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  3. CE Conversion Kit, 20in Turf Seeder

Toro CE Conversion Kit, 20in Turf Seeder Installation guide

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FormNo.3432-421RevA
CEConversionKit
20inTurfSeeder
ModelNo.135-6822
InstallationInstructions
ThisproductcomplieswithallrelevantEuropean
directives.Fordetails,pleaseseetheDeclarationof
Incorporation(DOI)atthebackofthispublication
Safety
SafetyAlertSymbol
ThisSafetyAlertSymbol(Figure1)isusedbothin
thismanualandonthemachinetoidentifyimportant
safetymessageswhichmustbefollowedtoavoid
accidents.
Thissymbolmeans:ATTENTION!BECOMEALERT!
YOURSAFETYISINVOLVED!
g000502
Figure1
SafetyAlertSymbol
Thesafetyalertsymbolappearsaboveinformation
whichalertsyoutounsafeactionsorsituationsand
willbefollowedbythewordDANGER,WARNING,or
CAUTION.
DANGER:Indicatesanimminentlyhazardous
situationwhich,ifnotavoided,Willresultindeathor
seriousinjury.
WARNING:Indicatesapotentiallyhazardoussituation
which,ifnotavoided,Couldresultindeathorserious
injury.
CAUTION:Indicatesapotentiallyhazardoussituation
which,ifnotavoided,Mayresultinminorormoderate
injury.
Thismanualusestwootherwordstohighlight
information.Importantcallsattentiontospecial
mechanicalinformationandNoteemphasizesgeneral
informationworthyofspecialattention.
MaintenanceSafety
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
WARNING
Ifyouleavethewireonthesparkplug,
someonecouldaccidentallystarttheengine.
Accidentalstartingoftheenginecould
seriouslyinjureyouorotherbystanders.
Disconnectthewirefromthesparkplug
beforeyoudoanymaintenance.Setthewire
asidesothatitdoesnotaccidentallycontact
thesparkplug.
CAUTION
Chemicalsarehazardousandcancause
personalinjury.
•Readthedirectionsonthechemicallabels
beforehandlingthechemicalsandfollow
allmanufacturerrecommendationsand
precautions.
•Keepchemicalsawayfromyourskin.
Shouldcontactoccur,washtheaffected
areathoroughlywithsoapandcleanwater.
•Weargoggles,gloves,andanyother
protectiveequipmentrecommendedbythe
chemicalmanufacturer.
Important:Makesurethatyouwearthe
appropriatePersonalProtectiveEquipment(PPE)
andfollowallsafetyprecautionsasstatedin
theOperator’smanualforyourmachine,before
startingtheseinstructions.
Note:Parktheunitonalevelsurfaceandshutoff
theengine.Makesurethatallmovingpartshave
stopped,engagetheparkingbrake,andremovethe
sparkplugwire.Allowmachinetocoolbeforestarting
theseinstallationinstructions.
©2019—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.T oro.com.
OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved
*3432-421*A
Installation
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
Qty.
Use
1
Nopartsrequired
–
Preparethemachine.
Retainingring4
Guardplate
1
2
Flange-headcapscrew(5/16x1inch)
2
Preparethebeltguard.
Wireharness1
Cabletie
2
3
Edgeclip/cabletie
1
Replacethewireharness.
Torx-headscrew1
Lowerreturnarm1
Upperreturnarm1
4
Neutralarmandreverseswitch1
Installthetransmissionreturnand
neutralarms.
5
Routingandconnectingthetransmission
reverseswitch.
6
Exhaustguard1Replacetheexhaustguard.
7
Nopartsrequired
–
Installthebeltguard.
Decal(machineproductiondate)
1
8
Decal(sound)
1
Installthedecals.
2
1
PreparingtheMachine
NoPartsRequired
Procedure
g289053
Figure2
Parkthemachineonalevelsurface,shutofftheengine,waitforallmovingpartstostop,andremovethe
spark-plugwire.
3
2
PreparingtheBeltGuard
Partsneededforthisprocedure:
4Retainingring
1
Guardplate
2
Flange-headcapscrew(5/16x1inch)
RemovingtheBeltGuard
1.Atthebackofthemachine,removethe2
ange-headcapscrewsthatsecurethebelt
guardtothebracket(Figure3).
g289101
Figure3
1.Flange-headbolt(5/16x
3/4inch)
2.Beltguard
2.Attheleftsideofthemachine,removethe2
capscrewsand2spacersthatsecurethebelt
guardtotheleftframeplate,andremovethe
guard(Figure4).
g289100
Figure4
1.Leftframeplate
3.Beltguard
2.Spacer4.Capscrew
AssemblingtheCapscrewsand
SpacerstotheBeltGuard
1.Assemblethecapscrewandspacerthatyou
removedinRemovingtheBeltGuard(page4)
throughtheholeinthebeltguardasshownin
Figure5.
g289098
Figure5
1.Retainingring
3.Hole(beltguard)
2.Spacer4.Capscrew
2.Securethecapscrewandspacertothebelt
guardwitharetainingring(Figure5).
3.Repeatsteps1and2fortheothercapscrew,
spacer,andretainingring.
4
IdentifyingtheBeltGuard
Lookatthebeltguardforyourmachinetodetermine
ifitisanoldstylebeltguardoranewstylebeltguard;
refertoFigure6.
Note:Anewstylebeltguardhasatabattherear
corneroftheguard.
g289099
Figure6
1.Old-stylebeltguard
(withoutatab)
2.New-stylebeltguard(with
atab)
AssemblingtheGuardPlate
MachineswithanOld-StyleBeltGuard
1.Aligntheholesintheguardplatewiththeholes
inthebeltguardasshowninFigure7.
g289097
Figure7
1.Flange-headbolt(5/16x
1inch)
3.Beltguard
2.Guardplate
4.Retainingring
2.Assembletheplatetotheguardwith2
ange-headbolts(5/16x1inch)and2retaining
rings(Figure7).
AssemblingtheFlange-head
Capscrews
MachineswithaNew-StyleBeltGuard
1.Assembletheangeheadscrewthatyou
removedinRemovingtheBeltGuard(page4)
throughtheholeinthebeltguardasshownin
Figure8.
g289102
Figure8
1.Flange-headbolt(5/16x
3/4inch)
3.Retainingring
2.Beltguard
2.Securethebolttotheguardwitharetainingring
(Figure8).
3.Repeatsteps1and2fortheothercapscrew
(Figure8).
5
3
ReplacingtheWireHarness
Partsneededforthisprocedure:
1Wireharness
2
Cabletie
1
Edgeclip/cabletie
RemovingtheWireHarnessfrom
theChassis
1.Removethe2-socketconnectorforthemachine
wireharnessfromthe2-pinconnectorofthe
voltage-regulatorharness(Figure1).
g289208
g289140
Figure9
1.2-pinconnector
(voltage-regulator
harness)
2.2-socket(machinewire
harness)
2.Removetheange-headboltthatsecuresthe
ringterminalofthewireharnesstotheengine,
andseparatetheringterminal(Figure10).
g289268
Figure10
1.Engine3.Flange-headbolt
2.Ringterminal(machine
wireharness)
3.Removetherelayfromthe5-socketconnector
ofthewireharness(Figure11).
Note:Retaintherelayforinstallation.
g289142
Figure11
1.Relay
2.5-socketconnector(wire
harness)
4.Removetheangeheadboltandangelocknut
thatsecurethe5-socketconnectorofthewire
harnesstotheinboardbeltguard(Figure12).
6
g289143
Figure12
1.Flangelocknut4.5-socketconnector
2.Beltguard(inboard)
5.Flange-headbolt
3.Push-inharnessclip
5.Removethe2push-inharnessclipsthatsecure
thewireharnesstothebeltguard(Figure12).
6.Removethe2socketconnectorofthewire
harnessfromthebeltclutchconnector(Figure
13).
g289207
g289221
Figure13
1.Clutch-stopbracket3.2socketconnector(wire
harness)
2.Beltclutchconnector4.Push-inharnessclip
7.Removethepush-inharnessclipsecuringthe
harnesstotheclutch-stopbracket(Figure13).
7
RemovingtheWireHarnessfrom
theHandlebar
1.Removethepush-inharnessclipsecuringthe
harnesstothespringbracket(Figure14).
g289209
g289147
Figure14
1.Cableties3.Springbracket
2.Push-inharnessclip
2.Removethe2cabletiesthatsecurethewire
harnesstolowerhandle-bartube(Figure14).
3.Removethe2socketconnectorofthewire
harnessfromthebailswitch(Figure15).
g289139
Figure15
1.2socketconnectorofthe
wireharness
3.Bailswitch
2.Push-inharnessclip
4.Switchbracket
4.Removethepush-inharnessclipthatsecurethe
wireharnesstotheswitchbracketofthehandle
bar(Figure15).
5.Removethewireharnessfromthemachine
(Figure16).
Note:
Discardtheoldwireharness.
g289144
Figure16
InstallingtheCEWireHarnessat
theHandlebar
1.Plugthe2socketconnectoroftheCEwire
harnessintothebailswitch(Figure17).
Note:Theconnectorforthebailswitchisat
theendoftheharnessfurthestfromtheother
connectors.
8
g289209
g289139
Figure17
1.2socketconnectorofthe
wireharness
3.Bailswitch
2.Push-inharnessclip
4.Switchbracket
2.Insertthepush-inharnessclipofthewire
harnessintoholeintheswitchbracket(Figure
17).
3.Routethewireharnessalongthelowerhandle
bartube.
4.Insertthepush-inharnessclipofthewire
harnessintoholeinthespringbracket(Figure
18).
g289244
Figure18
1.Cableties3.Springbracket
2.Push-inharnessclip
5.Securethewireharnesstotheloserhandlebar
tubewith2cableties(Figure18).
RoutingandConnectingtheWire
HarnessandtotheBeltClutch
1.Routethewithharnessundertheclutch-stop
bracketandtowardthefrontofthemachine
(Figure19).
g289207
g289221
Figure19
1.Clutch-stopbracket3.2socketconnector(wire
harness)
2.Beltclutchconnector4.Push-inharnessclip
2.Insertthe2socketconnectorofthewireharness
intothebeltclutchconnector(Figure19).
3.Insertthepush-inharnessclipsecuringofthe
harnessintotheholeintheclutch-stopbracket
(Figure19).
9
InstallingtheCEWireHarnessat
theInboardBeltGuard
1.Insertthe2push-inharnessclipsofthewire
harnessintothe2holes6mm(1/4inch)inthe
beltguardasshowninFigure20.
g289208
g289143
Figure20
1.Flangelocknut4.5-socketconnector
2.Beltguard(inboard)
5.Flange-headbolt
3.Push-inharnessclip
2.Installthe5-socketconnectorofthewire
harnesstotheinboardbeltguard(Figure20)
withtheangeheadboltandangelocknutthat
youremovedinRemovingtheWireHarness
fromtheChassis(page6).
3.Inserttherelayintothe5-socketconnectorof
thewireharness(Figure21).
g289142
Figure21
1.Relay
2.5-socketconnector(wire
harness)
4.Assembletheedgeclip/cabletietotheframe
plateasshowninFigure23.
g289441
Figure22
1.Frameplate(base)2.Edgeclip/cabletie
10
RoutingandConnectingtheWire
HarnesstotheEngine
1.Routthebranchofthewireharnesswiththering
terminalandthe2-socketconnectortowardthe
frontoftheengine.
2.Assembletheringterminalofthewireharness
totheengine(Figure23)withtheange-head
boltthatyouremovedinRemovingtheWire
HarnessfromtheChassis(page6).
g289268
Figure23
1.Engine3.Flange-headbolt
2.Ringterminal(machine
wireharness)
3.Insertthe2-pinconnectorofthevoltage-regulator
harnessintothe2-socketconnectorforthe
machinewireharness(Figure24).
g289140
Figure24
1.2-pinconnector
(voltage-regulator
harness)
2.2-socket(machinewire
harness)
4
InstallingtheTransmission
ReturnandNeutralArms
Partsneededforthisprocedure:
1Torx-headscrew
1Lowerreturnarm
1Upperreturnarm
1Neutralarmandreverseswitch
RemovingtheBidirectionaland
Return-ControlArms
1.Removetheangelocknutandcarriageboltthat
securethetransaxlebrackettothereturn-control
arm(Figure25).
g289448
g289452
Figure25
1.Flangelocknut
3.Carriagebolt
2.Transaxlebracket
11
2.Removethescrew(5/16x3/4inch)thatsecures
thebushingtothetransmissionhousing,and
removethebushing(Figure26).
g289451
Figure26
1.Screw(5/16x1inch)
5.Bushing
2.Lowerbidirectionalarm6.Washer
3.Upperbidirectionalarm
7.Spring
4.Screw(5/16x3/4inch)
8.Return-controlarm
3.Removethespringfromtheupperandlower
bidirectionalarms(Figure26).
4.Removethescrew(5/16x1inch)thatsecures
theupperandlowerbidirectionalarms,and
return-controlarmtothetransmissionhousing,
andremovethearms(Figure26).
Note:Discardtheupperandlowerbidirectional
arms.
InstallingtheUpperandLower
ReturnArmandtheNeutralArm
1.Assembletheupperreturnarm,lowerreturn
arm,return-controlarm,andneutralarmand
reverseswitchtothetransmissionhousingwith
thetorx-headscrewasshowninFigure27.
g289442
Figure27
1.Torx-headscrew5.Bushing
2.Lowerreturnarm6.Return-controlarm
3.Upperreturnarm7.Neutralarmandreverse
switch
4.Screw(5/16x3/4inch)
2.Installthescrew(5/16x3/4inch)andbushingto
thetransmissionhousingasshowninFigure27.
3.Assemblethetransaxlebracketontothereturn
controlarmwiththecarriageboltandange
locknut(Figure28).
g289444
Figure28
1.Flangelocknut3.Returncontrolarm
2.Transaxlebracket
4.Carriagebolt
4.Assemblethespringontothehooksoftheupper
andlowerreturnarms(Figure29).
12
g289445
Figure29
1.Hook(returnarm)2.Spring
5
RoutingandConnecting
theTransmissionReverse
Switch
Partsneededforthisprocedure:
Procedure
1.Routethewireharnessofthetransmission
reverseswitchtowardtheleftsideofthe
machineandup(Figure30).
g289449
Figure30
1.Topofthemachine
3.Wireharness
(transmissionreverse
switch)
2.Leftsideofthemachine
2.Routethewireharnessalongtheedgeclip/cable
tie,andsecurethewireharnesswiththecable
tie(Figure31).
g289450
Figure31
1.2-pinconnector
(transmissionreverse
switch)
2.Edgeclip/cabletie
3.Plugthe2-pinconnectorofthereverseswitch
harnessintothe2-socketconnectorofthewire
harnessfromthekit(Figure32).
g289446
Figure32
1.2-socketconnector(wire
harness)
2.2-pinconnector(reverse
switchharness)
13
6
ReplacingtheExhaust
Guard
Partsneededforthisprocedure:
1Exhaustguard
RemovingtheExhaustGuard
1.Loosentheangenutattheinboardsideofthe
exhaustguard(Figure33).
g289145
Figure33
1.Flangenut(loosenonly)
2.Removetheangenutthatsecuretheexhaust
guardtothestudatthetopofthemufer(Figure
34).
g289146
Figure34
1.Flangenut(remove)
4.Flange-headbolt
2.Flangenut(loosenonly)
5.Exhaustguard
3.Stud
3.Loosentheangenutattheoutboardsideofthe
oftheexhaustguard(Figure34).
4.Removetheangeheadboltthatsecurethe
exhaustguardmountontheexhaustduct
(Figure34).
5.Removetheexhaustguardfromthemachine
(Figure35).
Note:Discardtheoldexhaustguard.
g289141
Figure35
14
g289192
Figure36
1.Flangenut
InstallingtheCEExhaustguard
1.
AlignthemountingtabsoftheCEexhaustguard
overthestudsofthemufer(Figure37).
g289137
Figure37
2.Looselyassembletheexhausttotheguard
mountontheexhaustductwiththeangehead
bolt(Figure38).
g289138
Figure38
1.Flangenut(loosenonly)
4.Flange-headbolt
2.Flangenut(remove)
5.Exhaustguard
3.Stud
3.Assembletheangenutthatsecuresthe
exhaustguardtothestudatthetopofthe
mufer(Figure38).
4.Tightentheangenutsandange-headbolt
attheinboard,top,andoutboardsideofthe
exhaustguard.
15
7
InstallingtheBeltGuard
NoPartsRequired
Procedure
1.Alignthebeltguard,capscrews,andange-head
boltswiththeholesinthesideframeplateand
thespringbracket(Figure39).
g289447
Figure39
1.Capscrews
2.Flange-headbolts
2.Assemblethebeltguardtothemachinewiththe
2capscrews,and2ange-headbolts(Figure
39).
3.Torquethecapscrewsandange-headboltsto
1378to2542N∙cm(175to225in-lb).
8
InstallingtheDecals
Partsneededforthisprocedure:
1
Decal(machineproductiondate)
1
Decal(sound)
Procedure
1.Removethebackingfromthemachine
productiondatedecal.
2.Applythedecaltothebackofthemachineas
showninFigure40.
g289440
Figure40
1.Sounddecal
2.Machineproductiondate
decal
3.Removethebackingfromthesounddecal.
4.Applythedecaltothebackofthemachineas
showninFigure40.
16
Notes:
Notes:
DeclarationofIncorporation
TheT oroCompany,8111LyndaleAve.South,Bloomington,MN,USAdeclaresthatthefollowingunit(s)
conform(s)tothedirectiveslisted,wheninstalledinaccordancewiththeaccompanyinginstructionsontocertain
ToromodelsasindicatedontherelevantDeclarationsofConformity.
ModelNo.
SerialNo.
ProductDescriptionInvoiceDescription
GeneralDescription
Directive
135-6822NoneandUp
CEConversionKit,20in
TurfSeeder
[[DOCProductDescription]]KIT-CECONVERSION[[2014/30/EU(EMC)]]
RelevanttechnicaldocumentationhasbeencompiledasrequiredperPartBofAnnexVIIof2006/42/EC.
Wewillundertaketotransmit,inresponsetorequestsbynationalauthorities,relevantinformationonthispartly
completedmachinery.Themethodoftransmissionshallbeelectronictransmittal.
ThismachineryshallnotbeputintoserviceuntilincorporatedintoapprovedT oromodelsasindicatedonthe
associatedDeclarationofConformityandinaccordancewithallinstructions,wherebyitcanbedeclaredin
conformitywithallrelevantDirectives.
Certied:
AuthorizedRepresentative:
MarcelDutrieux
ManagerEuropeanProductIntegrity
ToroEuropeNV
Nijverheidsstraat5
2260Oevel
Belgium
JoeHager
Sr.EngineeringManager
8111LyndaleAve.South
Bloomington,MN55420,USA
June14,2019
/