Toro Brake Kit, TX 1000 Compact Tool Carrier Installation guide

Brand: Toro

Model: Brake Kit, TX 1000 Compact Tool Carrier

Type: Installation guide

FormNo.3422-159RevA

BrakeKit

TX1000CompactToolCarrier

ModelNo.136-4799

InstallationInstructions

Installation

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

Qty.

Use

Nopartsrequired

–

Removetheaccesspanels.

Nopartsrequired

–

Removetheexistingbrakeassembly.

Brakebracketassembly1

Assemblethecablestothebrake-mount

plate.

Bolt(5/16x1inch)

Nut(5/16inch)

Spring

Installthebrakebracketassembly.

Brakemount2

Bolt(3/8x1-1/4inches)

Cabletie

Installthebrakemounts.

Nopartsrequired

–

Adjustthebrakecables.

Cabletie

Completetheinstallation.

Nopartsrequired

–

Installthecoverplates.

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.T oro.com.

OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved

*3422-159*A

RemovingtheCoverPlates

NoPartsRequired

RotatingtheSideandFrontPads

1.Removethebottom2bolts(5/16x3/4inch)that

securetheleftandrightsidepadstotheframe

plates(Figure1).

g247039

Figure1

1.Bolts(5/16x3/4inch)3.Sidepad

2.Frameplate

2.Rotatethepadsup(Figure1).

3.Loosenthecaptiveboltthatsecuresthefront

padtothescreenframe(Figure2)

g247038

Figure2

1.Captivebolt

4.Rotatethepadup(Figure2).

RemovingtheScreen

1.Removethe4bolts(3/8x7/8inch)thatsecure

thescreenframetotheframeplates(Figure3)

g247037

Figure3

1.Bolts(3/8x7/8inch)2.Screenframe

2.Removethescreenframefromthemachine

(Figure3).

RemovingtheRear-CoverPlate

1.Removethe2ange-headbolts(1/4x1/2inch)

and2clampsthatsecurethefuelhosetothe

rear-coverplate(Figure4).

g247035

Figure4

1.Rear-coverplate

4.Flange-headbolt(1/4x

1/2inch)

2.Fuelhose

5.Flange-headbolt(5/16x

5/8inch)

3.Clamp

2.Removethe3ange-headbolts(5/16x5/8

inch)thatsecuretherear-coverplatetothe

rear-frameplate(Figure4).

3.Removetherear-coverplatefromthemachine

(Figure5).

g247036

Figure5

RemovingtheBottom-Access

Plate

1.Removethe2capscrews(3/8x1inch)that

securethebottomcoverplatetotheframeplate

(Figure6).

g247034

Figure6

1.Capscrew(3/8x1inch)

2.Bottomcoverplate

2.Removethebottomcoverplatefromthe

machine(Figure6).

RemovingtheExisting

BrakeAssembly

NoPartsRequired

Procedure

1.Beneaththeoperator’splatform,unplugthe

auxiliary-switchwireharnessfromthemainwire

harnessofthemachine(Figure7).

g037830

Figure7

1.Mainwireharness

3.Operator’splatform

2.Auxiliary-switchharness

2.Disconnectthewireharnessfromthebrake

switch.

3.Removethe2bolts,2nuts,andbrakelever

assembly(Figure8).

g242415

Figure8

1.Nut(2)3.Bolt(2)

2.Brakeleverassembly

4.Removeandretainthebrakeswitchand

fastenersfromtheassembly(Figure9).

g241737

Figure9

1.Screw(2)3.Jamnut(2)

2.Brakeswitch

5.Removethebrakemountassemblyfromboth

sidesofthemachineasfollows:

A.Removethe2boltssecuringthebrake

mounttothetrackmotorcasting(Figure

10).

g240461

Figure10

1.Trackmotorcasting

4.Bolt(2)

2.Brake-shaftpin

5.Brakemount

3.Compressionspring

6.Brakecable

B.Removeandretainthecompressionspring

andbrake-shaftpin(Figure10).

C.Loosenthenutssecuringthebrakecableto

thebrakemount(Figure10).Removethe

brakecables.

AssemblingtheCablesto

theBrake-MountPlate

Partsneededforthisprocedure:

1Brakebracketassembly

Procedure

1.Slidethecablewiperoffthethreadedconduit

ttingandthreadtheendjamnutoffthetting

(Figure11).

g247370

Figure11

1.Cablewiper4.Cable

2.Jamnut5.Brake-mountplate

3.Threadedconduittting

2.Alignthecablethroughslotinthebrake-mount

plateandslidethethreadedconduittting

throughthebracket(Figure11).

3.Threadtheendjamnutontothettingthreaded

conduittting(Figure12).

g247371

Figure12

1.Cablewiper

3.Brake-mountplate

2.Jamnut

4.Adjustthepositionofthejamnutstocenter

thethreaded-conduitttingtothebrake-mount

plate,andtightenthejamnuts(Figure12).

5.Slidethecablewiperovertheendofthe

threaded-conduittting(Figure12).

6.Repeatsteps1through5fortheotherbrake

cable(Figure11andFigure12).

InstallingtheBrakeBracket

Assembly

Partsneededforthisprocedure:

Bolt(5/16x1inch)

Nut(5/16inch)

Spring

Procedure

1.Installthebrakeswitchtothenewbrakebracket

assembly(Figure9).

Note:Ensurethattheplungerhousingisush

withorslightlyinsidetheedgeofthebrake

bracket.

2.Frominsidethemachine,insertthebrake

handlethroughtheholeintherearplatesothat

thehandlepointsupward.

3.Securethebrakebracketassemblyusing2

bolts(5/16x1inch)and2nuts(5/16inch)as

showninFigure13.

g242428

Figure13

1.Nut—5/16inch(2)2.Bolt—5/16x1inch(2)

InstallingtheBrakeMounts

Partsneededforthisprocedure:

2Brakemount

Bolt(3/8x1-1/4inches)

Cabletie

Procedure

1.Loosenthenutsontheendofthebrakecable

withthebarreltting.Insertthecablethrough

thebrakemountandspring,andinsertthe

barrelttingintotheslotofthebrake-shaftpin

(Figure14).

g242891

Figure14

1.Brake-shaftpin

4.Brakecable

2.Compressionspring

5.Nut

3.Brakemount

6.Barreltting

2.Insertthebrake-shaftpinintothespringand

thenintothebrakemount(Figure14).Pushin

thepintocompressthespring,insertthebarrel

ttingofthebrakecableintotheslotinthepin,

slidethecableintothenotchinthebrakemount,

andslowlyreleasethepinandspring.

3.Tightenthenutsonthebrakecable.

4.Securethebrakemounttothemotormount,

withtheopensidefacingtowardtheoperator’s

platform,using2bolts(3/8x1-1/4inches)as

showninFigure15andFigure16.

Note:Ensuretoroutethecablestotheinside

oftheoilcoolerandradiatorhoses(Figure16).

g234347

Figure15

1.Brakemount

2.Bolt—3/8x1-1/4inches

(2)

g242491

Figure16

1.Hose2.Brakecable

5.Repeattheprocedurefortheotherbrakemount

ontheothersideofthemachine.

6.Routethemachinewireharnessandthebrake

switchharnessasshowninFigure17.Connect

thebrakeswitchtothemachinewireharness.

g242890

Figure17

1.Brakeswitchconnector

3.Cabletie

2.Machinewireharness

(ConnectorP42)

7.Securethemachinewireharnesstotheupper

brakecableusingacabletie(Figure17).

AdjustingtheBrakeCables

NoPartsRequired

Procedure

1.Movetheparking-brakelevertotheONposition.

2.Loosenthe2nutsonthepinsideofeachbrake

cableandadjustthecablesothatitistautand

thepinisushagainstthetrackmotorcasting

(Figure10).

Note:Adjustthenutstowardthepintomove

thepinfurtherinward;adjustthenutsawayfrom

thepintomovethepinfurtheroutward.

3.Movetheparking-brakelevertotheOFFposition.

4.Adjustthespringsideofeachbrakecableso

thatthecableistaut,butthepinisushwiththe

outsideofthetrackmotorcasting(Figure18).

g240527

Figure18

1.Trackmotorcasting2.Pin

5.Cycletheparkingbrakestoensurethey

consistentlyengageanddisengage.

ConnectingtheWire

Harness

Partsneededforthisprocedure:

Cabletie

Procedure

1.Plugtheauxiliary-switchwireharnesstothe

mainwireharnessofthemachine(Figure19).

g037848

Figure19

1.Mainwireharness

3.Operator’splatform

2.Auxiliary-switchharness

2.Useacabletietosecuretheauxiliary-switch

wireharnesstotherightbrakecablesothat

theharnessdoesnotrubagainstorbecome

pinchedbetweenparts.

InstallingtheCoverPlates

NoPartsRequired

InstallingtheBottom-AccessPlate

1.Alignthetabofthebottomcoverplatewiththe

frameplateofthemachine(Figure20).

g247051

Figure20

1.Bottomcoverplate

2.Capscrew(3/8x1inch)

2.Aligntheholesinthebottomcoverplatewiththe

frameplate(Figure20).

3.Assemblethebottomcoverplatetotheframe

plate(Figure20)withthe2capscrews(3/8

x1inch)thatyouremovedinRemovingthe

Bottom-AccessPlate(page4).

4.Torquethecapscrewsto37to45N∙m(27to33

ft-lb).

InstallingtheRear-CoverPlate

1.Aligntheholesintherear-coverplatetothe

holesintherear-frameplate(Figure21).

g247052

Figure21

1.Rear-coverplate

2.Rear-frameplate

2.Assembletherear-coverplatetotherear-frame

plate(Figure22)withthe3ange-headbolts

(5/16x5/8inch)thatyouremovedinRemoving

theRear-CoverPlate(page3).

g247054

Figure22

1.Rear-coverplate

4.Clamp

2.Flange-headbolt(5/16x

5/8inch)

5.Flange-headbolt(1/4x

1/2inch)

3.Fuelhose

3.Torquethe3ange-headboltto1978to2542

N∙cm(175to225in-lb).

4.Securethefuelhosetotherear-coverplatewith

the2clampsand2ange-headbolt(1/4x1/2

inch),andtightentheboltsbyhand(Figure22).

InstallingtheScreen

1.Aligntheholesinthemountingtabsofthe

screenframewiththeholesontheframeplates

(Figure23).

g247055

Figure23

1.Screenframe3.Mountingtab(screen

frame)

2.Bolts(3/8x7/8inch)

2.Assemblethescreenframetotheframeplates

(Figure23)withthe4bolts(3/8x7/8inch)that

youremovedinRemovingtheScreen(page3).

3.Torquetheboltsto7to45N∙m(27to33ft-lb).

AssemblingthePads

1.Rotatethefrontpaddown(Figure24).

g247057

Figure24

1.Frontpad

2.Captivebolt

2.Assemblethefrontpadtothescreenframewith

thecaptivebolt,andtightentheboltbyhand

(Figure24).

3.Rotatetheleftandrightsidepadsdown,and

alignthelowerholesinthepadswiththeholes

intheframeplates(Figure25).

4.Assemblethesidepadstotheframeplates

(Figure25)atthebottomholeswiththe2bolts

(5/16x3/4inch)thatyouremovedinRotating

theSideandFrontPads(page2).

g247058

Figure25

1.Frameplate

3.Bolts(5/16x3/4inch)

2.Sidepads

4.Topbolts

5.Torquethe2boltsthatsecurethesidepadsto

theframeplatesto1978to2542N∙cm(175to

225in-lb).

Toro Brake Kit, TX 1000 Compact Tool Carrier Installation guide

Toro Brake Kit, TX 1000 Compact Tool Carrier Installation guide

Toro Brake Kit, TX 1000 Compact Tool Carrier Installation guide

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