Track Guide Kit, TX 1000 Compact Tool Carrier

Toro Track Guide Kit, TX 1000 Compact Tool Carrier, TX 1000 Compact Tool Carrier Installation guide

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  • What safety precautions should be taken while installing the Track Guide Kit?
    How do I install the guide blocks?
    Where should the tensioning decal be installed?
    How do I replace the tracks?
    How do I adjust the track tension for machines without new tracks?
FormNo.3413-341RevA
TrackGuideKit
TX1000CompactToolCarrier
ModelNo.136-4760
InstallationInstructions
WARNING
CALIFORNIA
Proposition65Warning
ThisproductcontainsachemicalorchemicalsknowntotheStateofCaliforniato
causecancer,birthdefects,orreproductiveharm.
Safety
SafetyandInstructional
Decals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedormissing.
decal136-5750
136-5750
1.ReadtheOperator's
Manual.
2.Tensionnutguide
Installation
1
PreparingtheMachine
NoPartsRequired
Procedure
1.Parkthemachineonalevelsurface.
2.Engagetheparkingbrake.
3.Removeanyattachmentsfromthemachine.
4.Lowertheloaderarmssothattheyareapproximately
20to25cm(8to10inches)abovetheframe.
5.Shutofftheengineandremovethekey.
6.Raisethemachineoffthegrounduntilyoucanaccess
theinsideofthetrackbeneaththemachine.Support
themachineusingjackstands.
Note:Usejackstandsratedforyourmachine.Refer
totheOperator’sManualforyourmachinetodetermine
theweight.
©2017—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.T oro.com.
OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved
*3413-341*A
WARNING
Mechanicalorhydraulicjacksmayfailto
supportthemachineandcauseseriousinjury.
Usejackstandswhensupportingthemachine.
2
InstallingtheGuideBlocks
Partsneededforthisprocedure:
8
Guideblock
16Bolt
1
Outsidetemplate
1Insidetemplate
2Thread-lockingcompound
Procedure
Note:Youdonotneedtoremovethetrackstoinstallthe
guideblocks.
1.Placetheoutsidetemplateoverthesecondandthird
road-wheelboltheadsontheoutsideofatrackas
showninFigure1.
Note:Theoutsidetemplatehassmallerholesthanthe
insidetemplate.Itwillttightlyovertheboltheads.
g197723
Figure1
Lefttrackshown
1.Towardfrontofthe
machine
3.Marktheseholes.
2.Outsidetemplate
2.Markthelocationsofthe4smallerholesusinga
1/4-inchcenterdrillbit(Figure1).
Note:Youmayusea1/4-inchdrillbitifyoudonot
haveacenteringdrill.
3.Removethetemplateanddrillthenalholesusinga
9/32-inchdrillbit.
4.Install2guideblocksusing4bolts(Figure2).
Note:OrienttheblocksasshowninFigure3.
g197817
Figure2
1.Guideblock(2)2.Bolt(4)
g199035
Figure3
1.Trackframe3.Guideblock
2.Bolt
5.Applythread-lockingcompoundtotheboltsand
tightenthem.
6.Ontheinsideofthetracks,placetheinsidetemplate
overthesecondandthirdroad-wheelbolts(Figure4).
Thetemplatewillttightlyoverthenutheads.
2
g197899
Figure4
Lefttrackshown
1.Towardfrontofthe
machine
3.Marktheseholes.
2.Insidetemplate
7.Repeatsteps2through5fortheinsideofthetracks.
8.Repeattheentireprocedurefortheothertrack.
9.Lowerthemachinetotheground.
3
InstallingtheTensioningDecal
Partsneededforthisprocedure:
2Decal
Procedure
Installthetensioningdecalonthetensiontubeasshownin
Figure5onbothsidesofthemachine.
g203951
Figure5
1.Decal
4
ReplacingtheTracks
(Optional)
Partsneededforthisprocedure:
2
Track(soldseparately)
Procedure
1.Lift/supportthesideofthemachinetobeworkedon
sothatthetrackis3to4inches(7.6to10cm)off
theground.
2.Removethelockingboltandnut(Figure6).
g029758
Figure6
1.Tensiontube3.Tensioningscrew
2.Lockingbolt
3.Usinga1/2-inchdriveratchet,releasethedrivetension
byturningthetensioningscrewclockwise(Figure6
andFigure7).
3
g029759
Figure7
1.Drivesprocket5.Roadwheel
2.Track6.Pivottensioner
3.Frontwheel
7.Ratchet(1/2inch)
4.Rearbolt
4.Loosentherearbolt,nearthedrivewheel(Figure7).
Note:Thisenablesthedrivewheeltopivotforward
andreleasethetensionofthetrack.Ifitdoesnot
pivot,turnontheengineandbrieymovethetraction
controlforward.
5.Removethetrackatthetopofthefrontwheel,peeling
itoffthewheelwhilerotatingthetrackforward.
6.Whenthetrackisoffthefrontwheel,removeitfrom
thedrivesprocketandroadwheels(Figure7).
7.Beginningatthedrivesprocket,coilthenewtrack
aroundthesprocket,ensuringthatthelugsonthetrack
tbetweenthespacersonthesprocket(Figure7).
8.Pushthetrackunderandbetweentheroadwheels
(Figure7).
9.Startingatthebottomofthefrontwheel,installthe
trackaroundthewheelbyrotatingthetrackrearward
whilepushingthelugsintothewheel.
10.Usinga1/2inchdriveratchet,turnthetensioning
screwcounter-clockwiseuntilthetensioningscrew
bottomsout(Figure8).
g203963
Figure8
1.Tensionnut2.Tensionscrew
11.Aligntheclosestnotchinthetensionscrewtothe
lockingboltholeandsecurethescrewwiththelocking
boltandnut(Figure6).
12.Torquetherearboltto108to122N∙m(80to90ft-lb).
13.Lowerthemachinetotheground.
14.Repeattheproceduretoreplacetheothertrack.
15.Drivethemachine,thenparkthemachineonalevel
surface,engagetheparkingbrake,shutofftheengine,
andremovethekey.
Note:Thetracktensionwillloosenaftersomeuse.
16.Removethelockingboltandnut(Figure6).
17.Usinga1/2inchdriveratchet,turnthetensioning
screwcounter-clockwiseuntilthetensionnutaligns
withthegreensectionofthedecal(Figure9).
g203962
Figure9
1.Greensectionofdecal
2.Tensionnut
18.Aligntheclosestnotchinthetensionscrewtothe
locking-boltholeandsecurethescrewwiththelocking
boltandnut(Figure6).
19.Repeatsteps16through18fortheothertrack.
4
5
AdjustingtheTrackTension
MachineswithoutNewTracksOnly
NoPartsRequired
Procedure
1.Removethelockingboltandnut(Figure6).
2.Usinga1/2inchdriveratchet,turnthetensioning
screwcounter-clockwiseuntilthetensionnutaligns
withthethegreensectionofthedecal(Figure9).
3.Aligntheclosestnotchinthetensionscrewtothe
locking-boltholeandsecurethescrewwiththelocking
boltandnut(Figure6).
4.Repeattheprocedurefortheothertrack.
5.Drivethemachine,thenparkthemachineonalevel
surface,engagetheparkingbrake,shutofftheengine,
andremovethekey.
6.Verifythatthetensionnutis1.3cm(1/2inch)away
fromtherearofthetensiontubeslotforbothtracks
(Figure9).Adjustifnecessary.
5
Notes:
Notes:
/