display computers.

1 Catalog number

2 WIN/serial number

3Date code

1

2

3

14 Rockwell Automation Publication 6181X-UM001C-EN-P - July 2015

Chapter 1 Features

Hardware Features

The illustration in this section shows the hardware features of the industrial

computers for hazardous locations.

Figure 1 - Industrial Computer for Hazardous Locations

Item Component Item Component Item Component

1 LCD panel (only on display model) 5 1 GB LAN ports (RJ45), 2 9 DC input terminal block

2 CompactFlash Type II solid-state drive bay 6 DVI-I port 10 Functional ground screw

3 Rear cover 7 PCI riser slot cover 11 Hinged door covering 4 USB ports

(1)

4 Serial COM ports (RS-232), 2 8 Power switch 12 CompactFlash Type II card slot

(1)

(1) The USB ports and the bottom CompactFlash card slot are hot swappable but only in nonhazardous locations. For more information about their proper use, refer to Hazardous Locations on page 17.

1

3

2

456 7

12 11 10 9 8

Front, Side, and Back Views Bottom View

Rockwell Automation Publication 6181X-UM001C-EN-P - July 2015 15

Chapter 2

Installation

Chapter Objectives

This chapter provides information on the following topics:

• Installation Precautions

• Environnements Dangereux

• Installation Guidelines

• Mounting Clearance Requirements

• Computer Dimensions

• Required Tools

• Install the Computer

• Connect Peripherals

• Connect Power

• Connect to a Network

Review each mounting type and computer dimensions before installing.

16 Rockwell Automation Publication 6181X-UM001C-EN-P - July 2015

Chapter 2 Installation

Installation Precautions

Read and follow these precautions before you install the computer.

Environment and Enclosure Information

European Union Directive

This computer meets the European Union Directive requirements when installed

within the European Union or EEA regions and have the CE mark. A copy of the

declaration of the conformity is available at http://www.rockwellautomation/

certification

.

To comply with EN 55022 and EN 55024, use the following for cable types.

ATTENTION:

This equipment is intended for use in a Pollution Degree 2 industrial

environment, in overvoltage Category II applications (as defined in IEC 60664-1),

at altitudes up to 2000 m (6561 ft) without derating.

This equipment is considered Group 1, Class A industrial equipment according to

IEC/CISPR 22. Without appropriate precautions, there can be potential difficulties

with electromagnetic compatibility in other environments due to conducted as

well as radiated disturbance.

This equipment is supplied as an open type equipment. To meet some regulatory

requirements, the computer must be mounted in an enclosure that is suitably

designed for environmental conditions that can be present and appropriately

designed to help prevent personal injury resulting from accessibility to live parts.

The interior of the enclosure must be accessible only by using a tool.

All 6181X-12 display computers are shipped with a gasketed bezel to meet

specified NEMA, UL Type, and IEC ratings only when mounted in a panel or

enclosure with an equivalent rating.

In addition to this publication, see the following:

• Industrial Automation Wiring and Grounding Guidelines, publication 1770-4.1

,

for additional installation requirements

• NEMA Standard 250, UL 50, and IEC 60529, as applicable, for explanations of

the degrees of protection that are provided by enclosures

ATTENTION:

To comply with EN 55022 and EN 55024, all I/O cables must be less

than 30 m (98.42 ft) and used only indoors. These cables cannot exit the building

at any point and cannot directly connect to cables outside the building.

Cable Type Required Attribute Cable Type Required Attribute

LAN Shielded or unshielded DP Shielded

USB Shielded VGA Shielded

Serial RS-232 Shielded DC power Unshielded

DVI Shielded

Rockwell Automation Publication 6181X-UM001C-EN-P - July 2015 17

Installation Chapter 2

Hazardous Locations

This equipment is suitable for these location categories.

Computer Model Cat. Nos. Region Rating Temperature Range

Non-display

(1)

6181X-NPXPDC,

6181X-NPW7DC

United States Class I Division 2, Groups A, B, C, D T4

-20 °C <

T

a

< 70 °C

(3)

(-4 °F < T

a

< 158 °F)

Class I Zone 2, IIC, T4

Canada Class I Division 2, Groups A, B, C, D T4

Class I Zone 2, IIC, T4

Europe ATEX II 3 GD, Ex nA IIC Gc, Ex tc IIIC Dc

Global/IECEx Ex nA IIC Gc, Ex tc IIIC Dc

Display (12 in.)

(2)

6181X-12TPXPDC,

6181X-12TPW7DC

United States Class I Division 2, Groups A, B, C, D T4 -20 °C < Ta < 55 °C

(-4 °F <

Ta < 131 °F) (display side)

-20 °C <

Ta < 70 °C

(-4 °F <

Ta < 158 °F) (backside)

(3)

Class I Zone 2, IIC, T4

Canada Class I Division 2, Groups A, B, C, D T4

Class I Zone 2, IIC, T4

Europe ATEX II 3 GD, Ex nA nC IIC T4 Gc,

Ex tc IIIC T135° Dc

Global/IECEx Ex nA nC IIC T4 Gc, Ex tc IIIC T135 °C Dc

(1) The following applies only to non-display models in ATEX and IECEx applications:

Schedule of Limitations (U)

• For EPL Gc, the industrial computer shall be completely installed in an enclosure providing a minimum degree of protection of IP54 and used in an area of not more

than pollution degree 2. For EPL Dc, a minimum protection of IP6x is required. In addition, the enclosure shall also meet the applicable enclosure requirements of

EN/IEC 60079-0: 2012/2011, EN/IEC 60079-15: 2010 and EN/IEC 60079-31: 2014/2013.

• The USB ports shall not be used unless the area is known to be non-hazardous. All other ports or connections shall not be disconnected unless the area is known to

be non-hazardous.

(2) The following applies only to display models in ATEX and IECEx applications:

Special Conditions for Safe Use (X)

• For EPL Gc, the industrial computer shall be installed in the wall of an enclosure providing a minimum degree of protection of IP54 and used in an area of not more

than pollution degree 2. For EPL Dc, a minimum protection of IP6x is required. In addition, the enclosure shall also meet the applicable enclosure requirements of

EN/IEC 60079-0: 2012/2011, EN/IEC 60079-15: 2010 and EN/IEC 60079-31: 2014/2013.

• The service temperature of the enclosure in which a 6181X-12T display model is installed shall not exceed 70 °C (158 °F) when the user considers heating from all

other heat sources within the enclosure.

• The USB ports shall not be used unless the area is known to be non-hazardous. All other ports or connections shall not be disconnected unless the area is known to

be non-hazardous.

(3) The entire non-display computer and the backside of the display computer are required to be mounted in a restricted access location.

18 Rockwell Automation Publication 6181X-UM001C-EN-P - July 2015

Chapter 2 Installation

The following statement applies to when the computer is used in a hazardous location.

Hot Surfaces

Restricted Access Location

Verify that restricted access locations for the equipment meet the following

conditions:

• Access is gained only by service personnel or by users who have been

instructed on the reasons for restrictions to a location and about any

precautions to be taken.

• Access is by using a tool, a lock and key, or other means of security

controlled by the authority responsible for the location.

WARNING: Explosion Hazard

• Substitution of components can impair suitability for hazardous locations.

• Do not disconnect equipment unless power has been switched off and the area

is known to be nonhazardous.

• Do not connect or disconnect components unless power has been switched off.

• Peripheral equipment must be suitable for the location where it is used.

•

In the U.S., all wiring must be in accordance with Class I, Division 2 wiring methods

of Article 501 of the National Electrical Code, and in accordance with the authority

having jurisdiction. See

Control Drawing for USB Peripheral Devices on page 19

for allowable circuit parameters in Class I, Division 2 applications.

•

In Canada, all wiring must be in accordance with Section 18-1J2 of the Canadian

Electrical Code, and in accordance with the authority having jurisdiction.

• For European Zone 2 and IECEx applications:

– Provide transient limiting in the application that limits transient

overvoltages to not more than 40% above the applied voltage.

–

Non-display computers must be installed in a Pollution Degree 2 environment

and fully mounted within an enclosure rated IP54 minimum.

– Do not use the USB ports unless the area is known to be nonhazardous.

• For European Zone 2 (gases) and IECEx applications, computers with displays

must be installed in a Pollution Degree 2 environment and mounted through

the wall or door of an enclosure rated IP54 minimum.

• For European Zone 22 (dusts) and IECEx applications, computers with displays

must be installed in a Pollution Degree 2 environment and mounted through

the wall or door of an enclosure rated IP6x minimum. Computers with displays

support enclosures rated up to IP66.

•

In final applications, properly connect these devices to ground

by using the

ground terminal screw on the computer chassis.

ATTENTION: When used above 50 °C (122 °F), the backside of display

computers and entire non-display computers must be installed in a restricted

access location.

Rockwell Automation Publication 6181X-UM001C-EN-P - July 2015 19

Installation Chapter 2

Control Drawing for USB Peripheral Devices

For Class I, Division 2 and Zone 2 Required Circuit Parameters

The following control drawing is provided in accordance with the National

Electrical Code, Article 500 (Class I, Zone 2, Group IIB, and Class I, Division 2,

Groups A, B, C, and D).

Application Information

Coordinate the circuit parameters of associated field-wired apparatus for use in

hazardous locations with the host product so their combination remains

nonincendive. Treat the 6181X computers and the USB peripheral devices in this

manner.

The circuit parameters of the 6181X computer USB ports are indicated in the

previous table. The 6181X computers provide four separately powered USB ports.

Verify that the USB peripheral devices and their associated cabling have circuit

parameters with the limits listed in the table in Control Drawing for USB

Peripheral Devices on page 19 so they remain nonincendive when used with

6181X computer USB ports.

Parameter Value Parameter Definition

V

oc (USB)

5.25V DC Open circuit voltage of each host USB port.

The maximum applied voltage rating, V

max (peripheral)

, of each peripheral device shall be

greater than or equal to V

oc

(USB)

.

V

max (peripheral)

> V

OC (USB), as appropriate

I

sc (USB)

950 mA Maximum output current of each host USB port.

The maximum current, I

max (peripheral)

, to which each USB peripheral device can be subjected,

must be greater than or equal to I

sc

(USB).

I

max

(peripheral)

> I

sc

(USB)

C

a (USB)

20 μF This value is the maximum total capacitance that can be connected to each USB port. The

total capacitance of each USB peripheral and its cable must not exceed the indicated value.

The maximum total capacitance, C

i (peripheral),

and cable capacitance of each separate USB

peripheral device must be less than or equal to C

a (USB)

.

C

i ( peripheral)

+ C

cable

< C

a (USB)

L

a (USB)

3.11 μH This value is the maximum total inductance that can be connected to each USB port. The

total inductance of each peripheral device and its cable must not exceed the indicated value.

The maximum total inductance, L

i (peripheral),

and cable inductance of each separate USB

peripheral device must be less than or equal to L

a(USB).

L

i (peripheral)

+ L

cable

< L

a (USB)

USB Port USB Peripheral Device

6181X Host Product

Associated Nonincendive

Field Wiring Apparatus

Nonincendive

Field Wiring Apparatus

20 Rockwell Automation Publication 6181X-UM001C-EN-P - July 2015

Chapter 2 Installation

For the comparison of C

a(USB)

, use the capacitance of each individual connected

USB peripheral device, C

i(peripheral)

, and its associated cable, C

cable

.

If cable capacitance and inductance are not known, use the following values:

C

cable

= 197 μF/m (60 pF/ft)

L

cable

= 0.7 μH/m (0.20 μH/ft)

Environnements Dangereux

Cet équipement peut être utilisé dans les environnements suivants :

• Classe I, Division 2, Groupes A, B, C et D

• non dangereux

La mise en garde suivante s’applique à une utilisation en environnement

dangereux.

Les ordinateurs ont un code de température T4 (135°C) lorsqu’ils fonctionnent

dans les températures ambiantes maximales suivantes. Voir également le

graphique Directives d’installationen page 21

de ce document.

• 6181X-12……55°C en face avant de l’écran et 70°C en face arrière, en cas

de montage comme prévu au travers de la paroi d’un coffret.

• 6181X-N……70°C au maximum, en cas de montage comme prévu à

l’intérieur d’un coffret.

N’installez pas l’ordinateur dans des environnements atmosphériques explosifs

(par ex. du gaz) dont la température d’inflammabilité est inférieure à 135°C.

ATTENTION: Danger d'explosion

• La substitution de composants peut rendre cet équipement impropre à une

utilisation en environnement dangereux.

• Ne pas déconnecter l’équipement sans s’être assuré que l’alimentation est

coupée et que l’environnement est classé non dangereux.

• Ne pas connecter ou déconnecter des composants sans s’être assuré que

l’alimentation est coupée.

• L’ensemble du câblage doit être conforme à la réglementation en vigueur dans

le pays où cet équipement est installé.

• L’équipement périphérique doit être adapté à l’environnement dans lequel il

est utilisé.

• Tout équipement utilisé en environnement dangereux doit être monté dans

une armoire fournissant une protection adaptée aux conditions d'utilisation

ambiantes et suffisante pour éviter toute blessure corporelle pouvant résulter

d'un contact direct avec des composants sous tension.

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