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Toro MH-400EH2 Material Handler, MH-400SH2 Material Handler User manual

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FormNo.3427-232RevD
MH-400SH2andMH-400EH2
MaterialHandler
ModelNo.44931—SerialNo.403350001andUp
ModelNo.44954—SerialNo.403350001andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)
*3427-232*D
ThisproductcomplieswithallrelevantEuropean
directives;fordetails,pleaseseetheseparateproduct
specicDeclarationofConformity(DOC)sheet.
ElectromagneticCompatibility
Domestic:ThisdevicecomplieswithFCCRulesPart15.
Operationissubjecttothefollowingtwoconditions:(1)This
devicemaynotcauseharmfulinterferenceand(2)thisdevice
mustacceptanyinterferencethatmaybereceived,including
interferencethatmaycauseundesirableoperation.
Thisequipmentgeneratesandusesradiofrequencyenergyand
ifnotinstalledandusedproperly,instrictaccordancewiththe
manufacturer'sinstructions,maycauseinterferencetoradio
andtelevisionreception.Ithasbeentypetestedandfoundto
complywithinthelimitsofaFCCClassBcomputingdevicein
accordancewiththespecicationsinSubpartJofPart15of
FCCRules,asstatedabove.However,thereisnoguarantee
thatinterferencewillnotoccurinaparticularinstallation.If
thisequipmentdoescauseinterferencetoradioortelevision
reception,whichcanbedeterminedbyturningtheequipmentoff
andon,theuserisencouragedtotrytocorrecttheinterference
byoneormoreofthefollowingmeasures:Reorientthereceiving
antenna,relocatetheremotecontrolreceiverwithrespecttothe
radio/TVantennaorplugthecontrollerintoadifferentoutletso
thatthecontrollerandradio/TVareondifferentbranchcircuits.If
necessary,theusershouldconsultthedealeroranexperienced
radio/televisiontechnicianforadditionalsuggestions.The
usermayndthefollowingbookletpreparedbytheFederal
CommunicationsCommissionhelpful:"HowtoIdentifyand
ResolveRadio-TVInterferenceProblems".Thisbookletis
availablefromtheU.S.GovernmentPrintingOfce,Washington,
DC20402.StockNo.004-000-00345-4.
FCCID:W7OMRF24J40MDME-Base,
OA3MRF24J40MA-HandHeld
IC:7693A-24J40MDME-Base,7693A-24J40MA-HandHeld
Operationissubjecttothefollowingtwoconditions:(1)this
devicemaynotcauseinterference,and(2)thisdevicemust
acceptanyinterference,includinginterferencethatmaycause
undesiredoperationofthedevice.
JapanElectromagneticCompatibilityCertication
Handheld:
RF2CAN:
MexicoElectromagneticCompatibilityCertication
Handheld:
RF2CAN:
KoreaElectromagneticCompatibilityCertication(Decal
providedinseparatekit)
Handheld:
RF2CAN:
SingaporeElectromagneticCompatibilityCertication
Handheld:TWM240007_IDA_N4021–15
RF2CAN:
TWM-240005_IDA_N4024–15
MoroccoElectromagneticCompatibilityCertication
AGREEPARL’ANRTMAROC
Numerod’agrement:MR14092ANRT2017
Delivred’agrement:
29/05/2017
WARNING
CALIFORNIA
Proposition65Warning
Useofthisproductmaycauseexposure
tochemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Introduction
Thismachineisintendedtobeusedbyprofessional,
hiredoperatorsincommercialapplications.Itis
primarilydesignedfortransporting,metering,and
dispersingmaterials.
Usingthisproductforpurposesotherthanitsintended
usecouldprovedangeroustoyouandbystanders.
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoid
injuryandproductdamage.Youareresponsiblefor
operatingtheproductproperlyandsafely.
Visitwww.Toro.comforproductsafetyandoperation
trainingmaterials,accessoryinformation,helpnding
adealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineT oroparts,or
additionalinformation,contactanAuthorizedService
DealerorToroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Figure1
identiesthelocationofthemodelandserialnumbers
ontheproduct.Writethenumbersinthespace
provided.
Important:Withyourmobiledevice,youcan
scantheQRcode(ifequipped)ontheserial
numberplatetoaccesswarranty,parts,andother
productinformation.
©2019—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
2
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved
g234791
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafety-alertsymbol
(Figure2),whichsignalsahazardthatmaycause
seriousinjuryordeathifyoudonotfollowthe
recommendedprecautions.
g000502
Figure2
1.Safety-alertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
3
Contents
Safety.......................................................................5
GeneralSafety...................................................5
SafetyandInstructionalDecals..........................5
Setup........................................................................9
1InstallingtheHitch.........................................10
2InstallingtheWeightCase..............................10
3AdjustingtheMirror.........................................11
4WiringandInstallingtotheTraction
Unit...............................................................12
5InstallingtheEHWirelessControl
MountingBracketontheTraction
Unit...............................................................14
6InstallingthePendantSwitch.........................14
7AssemblingtheHandheldRemote.................15
8AttachingtheHydraulicstotheTraction
Unit...............................................................16
9Connectingthe7-pinCoiledPower
Cable............................................................16
10SettingtheElectricBrake
Adjustments..................................................16
11AssemblinganOptionalAttachmentto
theMachine..................................................16
ProductOverview...................................................18
Controls...........................................................18
Specications..................................................20
Attachments/Accessories.................................20
BeforeOperation.................................................20
BeforeOperationSafety...................................20
SelectingaTractionUnit...................................21
ConnectingtheMachinetotheTraction
Unit...............................................................21
BeforeOperationsChecks................................23
DuringOperation.................................................23
DuringOperationSafety...................................23
SlopeSafety.....................................................24
UsingtheRear-JackLeg..................................25
SupportingtheFrontoftheMachinewiththe
Jack..............................................................27
StowingtheJack..............................................27
TowingtheMachine..........................................28
ElectricBrakeOperatingTips...........................28
TurningtheMachinePowerOn/Off...................28
OperatingtheHydraulicControlValves.............29
OperatingtheHydraulicControlsand
Options.........................................................30
CaringfortheHandheldRemote.......................35
ReplacingtheBatteriesintheHandheld
Remote.........................................................35
AssociatingtheHandheldRemotewiththe
Base..............................................................36
OperatingtheFloorandOptionUsingthe
HandheldRemote.........................................36
HandheldRemotePresetModes......................39
LoadingtheHopper..........................................39
UnloadingMaterial............................................40
OperatingtheOptionalAttachment...................40
AfterOperation....................................................41
AfterOperationSafety......................................41
DisconnectingtheMachinefromtheTraction
Unit...............................................................41
Maintenance...........................................................42
MaintenanceSafety..........................................42
RecommendedMaintenanceSchedule(s)...........42
Pre-MaintenanceProcedures..............................42
InstallingtheHydraulic-Cylinder
Support.........................................................42
Lubrication..........................................................43
GreaseSpecication........................................43
LubricatingtheBearingsandBushings.............43
DriveSystemMaintenance..................................44
CheckingtheTireandWheels..........................44
ChangingTires.................................................44
BrakeMaintenance.............................................45
InspectingtheElectricBrakes...........................45
AdjustingtheElectricBrakes............................45
InspectingtheBrakeShoesandLinings............46
BrakeCleaningandInspection.........................46
BrakeLubrication.............................................46
InspectingtheMagnets.....................................46
HydraulicSystemMaintenance...........................47
HydraulicSystemSafety...................................47
HydraulicFluidSpecication.............................47
CheckingtheHydraulicSystem........................47
OptionalAttachments...........................................48
CheckingtheOptionalAttachments..................48
MaintainingtheConveyorBelt..............................48
CheckingtheConveyorBeltandRollers...........48
AdjustingtheConveyorBeltTracking................48
AdjustingtheConveyorBeltTension.................49
ChangingtheConveyorBelt.............................49
AdjustingtheConveyorDriveChain
Tension.........................................................51
MaintainingtheHopperandRearGate.................52
CheckingtheConveyorSealsandRear
GateSeal......................................................52
CheckingtheRearGate...................................52
Cleaning..............................................................52
WashingtheMachine.......................................52
Storage...................................................................53
Troubleshooting......................................................54
CheckingFaultCodes......................................54
HandheldRemoteMessages...........................56
4
Safety
GeneralSafety
Thisproductiscapableofcausingpersonalinjury.
Alwaysfollowallsafetyinstructionstoavoidserious
personalinjury.
•Readandunderstandthecontentsofthis
Operator’sManualbeforeusingthismachine.
Ensurethateveryoneusingthisproductknows
howtouseitandunderstandsthewarnings.
•Donotputyourhandsorfeetnearmoving
componentsofthemachine.
•Donotoperatethemachinewithoutallguards
andothersafetyprotectivedevicesinplaceand
workingonthemachine.
•Keepthemachineawayfrombystanderswhileit
ismoving.
•Keepchildrenoutoftheoperatingarea.Never
allowchildrentooperatethemachine.
•Parkthemachineonalevelsurface;engagethe
parkingbrake;shutoffthetraction-unitengine;
removethekey;andwaitforallmovementtostop
beforeservicingoruncloggingthemachine.
Improperlyusingormaintainingthismachinecan
resultininjury.Toreducethepotentialforinjury,
complywiththesesafetyinstructionsandalways
payattentiontothesafety-alertsymbol,which
meansCaution,Warning,orDanger—personalsafety
instruction.Failuretocomplywiththeseinstructions
mayresultinpersonalinjuryordeath.
Youcanndadditionalsafetyinformationwhere
neededthroughoutthismanual.
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea
ofpotentialdanger.Replaceanydecalthatisdamagedormissing.
decal119-6823
119-6823
SHmodelsonly
1.Reverseconveyorbelt4.Raisehopper
2.Advanceconveyorbelt
5.Optionon
3.Lowerhopper
93-9899
decal93-9899
93-9899
1.Crushinghazard—installthecylinderlock.
decal119-6838
119-6838
1.Entanglementhazard,belt—stayawayfrommovingparts,
keepallguardsandshieldsinplace.
decal119-0217
119-0217
1.Warning—shutofftheengine;stayawayfrommovingparts;
keepallguardsandshieldsinplace.
5
decal119-6819
119-6819
1.Spinnerspeedpercentage
2.Beltspeedpercentage
decal93-9852
93-9852
1.Warning—readtheOperator’sManual.2.Crushinghazard—installthecylinderlock.
decal119-6836
119-6836
1.ReadtheOperator'sManual.
2.Locateweightsothatrearoftheweightcaseis28in(71
cm)fromthefrontfaceofhitchtube.
decal119-6833
119-6833
1.ReadtheOperator'sManual.
2.Maximumloadweight11,800lb(5.352kg);vehicleweight
3,000lb(1,361kg),Maximumgrossvehicleweight14,800
lb(6,713kg)
decal131-6766
131-6766
Model44954Only
1.7.5A3.Electricalaccessory—15A
2.7.5A
4.TEC-2403—2A
6
decal119-6806
119-6806
1.Warning—readtheOperator'sManual.4.Warning—shutofftheengine,removethekey,andreadthe
Operator'sManualbeforeperformingmaintenance.
2.Warning—alloperatorsshouldbetrainedbeforeoperating
themachine.
5.Warning—donotcarrypassengers.
3.Thrownobjecthazard—keepbystandersaway.
6.Warning—stayawayfrommovingparts;keepallguardsand
shieldsinplace.
decal119-6835
119-6835
1.ReadtheOperator'sManual.
2.Donotstorethejackonrearleg.
decal119-6869
119-6869
1.Tailgateheightadjustment
decal119-6822
119-6822
Model44931Only
1.Belt
2.On
3.Off
decal119-6832
119-6832
Model44954Only
1.Adjustoorspeed
2.Lowerthehopper
3.Raisethehopper
4.Adjustspinnerspeed
7
decal119-6812
119-6812
1.Tippinghazard—donotturnfast;turnslowly;whenthe
hopperisempty,donotgofasterthan15mph(24kph);
whenthehopperisloaded,moveslowly;whenmovingover
roughterrain,moveslowly.
decal119-6863
119-6863
1.Towafullhopperinthe
loweredposition;donot
towaloweredhopperwith
thespinnerattachedinthe
loweredposition.
3.Towanemptyhopperin
theraisedposition;tow
anemptyhopperwitha
spinnerattachedinthe
raisedposition;donottow
afullhopperintheraised
position;donottowafull
hopperwiththespinner
attachedintheraised
position.
2.Towthefullhopperin
themiddlepositionwith
thespinnerattachedand
active.
decal133-8061
133-8061
8
Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
Qty.
Use
Bolt,1x6-1/2inches
2
1
Locknut,1inch2
Installthehitch
2
Nopartsrequired
–
Installtheweightcase.
3
Nopartsrequired
–
Adjustthemirror.
Footcontroller1
Brakecontroller1
Harnessassembly1
Socketbracket
1
Screw,5/16x1inch
4
Nut,5/16inch
4
Wiresplices6
Cabletie
10
Bolt,#10x7/8inch
2
Nut,#10
2
Hoseclamp1
4
Fuse(15A)
1
WireandInstalltothetractionunit.
Mountingbracketassembly1
Backingplate1
Flangeheadbolt,5/16x1-1/2inch
4
5
Flangeheadlocknut,5/16
4
InstalltheEHwirelesscontrolmounting
bracketonthetractionunit(Model
44954only).
Pendantswitch1
6
SHwireharness
1
Installthependantswitch.
Handheldremote1
AAbatteries4
Magneticbracket1
7
Screws,small
6
Assemblethehandheldremote.
8
Nopartsrequired
–
Attachthehydraulicstothetractionunit.
9
7-pincoiledpowercable1
Connectthe7-pincoiledpowercable.
10
Nopartsrequired
–
Settheelectricbrakeadjustments.
11
Quickattachmountingclamp
2
Assembleanoptionalattachmenttothe
machine.
9
MediaandAdditionalParts
Description
Qty.
Use
Operator'sManual
1
Readthemanualbeforeoperatingthemachine.
DeclarationofConformity
1
TheDeclarationofConformityservesasEUproofof
certication.
Attachmentclamps2Usetomountattachments.
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
1
InstallingtheHitch
Partsneededforthisprocedure:
2
Bolt,1x6-1/2inches
2Locknut,1inch
Procedure
1.Locateandremovetheloosepartsboxshipped
onthefender.
2.Removetherearjacklegfromthestowed
positionandassemblethejackleginthevertical
position;refertoSupportingtheMachinewith
theRear-JackLeg(page25).
3.Removethehitchfromtheshippingposition
bycuttingbothstrapssecuringthehitchto
thefender(Figure3).Removebothmounting
bracketsfromthefenderanddiscard.
g014065
Figure3
1.Removehitchfromshippingposition
Note:Use2peopletoremovethehitch
assembly.
4.Slidethehitchtubetongueintoplaceatthefront
ofthemachine.Ensurethatthejackmounting
bracketfacesouttowardtheleftside.
5.Placeabolt(1x6-1/2inches)throughtheframe
andhitchtubeandsecureitwithalocknut
(Figure4).Torquethelocknutto976to1,193
N-m(720to880ft-lb).
6.Placeabolt(1x6-1/2inches)throughthetopof
theframeanddownthroughthehitchtubeand
secureitwithalocknut(Figure4).T orquethe
locknutto976to1,193N-m(720to880ft-lb).
g014066
Figure4
1.Hitchtube2.Mountingboltandnut
7.Removethejackfromtherear-jacklegand
installthejackontothehitchtube;referto
SupportingtheFrontoftheMachinewiththe
Jack(page27).
Note:Donotinsertthepinthroughthevertical
holeofthejack,oryouwillnotbeabletoremove
thepinwhentheweightcaseisinstalled.
10
2
InstallingtheWeightCase
NoPartsRequired
Procedure
1.Removetheweightsfromtheweightcase.
2.Removethebolts(1/2x5-1/2inches)from
themountingbracketholdingtheweightcase.
Discardthemountingbrackets(Figure5).
g014067
Figure5
1.Weightcase2.Weightcasemounting
bracket
3.Positiontheweightcaseonthehitch,asfar
forwardaspossible.
4.Mounttheweightcasetothehitchwith2bolts
(1/2x5-1/2inches)andlocknuts.Torquethe
locknutsto91to112N-m(67to83ft-lb).
5.Filltheweightcasewiththeweightsandinstall
thebarandpin(Figure6).
g014069
Figure6
1.Fillweightcase
3
AdjustingtheMirror
NoPartsRequired
Procedure
Themirrormountedonthefrontofthehopperallows
youtomonitortheloadandthespreadingaction.
Checkthemirrorfrequentlytomonitortheoperation
ofthemachine.
Adjustthemirror(Figure7)sothatyoucanviewthe
insideofthehopperfromtheoperatorposition.
11
g015149
Figure7
1.Mirror
4
WiringandInstallingtothe
TractionUnit
Partsneededforthisprocedure:
1Footcontroller
1Brakecontroller
1Harnessassembly
1
Socketbracket
4
Screw,5/16x1inch
4
Nut,5/16inch
6Wiresplices
10
Cabletie
2
Bolt,#10x7/8inch
2
Nut,#10
1Hoseclamp
1
Fuse(15A)
SelectingaTractionUnit
Selectatractionunitthatmeetsthespecicationsand
tractionunitrecommendations;refertoSpecications
(page20)andSelectingaTractionUnit(page21).
InstallingtheBrakeController
OutcrossTractionUnits
1.Mountthebrakecontroller(Figure8)tothe
lowerleftareaofthedashboardwiththe2bolts
(#10x7/8inch)andnuts(#10).
g235379
Figure8
1.Brakecontroller
2.ConnecttheOutcrosswireharnessconnectorto
thebrakecontrollerconnector.
RefertotheOutcrosstractionunitOperator’s
Manualforadditionalmountingandoperating
instructions.
InstallingtheBrakeController
TractorTypeTractionUnits
Mountthebrakecontrollertothedashorthefender
ofthetractorwiththe2bolts(#10x7/8inch)and
nuts(#10).
InstallingtheWireHarnessand
BrakeController
Note:Layouttheharnessonthetractionunitto
determinethemountinglocationsoftheharness
components.Usecabletiestobundlesurpluscable
lengths.Also,usethewirespliceswhenalteringthe
harnesslength(shortenedorlengthened).Heatthe
shrinktheconnectorsuntiltheyaretighttothewires.
Important:Ifyouaddwiretotheharness,ensure
tousethepropergaugewire.
1.Mountthesocketbrackettotherearofthe
tractionunitwith2bolts(5/16x1inch)andnuts.
2.Routethewireharnessconnectorthroughthe
holetothesocket.
12
Iftheconnectordoesnotgothroughthehole,
slidethebootdowntheharness.
3.Boltthewireharness,withthesocketconnector,
totherearofthesocketbracketwith2bolts
(5/16x1inch)andnuts.
4.Routetheharnessalongthetractionunit.
5.Usethehoseclamptosecurethefootcontroller
tothepadonthebrakepedal.
6.Connecttheharnesstothecomponents(Figure
9)asfollows:
A.Plugtheshorterwirefromtheharnessinto
thefootcontrollerwireconnector.
B.Connectthelongerwirefromtheharnessto
thebrakecontrollerwireconnector.
C.Selectoneofthefollowingprocedureswhen
connectingtheringterminalwire(withthe
fuse)toapositiveelectricalsource:
•Tohavethebrakecontrollerpowered
onlywhenthetractionunitispowered
on,attachtheringterminalwire,with
thefuse,toanopenauxiliary-power
sourcethathasaratingof15Aormore.
Usea10Afusefora2wheelbrake
systemanda15Afusefora4wheel
brakesystem.
Note:Youmayneedtoremovethering
terminalandinstalladifferentterminal
typetomatchtheauxiliarypowersource
connection.
•Tohavethebrakecontrolleralways
powered,attachtheringterminalwire,
withthefuse,tothepositivebattery
terminal.
Note:Ifyoustorethetractionunitfor
anextendedperiod,removethefuse
fromthebrakecontrollerwireharness
ordisconnectthewireharnessfrom
thebrakecontroller.Thispreventsthe
batteryfromdischarging
D.Connecttheotherringterminalwire,
withoutthefuse,tothenegative(-)battery
terminal.
g021113
Figure9
1.Positivebatteryterminal(+)6.Socketconnector
2.Negativebatteryterminal(-)
7.Powercable
3.Fuse8.Brakecontroller
4.Wireharness(+)
9.Footcontroller
5.Wireharness(–)
10.Hoseclamp
13
7.Securetherubberboottotheconnectorandto
thewireharnesswithacabletie.
8.Securealllooseharnesswireswithcableties.
9.Ifyouareusinga4wheelbrakekit,removethe
10ampfusefromthefuseholderandinsertthe
15ampfuse.
5
InstallingtheEHWireless
ControlMountingBracket
ontheTractionUnit
Model44954Only
Partsneededforthisprocedure:
1Mountingbracketassembly
1Backingplate
4
Flangeheadbolt,5/16x1-1/2inch
4
Flangeheadlocknut,5/16
Procedure
1.Fortractionunitmounting,determinean
appropriatelocationforthehandheldremote
mountingbracket.Thesurfaceshouldbeat
andsolid.
2.Usingthebackingplateasatemplate,locate,
mark,anddrill4holes(11/32inchdiameter)in
thetractionunitmountingsurface.
3.Attachthemountingbracketandbackingplate
with4angeheadbolts(5/16x1-1/2inches)
andangelocknuts(Figure10andFigure11).
g028873
Figure10
1.Handheldremote3.Mountingbolts
2.EHhandheldremote
mount
g014103
Figure11
1.EHhandheldremotebackingplate
Note:Thewirelessremotemagnetcansticktoany
metalcomponent.
14
6
InstallingthePendant
Switch
SHModels
Partsneededforthisprocedure:
1Pendantswitch
1
SHwireharness
Procedure
Plugtheon/offpendantswitch(4prongend)intothe
socketatthefrontleftcornerofthemachine(Figure
12).
g014074
Figure12
1.On/offpendantswitch
Important:Alwaysunplugthependantswitch
cordordisconnectthepower-supplywire
whenthemachineandtractionunitarenot
used—otherwisethebatteryofthetractionunit
losespower.
7
AssemblingtheHandheld
Remote
EHModels
Partsneededforthisprocedure:
1Handheldremote
4AAbatteries
1Magneticbracket
6
Screws,small
Procedure
1.Removetherubberbandssecuringtheremote
halvestogether,andremovethebackcover.
2.Plugeachbatteryintoaterminalcradle
observingproperpolarity.(Ifthebatteries
areimproperlyinstalled,theunitwillnotbe
damaged,butitwillfailtooperate.)Thecradle
isembossedwithpolaritymarkingsforeach
terminal(Figure13).
g028875
Figure13
1.Rubberseal3.Handheldremote
2.Steelgasket
4.4AAbatteries
3.Ensurethatthesteelgasketandrubbersealare
seatedinthechannelintheremoteandsetthe
backcoverinplace(Figure13).
15
4.Securethecoverwith6screws(Figure13)and
torquethemto1.5to1.7N-m(13to15in-lb).
5.Installthehandheldremoteintothemagnetic
remotebracket,slidethehalvestogetherto
securetheremote,andtightentheboltinthe
magnet(Figure14).
g028874
Figure14
1.Handheldremote3.Boltinthemagnet
2.Magneticremotebracket
8
AttachingtheHydraulicsto
theTractionUnit
NoPartsRequired
Procedure
Attachthehydraulichoses;refertoConnectingthe
MachinetotheTractionUnit(page21)
9
Connectingthe7-pinCoiled
PowerCable
Partsneededforthisprocedure:
17-pincoiledpowercable
Procedure
Connectthe7-pincoiledpowercable;referto
ConnectingtheMachinetotheTractionUnit(page
21).
10
SettingtheElectricBrake
Adjustments
NoPartsRequired
Procedure
Adjustthebrakecontroller;refertoAdjustingthe
BrakeController(page22).
16
11
AssemblinganOptional
AttachmenttotheMachine
Partsneededforthisprocedure:
2
Quickattachmountingclamp
Procedure
g015127
Figure15
1.Rearofthemachine8.Option
2.Optionattachmentbracket9.Lift
3.Lockpin10.Pull
4.Lockring11.Rearclampassembly
5.Clamphandle12.Supporttheoptionbeforeremovingtheclamps
6.Safetylatchclip
13.Frontclampbrackets
7.Safetylatch
Important:Theoptionattachmentsareheavy.
Useanassistanttohelpliftthem.
Note:Themachinecomesequippedwith2quick
attachmountingclamps.Usetheseclampstomount
theoptionalaccessorytothemachine.
1.Removethesafetylatchclipsfromtheclamp
handles(Figure15).
2.Liftthesafetylatch,thenlifttheoption
attachmentclamphandles,andreleasethelock
ringsfromthelockpins(Figure15).
3.Slidetherearoptionattachmentclampassembly
outofthequick-attachslots(Figure15).
4.Withassistance,insertthefrontedgeofthe
optionattachmentupandundertherearofthe
machineintothefrontclampsonthebrackets
(Figure15).
5.Whilesupportingtheoptionattachment,slide
therearoptionattachmentclampassemblyback
intotheslotsinthebrackets,andovertherear
edge(Figure15).
6.Ensurethattheoptionattachmentiscentered
betweenthebrackets.Thenassemblethelock
ringsoverthelockpinsandpushdownonthe
clamphandles.
17
Note:Iftheclampassemblyistoolooseand
theoptionattachmentslideswithintheclamps,
turnthelockringsintotheclampsafewturns
untiltheoptionattachmentissecure.
Important:Donotover-tightentheclamps.
Thismaybendtheedgesoftheoption.
7.Installthesafetylatchclipstotheclamphandles
(Figure15).
Important:Ensurethatyoureinstallthe
safetylatchclipsintotheclamps.Otherwise,
theclampsmayopenduringoperation.
ProductOverview
Controls
HydraulicControlValves
SHModels
g014117
Figure16
1.Conveyorbeltdirection(leftcontrolvalve)
2.Raiseandlowermachine(centercontrolvalve)
3.Optionsonandoff(rightcontrolvalve)
4.Optionhydraulicquickconnectors
LeftValve
Theleftvalvecontrolsthemachineconveyorbelt
direction(Figure16).
CenterValve
Thecentervalveraisesandlowersthemachine
(Figure16).
RightValve
Therightvalvecontrolstheoption(Figure16).
OptionHydraulicQuickConnectors
Connecttheoptionhydraulichere(Figure16).
E-StopButton
EHModels
Whennishedworkingwiththemachine,always
presstheE-STOPbutton(Figure17)todisablethe
electricalsystem.Whenbeginningworkwiththe
machineyoumustpulltheE-STOPbuttonbackout
beforeturningonthehandheldremote.
18
g234789
Figure17
1.E-STOPButton
DiagnosticLEDFunction
EHModels
AfteryoupulluptheE-STOPbutton,thediagnostic
LED(Figure18)illuminatesandremainsonfor5
seconds,turnofffor5seconds,andthenbegins
ashingat3Hz(3ashesasecond)untilyouturn
onthehandheldremote.Ifthelightturnsonfor5
secondsandthenstartsblinkingat10Hz(withor
withouta5secondpause),thereisafaultwiththe
machine;refertoCheckingFaultCodes(page54).
Note:Ifyouhadthehandheldremoteonwhenyou
pulleduptheE-STOPbutton,thelightwillnotash
at3Hz(3ashespersecond)afterturningofffor5
seconds.
g234788
Figure18
1.DiagnosticLED
HandheldRemote
EHModels
g028671
Figure19
1.LCDdisplay
11.Floorstop
2.RemotestatusLED
12.Decreaseoorspeed
3.Allstart:startsoorand
option
13.Increaseoorspeed
4.On/Off
14.Floorreverse
5.Store:savespreset
settings
15.Tiltbeddown
6.Preset116.Tiltbedup
7.Preset2
17.Optionstart
8.Preset3
18.Optionstop
9.Allstop:stopsallfunctions
19.Increaseoptionspeed
10.Floorstart20.Decreaseoptionspeed
19
Specications
Machine
Length
4.8m(190inches)
Width
1.98m(78inches)
Height
2.2m(86inches)
Netweight(emptywithno
optionsinstalled)
1,360kg(3,000lb)
Hoppervolume
3.06m
3
(4.0yd
3
)
Maximummaterialload
5,353kg(11,800lb)
Maximumtowspeed
TractionUnitRequirements
Towingcapacity(maximumpayload)7,175kg(15,850
lb)
Minimumpower
34kw(45
horsepower)
Rear-attachmenthydraulicsystem
Opencenter
hydrauliccontrol
valve
minimum—without
optionsinstalled
32L/min(6US
gal/min)
Hydraulic-owrate
minimum—with
optionsinstalled
38L/min(10US
gal/min)
Hydraulicpressure(minimum)138bar(2,000psi)
Radio
Frequency
2.4GHz
MaxOutputPower
19.59dBm
Attachments/Accessories
AselectionofToroapprovedattachmentsand
accessoriesisavailableforusewiththemachine
toenhanceandexpanditscapabilities.Contact
yourAuthorizedServiceDealerorauthorizedToro
distributororgotowww.T oro.comforalistofall
approvedattachmentsandaccessories.
Toensureoptimumperformanceandcontinuedsafety
certicationofthemachine,useonlygenuineT oro
replacementpartsandaccessories.Replacement
partsandaccessoriesmadebyothermanufacturers
couldbedangerous,andsuchusecouldvoidthe
productwarranty.
Operation
BeforeOperation
BeforeOperationSafety
•Themachinehasdifferentbalance,weight,and
handlingcharacteristicscomparedtosomeother
typesoftowedequipment.Readandunderstand
thecontentsofthisOperator'sManualbefore
operatingthemachine.Becomefamiliarwithall
controlsandknowhowtostopquickly.
•Neverallowchildrentooperatethemachine.Do
notallowadultstooperatethemachinewithout
properinstructions.Onlytrainedandauthorized
personsshouldoperatethismachine.
•Keepallshieldsandsafetydevicesinplace.Ifa
shield,safetydeviceordecalisillegibleormissing,
repairorreplaceitbeforeoperatingthemachine.
•Themachineisdesignedonlyforoff-roaduse.
Themaximumrecommendedspeedis24km/h
(15mph)withoutaloadand13km/h(8mph)with
afullload.
•Tightenanyloosenuts,bolts,andscrewsto
ensurethatthemachineisinsafeoperating
condition.Ensurethatthemachinetongue
mountingpins,hitchpins,andtonguejackarein
placeandsecure.
•Donotmodifythisequipmentinanymanner.
•Thetongueistheareaonthemachinewherethe
hitchconnectstothetowvehicle.Theweightof
thetongueaffectsthestabilityofthemachine.
–Anegativeorpositivetongueweightcancause
injurywhenconnectingordisconnectingthe
machinetothetowvehicle.Wheninstalled,
ensurethatthejack-standsareproperly
engaged.
–Whentheweightofthetongueisforcedupinto
thehitchofthetowvehicle,thisproducesa
negativetongueweight.
Negativetongueweightmayalsoresultwhen
attachmentsaremountedontherearofthe
machine.
–Whentheweightofthetongueisforceddown
ontothehitchofthetowvehicle,thisproduces
apositivetongueweight.
•Neverattachthemachinetoorremovethe
machinefromthetractionunitifthereismaterialin
thehopper.Thetonguemayipup,causinginjury.
20
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