Toro ProPass 200 Top Dresser User manual

FormNo.3424-405RevB

ProPass200TopDresserwith

TwinSpinner

ModelNo.44701—SerialNo.403320001andUp

ModelNo.44751—SerialNo.403320001andUp

Registeratwww.Toro.com.

OriginalInstructions(EN)

*3424-405*B

ThisproductcomplieswithallrelevantEuropean

directives,fordetailspleaseseetheseparateproduct

specicDeclarationofConformity(DOC)sheet.

ElectromagneticCompatibility

Domestic:ThisdevicecomplieswithFCCRulesPart15.

Operationissubjecttothefollowingtwoconditions:(1)This

devicemaynotcauseharmfulinterferenceand(2)thisdevice

mustacceptanyinterferencethatmaybereceived,including

interferencethatmaycauseundesirableoperation.

Thisequipmentgeneratesandusesradiofrequencyenergyand

ifnotinstalledandusedproperly,instrictaccordancewiththe

manufacturer'sinstructions,maycauseinterferencetoradio

andtelevisionreception.Ithasbeentypetestedandfoundto

complywithinthelimitsofaFCCClassBcomputingdevicein

accordancewiththespecicationsinSubpartJofPart15of

FCCRules,asstatedabove.However,thereisnoguarantee

thatinterferencewillnotoccurinaparticularinstallation.If

thisequipmentdoescauseinterferencetoradioortelevision

reception,whichcanbedeterminedbyturningtheequipmentoff

andon,theuserisencouragedtotrytocorrecttheinterference

byoneormoreofthefollowingmeasures:Reorientthereceiving

antenna,relocatetheremotecontrolreceiverwithrespecttothe

radio/TVantennaorplugthecontrollerintoadifferentoutletso

thatthecontrollerandradio/TVareondifferentbranchcircuits.If

necessary,theusershouldconsultthedealeroranexperienced

radio/televisiontechnicianforadditionalsuggestions.The

usermayndthefollowingbookletpreparedbytheFederal

CommunicationsCommissionhelpful:"HowtoIdentifyand

ResolveRadio-TVInterferenceProblems".Thisbookletis

availablefromtheU.S.GovernmentPrintingOfce,Washington,

DC20402.StockNo.004-000-00345-4.

FCCID:W7OMRF24J40MDME-Base,

OA3MRF24J40MA-HandHeld

IC:7693A-24J40MDME-Base,7693A-24J40MA-HandHeld

Operationissubjecttothefollowingtwoconditions:(1)this

devicemaynotcauseinterference,and(2)thisdevicemust

acceptanyinterference,includinginterferencethatmaycause

undesiredoperationofthedevice.

JapanElectromagneticCompatibilityCertication

Handheld:

RF2CAN:

MexicoElectromagneticCompatibilityCertication

Handheld:

RF2CAN:

KoreaElectromagneticCompatibilityCertication(Decal

providedinseparatekit)

Handheld:

RF2CAN:

SingaporeElectromagneticCompatibilityCertication

Handheld:TWM240008_IDA_N4023-15

RF2CAN:

TWM-240005_IDA_N4024-15

MoroccoElectromagneticCompatibilityCertication

AGREEPARL’ANRTMAROC

NUMEROd’agrement:

MR14078ANRT2017

Delivred'agrement::

29/05/2017

TheDOTtireinformationislocatedonthesideof

eachtire.Thisinformationgivesloadandspeed

ratings.Replacementtiresshouldhavethesame

orbetterratings.RefertoSpecications(page17)

toensurethatthetiresmeetorexceedtheweight

requirementsofyourmachine.

WARNING

CALIFORNIA

Proposition65Warning

Useofthisproductmaycauseexposure

tochemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Introduction

Thismachineisintendedtobeusedbyprofessional,

hiredoperatorsincommercialapplications.Itis

designedprimarilyformeteringanddispersing

materials,underarangeofmoistureconditions,

withoutcloggingordrasticallyaffectingthedispersion.

Important:Readthisinformationcarefullyto

learnhowtooperateandmaintainyourproduct

properlyandtoavoidinjuryandproductdamage.

Youareresponsibleforoperatingtheproduct

properlyandsafely.

Wheneveryouneedservice,genuineT oroparts,or

additionalinformation,contactanAuthorizedService

DealerorToroCustomerServiceandhavethemodel

andserialnumbersofyourproductready.Figure1

identiesthelocationofthemodelandserialnumbers

ontheproduct.Writethenumbersinthespace

provided.

8111LyndaleAvenueSouth

Bloomington,MN55420

2

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

Important:Withyourmobiledevice,youcan

scantheQRcode(ifequipped)ontheserial

numberplatetoaccesswarranty,parts,andother

productinformation.

g237535

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas

safetymessagesidentiedbythesafety-alertsymbol

(Figure2),whichsignalsahazardthatmaycause

seriousinjuryordeathifyoudonotfollowthe

recommendedprecautions.

g000502

Figure2

1.Safety-alertsymbol

Thismanualuses2wordstohighlightinformation.

Importantcallsattentiontospecialmechanical

informationandNoteemphasizesgeneralinformation

worthyofspecialattention.

Contents

Safety.......................................................................4

GeneralSafety...................................................4

SafetyandInstructionalDecals..........................5

Setup........................................................................8

1SettingUptheMachineBaseModel.................9

2InstallingthePowerHarness..........................10

3InstallingtheHopperExtensionKit..................11

4MountingtheHoppertotheT ow

Chassis.........................................................12

5ConnectingtheIntermediateWire

Harness........................................................12

6ConnectingtheOn/OffPendant.....................13

7AssemblingtheHandheldRemote.................13

8MountingtheWirelessRemote......................14

ProductOverview...................................................15

Controls...........................................................15

Specications..................................................17

Attachments/Accessories.................................17

BeforeOperation.................................................18

BeforeOperationSafety...................................18

DailyChecks....................................................18

ChoosingaT owVehicle....................................18

ConnectingtheMachinetoaTow

Vehicle..........................................................19

PreparingforOperation....................................20

DuringOperation.................................................23

DuringOperationSafety...................................23

OperatingCharacteristics.................................24

ControllingMachinePower...............................24

OperatingtheMachine.....................................25

WirelessControllerSafety................................25

OperatingtheHydraulicControlsand

Options.........................................................26

UsingtheHandheldRemote.............................28

OperatingtheFloorandOptionUsingthe

HandheldRemote.........................................30

HandheldRemotePresetModes......................32

LoadingtheHopper..........................................33

UnloadingtheHopper.......................................33

Traveling...........................................................33

AfterOperation....................................................34

AfterOperationSafety......................................34

DisconnectingtheMachinefromaTow

Vehicle..........................................................34

ParkingtheMachine.........................................34

UsingtheStorageStand...................................35

TransportingtheMachine.................................36

Maintenance...........................................................37

MaintenanceSafety..........................................37

Lubrication........................................................37

CheckingtheTiresandWheels.........................38

HydraulicSystemSafety...................................38

HydraulicSpecication.....................................38

CheckingtheHydraulicSystem........................39

MaintainingtheBedandHopper.......................39

MaintainingtheConveyorBeltSystem..............39

3

WashingtheMachine.......................................40

Storage...................................................................41

Troubleshooting......................................................42

CheckingFaultCodes......................................42

HandheldRemoteMessages...........................43

Safety

GeneralSafety

Thisproductiscapableofcausingpersonalinjury.

Alwaysfollowallsafetyinstructionstoavoidserious

personalinjury.

Usingthisproductforpurposesotherthanitsintended

usecouldprovedangeroustoyouandbystanders.

•Readandunderstandthecontentsofboththis

Operator’sManualandtheoperator’smanualof

thetowvehiclebeforeusingthismachine.Ensure

thateveryoneusingthisproductknowshowtouse

thismachineandthetowvehicleandunderstands

thewarnings.

•Donotputyourhandsorfeetnearmoving

componentsofthemachine.

•Donotoperatethemachinewithoutallguards

andothersafetyprotectivedevicesinplaceand

workingonthemachine.

•Keepthemachineasafedistanceawayfrom

bystanderswhileitismoving.

•Keepchildrenoutoftheoperatingarea.Never

allowchildrentooperatethemachine.

•Stopthemachine,shutofftheengine,engagethe

parkingbrake,removethekey,andwaitforall

movingpartstostopbeforeservicing,fueling,or

uncloggingthemachine.

Improperlyusingormaintainingthismachinecan

resultininjury.T oreducethepotentialforinjury,

complywiththesesafetyinstructionsandalways

payattentiontothesafety-alertsymbol

,which

meansCaution,Warning,orDanger—personalsafety

instruction.Failuretocomplywiththeseinstructions

mayresultinpersonalinjuryordeath.

Youcanndadditionalsafetyinformationwhere

neededthroughoutthismanual.

4

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea

ofpotentialdanger.Replaceanydecalthatisdamagedormissing.

decal119-6809

119-6809

1.ReadtheOperator'sManualforinstructionsoncleaning

themachine.

decal119-6808

119-6808

1.Tailgateheightindicator

decal119-6818

119-6818

1.Tailgateadjustment

decal119-6854

119-6854

1.Floorspeed

decal119-6853

119-6853

1.Spinnerspeed

decal115-2047

115-2047

1.Warning—donottouchthehotsurface.

decal119-0217

119-0217

1.Warning—shutofftheengine;stayawayfrommovingparts;

keepallguardsandshieldsinplace.

5

decal119-6820

119-6820

1.Spinnerspeedadjustment

decal119-6855

119-6855

1.Spinnerspeed

decal119-6856

119-6856

1.Floorspeed

decal119-6804

119-6804

1.Thrownobjecthazard—keepbystandersasafedistance

fromthemachine.

decal119-6805

119-6805

1.Cutting/dismembermenthazard,impeller—stayawayfrom

movingparts,keepallguardsandshieldsinplace.

decal119-6810

119-6810

1.ReadtheOperator'sManual.

2.Requires2peopletolift

decal119-6817

119-6817

1.Finetuningspinners

decal119-6816

119-6816

1.Slideadjustment

decal119-6815

119-6815

1.Floorspeedadjustment

2.Spinnerspeedadjustment

6

decal119-6814

119-6814

1.Lightspreadspinneradjustmentsettings(refertothe

Operationsectionformoreinformation).

3.Warning—slideadjustmentandtailgateadjustment.

2.Heavyspreadspinneradjustmentsettings(refertothe

Operationsectionformoreinformation).

decal119-6806

119-6806

1.Warning—readtheOperator'sManual.4.Warning—shutofftheengine,removetheignitionkey,and

readtheOperator'sManualbeforeperformingmaintenance

onthemachine.

2.Warning—donotoperatethemachineunlessyouaretrained.5.Warning—noridersonthemachine

3.Thrownobjecthazard—keepbystandersasafedistancefrom

themachine.

6.Warning—stayawayfrommovingparts;keepallguardsand

shieldsinplace.

decal119-6819

119-6819

1.Spinnerspeedpercentage

2.Beltspeedpercentage

decal131-6766

131-6766

1.7.5A

3.Electricalaccessory(15A)

2.7.5A

4.TEC-2403(2A)

decal133-8061

133-8061

7

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

Qty.

Use

Hopperguard1

Buttonheadbolt(1/4x5/8inch)

3

1

Locknut3

Setupthemachinebasemodel.

Powerharness1

Socketbracket

1

Socketbracket,heavy

1

Carriagescrew

2

Flangenut2

Screw

2

Flangenut2

Installthepowerharness.

Hopperextension(front)

1

Hopperextension(rear)

1

Bolt9

3

Flangenut9

Installthehopperextensionkit.

Bolt(5/16x1inch)

6

4

Flangenut(5/16inch)

6

Mountthehoppertothetowchassis.

5

Intermediatewireharness1

Connecttheintermediatewireharness.

6

On/offpendant

1

Connecttheon/offpendant(Model

44701only).

Handheldremote1

AAbatteries4

Magneticbracket1

7

Screws,small

6

Assemblethehandheldremote(Model

44751only).

Controllermountassembly

1

8

Wirelessremoteassembly1

Mountthewirelessremote(Model

44751only).

MediaandAdditionalParts

Description

Qty.

Use

Operator’sManual

1

Readbeforeoperatingthemachine.

DeclarationofConformity

1Ensuresregulatorycompliance.

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

8

1

SettingUptheMachine

BaseModel

Partsneededforthisprocedure:

1Hopperguard

3

Buttonheadbolt(1/4x5/8inch)

3Locknut

Procedure

1.Removethebasemodelmachinefromthe

shippingcrate.

2.Attherearofthetwinspinner,removethebolt

andnutattachingthemachineliftingdevice

shippingbrackettothetwinspinner(Figure3).

g013203

Figure3

1.Shippingbracket

3.Atthefrontofthetwinspinner,removethe2

boltsandnutsattachingthemachinelifting

deviceshippingbrackettothetwinspinner

(Figure4).

g013204

Figure4

1.Shippingbracket

4.Liftthetwinspinneroutofthehopperusingthe

twinspinneroutergrabhandlesandplacethe

twinspinnerunitontheground(Figure5).

Note:Thissteprequires2people.

g013205

Figure5

1.Twinspinner

5.Removethe4screwsfromthelegsofthetwin

spinner.Withthehelpofapartner,liftthetwin

spinnerandremovethepackingstudsand

packingfoam(Figure6).

9

g013207

Figure6

1.Packingstudsandfoam

6.Installthehopperguardusingthesupplied

button-headbolts(1/4x5/8inch)andnylon

locknuts(Figure7).

g030044

Figure7

1.Hopperfrontguard

2.Bolts

2

InstallingthePower

Harness

Partsneededforthisprocedure:

1Powerharness

1

Socketbracket

1

Socketbracket,heavy

2

Carriagescrew

2Flangenut

2

Screw

2Flangenut

Procedure

Thetowvehiclepowerharnessprovidestheelectrical

powerrequiredbythecontrolsystemsofthemachine.

Installthisharnessonthevehicleyouplantouseto

operatethemachine.Ifyouusemorethan1vehicle

withthemachine,purchaseanadditionalpower

harnessesfromyourTorodistributor.

1.Mountthesocketbrackettoaxedpointatthe

rearofthetowvehicleusing1ofthemounting

bracketsprovided(Figure8).

Note:Ifthetowvehicleisequippedwitha

dumpbox,ensurethatthesocketbracketclears

allpartsofthetowvehicle.

Important:Ensurethatnoneofthewiring

islooseorinthewayofanymechanical

components.

10

g013261

Figure8

1.Socketbracket

2.Routeandsecuretheelectricalwiringfromthe

batterytotheelectricalplugbracket(Figure9).

g013262

Figure9

1.Whitewire(brass)3.Nowire(brass)

2.Nowiresilver(silver)4.Blackwire(brass)

3.Feedthewiringthroughthesocketbracketand

installtheblackrubbergrommetoverthewiring

(Figure9).

4.Boltthesockettothesocketbracketusingthe

bolts(1/4inch).

5.Connecttheredwire(power)tothepositive

postonthebattery,thenconnecttheblackwire

(ground)tothenegativepostonthebattery.

3

InstallingtheHopper

ExtensionKit

Partsneededforthisprocedure:

1

Hopperextension(front)

1

Hopperextension(rear)

9Bolt

9Flangenut

Procedure

1.Removethehopperextensionsfromthebox

andidentifythefrontandtherear(Figure10

andFigure11).

g013263

Figure10

1.Fronthopperextension(showingholeorientation)

g013264

Figure11

1.Rearhopperextension(showingholeorientation)

2.Usingthehardwareprovided,attachthehopper

extensionstothehopper.Placethenutsonthe

outsideofthehopper.

11

g237533

Figure12

Hopperextensionkitinstalled

4

MountingtheHoppertothe

TowChassis

TowChassisCongurationOnly

Partsneededforthisprocedure:

6

Bolt(5/16x1inch)

6

Flangenut(5/16inch)

Procedure

WARNING

Liftingthebedandhopperofthemachine

whileassembledtoaTow-BehindChassis,

ProGator,Workman,orTDCChassismay

damagetheliftingbracketandseriousinjure

youorotherbystanders.

DisassemblethebedfromtheTow-Behind

Chassis,ProGator,Workman,orTDCChassis,

andliftonlythebedandhopper.

Note:IfyouaremountingtheProPasstopdresser

ontosomethingotherthanthetowchassis,referto

theinstallationinstructionsforyourapplication.

1.Attachaliftingdevicetotheliftingbracketbolted

insidethehopperassembly(Figure13).

g013209

Figure13

1.Liftingbracket

2.Usingaliftingmechanism,positionthehopper

overthetowchassis.

3.Lineupthe6mountingholes(3perside)and

installthebolts(5/16x1inch)andangenuts

(5/16inch).

g013949

Figure14

1.Mountinglocations(3eachside)

4.Removetheliftingbracketfromthehoppersides

andinstalltheboltstothehoppersides.

Note:Retaintheliftingbracketforfutureuse;

donotdiscardit.

12

5

Connectingthe

IntermediateWireHarness

Partsneededforthisprocedure:

1Intermediatewireharness

Procedure

Plugtheintermediatewireharnessintothepower

harnessconnectoronthemachine(Figure15or

Figure16).

g237534

Figure15

Model44751

1.Powerharness2.Intermediatewireharness

g013948

Figure16

Model44701

1.Powerharness2.Intermediatewireharness

6

ConnectingtheOn/Off

Pendant

Model44701

Partsneededforthisprocedure:

1

On/offpendant

Procedure

Plugtheon/offpendantconnectorintotheconnector

onthemachine(Figure17).

g013947

Figure17

1.On/offpendant

13

7

AssemblingtheHandheld

Remote

Model44751

Partsneededforthisprocedure:

1Handheldremote

4AAbatteries

1Magneticbracket

6

Screws,small

Procedure

1.Removetherubberbandssecuringtheremote

halvestogether,andremovethebackcover.

2.Installthebatteriesintotheterminalcradle

observingproperpolarity.Thecradleis

embossedwithpolaritymarkingsforeach

terminal(Figure18).

Note:Ifyouinstallthebatteriesincorrectly,the

handheldremotewillnotoperate.

g028875

Figure18

1.Rubberseal3.Handheldremote

2.Steelgasket

4.4AAbatteries

3.Ensurethatthesteelgasketandrubbersealare

seatedinthechannelinthehandheldremote

andsetthebackcoverinplace(Figure18).

4.Securethecoverwith6screws(Figure18)and

torquethemto1.5to1.7N∙m(13to15in-lb).

5.Assemblethehandheldremoteintothe

magneticremotebracket,slidethebracket

halvestogether,andtightentheboltinthe

magnet(Figure19).

g028874

Figure19

1.Handheldremote3.Boltinthemagnet

2.Magneticremotebracket

8

MountingtheWireless

Remote

Model44751

Partsneededforthisprocedure:

1

Controllermountassembly

1Wirelessremoteassembly

Procedure

Insertthecontrollermountassemblyintoacupholder

orsimilaropeningonthetowvehicleanduseitto

storewirelesshandheldremote.Also,thewireless

remotemagnetstickstoanysteelsurface.

14

g030466

Figure20

WorkmanHeavyDutyVehicleShown

1.Handheldremote

2.Controllermountassembly

ProductOverview

Controls

FlowControlValveforFloor

Model44701

Ahydraulicowcontrolvalvecontrolsthespeedof

theconveyorbelt.

Thehighestspeedsettingis10andistypicalfor

mostapplicationsfoundonthecolor-codedoperation

systemdecals.Uselowersettingsforverylight

applications.

g013344

Figure21

1.Floorcontrolvalve

FlowControlValveforOptions

Model44701

g013345

Figure22

1.Optioncontrolvalve

15

Ahydraulicowcontrolvalvecontrolsthespeedof

theoption(twinspinner).Thespinnericonindicates

thespeedpercentageforthewirelesscontroller

only—forstandardhydraulics,placethecontrolinthe

appropriatecolorarea,startingatthedottedlineand

adjustspeedswithinthecolorzoneasrequired.

On/OffPendant

Model44701

Usethe2switchesontheOn/Offpendanttorunthe

conveyorbeltortheoption(Figure23).Keepthe

On/Offpendantwithinreachoftheoperator.

g013346

Figure23

1.On/offpendant

E-StopButton

Model44751

Whennishedworkingwiththemachine,always

presstheE-STOPbutton(Figure24)todisablethe

electricalsystem.Whenbeginningworkwiththe

machineyoumustpulltheE-STOPbuttonbackout

beforeturningonthehandheldremote.

Note:Whenyouarenishedoperatingthemachine,

presstheE-stopbuttontopreventdischargingthe

batteryofthetowvehicle.

g237530

Figure24

1.E-STOPButton

DiagnosticLEDFunction

AfterpullinguptheE-STOPbutton,thediagnosticLED

(Figure25)illuminatesandremainslitfor5seconds,

turnsofffor5seconds,andthenbeginsashingat3

Hz(3ashesasecond)untilyouturnthehandheld

remoteon.Ifthelightturnsonfor5secondsandthen

startsblinkingat10Hz(withorwithouta5second

pause),amachinefaultexists;refertoCheckingFault

Codes(page42).

Note:Ifhandheldremoteisonwhenyoupulledup

theE-STOPbutton,thelightwillnotashat3Hz(3

ashespersecond)afterturningofffor5seconds.

g237532

Figure25

1.DiagnosticLED

16

HandheldRemote

Model44751

g029772

Figure26

1.LCDdisplay

10.FloorStart

2.RemotestatusLED

11.FloorStop

3.AllStart:StartsFloorand

Option

12.DecreaseFloorSpeed

4.On/Off13.IncreaseFloorSpeed

5.Store:SavesPreset

Settings

14.OptionStart

6.Preset1

15.OptionStop

7.Preset2

16.IncreaseOptionSpeed

8.Preset3

17.DecreaseOptionSpeed

9.AllStop:Stopsall

functions

Specications

Weights

BaseModel

248kg(546lb)

TwinSpinner68kg(150lb)

Radio(Model44751)

Frequency

2.4GHz

MaxOutputPower

19.59dBm

Attachments/Accessories

AselectionofToroapprovedattachmentsand

accessoriesisavailableforusewiththemachineto

enhanceandexpanditscapabilities.Contactyour

AuthorizedServiceDealerorDistributororgoto

www.T oro.comforalistofallapprovedattachments

andaccessories.

Toensureoptimumperformanceandcontinuedsafety

certicationofthemachine,useonlygenuineToro

replacementpartsandaccessories.Replacement

partsandaccessoriesmadebyothermanufacturers

couldbedangerous,andsuchusecouldvoidthe

productwarranty.

17

Operation

BeforeOperation

BeforeOperationSafety

•Themachinehasdifferentbalance,weight,and

handlingcharacteristicscomparedtosomeother

typesoftowedequipment.Readandunderstand

thecontentsofthisOperator'sManualbefore

operatingthemachine.Becomefamiliarwithall

controlsandknowhowtostopquickly.

•Neverallowchildrenoruntrainedpeopleto

operateorservicethemachine.Localregulations

mayrestricttheageoftheoperator.Theowner

isresponsiblefortrainingalloperatorsand

mechanics.

•Becomefamiliarwiththesafeoperationofthe

equipment,operatorcontrols,andsafetysigns.

•Knowhowtostopthemachineandshutoffthe

enginequickly.

•Checkthatoperator-presencecontrols,safety

switches,andshieldsareattachedandfunctioning

properly.Donotoperatethemachineunlessthey

arefunctioningproperly.

•Keepallshieldsandsafetydevicesinplace.If

ashield,safetydevice,ordecalisillegibleor

missing,repairorreplaceitbeforeoperatingthe

machine.

•Tightenanyloosenuts,bolts,andscrewsto

ensurethatthemachineisinsafeoperating

condition.Ensurethatthemachinecomponents

areinplaceandsecure.

•Ensurethatyourtowvehicleissuitableforuse

withanimplementofthisweightbycheckingwith

yourtowvehiclesupplierormanufacturer.

•Parkthemachineonalevelsurface;engagethe

parkingbrake;shutofftheengine;removethekey;

andwaitforallmovementtostopbeforeleaving

themachine.

DailyChecks

Atthestartofeachday,completethesesafety

checksbeforeoperatingthemachine.Reportany

safetyproblemstoyoursupervisor.SeetheSafety

Instructionsinthismanualfordetails.

•CheckingtheTiresandWheels(page38)

•CheckingtheHydraulicSystem(page39)

•CheckingtheRearGate(page39)

•StowingandCheckingtheJackStands(page39)

•CheckingOtherComponents(page39)

•CheckingtheBeltsealandRearGateSeal(page

39)

ChoosingaTowVehicle

WARNING

Alwaysuseasuitabletowvehicletomove

themachine,evenforshortdistances.An

unsuitabletowvehiclecandamagethe

machine,orcauseinjuryordeath.

Theoverrideaccessisonthedriversideof

thehydraulicsystem;refertoFigure43in

ManualOverride(page28).

Asuitabletowvehiclemusthaveaminimumtowing

capacityof1405kg(3,400lb).

Ontow-behindchassisthemaximumcarryingload

forthemachineis907kg(2,000lb),witharesulting

tongueweightof113kg(250lb).Thetareweight

(noload)is499kg(1,100lb),witharesultingtongue

weightof23kg(50lb).

Theresultingtongueweightofthemachinettedwith

the11hpHydraulicPowerPackwhenoperatingwith

afullloadis145kg(320lb).Theresultingnoload

tongueweightis48kg(105lb).Thetareweight(no

load)is599kg(1,320lb).

OnTrucksterdirectconnectchassisthemaximum

carryingloadforthemachineis907kg(2,000lb),

witharesultingweighttransferof272kg(600lb)to

thetowvehicle.Thetareweight(noload)is544kg

(1,200lb),witharesultingweighttransferof52kg

(115lb)tothetowvehicle.

18

ConnectingtheMachineto

aTowVehicle

WARNING

Standingbetweenthemachineandthe

towvehicleduringcouplingcouldresultin

seriousinjury.

Donotstandbetweenthemachineandthe

towvehicleduringcoupling.

1.Adjustthehitchheightbyturningthejackstand

handle(s)tokeepthemachinelevel.

2.Connecttheclevis-stylehitchofthemachine

tothetowvehicleusingan18mm(3/4inch)

diametersafetyapprovedhitchpinandsafety

clip(notsupplied).Installthehitchpinthrough

themachinehitchandthetow-vehicledraw

baronthetow-behindchassisorthrough

thesuppliedhitchmountonTrucksterdirect

connect.

3.Lowerthehitchusingthejackstand(s).

4.Whenthefullweightofthemachinehasbeen

transferredtothetow-vehicledrawbarfrom

thejackstand(s),pullthepinholdingthejack

stand(s)inplace.

5.Storethejackstand(s)asfollows:

•Ontow-behindchassisturnthejackstand90

degreescounter-clockwiseuntilthebottom

ofthejackstandpointstotherearofthe

machine.Thisisthetravelingposition.

•OnTrucksterdirectconnectchassismove

thejackstandstotherearofthemachine

andturnthem90degreesuntilthebottomof

bothjackstandspointstothecenterofthe

machine.Thisisthetravelingposition

6.Attachthepressurehoseandthereturnhoseto

thecorrecthydraulicoutputsonthetowvehicle.

Thereturnhosehasaninlinecheckvalve.If

youreversethehoses,somemachinefunctions

mayrunbackwardsornotworkatall.T estthe

hydraulicsbeforeoperatingthemachineforthe

rsttime.

Important:Donotallowthehydrauliclines,

thepowercable,andthependantcablesto

dragontheground.Avoidlocationswhere

theycouldbecomepinchedorcut.

7.Plugtheintermediatewireharnessintothetow

vehiclepowerconnector.

8.Checkthelevelofthehydraulicuidinthetank

andaddmoretollit,ifnecessary;refertothe

towvehicle’sowner’smanual.

19

PreparingforOperation

Themachinefeaturesauniquecolor-codedoperationsystemthattakestheguessworkoutofsettingupyour

machine.Simplychoosethespread,identifythecolor,andthenadjusteachsettingtomatchthatcolorto

getaperfectspreadeverytime.

MainOperationDecal

decal119-6814

Figure27

1.Lightspreadspinneradjustment

settings

2.Heavyspreadspinneradjustment

settings

3.Warning—slideadjustmentandtailgate

adjustment

ChoosingtheSpread

Choosethespreadbyreadingthemainoperation

decalfoundonthetailgateofthemachine(Figure27).

g013715

Figure28

Thisdecalshowstherangeofspreadsavailable

andclassiesthembycolor(Figure28).Each

colorrepresentsadifferentrateofapplicationfrom

ultra-lighttoultra-heavy.Thespreaddensityis

indicatedbytheshadedovals(lightthroughheavy).

Theapproximatewidthisalsoindicated.

CheckingtheBlades

Note:Themachineisshippedwiththespinner

bladesinPOSITIONB.

Thelighterspreads(bluepanel)remindyoutoensure

thatthespinnerbladesareinPOSITIONA(Figure29).

g013716

Figure29

WhenthebladesareinPOSITIONA,theinsidebolts

(closesttothecenterofthedisc)aretighttothe

bladewallandtheoutsidebolts(closesttothe

edgeofthedisc)areawayfromthebladewall.

Thisiscriticalasthispositionisengineeredtogive

theoptimumspreadanddistributionathighspeeds

andlowsandvolume.

Forheaviersettings(goldpanel)thebladesshouldbe

inPOSITIONBtoprovidethebestdistributionathigher

volumesandslowerdiscspeeds(Figure30).

g013717

Figure30

WhenthebladesareinPOSITIONB,theinsidebolts

(closesttothecenterofthedisc)areawayfrom

thebladewallandtheoutsidebolts(closesttothe

edgeofthedisc)aretighttothebladewall.

Important:Incorrectbladepositionisacommon

reasonthatspreadpatternsfail.

SettingtheTailgate,Spinner

Speed,Slide,andFloorSpeed

Onceyouhaveselectedthedesiredspreadand

ensuredthatthebladesareproperlyadjusted,setthe

restofthemachineadjustments.

Eachsettingisindicatedonthemachineby

correspondingcolordecals(Figure31).

20

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Toro ProPass 200 Top Dresser User manual

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