Allen-Bradley PowerFlex 755TL Product information

ATTENTION: Read this document and the documents listed in the Additional Resources section about installation, configuration and operation of this equipment before you install, configure, operate or maintain

this product. Users are required to familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws, and standards.

Activities including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are required to be carried out by suitably trained personnel in accordance with applicable code of

practice. If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired.

注意：在安装、配置、操作和维护本产品前，请阅读本文档以及 “ 其他资源 ” 部分列出的有关设备安装、配置和操作的相应文档。除了所有适用规范、法律

和标准的相关要求之外，用户还必须熟悉安装和接线说明。

安装、调整、投运、使用、组装、拆卸和维护等各项操作必须由经过适当训练的专业人员按照适用的操作规范实施。

如果未按照制造商指定的方式使用该设备，则可能会损害设备提供的保护。

ATENCIÓN: Antes de instalar, configurar, poner en funcionamiento o realizar el mantenimiento de este producto, lea este documento y los documentos listados en la sección Recursos adicionales acerca de la

instalación, configuración y operación de este equipo. Los usuarios deben familiarizarse con las instrucciones de instalación y cableado y con los requisitos de todos los códigos, leyes y estándares vigentes.

El personal debidamente capacitado debe realizar las actividades relacionadas a la instalación, ajustes, puesta en servicio, uso, ensamblaje, desensamblaje y mantenimiento de conformidad con el código de

práctica aplicable. Si este equipo se usa de una manera no especificada por el fabricante, la protección provista por el equipo puede resultar afectada.

ATENÇÃO: Leia este e os demais documentos sobre instalação, configuração e operação do equipamento que estão na seção Recursos adicionais antes de instalar, configurar, operar ou manter este produto. Os

usuários devem se familiarizar com as instruções de instalação e fiação além das especificações para todos os códigos, leis e normas aplicáveis.

É necessário que as atividades, incluindo instalação, ajustes, colocação em serviço, utilização, montagem, desmontagem e manutenção sejam realizadas por pessoal qualificado e especializado, de acordo com o

código de prática aplicável.

Caso este equipamento seja utilizado de maneira não estabelecida pelo fabricante, a proteção fornecida pelo equipamento pode ficar prejudicada.

ВНИМАНИЕ: Перед тем как устанавливать, настраивать, эксплуатировать или обслуживать данное оборудование, прочитайте этот документ и документы, перечисленные в разделе

«Дополнительные ресурсы». В этих документах изложены сведения об установке, настройке и эксплуатации данного оборудования. Пользователи обязаны ознакомиться с инструкциями по

установке и прокладке соединений, а также с требованиями всех применимых норм, законов и стандартов.

Все действия, включая установку, наладку, ввод в эксплуатацию, использование, сборку, разборку и техническое обслуживание, должны выполняться обученным персоналом в соответствии с

применимыми нормами и правилами.

Если оборудование используется не предусмотренным производителем образом, защита оборудования может быть нарушена.

注意 : 本製品を設置、構成、稼動または保守する前に、本書および本機器の設置、設定、操作についての参考資料の該当箇所に記載されている文書に目

を通してください。ユーザは、すべての該当する条例、法律、規格の要件に加えて、設置および配線の手順に習熟している必要があります。

設置調整、運転の開始、使用、組立て、解体、保守を含む諸作業は、該当する実施規則に従って訓練を受けた適切な作業員が実行する必要があります。

本機器が製造メーカにより指定されていない方法で使用されている場合、機器により提供されている保護が損なわれる恐れがあります。

ACHTUNG: Lesen Sie dieses Dokument und die im Abschnitt „Weitere Informationen“aufgeführten Dokumente, die Informationen zu Installation, Konfiguration und Bedienung dieses Produkts enthalten, bevor

Sie dieses Produkt installieren, konfigurieren, bedienen oder warten. Anwender müssen sich neben den Bestimmungen aller anwendbaren Vorschriften, Gesetze und Normen zusätzlich mit den Installations- und

Verdrahtungsanweisungen vertraut machen.

Arbeiten im Rahmen der Installation, Anpassung, Inbetriebnahme, Verwendung, Montage, Demontage oder Instandhaltung dürfen nur durch ausreichend geschulte Mitarbeiter und in Übereinstimmung mit den

anwendbaren Ausführungsvorschriften vorgenommen werden.

Wenn das Gerät in einer Weise verwendet wird, die vom Hersteller nicht vorgesehen ist, kann die Schutzfunktion beeinträchtigt sein.

ATTENTION : Lisez ce document et les documents listés dans la section Ressources complémentaires relatifs à l’installation, la configuration et le fonctionnement de cet équipement avant d’installer, configurer,

utiliser ou entretenir ce produit. Les utilisateurs doivent se familiariser avec les instructions d’installation et de câblage en plus des exigences relatives aux codes, lois et normes en vigueur.

Les activités relatives à l’installation, le réglage, la mise en service, l’utilisation, l’assemblage, le démontage et l’entretien doivent être réalisées par des personnes formées selon le code de pratique en vigueur.

Si cet équipement est utilisé d’une façon qui n’a pas été définie par le fabricant, la protection fournie par l’équipement peut être compromise.

주의 : 본 제품 설치 , 설정 , 작동 또는 유지 보수하기 전에 본 문서를 포함하여 설치 , 설정 및 작동에 관한 참고 자료 섹션의 문서들을 반드시 읽고 숙지하십

시오 . 사용자는 모든 관련 규정 , 법규 및 표준에서 요구하는 사항에 대해 반드시 설치 및 배선 지침을 숙지해야 합니다 .

설치 , 조정 , 가동 , 사용 , 조립 , 분해 , 유지보수 등 모든 작업은 관련 규정에 따라 적절한 교육을 받은 사용자를 통해서만 수행해야 합니다 .

본 장비를 제조사가 명시하지 않은 방법으로 사용하면 장비의 보호 기능이 손상될 수 있습니다 .

ATTENZIONE Prima di installare, configurare ed utilizzare il prodotto, o effettuare interventi di manutenzione su di esso, leggere il presente documento ed i documenti elencati nella sezione “Altre risorse”,

riguardanti l’installazione, la configurazione ed il funzionamento dell’apparecchiatura. Gli utenti devono leggere e comprendere le istruzioni di installazione e cablaggio, oltre ai requisiti previsti dalle leggi, codici

e standard applicabili.

Le attività come installazione, regolazioni, utilizzo, assemblaggio, disassemblaggio e manutenzione devono essere svolte da personale adeguatamente addestrato, nel rispetto delle procedure previste.

Qualora l’apparecchio venga utilizzato con modalità diverse da quanto previsto dal produttore, la sua funzione di protezione potrebbe venire compromessa.

DİKKAT: Bu ürünün kurulumu, yapılandırılması, işletilmesi veya bakımı öncesinde bu dokümanı ve bu ekipmanın kurulumu, yapılandırılması ve işletimi ile ilgili İlave Kaynaklar bölümünde yer listelenmiş

dokümanları okuyun. Kullanıcılar yürürlükteki tüm yönetmelikler, yasalar ve standartların gereksinimlerine ek olarak kurulum ve kablolama talimatlarını da öğrenmek zorundadır.

Kurulum, ayarlama, hizmete alma, kullanma, parçaları birleştirme, parçaları sökme ve bakım gibi aktiviteler sadece uygun eğitimleri almış kişiler tarafından yürürlükteki uygulama yönetmeliklerine uygun şekilde

yapılabilir.

Bu ekipman üretici tarafından belirlenmiş amacın dışında kullanılırsa, ekipman tarafından sağlanan koruma bozulabilir.

注意事項：在安裝、設定、操作或維護本產品前，請先閱讀此文件以及列於「其他資源」章節中有關安裝、設定與操作此設備的文件。使用者必須熟悉安裝

和配線指示，並符合所有法規、法律和標準要求。

包括安裝、調整、交付使用、使用、組裝、拆卸和維護等動作都必須交由已經過適當訓練的人員進行，以符合適用的實作法規。

如果將設備用於非製造商指定的用途時，可能會造成設備所提供的保護功能受損。

POZOR: Než začnete instalovat, konfigurovat či provozovat tento výrobek nebo provádět jeho údržbu, přečtěte si tento dokument a dokumenty uvedené v části Dodatečné zdroje ohledně instalace, konfigurace

a provozu tohoto zařízení. Uživatelé se musejí vedle požadavků všech relevantních vyhlášek, zákonů a norem nutně seznámit také s pokyny pro instalaci a elektrické zapojení.

Činnosti zahrnující instalaci, nastavení, uvedení do provozu, užívání, montáž, demontáž a údržbu musí vykonávat vhodně proškolený personál v souladu s příslušnými prováděcími předpisy.

Pokud se toto zařízení používá způsobem neodpovídajícím specifikaci výrobce, může být narušena ochrana, kterou toto zařízení poskytuje.

UWAGA: Przed instalacją, konfiguracją, użytkowaniem lub konserwacją tego produktu należy przeczytać niniejszy dokument oraz wszystkie dokumenty wymienione w sekcji Dodatkowe źródła omawiające

instalację, konfigurację i procedury użytkowania tego urządzenia. Użytkownicy mają obowiązek zapoznać się z instrukcjami dotyczącymi instalacji oraz oprzewodowania, jak również z obowiązującymi

kodeksami, prawem i normami.

Działania obejmujące instalację, regulację, przekazanie do użytkowania, użytkowanie, montaż, demontaż oraz konserwację muszą być wykonywane przez odpowiednio przeszkolony personel zgodnie z

obowiązującym kodeksem postępowania.

Jeśli urządzenie jest użytkowane w sposób inny niż określony przez producenta, zabezpieczenie zapewniane przez urządzenie może zostać ograniczone.

OBS! Läs detta dokument samt dokumentet, som står listat i avsnittet Övriga resurser, om installation, konfigurering och drift av denna utrustning innan du installerar, konfigurerar eller börjar använda eller

utföra underhållsarbete på produkten. Användare måste bekanta sig med instruktioner för installation och kabeldragning, förutom krav enligt gällande koder, lagar och standarder.

Åtgärder som installation, justering, service, användning, montering, demontering och underhållsarbete måste utföras av personal med lämplig utbildning enligt lämpligt bruk.

Om denna utrustning används på ett sätt som inte anges av tillverkaren kan det hända att utrustningens skyddsanordningar försätts ur funktion.

LET OP: Lees dit document en de documenten die genoemd worden in de paragraaf Aanvullende informatie over de installatie, configuratie en bediening van deze apparatuur voordat u dit product installeert,

configureert, bediend of onderhoudt. Gebruikers moeten zich vertrouwd maken met de installatie en de bedradingsinstructies, naast de vereisten van alle toepasselijke regels, wetten en normen.

Activiteiten zoals het installeren, afstellen, in gebruik stellen, gebruiken, monteren, demonteren en het uitvoeren van onderhoud mogen uitsluitend worden uitgevoerd door hiervoor opgeleid personeel en in

overeenstemming met de geldende praktijkregels.

Indien de apparatuur wordt gebruikt op een wijze die niet is gespecificeerd door de fabrikant, dan bestaat het gevaar dat de beveiliging van de apparatuur niet goed werkt.

Product Information

PowerFlex 750-Series Products with TotalFORCE Control

Catalog Numbers 20G, 20J

Original Instructions

2 PowerFlex 750-Series Products with TotalFORCE Control

Rockwell Automation Publication 750-PC100A-EN-P - December 2016

Additional Resources

These documents contain additional information concerning related products from Rockwell Automation.

Environmental Specifications

Enclosure Options

Resource Description

PowerFlex® 750-Series Products with TotalFORCE Control Installation Instructions, publication 750-IN100

Provides the basic steps to install PowerFlex 755TL drives, PowerFlex 755TR drives, and PowerFlex 755TM

bus supplies.

PowerFlex 755TM IP00 Open Type Kits Installation Instructions, publication 750-IN101

Provides instructions to install IP00 Open Type kits in user-supplied enclosures.

PowerFlex 750-Series Service Cart Instructions, publication 750-IN105

Provides detailed set-up and operating instructions for the module service cart and lift extension option.

PowerFlex 755TM Power and Filter Module Storage Hardware Installation Instructions, publication 750-IN106

Provides detailed installation and usage instructions for this hardware accessory.

PowerFlex Drives with TotalFORCE Control Programming Manual, publication 750-PM100

Provides detailed information on:

• I/O, control, and feedback options

• Parameters and programming

• Faults, alarms, and troubleshooting

PowerFlex 750-Series Products with TotalFORCE Control Technical Data, publication 750-TD100

Provides detailed information on:

• Drive and bus supply specifications

• Option specifications

• Fuse and circuit breaker ratings

PowerFlex 755TM IP00 Open Type Kits Technical Data, publication 750-TD101

Provides detailed information on:

• Kit selection

• Kit ratings and specifications

• Option specifications

PowerFlex 750-Series Products with TotalFORCE Control Hardware Service Manual, publication 750-TG100

Provides detailed information on:

• Preventive maintenance

• Component testing

• Hardware replacement procedures

Drives in Common Bus Configurations with PowerFlex 755TM Bus Supplies Application Techniques, publication

DRIVES-AT005

Provides basic information to properly wire and ground the following products in common bus

applications:

• PowerFlex 755TM Common Bus Inverters

• PowerFlex 750-Series AC and DC Input Drives

• Kinetix 5700 Servo Drives

Wiring and Grounding Guidelines for Pulse Width Modulated (PWM) AC Drives, publication DRIVES-IN001

Provides basic information to properly wire and ground PWM AC drives.

Product Certifications website, http://www.rockwellautomation.com/global/certification/overview.page

Provides declarations of conformity, certificates, and other certification details.

You can view or download publications at http://www.rockwellautomation.com/global/literature-library/overview.page

. To order paper copies of technical documentation, contact your local Allen-Bradley distributor or Rockwell

Automation sales representative.

ATTENTION: Only qualified personnel familiar with adjustable frequency AC drives and associated machinery should plan or implement the installation, start up, and subsequent maintenance of the system. Failure to

comply can result in personal injury and/or equipment damage.

ATTENTION: Incorrectly applied or installed PowerFlex 750-Series products with TotalFORCE control can result in component damage or a reduction in product life. Wiring or application errors such as under sizing the

motor, incorrect or inadequate AC supply, or excessive ambient air temperatures may result in malfunction of the system.

ATTENTION: To avoid an electric shock hazard, verify that there is no AC input and DC bus voltage before servicing. Remove power and wait five minutes before you open the cabinet door. Use the test points provided to

take these measurements (See pages 19…22 for test point locations):

• Verify that there is no AC input voltage present using the R/L1, S/L2, and T/L3 test point sockets in the input bay by measuring L to L and L to GND.

• Verify that there is no AC input voltage present using the R, S, and T testpoint sockets in the input bay by measuring L to L and L to GND.

• Verify that there is no DC bus voltage present using the +DC to -DC testpoints in the input bay by measuring +DC to -DC, +DC to GND, and -DC to GND.

Category Specification

Ambient temperature IP21, UL Type 1: -20…+40 °C (-4…+104 °F) Frames 8…12, All Ratings

IP54, UL Type 12: -20…+40 °C (-4…+104 °F) Frames 8…12, All Ratings

Ambient temperature of 50 °C (122 °F) or 55 °C (134 °F) with derating. See Derating Guidelines in the PowerFlex 750-Series Products with TotalFORCE Control Technical

Data, publication 750-TD100

Storage temperature -40…+70 °C (-40…+158 °F)

Relative humidity 5…95% non-condensing

Pollution degree PowerFlex 750-Series products with TotalFORCE control are designed to meet Pollution Degree 2 per UL61800-5-1.

IMPORTANT PowerFlex 750-Series products must

not be installed in an area where the ambient atmosphere contains volatile or corrosive gas, vapors, or dust. If the product is to be stored, it must be stored in an area where

it is not exposed to a corrosive atmosphere.

PowerFlex 750-Series products must

not be stored or installed in an environment that contains conductive pollutants.

Frames Enclosure Type Enclosure Code (Position 6) Catalog Number Explanation (20G1G3D302ANANNNN)

8…12 IP21, UL Type 1 3

Position

1…34 5678…1011…18

IP54, UL Type 12 4

Description

Type Cooling Type Input Type Enclosure Voltage Rating Rating Options

PowerFlex 750-Series Products with TotalFORCE Control 3

Rockwell Automation Publication 750-PC100A-EN-P - December 2016

Minimum Mounting Clearances for Operation and Servicing

Specified vertical clearance requirements are intended to be from the PowerFlex 750-Series product with TotalFORCE control to the closest object that can restrict airflow through the cabinet. The product must be mounted in a vertical

orientation as shown and must make full contact with the mounting surface. In addition, inlet air temperature must not exceed the ambient temperature specification.

Mounting Considerations

• Install the product upright on a flat and level surface.

• Verify that the cabinet is square, vertical, and stable.

• Verify that the filter and debris screens are installed.

• Do not expose to dust or metallic particles.

• Do not expose to a corrosive atmosphere.

• Protect from moisture and direct sunlight.

Recommended Mounting Hardware

Fastener size: M12 (property class 8.8, minimum)

Approximate Weights

Some products are divided for shipment. The weight of each section and the total weight are listed in the tables in this section.

Shipment Sections

This diagram illustrates how products are divided for shipment.

Approximate Maximum Drive and Bus Supply Weights

Device Frame Size Approximate Maximum Weight, kg (lb)

Input and Power Bay with Entry Wire Bay with Exit Wire Bay with Entry and Exit Wire Bay

755TL drives 8 Total: 900 (1984) – Total: 987 (2176) –

9 Total: 1683 (3710) – Total: 1770 (3902) –

10 Left section:

Right section:

Tota l:

1553 (3423)

1370 (3021)

2923 (6444)

Left section:

Right section:

Tota l:

1630 (3593)

1370 (3021)

3000 (6614)

Left section:

Right section:

Tot al :

1553 (3423)

1457 (3213)

3010 (6636)

Left section:

Right section:

Tot al :

1640 (3616)

1457 (3213)

3097 (6829)

762 mm

(36 in.)

254 mm

(10 in.)

203 mm

(8 in.)

Airflow through the cabinet must not be impeded.

Top View

20-750-MCART1

IP21, UL Type 1 IP54, UL Type 12

Platform measurements are installation limits per NEC requirements.

IP21, UL Type 1

200 mm (7.9 in.)

IP54, UL Type 12

250 mm (9.8 in.)

Wire Bay

(Optional)

Left Section Center Section Right Section Wire Bay

(Optional)

4 PowerFlex 750-Series Products with TotalFORCE Control

Rockwell Automation Publication 750-PC100A-EN-P - December 2016

Approximate Maximum Component Weights

755TR drives 8 Total: 900 (1984) – Total: 987 (2176) –

9 Total: 1683 (3710) – Total: 1770 (3902) –

10 Left section:

Right section:

Tota l:

1553 (3423)

1370 (3021)

2923 (6444)

Left section:

Right section:

Tota l:

1630 (3593)

1370 (3021)

3000 (6614)

Left section:

Right section:

Tot al :

1553 (3423)

1457 (3213)

3010 (6636)

Left section:

Right section:

Tot al :

1640 (3616)

1457 (3213)

3097 (6829)

11 Left section:

Right section:

Tota l:

1642 (3621)

2018 (4449)

3660 (8070)

Wire bay:

Left section:

Right section:

Tota l:

242 (533)

1642 (3621)

2018 (4449)

3902 (8603)

Wire bay:

Left section:

Right section:

Tot al :

242 (533)

1642 (3621)

2018 (4449)

3902 (8603)

Each wire bay:

Left section:

Right section:

Tot al :

242 (533)

1642 (3621)

2018 (4449)

4144 (9136)

12 Left section:

Center section:

Right section:

Tota l:

1642 (3621)

1419 (3128)

1363 (3004)

4424 (9753)

Wire bay:

Left section:

Center section:

Right section:

Tota l:

242 (533)

1642 (3621)

1419 (3128)

1363 (3004)

4666 (10286)

Wire bay:

Left section:

Center section:

Right section:

Tot al :

242 (533)

1642 (3621)

1419 (3128)

1363 (3004)

4666 (10286)

Each wire bay:

Left section:

Center section:

Right section:

Tot al :

242 (533)

1642 (3621)

1419 (3128)

1363 (3004)

4908 (10819)

755TM bus supplies 8 Total: 709 (1563) – – –

9 Total: 1180 (2601) – – –

10 Total: 2106 (4643) Wire bay:

Right section:

Tota l:

126 (278)

2106 (4643)

2232 (4921)

––

11 Left section:

Right section:

Tota l:

1642 (3621)

889 (1959)

2531 (5580)

Wire bay:

Left section:

Right section:

Tota l:

242 (533)

1642 (3621)

889 (1959)

2773 (6113)

––

12 Left section:

Right section:

Tota l:

1642 (3621)

1443 (3182)

3085 (6803)

Wire bay:

Left section:

Right section:

Tota l:

242 (533)

1642 (3621)

443 (3182)

327 (7336)

––

Approximate Maximum Common Bus Inverter Weights

Device Frame Size Approximate Maximum Weight kg (lb)

Power Bay with Control Bay with Exit Wire Bay with Control and Exit Wire Bay

755TM common bus

inverters

8 374 (825) 455 (1004) 477 (1052) 588 (1231)

9 611 (1348) 692 (1527) 714 (1575) 796 (1754)

10 873 (1924) 954 (2103) 954 (2103) 1057 (2331)

11 1284 (2830) 1365 (3009) 1503 (3313) 1584 (3492)

12 1580 (3483) 1542 (3400) 1799 (3966) 1880 (4145)

Power Modules

Power Module

Cat. No.

(1)

(1) A letter ‘C’ at the end of the power module catalog number indicates copper construction.

Max Module Weight,

kg (lb)

Max Weight with

Packaging, kg (lb)

Power module 20-750-MI1-xnnnxnnn

20-750-MI1-xnnnxnnnC

141 (312) 192 (424)

Power module with a

paralleling inductor

20-750-MI2-xnnnxnnn

20-750-MI2-xnnnxnnnC

Power module with a

reflected wave filter

20-750-MI3-xnnnxnnn

20-750-MI3-xnnnxnnnC

Approximate Maximum Drive and Bus Supply Weights (continued)

Device Frame Size Approximate Maximum Weight, kg (lb)

Input and Power Bay with Entry Wire Bay with Exit Wire Bay with Entry and Exit Wire Bay

Rockwell Automation Publication 750-PC100A-EN-P - December 2016

PowerFlex 750-Series Products with TotalFORCE Control 5

Leakage Current

PowerFlex 750-Series products produce leakage current in the protective earthing conductor that exceeds 3.5

mA AC and/or 10 mA DC. The minimum size of the protective earthing (grounding) conductor that is used in the

application must comply with local safety regulations for high-protective earthing conductor current

equipment.

Motor Overload Protection

Short Circuit Current Rating

Branch Circuit Short Circuit Protection

• Branch circuit protection must be provided in accordance with the National Electric Code (NEC) and any

additional local codes, or the equivalent.

• Branch circuit protection for customer supplied 240/120V AC must have an AIC rating that is equal to or

greater than the product short circuit current rating.

Fusing

The recommended fuse types are listed here. If available current ratings do not match the ratings that are listed

in the tables provided, choose the next higher fuse rating.

• IEC – Use BS88 (British Standard) Parts 1 and 2, EN60269-1, Parts 1 and 2

(1)

, type gG or equivalent.

• UL – Use UL Class T, RK1, J, or L.

(1) Typical designations include, but may not be limited to the following; Parts 1 and 2: AC, AD, BC, BD, CD, DD,

ED, EFS, EF, FF, FG, GF, GG, GH.

Circuit Breakers

The ‘non-fuse’ listings in the following tables include inverse time circuit breakers and instantaneous trip circuit

breakers (motor circuit protectors). Both types of circuit breakers are acceptable for IEC installations.

LCL Filter Modules

Voltage Amps

(normal duty)

Cat. No. Max Module

Weight, kg (lb)

Max Weight with

Packaging, kg (lb)

400 540 20-750-ML1-C540D505

213 (470) 264 (582)

480 505

400 770 20-750-ML1-C770D740

480 740

600 395 20-750-ML1-E395F370

690 370

600 545 20-750-ML1-E545F505

690 505

400 1100 20-750-ML1-C1K1D1K0

322 (710) 373 (822)

480 1000

400 1400 20-750-ML1-C1K4D1K3

480 1300

600 760 20-750-ML1-E760F735

690 735

600 980 20-750-ML1-E980F920

690 920

Precharge Modules

Unit Frame Size Max Module Weight, kg (lb) Max Weight with Packaging,

kg (lb)

AC precharge

(1)

(1) Includes AC precharge module catalog numbers: 20-750-MACP-xx-xnx.

8 41 (90) 71 (157)

9 132 (291) 173 (381)

DC precharge

(2)

(2) Includes DC precharge module catalog numbers: 20-750-MDCP1-xx-xnx and 20-750-MDCP2-xx-xnx.

All 41 (90) 44 (97)

ATTENTION: PowerFlex 750-Series drives with TotalFORCE control produce DC current in the

protective earthing conductor which can reduce the ability of RCDs (residual current-operated

protective devices) or RCMs (residual current-operated monitoring devices) of type A or AC to

provide protection for other equipment in the installation. Where an RCD or RCM is used for

protection in case of direct or indirect contact, only an RCD or RCM of Type B is allowed on the

supply side of this product.

Electronic motor overload protection Class 10 motor overload protection according to NEC article 430 and

motor over-temperature protection according to NEC article

430.126 (A)(2). UL61800-5-1 File E59272.

Maximum short circuit current rating Suitable for use on a circuit capable of delivering not more than 100

kA rms symmetrical amperes, up to 600V maximum and 65 kA rms

symmetrical amperes at 690V maximum.

Actual short circuit current rating May be further limited by AIC rating of customer supplied branch

circuit fuse/circuit breaker

6 PowerFlex 750-Series Products with TotalFORCE Control

Rockwell Automation Publication 750-PC100A-EN-P - December 2016

400 Volt AC and 540 Volt DC Input Protection Devices - Frames 8…12

400 Volt AC Input 540 Volt DC Input

Applied

Rating

(1)

Frame

Cont.

Output

Amps

Duty

Catalog

Number

Output

Overload Amps

Continuous

AC Input

AC Input Integral

Semiconductor Fuse

Size

(170M Type)

(2)

AC Input Protection Devices

Input

Quantities

DC Input

Integral

Semiconductor

Fuse Kit

(7)

Dual Element Time

Delay Fuse

Non-Time Delay Fuse Circuit Breaker

(5)

Motor Circuit

Protector

(6)

Continuous

DC Input

1 min 3 sec Amps 2xLCL

Amps

2xLCL

Amps

1xLCL

Amps

1/Phase

Min

(3)

Max

(4)

1/Phase

Min

(3)

Max

(4)

Min Max Amps Amps Qty.

160 kW 8 367 Light 20x…C302 404 – 352 – – 900 500 650 500 1100 500 900 500 423 1400 2

302 Normal 332 453 290 – – 900 400 500 400 900 400 750 400 348 1400 2

260 Heavy 390 468 250 – – 900 350 450 350 800 350 650 350 300 1400 2

200 kW 8 460 Light 20x…C367 506 – 442 – – 900 600 800 600 1350 600 1100 600 530 1400 2

367 Normal 404 551 352 – – 900 500 650 500 1100 500 900 500 423 1400 2

302 Heavy 453 544 290 – – 900 400 500 400 900 400 750 400 348 1400 2

250 kW 8 540 Light 20x…C460 594 – 518 – – 900 700 900 700 1600 700 1350 700 622 1400 2

460 Normal 506 690 442 – – 900 600 800 600 1350 600 1100 600 530 1400 2

367 Heavy 551 661 352 – – 900 500 650 500 1100 500 900 500 423 1400 2

315 kW 8 585 Light 20x…C540 644 – 562 – – 900 750 1000 750 1800 750 1400 750 674 1400 2

540 Normal 594 810 518 – – 900 700 900 700 1600 700 1350 700 622 1400 2

460 Heavy 690 828 442 – – 900 600 800 600 1350 600 1100 600 530 1400 2

315 kW 8 650 Light 20x…C585 715 – 624 – – 1250 900 1100 900 1900 900 1600 900 749 1400 2

585 Normal 644 878 562 – – 1250 750 1000 750 1800 750 1400 750 674 1400 2

472 Heavy 708 850 453 – – 1250 600 800 600 1400 600 1200 600 544 1400 2

355 kW 8 750 Light 20x…C650 825 – 720 – – 1250 1000 1200 1000 2000 1000 1800 1000 864 1400 2

650 Normal 715 975 624 – – 1250 900 1100 900 1900 900 1600 900 749 1400 2

540 Heavy 810 972 518 – – 1250 700 900 700 1600 700 1350 700 622 1400 2

400 kW 8 796 Light 20x…C750 876 – 764 – – 1250 1000 1400 1000 2400 1000 1900 1000 917 1400 2

750 Normal 825 1125 720 – – 1250 1000 1200 1000 2000 1000 1800 1000 864 1400 2

585 Heavy 878 1053 562 – – 1250 750 1000 750 1800 750 1400 750 674 1400 2

400 kW 8 832 Light 20x…C770 915 – 799 – – 1250 1100 1400 1100 2400 1100 2000 1000 959 1400 2

770 Normal 847 1155 739 – – 1250 1000 1350 1000 2400 1000 1900 1000 887 1400 2

650 Heavy 975 1170 624 – – 1250 900 1100 900 1900 900 1600 900 749 1400 2

500 kW 9 1040 Light 20x…C920 1144 – 998 – 1800 – 1350 1800 1350 3000 1350 2500 1350 1198 1400 4

920 Normal 1012 1380 883 – 1800 – 1200 1600 1200 2500 1200 2400 1200 1060 1400 4

770 Heavy 1155 1386 739 – 1800 – 1000 1350 1000 2400 1000 1900 1000 887 1400 4

560 kW 9 1090 Light 20x…C1K0 1199 – 1046 – 1800 – 1400 1900 1400 3000 1400 3000 1400 1256 1400 4

1040 Normal 1144 1560 998 – 1800 – 1350 1800 1350 3000 1350 2500 1350 1198 1400 4

920 Heavy 1380 1656 883 – 1800 – 1200 1600 1200 2500 1200 2400 1200 1060 1400 4

See page 7

for notes.

PowerFlex 750-Series Products with TotalFORCE Control 7

Rockwell Automation Publication 750-PC100A-EN-P - December 2016

630 kW 9 1182 Light 20x…C1K1 1300 – 1135 – 2000 – 1500 2000 1500 3500 1500 3000 1500 1362 1400 4

1112 Normal 1223 1667 1067 – 2000 – 1400 1900 1400 3500 1400 3000 1400 1281 1400 4

1040 Heavy 1560 1872 998 – 2000 – 1350 1800 1350 3000 1350 2500 1350 1198 1400 4

710 kW 9 1465 Light 20x…C1K2 1612 – 1406 – 2000 – 1900 2500 1900 4000 1900 3500 1800 1688 1400 4

1175 Normal 1293 1763 1128 – 2000 – 1500 2000 1500 3500 1500 3000 1500 1354 1400 4

1090 Heavy 1635 1962 1046 – 2000 – 1400 1900 1400 3000 1400 3000 1400 1256 1400 4

800 kW 9 1581 Light 20x…C1K4 1739 – 1518 – 2000 – 2000 3000 2000 4500 2000 4000 1900 1821 1400 4

1463 Normal 1612 2198 1406 – 2000 – 1900 2500 1900 4000 1900 3500 1900 1688 1400 4

1175 Heavy 1763 2115 1128 – 2000 – 1500 2000 1500 3500 1500 3000 1500 1354 1400 4

850 kW 10 1715 Light 20x…C1K6 1887 – 1646 – 2000 1250 2400 3000 2400 5000 2400 4500 2400 1976 1400 6

1590 Normal 1749 2385 1526 – 2000 1250 2000 3000 2000 4500 2000 4000 2000 1832 1400 6

1465 Heavy 2198 2637 1406 – 2000 1250 1900 2500 1900 4000 1900 3500 1900 1688 1400 6

1000 kW 10 2150 Light 20x…C1K7 2365 – 2064 – 2000 1250 3000 3800 3000 6000 3000 5000 3000 2477 1400 6

1715 Normal 1887 2573 1646 – 2000 1250 2400 3000 2400 5000 2400 4500 2400 1976 1400 6

1480 Heavy 2220 2664 1421 – 2000 1250 1900 2500 1900 4500 1900 3800 1900 1705 1400 6

1250 kW 10 2330 Light 20x…C2K1 2563 – 2236 – 2000 1250 3000 4000 3000 6000 3000 6000 3000 2684 1400 6

2156 Normal 2372 3234 2069 – 2000 1250 3000 3800 3000 6000 3000 5000 3000 2484 1400 6

1715 Heavy 2573 3087 1646 – 2000 1250 2400 3000 2400 5000 2400 4500 2400 1976 1400 6

1650 kW 11 3078 Light 20x…C2K8 3386 – 2954 2000 2000 – 4000 5000 4000 6000 4000 6000 3800 3546 1400 8

2849 Normal 3134 4274 2735 2000 2000 – 3800 5000 3800 6000 3800 6000 3800 3282 1400 8

2330 Heavy 3495 4194 2236 2000 2000 – 3000 4000 3000 6000 3000 6000 3000 2684 1400 8

2000 kW 12 3846 Light 20x…C3K5 4231 – 3692 2000 2000 1250 5000 6000 5000 6000 5000 6000 5000 4431 1400 10

3542 Normal 3896 5313 3400 2000 2000 1250 4500 6000 4500 6000 4500 6000 4500 4081 1400 10

3032 Heavy 4548 5458 2910 2000 2000 1250 3800 5000 3800 6000 3800 6000 3800 3493 1400 10

(1) ‘Applied Rating’ refers to the motor that will be connected to the drive. For example, a ‘C460’ drive can be used in Normal Duty mode on a 250 kW motor, in Heavy Duty mode on a 200 kW motor or in Light Duty mode on a 315 kW motor. The drive can be programmed for each mode. Wiring and fuses can be

sized based on the programmed mode. For any given drive catalog number, Normal Duty mode provides higher continuous current but smaller overload current with respect to Heavy Duty mode. See parameter 306 [Duty Rating].

Refer to Specifications for an explanation of Duty Ratings.

(2) These AC line fuses (with blown fuse indicators) are included in the drive to provide drive short circuit protection. AC input protection devices for branch circuit protection based on US NEC are listed in the table. Each LCL filter has one fuse per phase.

(3) Minimum protection device size is the lowest rated device that supplies maximum protection without nuisance tripping.

(4) Maximum protection device size is the highest rated device that supplies drive protection. For US NEC, minimum size is 125% of motor FLA. Ratings shown are maximum.

(5) Circuit Breaker - inverse time breaker. For US NEC, minimum size is 125% of motor FLA. Ratings shown are maximum.

(6) Recommended Motor circuit protector - Instantaneous trip circuit breaker. The trip setting should be set to the input current of the drive and should be sized for the continuous current of the system.

(7) These DC line fuses (with blown fuse indicators) are included in the drive to provide drive short circuit protection.

400 Volt AC and 540 Volt DC Input Protection Devices - Frames 8…12 (continued)

400 Volt AC Input 540 Volt DC Input

Applied

Rating

(1)

Frame

Cont.

Output

Amps

Duty

Catalog

Number

Output

Overload Amps

Continuous

AC Input

AC Input Integral

Semiconductor Fuse

Size

(170M Type)

(2)

AC Input Protection Devices

Input

Quantities

DC Input

Integral

Semiconductor

Fuse Kit

(7)

Dual Element Time

Delay Fuse

Non-Time Delay Fuse Circuit Breaker

(5)

Motor Circuit

Protector

(6)

Continuous

DC Input

1 min 3 sec Amps 2xLCL

Amps

2xLCL

Amps

1xLCL

Amps

1/Phase

Min

(3)

Max

(4)

1/Phase

Min

(3)

Max

(4)

Min Max Amps Amps Qty.

8 PowerFlex 750-Series Products with TotalFORCE Control

Rockwell Automation Publication 750-PC100A-EN-P - December 2016

480 Volt AC and 650 Volt DC Input Protection Devices - Frames 8…12

480 Volt AC Input 650 Volt DC Input

Applied

Rating

(1)

Frame

Cont.

Output

Amps

Duty

Catalog

Number

Output

Overload Amps

Continuous

AC Input

AC Input Integral

Semiconductor Fuse

Size

(170M Type)

(2)

AC Input Protection Devices

Input

Quantities

DC Input

Integral

Semiconductor

Fuse Kit

(7)

Dual Element Time

Delay Fuse

Non-Time Delay Fuse Circuit Breaker

(5)

Motor Circuit

Protector

(6)

Continuous

DC Input

(x = G or J) 1 min 3 sec Amps 2xLCL

Amps

2xLCL

Amps

1xLCL

Amps

1/Phase

Min

(3)

Max

(4)

1/Phase

Min

(3)

Max

(4)

Min Max Amps Amps Qty.

250 Hp 8 361 Light 20x…D302 397 – 332 – – 900 500 650 500 1000 500 900 500 399 1400 2

302 Normal 332 453 278 – – 900 400 500 400 900 400 750 400 333 1400 2

248 Heavy 372 446 228 – – 900 350 400 350 750 350 600 350 274 1400 2

300 Hp 8 430 Light 20x…D361 473 – 396 – – 900 600 750 600 1200 600 1000 600 475 1400 2

361 Normal 397 542 332 – – 900 500 650 500 1000 500 900 500 399 1400 2

302 Heavy 453 544 278 – – 900 400 500 400 900 400 750 400 333 1400 2

350 Hp 8 485 Light 20x…D430 534 – 446 – – 900 650 800 650 1500 650 1200 650 535 1400 2

430 Normal 473 645 396 – – 900 600 750 600 1200 600 1000 600 475 1400 2

361 Heavy 542 650 332 – – 900 500 650 500 1000 500 900 500 399 1400 2

400 Hp 8 545 Light 20x…D505 600 – 501 – – 900 700 900 700 1600 700 1350 700 602 1400 2

505 Normal 556 758 465 – – 900 650 800 650 1500 650 1200 650 558 1400 2

430 Heavy 645 774 396 – – 900 600 750 600 1200 600 1000 600 475 1400 2

450 Hp 8 617 Light 20x…D545 679 – 568 – – 1250 800 1000 800 1800 800 1500 800 681 1400 2

545 Normal 600 818 501 – – 1250 700 900 700 1600 700 1350 700 602 1400 2

454 Heavy 681 817 418 – – 1250 600 800 600 1350 600 1100 600 501 1400 2

500 Hp 8 710 Light 20x…D617 781 – 653 – – 1250 900 1200 900 2000 900 1800 900 784 1400 2

617 Normal 679 926 568 – – 1250 800 1000 800 1800 800 1500 800 681 1400 2

485 Heavy 728 873 446 – – 1250 700 800 700 1400 700 1200 700 535 1400 2

600 Hp 8 765 Light 20x…D710 842 – 704 – – 1250 1000 1350 1000 2400 1000 1900 1000 845 1400 2

710 Normal 781 1065 653 – – 1250 900 1200 900 2000 900 1800 900 784 1400 2

545 Heavy 818 981 501 – – 1250 700 900 700 1600 700 1350 700 602 1400 2

650 Hp 8 800 Light 20x…D740 880 – 736 – – 1250 1000 1400 1000 2400 1000 2000 1000 883 1400 2

740 Normal 814 1110 681 – – 1250 1000 1200 1000 2000 1000 1800 1000 817 1400 2

617 Heavy 926 1111 568 – – 1250 800 1000 800 1800 800 1500 800 681 1400 2

700 Hp 9 960 Light 20x…D800 1056 – 883 – 1800 – 1200 1600 1200 3000 1200 2400 1200 1060 1400 4

800 Normal 880 1200 736 – 1800 – 1000 1400 1000 2400 1000 2000 1000 883 1400 4

740 Heavy 1110 1332 681 – 1800 – 1000 1200 1000 2000 1000 1800 1000 817 1400 4

800 Hp 9 1045 Light 20x…D960 1150 – 961 – 1800 – 1350 1800 1350 3000 1350 2500 1350 1154 1400 4

960 Normal 1056 1440 883 – 1800 – 1200 1600 1200 3000 1200 2400 1200 1060 1400 4

800 Heavy 1200 1440 736 – 1800 – 1000 1400 1000 2400 1000 2000 1000 883 1400 4

See page 9

for notes.

PowerFlex 750-Series Products with TotalFORCE Control 9

Rockwell Automation Publication 750-PC100A-EN-P - December 2016

900 Hp 9 1135 Light 20x…D1K0 1249 – 1044 – 2000 – 1500 1900 1500 3500 1500 3000 1500 1253 1400 4

1045 Normal 1150 1568 961 – 2000 – 1350 1800 1350 3000 1350 2500 1350 1154 1400 4

960 Heavy 1440 1728 883 – 2000 – 1200 1600 1200 3000 1200 2400 1200 1060 1400 4

1000 Hp 9 1365 Light 20x…D1K1 1502 – 1256 – 2000 – 1800 2400 1800 4000 1800 3500 1800 1507 1400 4

1135 Normal 1249 1703 1044 – 2000 – 1500 1900 1500 3500 1500 3000 1500 1253 1400 4

1045 Heavy 1568 1881 961 – 2000 – 1350 1800 1350 3000 1350 2500 1350 1154 1400 4

1100 Hp 9 1520 Light 20x…D1K3 1672 – 1398 – 2000 – 1900 2500 1900 4500 1900 3800 1900 1678 1400 4

1365 Normal 1502 2048 1256 – 2000 – 1800 2400 1800 4000 1800 3500 1800 1507 1400 4

1135 Heavy 1703 2043 1044 – 2000 – 1500 1900 1500 3500 1500 3000 1500 1253 1400 4

1250 Hp 10 1655 Light 20x…D1K4 1821 – 1522 – 2000 1250 2400 3000 2400 5000 2400 4000 2400 1827 1400 6

1420 Normal 1562 2130 1306 – 2000 1250 1800 2400 1800 4000 1800 3500 1800 1568 1400 6

1365 Heavy 2048 2457 1256 – 2000 1250 1800 2400 1800 4000 1800 3500 1800 1507 1400 6

1500 Hp 10 2070 Light 20x…D1K6 2277 – 1904 – 2000 1250 3000 3500 3000 6000 3000 5000 3000 2285 1400 6

1655 Normal 1821 2483 1522 – 2000 1250 2400 3000 2400 5000 2400 4000 2400 1827 1400 6

1420 Heavy 2130 2556 1306 – 2000 1250 1800 2400 1800 4000 1800 3500 1800 1568 1400 6

1800 Hp 10 2240 Light 20x…D2K0 2464 – 2060 – 2000 1250 3000 4000 3000 6000 3000 5000 3000 2473 1400 6

2072 Normal 2279 3108 1906 – 2000 1250 3000 3500 3000 6000 3000 5000 3000 2288 1400 6

1655 Heavy 2483 2979 1522 – 2000 1250 2400 3000 2400 5000 2400 4000 2400 1827 1400 6

2400 Hp 11 2960 Light 20x…D2K6 3256 – 2723 2000 2000 – 3800 5000 3800 6000 3800 6000 3800 3268 1400 8

2738 Normal 3012 4107 2519 2000 2000 – 3500 4500 3500 6000 3500 6000 3500 3023 1400 8

2240 Heavy 3360 4032 2060 2000 2000 – 3000 3800 3000 6000 3000 5000 3000 2473 1400 8

3000 Hp 12 3696 Light 20x…D3K4 4066 – 3400 2000 2000 1250 5000 6000 5000 6000 5000 6000 5000 4081 1400 10

3404 Normal 3744 5106 3131 2000 2000 1250 4500 6000 4500 6000 4500 6000 4500 3758 1400 10

2980 Heavy 4470 5364 2741 2000 2000 1250 3800 5000 3800 6000 3800 6000 3800 3290 1400 10

(1) ‘Applied Rating’ refers to the motor that will be connected to the drive. For example, a ‘D430’ drive can be used in Normal Duty mode on a 350 Hp motor, in Heavy Duty mode on a 300 Hp motor or in Light Duty mode on a 400 Hp motor. The drive can be programmed for each mode. Wiring and fuses can be sized

based on the programmed mode. For any given drive catalog number, Normal Duty mode provides higher continuous current but smaller overload current with respect to Heavy Duty mode. See parameter 306 [Duty Rating].

Refer to Specifications for an explanation of Duty Ratings.

(3) Minimum protection device size is the lowest rated device that supplies maximum protection without nuisance tripping.

(4) Maximum protection device size is the highest rated device that supplies drive protection. For US NEC, minimum size is 125% of motor FLA. Ratings shown are maximum.

(5) Circuit Breaker - inverse time breaker. For US NEC, minimum size is 125% of motor FLA. Ratings shown are maximum.

(7) These DC line fuses (with blown fuse indicators) are included in the drive to provide drive short circuit protection.

480 Volt AC and 650 Volt DC Input Protection Devices - Frames 8…12 (continued)

480 Volt AC Input 650 Volt DC Input

Applied

Rating

(1)

Frame

Cont.

Output

Amps

Duty

Catalog

Number

Output

Overload Amps

Continuous

AC Input

AC Input Integral

Semiconductor Fuse

Size

(170M Type)

(2)

AC Input Protection Devices

Input

Quantities

DC Input

Integral

Semiconductor

Fuse Kit

(7)

Dual Element Time

Delay Fuse

Non-Time Delay Fuse Circuit Breaker

(5)

Motor Circuit

Protector

(6)

Continuous

DC Input

(x = G or J) 1 min 3 sec Amps 2xLCL

Amps

2xLCL

Amps

1xLCL

Amps

1/Phase

Min

(3)

Max

(4)

1/Phase

Min

(3)

Max

(4)

Min Max Amps Amps Qty.

10 PowerFlex 750-Series Products with TotalFORCE Control

Rockwell Automation Publication 750-PC100A-EN-P - December 2016

600 Volt AC and 810 Volt DC Input Protection Devices - Frames 8…12

600 Volt AC Input 810 Volt DC Input

Applied

Rating

(1)

Frame

Cont.

Output

Amps

Duty

Catalog

Number

Output

Overload Amps

Continuous

AC Input

AC Input Integral

Semiconductor Fuse

Size

(170M Type)

(2)

AC Input Protection Devices

Input

Quantities

DC Input

Integral

Semiconductor

Fuse Kit

(7)

Dual Element Time

Delay Fuse

Non-Time Delay Fuse Circuit Breaker

(5)

Motor Circuit

Protector

(6)

Continuous

DC Input

(x = G or J) 1 min 3 sec Amps 2xLCL

Amps

2xLCL

Amps

1xLCL

Amps

1/Phase

Min

(3)

Max

(4)

1/Phase

Min

(3)

Max

(4)

Min Max Amps Amps Qty.

250 Hp 8 295 Light 20x…E242 325 – 271 – – 700 400 500 400 900 400 750 400 326 1100 2

242 Normal 266 363 223 – – 700 350 400 350 750 350 600 350 267 1100 2

192 Heavy 288 346 177 – – 700 250 350 250 600 250 500 250 212 1100 2

300 Hp 8 355 Light 20x…E295 391 – 327 – – 700 450 600 450 1000 450 900 450 392 1100 2

295 Normal 325 443 271 – – 700 400 500 400 900 400 750 400 326 1100 2

242 Heavy 363 436 223 – – 700 350 400 350 750 350 600 350 267 1100 2

350 Hp 8 395 Light 20x…E355 435 – 363 – – 700 500 700 500 1100 500 1000 500 436 1100 2

355 Normal 391 533 327 – – 700 450 600 450 1000 450 900 450 392 1100 2

295 Heavy 443 531 271 – – 700 400 500 400 900 400 750 400 326 1100 2

400 Hp 8 435 Light 20x…E395 479 – 400 – – 700 600 750 600 1350 600 1100 600 480 1100 2

395 Normal 435 593 363 – – 700 500 700 500 1100 500 1000 500 436 1100 2

355 Heavy 533 639 327 – – 700 450 600 450 1000 450 900 450 392 1100 2

450 Hp 8 510 Light 20x…E435 561 – 469 – – 900 650 900 650 1500 650 1200 650 563 1100 2

435 Normal 479 653 400 – – 900 600 750 600 1350 600 1100 600 480 1100 2

395 Heavy 593 711 363 – – 900 500 700 500 1100 500 1000 500 436 1100 2

550 Hp 8 580 Light 20x…E545 638 – 534 – – 900 750 1000 750 1800 750 1400 750 640 1100 2

545 Normal 600 818 501 – – 900 700 900 700 1600 700 1350 700 602 1100 2

450 Heavy 675 810 414 – – 900 600 800 600 1350 600 1100 600 497 1100 2

600 Hp 9 690 Light 20x…E595 759 – 635 – 1250 – 900 1200 900 2000 900 1800 900 762 1100 4

580 Normal 638 870 534 – 1250 – 750 1000 750 1800 750 1400 750 640 1100 4

545 Heavy 818 981 501 – 1250 – 700 900 700 1600 700 1350 700 602 1100 4

700 Hp 9 760 Light 20x…E690 836 – 699 – 1250 – 1000 1350 1000 2400 1000 1900 1000 839 1100 4

690 Normal 759 1035 635 – 1250 – 900 1200 900 2000 900 1800 900 762 1100 4

595 Heavy 893 1071 547 – 1250 – 750 1000 750 1800 750 1400 750 657 1100 4

800 Hp 9 825 Light 20x…E760 908 – 759 – 1250 – 1100 1400 1100 2400 1100 2000 1100 911 1100 4

760 Normal 836 1140 699 – 1250 – 1000 1350 1000 2400 1000 1900 1000 839 1100 4

690 Heavy 1035 1242 635 – 1250 – 900 1200 900 2000 900 1800 900 762 1100 4

900 Hp 9 980 Light 20x…E825 1078 – 901 – 1600 – 1350 1800 1350 3000 1350 2400 1350 1082 1100 4

825 Normal 908 1238 759 – 1600 – 1100 1400 1100 2400 1100 2000 1100 911 1100 4

760 Heavy 1140 1368 699 – 1600 – 1000 1350 1000 2400 1000 1900 1000 839 1100 4

See page 11

for notes.

PowerFlex 750-Series Products with TotalFORCE Control 11

Rockwell Automation Publication 750-PC100A-EN-P - December 2016

1000 Hp 9 1102 Light 20x…E980 1212 – 1014 – 1600 – 1400 1900 1400 3500 1400 2500 1400 1217 1100 4

980 Normal 1078 1470 901 – 1600 – 1350 1800 1350 3000 1350 2400 1350 1082 1100 4

825 Heavy 1238 1485 759 – 1600 – 1100 1400 1100 2400 1100 2000 1100 911 1100 4

1100 Hp 10 1220 Light 20x…E1K1 1342 – 1122 – 1600 900 1600 2000 1600 3500 1600 3000 1600 1347 1100 6

1045 Normal 1150 1568 961 – 1600 900 1350 1800 1350 3000 1350 2500 1350 1154 1100 6

980 Heavy 1470 1764 901 – 1600 900 1350 1800 1350 3000 1350 2400 1350 1082 1100 6

1250 Hp 10 1430 Light 20x…E1K2 1573 – 1315 – 1600 900 1800 2500 1800 4500 1800 3500 1800 1579 1100 6

1220 Normal 1342 1830 1122 – 1600 900 1600 2000 1600 3500 1600 3000 1600 1347 1100 6

1045 Heavy 1568 1881 961 – 1600 900 1350 1800 1350 3000 1350 2500 1350 1154 1100 6

1500 Hp 10 1624 Light 20x…E1K5 1786 – 1494 – 1600 900 2400 3000 2400 5000 2400 4000 2400 1793 1100 6

1430 Normal 1573 2145 1315 – 1600 900 1800 2500 1800 4500 1800 3500 1800 1579 1100 6

1220 Heavy 1830 2196 1122 – 1600 900 1600 2000 1600 3500 1600 3000 1600 1347 1100 6

2000 Hp 11 2146 Light 20x…E2K0 2361 – 1974 1600 1600 – 3000 3800 3000 6000 3000 5000 3000 2369 1100 8

1946 Normal 2141 2919 1790 1600 1600 – 2500 3500 2500 6000 2500 5000 2500 2148 1100 8

1700 Heavy 2550 3060 1564 1600 1600 – 2400 3000 2400 5000 2400 4500 2400 1877 1100 8

2500 Hp 12 2668 Light 20x…E2K4 2935 – 2454 1600 1600 900 3500 4500 3500 6000 3500 6000 3500 2946 1100 10

2420 Normal 2662 3630 2226 1600 1600 900 3500 4000 3500 6000 3500 6000 3500 2672 1100 10

2070 Heavy 3105 3726 1904 1600 1600 900 3000 3500 3000 6000 3000 5000 3000 2285 1100 10

(1) ‘Applied Rating’ refers to the motor that will be connected to the drive. For example, a ‘E355’ drive can be used in Normal Duty mode on a 350 Hp motor, in Heavy Duty mode on a 300 Hp motor or in Light Duty mode on a 400 Hp motor. The drive can be programmed for each mode. Wiring and fuses can be sized

Refer to Specifications for an explanation of Duty Ratings.

(3) Minimum protection device size is the lowest rated device that supplies maximum protection without nuisance tripping.

(4) Maximum protection device size is the highest rated device that supplies drive protection. For US NEC, minimum size is 125% of motor FLA. Ratings shown are maximum.

(5) Circuit Breaker - inverse time breaker. For US NEC, minimum size is 125% of motor FLA. Ratings shown are maximum.

(7) These DC line fuses (with blown fuse indicators) are included in the drive to provide drive short circuit protection.

600 Volt AC and 810 Volt DC Input Protection Devices - Frames 8…12 (continued)

600 Volt AC Input 810 Volt DC Input

Applied

Rating

(1)

Frame

Cont.

Output

Amps

Duty

Catalog

Number

Output

Overload Amps

Continuous

AC Input

AC Input Integral

Semiconductor Fuse

Size

(170M Type)

(2)

AC Input Protection Devices

Input

Quantities

DC Input

Integral

Semiconductor

Fuse Kit

(7)

Dual Element Time

Delay Fuse

Non-Time Delay Fuse Circuit Breaker

(5)

Motor Circuit

Protector

(6)

Continuous

DC Input

(x = G or J) 1 min 3 sec Amps 2xLCL

Amps

2xLCL

Amps

1xLCL

Amps

1/Phase

Min

(3)

Max

(4)

1/Phase

Min

(3)

Max

(4)

Min Max Amps Amps Qty.

12 PowerFlex 750-Series Products with TotalFORCE Control

Rockwell Automation Publication 750-PC100A-EN-P - December 2016

690 Volt AC and 932 Volt DC Input Protection Devices - Frames 8…12

690 Volt AC Input 932 Volt DC Input

Applied

Rating

(1)

Frame

Cont.

Output

Amps

Duty

Catalog

Number

Output

Overload Amps

Continuous

AC Input

AC Input Integral

Semiconductor Fuse

Size

(170M Type)

(2)

AC Input Protection Devices

Input

Quantities

DC Input

Integral

Semiconductor

Fuse Kit

(7)

Dual Element Time

Delay Fuse

Non-Time Delay Fuse Circuit Breaker

(5)

Motor Circuit

Protector

(6)

Continuous

DC Input

(x = G or J) 1 min 3 sec Amps 2xLCL

Amps

2xLCL

Amps

1xLCL

Amps

1/Phase

Min

(3)

Max

(4)

1/Phase

Min

(3)

Max

(4)

Min Max Amps Amps Qty.

200 kW 8 265 Light 20x…F215 292 – 243 – – 700 350 450 350 800 350 650 350 292 1100 2

215 Normal 237 323 197 – – 700 300 400 300 650 300 500 300 237 1100 2

171 Heavy 257 308 157 – – 700 250 300 250 500 250 450 250 188 1100 2

250 kW 8 330 Light 20x…F265 363 – 303 – – 700 450 600 450 900 450 800 450 364 1100 2

265 Normal 292 398 243 – – 700 350 450 350 800 350 650 350 292 1100 2

215 Heavy 323 387 197 – – 700 300 400 300 650 300 500 300 237 1100 2

315 kW 8 370 Light 20x…F330 407 – 340 – – 700 500 650 500 1100 500 900 500 408 1100 2

330 Normal 363 495 303 – – 700 450 600 450 900 450 800 450 364 1100 2

265 Heavy 398 477 243 – – 700 350 450 350 800 350 650 350 292 1100 2

355 kW 8 415 Light 20x…F370 457 – 381 – – 700 600 700 600 1200 600 1000 600 457 1100 2

370 Normal 407 555 340 – – 700 500 650 500 1100 500 900 500 408 1100 2

330 Heavy 495 594 303 – – 700 450 600 450 900 450 800 450 364 1100 2

400 kW 8 460 Light 20x…F415 506 – 422 – – 900 600 800 600 1350 600 1100 600 507 1100 2

415 Normal 457 623 381 – – 900 600 700 600 1200 600 1000 600 457 1100 2

370 Heavy 555 666 340 – – 900 500 650 500 1100 500 900 500 408 1100 2

500 kW 8 565 Light 20x…F505 622 – 519 – – 900 750 1000 750 1600 750 1400 750 623 1100 2

505 Normal 556 758 464 – – 900 650 800 650 1500 650 1200 650 556 1100 2

415 Heavy 623 747 381 – – 900 600 700 600 1200 600 1000 600 457 1100 2

560 kW 9 650 Light 20x…F565 715 – 597 – 1250 – 900 1100 900 1900 900 1600 900 716 1100 4

565 Normal 622 848 519 – 1250 – 750 1000 750 1600 750 1400 750 623 1100 4

505 Heavy 758 909 464 – 1250 – 650 800 650 1500 650 1200 650 556 1100 4

630 kW 9 735 Light 20x…F650 809 – 675 – 1250 – 1000 1200 1000 2000 1000 1800 1000 810 1100 4

650 Normal 715 975 597 – 1250 – 900 1100 900 1900 900 1600 900 716 1100 4

565 Heavy 848 1017 519 – 1250 – 750 1000 750 1600 750 1400 750 623 1100 4

710 kW 9 820 Light 20x…F735 902 – 753 – 1250 – 1100 1400 1100 2400 1100 2000 1100 904 1100 4

735 Normal 809 1103 675 – 1250 – 1000 1200 1000 2000 1000 1800 1000 810 1100 4

650 Heavy 975 1170 597 – 1250 – 900 1100 900 1900 900 1600 900 716 1100 4

800 kW 9 920 Light 20x…F820 1012 – 845 – 1600 – 1200 1600 1200 2500 1200 2400 1200 1014 1100 4

820 Normal 902 1230 753 – 1600 – 1100 1400 1100 2400 1100 2000 1100 904 1100 4

735 Heavy 1103 1323 675 – 1600 – 1000 1200 1000 2000 1000 1800 1000 810 1100 4

See page 13

for notes.

PowerFlex 750-Series Products with TotalFORCE Control 13

Rockwell Automation Publication 750-PC100A-EN-P - December 2016

900 kW 9 1074 Light 20x…F920 1181 – 986 – 1600 – 1350 1800 1350 3000 1350 2500 1350 1183 1100 4

920 Normal 1012 1380 845 – 1600 – 1200 1600 1200 2500 1200 2400 1200 1014 1100 4

820 Heavy 1230 1476 753 – 1600 – 1100 1400 1100 2400 1100 2000 1100 904 1100 4

1000 kW 10 1150 Light 20x…F1K0 1265 – 1056 – 1250 900 1500 2000 1500 3500 1500 3000 1500 1267 1100 6

1030 Normal 1133 1545 946 – 1250 900 1350 1800 1350 3000 1350 2500 1350 1135 1100 6

920 Heavy 1380 1656 845 – 1250 900 1200 1600 1200 2500 1200 2400 1200 1014 1100 6

1100 kW 10 1344 Light 20x…F1K1 1478 – 1234 – 1250 900 1800 2400 1800 4000 1800 3500 1800 1481 1100 6

1150 Normal 1265 1725 1056 – 1250 900 1500 2000 1500 3500 1500 3000 1500 1267 1100 6

1030 Heavy 1545 1854 946 – 1250 900 1350 1800 1350 3500 1350 2500 1350 1135 1100 6

1400 kW 10 1582 Light 20x…F1K4 1740 – 1452 – 1250 900 2000 3000 2000 4500 2000 4000 2000 1743 1100 6

1419 Normal 1561 2129 1303 – 1250 900 1800 2400 1800 4000 1800 3500 1800 1564 1100 6

1162 Heavy 1743 2092 1067 – 1250 900 1500 2000 1500 3500 1500 3000 1500 1280 1100 6

1800 kW 11 2091 Light 20x…F1K8 2300 – 1919 1600 1600 – 3000 3500 3000 6000 3000 5000 3000 2304 1100 8

1865 Normal 2052 2798 1712 1600 1600 – 2400 3500 2400 5000 2400 4500 2400 2055 1100 8

1535 Heavy 2303 2763 1409 1600 1600 – 2000 2500 2000 4500 2000 3800 2000 1692 1100 8

2300 kW 12 2599 Light 20x…F2K3 2859 – 2386 1600 1600 900 3500 4500 3500 6000 3500 6000 3500 2864 1100 10

2318 Normal 2550 3477 2128 1600 1600 900 3000 4000 3000 6000 3000 6000 3000 2554 1100 10

2020 Heavy 3030 3636 1855 1600 1600 900 3000 3500 3000 6000 3000 5000 3000 2226 1100 10

(1) ‘Applied Rating’ refers to the motor that will be connected to the drive. For example, a ‘F330’ drive can be used in Normal Duty mode on a 315 kW motor, in Heavy Duty mode on a 250 kW motor or in Light Duty mode on a 355 kW motor. The drive can be programmed for each mode. Wiring and fuses can be

Refer to Specifications for an explanation of Duty Ratings.

(3) Minimum protection device size is the lowest rated device that supplies maximum protection without nuisance tripping.

(4) Maximum protection device size is the highest rated device that supplies drive protection. For US NEC, minimum size is 125% of motor FLA. Ratings shown are maximum.

(5) Circuit Breaker - inverse time breaker. For US NEC, minimum size is 125% of motor FLA. Ratings shown are maximum.

(7) These DC line fuses (with blown fuse indicators) are included in the drive to provide drive short circuit protection.

690 Volt AC and 932 Volt DC Input Protection Devices - Frames 8…12 (continued)

690 Volt AC Input 932 Volt DC Input

Applied

Rating

(1)

Frame

Cont.

Output

Amps

Duty

Catalog

Number

Output

Overload Amps

Continuous

AC Input

AC Input Integral

Semiconductor Fuse

Size

(170M Type)

(2)

AC Input Protection Devices

Input

Quantities

DC Input

Integral

Semiconductor

Fuse Kit

(7)

Dual Element Time

Delay Fuse

Non-Time Delay Fuse Circuit Breaker

(5)

Motor Circuit

Protector

(6)

Continuous

DC Input

(x = G or J) 1 min 3 sec Amps 2xLCL

Amps

2xLCL

Amps

1xLCL

Amps

1/Phase

Min

(3)

Max

(4)

1/Phase

Min

(3)

Max

(4)

Min Max Amps Amps Qty.

14 PowerFlex 750-Series Products with TotalFORCE Control

Rockwell Automation Publication 750-PC100A-EN-P - December 2016

Supplemental Fuse Kits

This section lists the fuse kits used to protect components.

Fused Disconnect Switch (FD1) Fuse

Input Voltage Frame Size Cat. No. Specification Qty.

400/480/600 8 SK-RM-IBD-FUSEA-F8 Class J - 600V, 30 A 3

690 8 SK-RM-IBD-FUSEB-F8 Class gG - 690V, 32 A 3

400/480 9 SK-RM-IBD-FUSEC-F9 Class J - 600V, 70 A 3

600 9 SK-RM-IBD-FUSED-F9 Class J - 600V, 60 A 3

690 9 SK-RM-IBD-FUSEE-F9 Class gG - 690V, 63 A 3

400/480 10 SK-RM-IBD-FUSEF-F10 Class J - 600V, 110 A 3

600 10 SK-RM-IBD-FUSEG-F10 Class J - 600V, 80 A 3

690 10 SK-RM-IBD-FUSEH-F10 Class gG - 690V, 80 A 3

400/480 11 SK-RM-IBD-FUSEI-F11 Class J - 600V, 150 A 3

600 11 SK-RM-IBD-FUSEF-F10 Class J - 600V, 110 A 3

690 11 SK-RM-IBD-FUSEJ-F12 Class gG - 690V, 125 A 3

400/480 12 SK-RM-IBD-FUSEK-F12 Class J - 600V, 200 A 3

600 12 SK-RM-IBD-FUSEI-F11 Class J - 600V, 150 A 3

690 12 SK-RM-IBD-FUSEL-F12 Class gG - 690V, 160 A 3

Control Board (FH1) Fuse

Input Voltage Frame Size Cat. No. Specification Qty.

400/480/600 8…12 SK-RM-IBCB-FUSE1A-F8 Class J - 600V, 1 A 3

690 8…12 SK-RM-IBCB-FUSE1B-F9 Class gG - 690V 1 A 3

Control Transformer 240V Secondary Distribution (FH2) Fuse

Input Voltage Frame

Size

Enclosure

Type

Cat. No. Specification Qty.

400/480/600 8 IP21

UL Type1

SK-RM-IBFH2-FUSE2A-F8 Class J - 600V, 15 A 1

690 8 IP21

UL Type1

SK-RM-IBFH2-FUSE2B-F8 Class gG - 500V, 16 A 1

400/480/600 8 IP54

UL Type12

SK-RM-IBFH2-FUSE2C-F8 Class J - 600V, 20 A 1

690 8 IP54

UL Type12

SK-RM-IBFH2-FUSE2D-F8 Class gG - 500V, 20 A 1

400/480/600 9 IP21

UL Type1

SK-RM-IBFH2-FUSE2E-F9 Class J - 600V, 25 A 1

690 9 IP21

UL Type1

SK-RM-IBFH2-FUSE2F-F9 Class gG - 400V, 25 A 1

400/480/600 9 IP54

UL Type12

SK-RM-IBFH2-FUSE2G-F9 Class J - 600V, 35 A 1

690 9 IP54

UL Type12

SK-RM-IBFH2-FUSE2H-F9 Class gG - 690V, 40 A 1

400/480/600 10 IP21

UL Type1

SK-RM-IBFH2-FUSE2G-F9 Class J - 600V, 35 A 1

690 10 IP21

UL Type1

SK-RM-IBFH2-FUSE2H-F9 Class gG - 690V, 40 A 1

400/480/600 10 IP54

UL Type12

SK-RM-IBFH2-FUSE2I-F10 Class J - 600V, 60 A 1

690 10 IP54

UL Type12

SK-RM-IBFH2-FUSE2J-F10 Class gG - 690V, 63 A 1

400/480/600 11 IP21

UL Type1

SK-RM-IBFH2-FUSE2K-F11 Class J - 600V, 45 A 1

690 11 IP21

UL Type1

SK-RM-IBFH2-FUSE2L-F11 Class gG - 690V, 50 A 1

400/480/600 11 IP54

UL Type12

SK-RM-IBFH2-FUSE2M-F11 Class J - 600V, 70 A 1

690 11 IP54

UL Type12

SK-RM-IBFH2-FUSE2N-F11 Class gG - 690V, 80 A 1

400/480/600 12 IP21

UL Type1

SK-RM-IBFH2-FUSE2I-F10 Class J - 600V, 60 A 1

690 12 IP21

UL Type1

SK-RM-IBFH2-FUSE2P-F12 Class gG - 690V, 63 A 1

400/480/600 12 IP54

UL Type12

SK-RM-IBFH2-FUSE2O-F12 Class J - 600V, 90 A 1

690 12 IP54

UL Type12

SK-RM-IBFH2-FUSE2P-F12 Class gG - 500V 100 A 1

Control Transformer 240V Secondary Distribution (FH3) Fuse

Input Voltage Frame Size Cat. No. Specification Qty.

690 8…9 SK-RM-IBFH3-FUSE3A-F8 Class gG - 500V, 2 A 1

400/480/600 8…9 SK-RM-IBFH3-FUSE3B-F8 Class CC - 500V, 2 A 1

690 10…12 SK-RM-IBFH3-FUSE3C-F10 Class gG - 500V, 4 A 1

400/480/600 10…12 SK-RM-IBFH3-FUSE3D-F10 Class CC - 500V, 4 A 1

Control Transformer Primary (FH4…7) Fuse

Input Voltage Frame

Size

Enclosure

Type

Cat. No. Specification Qty.

400/480/600 8 IP21

UL Type1

SK-RM-IBFH4-FUSE4A-F8 Class J - 600V, 20 A 2

690 8 IP21

UL Type1

SK-RM-IBFH4-FUSE4B-F8 Class gG - 690V, 16 A 2

400/480/600 8 IP54

UL Type12

SK-RM-IBFH4-FUSE4C-F8 Class J - 600V, 30 A 2

690 8 IP54

UL Type12

SK-RM-IBFH4-FUSE4D-F8 Class gG - 690V, 20 A 2

400/480/600 9 IP21

UL Type1

SK-RM-IBFH4-FUSE4C-F8 Class J - 600V, 30 A 2

690 9 IP21

UL Type1

SK-RM-IBFH4-FUSE4D-F8 Class gG - 690V, 20 A 2

400/480/600 9 IP54

UL Type12

SK-RM-IBFH4-FUSE4F-F9 Class J - 600V, 30 A 2

690 9 IP54

UL Type12

SK-RM-IBFH4-FUSE4H-F9 Class gG - 690V, 20 A 2

400/480/600 10 IP21

UL Type1

SK-RM-IBFH4-FUSE4F-F9 Class J - 600V, 30 A 2

690 10 IP21

UL Type1

SK-RM-IBFH4-FUSE4H-F9 Class gG - 690V, 20 A 2

400/480/600 10 IP54

UL Type12

SK-RM-IBFH4-FUSE4F-F9 Class J - 600V, 30 A 2

690 10 IP54

UL Type12

SK-RM-IBFH4-FUSE4H-F9 Class gG - 690V, 20 A 2

400/480/600 11 IP21

UL Type1

SK-RM-IBFH4-FUSE4I-F10 Class J - 600V, 30 A 2

690 11 IP21

UL Type1

SK-RM-IBFH4-FUSE4H-F9 Class gG - 690V, 20 A 2

400/480/600 11 IP54

UL Type12

SK-RM-IBFH4-FUSE4J-F11 Class J - 600V, 30 A 2

690 11 IP54

UL Type12

SK-RM-IBFH4-FUSE4K-F11 Class gG - 690V, 20 A 2

400/480/600 12 IP21

UL Type1

SK-RM-IBFH4-FUSE4J-F11 Class J - 600V, 30 A 2

690 12 IP21

UL Type1

SK-RM-IBFH4-FUSE4K-F11 Class gG - 690V, 20 A 2

400/480/600 12 IP54

UL Type12

SK-RM-IBFH4-FUSE4L-F12 Class J - 600V, 30 A 2

690 12 IP54

UL Type12

SK-RM-IBFH4-FUSE4M-F12 Class gG - 690V, 20 A 2

Control Transformer 240V Secondary Distribution (FH2) Fuse (continued)

Input Voltage Frame

Size

Enclosure

Type

Cat. No. Specification Qty.

Rockwell Automation Publication 750-PC100A-EN-P - December 2016

PowerFlex 750-Series Products with TotalFORCE Control 15

Supplemental Fuse Holder Locations

Power Bay Fan Fuse Holder Locations

Frame 8 Frame 9 Frames 10…12

Item Fuse Description

1 FD1 Fused disconnect switch

FH1 Control board fuses

3 FH4…7 Control transformer primary fuses

4 FH2 Control transformer 240V secondary distribution fuse

5 FH3 Control transformer 240V secondary distribution fuse

Fan Fuse

Description Cat. No. Specification Qty.

Power and LCL filter module fan SK-RM-INVFAN1-FUSE Class gG - 250V, 3.5 A 1

IP54, UL Type 12 exhaust fan

Exhaust Fan Fuse

IP54, UL Type 12 Enclosure Type

Module Fan Fuse

16 PowerFlex 750-Series Products with TotalFORCE Control

Rockwell Automation Publication 750-PC100A-EN-P - December 2016

LCL Filter AC Input Fuse Locations - Frame 8 Drives and Bus Supplies

LCL Filter AC Input Fuse Locations - Frame 9…12 Drives and Bus Supplies

Power Module DC Link Fuse Locations - Frame 8…12 Drives and Bus Supplies

Power Module DC Precharge Fuse Locations - Frame 8…12 Common Bus Inverters

LCL Filter AC Input Fuse

Bussman No. Cat. No. Specification Qty.

170M6463 SK-RM-ACFUSE1-F8 690/700V, 900 A 3

170M6466 SK-RM-ACFUSE2-F8 690/700V, 1250 A 3

170M6470 SK-RM-ACFUSE3-F9 690/700V, 1800 A 3

170M6471 SK-RM-ACFUSE4-F9 690/700V, 2000 A 3

170M6461 SK-RM-ACFUSE5-F8 690/700V, 700 A 3

170M6469 SK-RM-ACFUSE6-F9 690/700V, 1600 A 3

Power Module DC Link and DC Precharge Fuse

Bussman No. Cat. No. Specification Qty.

170M6467 SK-RM-DCFUSE1-F8 690/700V, 1400 A 2

170M6499 SK-RM-DCFUSE2-F8 1250/1300V, 1100 A 2

DC Precharge Rear View

Rockwell Automation Publication 750-PC100A-EN-P - December 2016

PowerFlex 750-Series Products with TotalFORCE Control 17

Grounding Requirements

The Safety Ground-PE must be connected to system ground. Ground impedance must conform to the

requirements of national and local industrial safety regulations and/or electrical codes. The integrity of all

ground connections should be periodically checked.

Recommended Grounding Scheme

A single point (PE only) grounding scheme should be used. Some applications may require alternate grounding

schemes, refer to Wiring and Grounding Guidelines for Pulse Width Modulated (PWM) AC Drives, publication

DRIVES-IN001

, for more information. These applications include installations with long distances between

drives or drive line-ups, which could cause large potential differences between the drive or line-up grounds.

For installations within a cabinet, a single safety ground point or ground bus bar connected directly to building

steel should be used. All circuits including the AC input ground conductor should be grounded independently

and directly to this point/bar.

Typical Grounding

Shield Termination - SHLD

The Shield terminal provides a grounding point for the motor cable shield. It must be connected to an earth

ground by a separate continuous lead. Connect the motor cable shield to this terminal on the drive (drive end)

and the motor frame (motor end). Use a shield terminating conduit fitting to connect shield to this terminal. See

Wiring and Grounding Guidelines for Pulse Width Modulated (PWM) AC Drives, publication DRIVES-IN001

RFI Filter Grounding

Using an optional RFI filter may result in relatively high ground leakage currents. Therefore, the filter must

only be used in installations with grounded AC supply systems and be permanently installed and

solidly grounded (bonded) to the building power distribution ground. Be sure that the incoming supply

neutral is solidly connected (bonded) to the same building power distribution ground. Grounding must not rely

on flexible cables and should not include any form of plug or socket that would permit inadvertent

disconnection. Some local codes may require redundant ground connections. The integrity of all connections

should be periodically checked. Refer to the instructions supplied with the filter.

Grounding Clamps

The clamp kits listed in this table can be

used to secure round copper ground

conductors to 9.5 mm (0.37 in.) thick

ground bus bars.

The final assembly Safety Ground-PE must be connected to system ground. Ground impedance must conform to

the requirements of national and local industrial safety regulations and/or electrical codes. Periodically check

the integrity of all ground connections. For more information on grounding requirements, see PowerFlex 755TM

IP00/Open Type Kits Installation Instructions, publication 750-IN101

, and Wiring and Grounding Guidelines for

Pulse Width Modulated (PWM) AC Drives, publication DRIVES-IN001

Power Wiring

The following section describes the cabling recommendations for three-phase power and motor connections.

For detailed installation instructions including cable entry and exit and customer connections options, refer to

the PowerFlex 750-Series Products with TotalFORCE Control Installation Instructions, publication 750-IN100

. see

also Wiring and Grounding Guidelines for Pulse Width Modulated (PWM) AC Drives, publication DRIVES-IN001

for more information on grounding.

Kit Catalog Number Conductor Cross-sections

ISO (mm

)

AWG/MCM Tightening Torque N•m (lb•in)

SK-RM-GRNDCLMP-16 2.5…16 14…6 AWG 3 (27)

SK-RM-GRNDCLMP-50 16…50 6…0 AWG 8 (71)

SK-RM-GRNDCLMP-75 35…75 2…00 AWG 12 (106)

SK-RM-GRNDCLMP-185 70…185 00 AWG …350 MCM 15 (133)

U (T1)

V (T2)

W (T3)

R (L1)

S (L2)

T (L3)

SHLD

ATTENTION: National codes and standards (NEC, BSI, and so forth) and local codes outline

provisions for safely installing electrical equipment. Installation must comply with specifications

regarding wire types, conductor sizes, branch circuit protection, and disconnect devices. Failure to

do so can result in personal injury and/or equipment damage.

Cable Recommendations

Type Cable Description Minimum

Insulation Rating

Power

(1)

(2)

(3)

(1) Control and signal wires should be separated from power cables by at least 0.3 meters (1 foot).

(2) The use of shielded cable for AC input power may not be necessary but is always recommended.

(3) See Wiring and Grounding Guidelines for Pulse Width Modulated (PWM) AC Drives, publication

DRIVES-IN001

Standard • Three tinned copper conductors with XLPE insulation.

• Maximum 500 MCM conductors.

• Copper braid/aluminum foil combination shield and

tinned copper drain wire, three drain wires per cable

assembly.

•PVC jacket.

600V,

75 °C (167 °F)

18 PowerFlex 750-Series Products with TotalFORCE Control

Rockwell Automation Publication 750-PC100A-EN-P - December 2016

Customer Power Connections

AC line input power and output motor connections are made by using customer-supplied barrel lugs that are

either crimp or mechanical type. Barrel lugs that are used to make the power cable connections to bus bars must

have the dimensions in the following graphic.

UL-Listed Barrel Lug Dimensions

Use the vendor-recommended tooling to fasten crimp type terminals to cabling. Torque mechanical type

terminals according to vendor instructions.

Bus Bar Connections

AC line input power and output motor cables with appropriate barrel lugs are connected directly to bus bars and

use the fastening hardware provided. Keep the wire connections at least 51 mm (2 in.) away from the ends of

the extruded bus bar. Clamp kits, SK-RM-GRNDCLMP-nn, are available for making connections to the PE ground

bar.

L-Bracket Connections

Power cable connections in entry and exit wire bay are made using L-brackets. The M10 hardware that is

required to fasten the L-brackets to the extruded bus bar is provided. Wires with appropriate barrel lugs can be

bolted to both sides of the L-brackets if necessary. Up to four conductors can be attached to each L-bracket.

Attach the conductors to the L-brackets using M12 or 0.5 in. diameter bolts, nuts, and washers. Bellville spring

washers, or equivalent, are recommended. Keep the L-bracket connections at least 51 mm (2 in.) away from the

ends of the extruded bus bar.

Additional Power Terminal L-Brackets

PowerFlex 755T entry and exit wire bays come equipped with L-brackets. If an application requires additional

L-brackets, kit number 20-750-MLBRKT-F8M is available. Each kit contains three L-brackets and mounting

hardware.

L-Bracket Approximate Dimensions

When using mechanical barrel lugs, which may be large, be sure to maintain adequate spacing to adjacent

wires, terminals, and other parts.

Typical Barrel Lug Connection to L-Bracket Options

44.5 mm

(1.75 in.)

Ø 12.7 mm

(0.5 in.)

38.0 N•m (336 lb•in)

M10: 15 mm

M12: 19 mm

51 mm

(2 in.)

51 mm

(2 in.)

Frame 8 Cable Connections

Customer-supplied M12 hardware.

Ground Clamp

38.0 N•m (336 lb•in)

M10: 15 mm

M12: 19 mm

51 mm

(2 in.)

51 mm

(2 in.)

Cable Connections

Customer-supplied M12 hardware.

46.0 mm

(1.81 in.)

25.5 mm

(1.04 in.)

85.1 mm

(3.35 in.)

44.5 mm

(1.75 in.)

110.0 mm

(4.33 in.)

17.8 mm

(0.70 in.)

Ø11.0 mm

(0.43 in.)

Left Side Right Side Both Sides - Up to three lugs.

PowerFlex 750-Series Products with TotalFORCE Control 19

Rockwell Automation Publication 750-PC100A-EN-P - December 2016

Bus Bar Locations

This section has information on the bus bar locations.

Frame 8 and 9 Drives

Item Name Description

1 AC Link Connects AC circuit breaker to LCL fuse assembly

2 Testpoints DC+, DC- and R/L1, S/L2, T/L3 voltage testpoint sockets

3 Control Bus 120/240V and 24V AC control power supply connections

4 Power Bus R/L1, S/L2, T/L3 AC line input power connections

5 Power Bus U/T1, V/T2, W/T3 motor connections

6 PE Grounding Bar Terminating point to chassis ground for incoming AC line and motor shield.

PE ground bar clamps, kit number SK-RM-GRNDCLMP-nn, are available.

7 Nameplate Power module and LCL filter module nameplate locations

Frame 8 drive shown.

Frame 9

20 PowerFlex 750-Series Products with TotalFORCE Control

Rockwell Automation Publication 750-PC100A-EN-P - December 2016

Frames 10…12 Drives

PEPE

Frame 10 drive shown. Layout is typical for Frames 10 through 12.

Item Name Description Item Name Description

1 AC Bus AC power supply 5 Control Bus 120/240V and 24V AC control power supply connections

2 DC Bus DC+, DC- 6 Power Bus U/T1, V/T2, W/T3 motor connections

3 Testpoints DC+, DC- and R/L1, S/L2, T/L3 voltage testpoint sockets 7 PE Grounding Bar Terminating point to chassis ground for incoming AC line and motor shield.

PE ground bar clamps, kit number SK-RM-GRNDCLMP-nn, are available.

4 Power Bus R/L1, S/L2, T/L3 AC line input power connections 8 Nameplate Power module and LCL filter module nameplate locations

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