Toro ProPass 200 Top Dresser User manual

Type
User manual
FormNo.3424-405RevB
ProPass200TopDresserwith
TwinSpinner
ModelNo.44701—SerialNo.403320001andUp
ModelNo.44751—SerialNo.403320001andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)
*3424-405*B
ThisproductcomplieswithallrelevantEuropean
directives,fordetailspleaseseetheseparateproduct
specicDeclarationofConformity(DOC)sheet.
ElectromagneticCompatibility
Domestic:ThisdevicecomplieswithFCCRulesPart15.
Operationissubjecttothefollowingtwoconditions:(1)This
devicemaynotcauseharmfulinterferenceand(2)thisdevice
mustacceptanyinterferencethatmaybereceived,including
interferencethatmaycauseundesirableoperation.
Thisequipmentgeneratesandusesradiofrequencyenergyand
ifnotinstalledandusedproperly,instrictaccordancewiththe
manufacturer'sinstructions,maycauseinterferencetoradio
andtelevisionreception.Ithasbeentypetestedandfoundto
complywithinthelimitsofaFCCClassBcomputingdevicein
accordancewiththespecicationsinSubpartJofPart15of
FCCRules,asstatedabove.However,thereisnoguarantee
thatinterferencewillnotoccurinaparticularinstallation.If
thisequipmentdoescauseinterferencetoradioortelevision
reception,whichcanbedeterminedbyturningtheequipmentoff
andon,theuserisencouragedtotrytocorrecttheinterference
byoneormoreofthefollowingmeasures:Reorientthereceiving
antenna,relocatetheremotecontrolreceiverwithrespecttothe
radio/TVantennaorplugthecontrollerintoadifferentoutletso
thatthecontrollerandradio/TVareondifferentbranchcircuits.If
necessary,theusershouldconsultthedealeroranexperienced
radio/televisiontechnicianforadditionalsuggestions.The
usermayndthefollowingbookletpreparedbytheFederal
CommunicationsCommissionhelpful:"HowtoIdentifyand
ResolveRadio-TVInterferenceProblems".Thisbookletis
availablefromtheU.S.GovernmentPrintingOfce,Washington,
DC20402.StockNo.004-000-00345-4.
FCCID:W7OMRF24J40MDME-Base,
OA3MRF24J40MA-HandHeld
IC:7693A-24J40MDME-Base,7693A-24J40MA-HandHeld
Operationissubjecttothefollowingtwoconditions:(1)this
devicemaynotcauseinterference,and(2)thisdevicemust
acceptanyinterference,includinginterferencethatmaycause
undesiredoperationofthedevice.
JapanElectromagneticCompatibilityCertication
Handheld:
RF2CAN:
MexicoElectromagneticCompatibilityCertication
Handheld:
RF2CAN:
KoreaElectromagneticCompatibilityCertication(Decal
providedinseparatekit)
Handheld:
RF2CAN:
SingaporeElectromagneticCompatibilityCertication
Handheld:TWM240008_IDA_N4023-15
RF2CAN:
TWM-240005_IDA_N4024-15
MoroccoElectromagneticCompatibilityCertication
AGREEPARL’ANRTMAROC
NUMEROd’agrement:
MR14078ANRT2017
Delivred'agrement::
29/05/2017
TheDOTtireinformationislocatedonthesideof
eachtire.Thisinformationgivesloadandspeed
ratings.Replacementtiresshouldhavethesame
orbetterratings.RefertoSpecications(page17)
toensurethatthetiresmeetorexceedtheweight
requirementsofyourmachine.
WARNING
CALIFORNIA
Proposition65Warning
Useofthisproductmaycauseexposure
tochemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Introduction
Thismachineisintendedtobeusedbyprofessional,
hiredoperatorsincommercialapplications.Itis
designedprimarilyformeteringanddispersing
materials,underarangeofmoistureconditions,
withoutcloggingordrasticallyaffectingthedispersion.
Important:Readthisinformationcarefullyto
learnhowtooperateandmaintainyourproduct
properlyandtoavoidinjuryandproductdamage.
Youareresponsibleforoperatingtheproduct
properlyandsafely.
Wheneveryouneedservice,genuineT oroparts,or
additionalinformation,contactanAuthorizedService
DealerorToroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Figure1
identiesthelocationofthemodelandserialnumbers
ontheproduct.Writethenumbersinthespace
provided.
©2018—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
2
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved
Important:Withyourmobiledevice,youcan
scantheQRcode(ifequipped)ontheserial
numberplatetoaccesswarranty,parts,andother
productinformation.
g237535
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafety-alertsymbol
(Figure2),whichsignalsahazardthatmaycause
seriousinjuryordeathifyoudonotfollowthe
recommendedprecautions.
g000502
Figure2
1.Safety-alertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
Contents
Safety.......................................................................4
GeneralSafety...................................................4
SafetyandInstructionalDecals..........................5
Setup........................................................................8
1SettingUptheMachineBaseModel.................9
2InstallingthePowerHarness..........................10
3InstallingtheHopperExtensionKit..................11
4MountingtheHoppertotheT ow
Chassis.........................................................12
5ConnectingtheIntermediateWire
Harness........................................................12
6ConnectingtheOn/OffPendant.....................13
7AssemblingtheHandheldRemote.................13
8MountingtheWirelessRemote......................14
ProductOverview...................................................15
Controls...........................................................15
Specications..................................................17
Attachments/Accessories.................................17
BeforeOperation.................................................18
BeforeOperationSafety...................................18
DailyChecks....................................................18
ChoosingaT owVehicle....................................18
ConnectingtheMachinetoaTow
Vehicle..........................................................19
PreparingforOperation....................................20
DuringOperation.................................................23
DuringOperationSafety...................................23
OperatingCharacteristics.................................24
ControllingMachinePower...............................24
OperatingtheMachine.....................................25
WirelessControllerSafety................................25
OperatingtheHydraulicControlsand
Options.........................................................26
UsingtheHandheldRemote.............................28
OperatingtheFloorandOptionUsingthe
HandheldRemote.........................................30
HandheldRemotePresetModes......................32
LoadingtheHopper..........................................33
UnloadingtheHopper.......................................33
Traveling...........................................................33
AfterOperation....................................................34
AfterOperationSafety......................................34
DisconnectingtheMachinefromaTow
Vehicle..........................................................34
ParkingtheMachine.........................................34
UsingtheStorageStand...................................35
TransportingtheMachine.................................36
Maintenance...........................................................37
MaintenanceSafety..........................................37
Lubrication........................................................37
CheckingtheTiresandWheels.........................38
HydraulicSystemSafety...................................38
HydraulicSpecication.....................................38
CheckingtheHydraulicSystem........................39
MaintainingtheBedandHopper.......................39
MaintainingtheConveyorBeltSystem..............39
3
WashingtheMachine.......................................40
Storage...................................................................41
Troubleshooting......................................................42
CheckingFaultCodes......................................42
HandheldRemoteMessages...........................43
Safety
GeneralSafety
Thisproductiscapableofcausingpersonalinjury.
Alwaysfollowallsafetyinstructionstoavoidserious
personalinjury.
Usingthisproductforpurposesotherthanitsintended
usecouldprovedangeroustoyouandbystanders.
Readandunderstandthecontentsofboththis
OperatorsManualandtheoperator’smanualof
thetowvehiclebeforeusingthismachine.Ensure
thateveryoneusingthisproductknowshowtouse
thismachineandthetowvehicleandunderstands
thewarnings.
Donotputyourhandsorfeetnearmoving
componentsofthemachine.
Donotoperatethemachinewithoutallguards
andothersafetyprotectivedevicesinplaceand
workingonthemachine.
Keepthemachineasafedistanceawayfrom
bystanderswhileitismoving.
Keepchildrenoutoftheoperatingarea.Never
allowchildrentooperatethemachine.
Stopthemachine,shutofftheengine,engagethe
parkingbrake,removethekey,andwaitforall
movingpartstostopbeforeservicing,fueling,or
uncloggingthemachine.
Improperlyusingormaintainingthismachinecan
resultininjury.T oreducethepotentialforinjury,
complywiththesesafetyinstructionsandalways
payattentiontothesafety-alertsymbol
,which
meansCaution,Warning,orDanger—personalsafety
instruction.Failuretocomplywiththeseinstructions
mayresultinpersonalinjuryordeath.
Youcanndadditionalsafetyinformationwhere
neededthroughoutthismanual.
4
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea
ofpotentialdanger.Replaceanydecalthatisdamagedormissing.
decal119-6809
119-6809
1.ReadtheOperator'sManualforinstructionsoncleaning
themachine.
decal119-6808
119-6808
1.Tailgateheightindicator
decal119-6818
119-6818
1.Tailgateadjustment
decal119-6854
119-6854
1.Floorspeed
decal119-6853
119-6853
1.Spinnerspeed
decal115-2047
115-2047
1.Warning—donottouchthehotsurface.
decal119-0217
119-0217
1.Warning—shutofftheengine;stayawayfrommovingparts;
keepallguardsandshieldsinplace.
5
decal119-6820
119-6820
1.Spinnerspeedadjustment
decal119-6855
119-6855
1.Spinnerspeed
decal119-6856
119-6856
1.Floorspeed
decal119-6804
119-6804
1.Thrownobjecthazard—keepbystandersasafedistance
fromthemachine.
decal119-6805
119-6805
1.Cutting/dismembermenthazard,impeller—stayawayfrom
movingparts,keepallguardsandshieldsinplace.
decal119-6810
119-6810
1.ReadtheOperator'sManual.
2.Requires2peopletolift
decal119-6817
119-6817
1.Finetuningspinners
decal119-6816
119-6816
1.Slideadjustment
decal119-6815
119-6815
1.Floorspeedadjustment
2.Spinnerspeedadjustment
6
decal119-6814
119-6814
1.Lightspreadspinneradjustmentsettings(refertothe
Operationsectionformoreinformation).
3.Warning—slideadjustmentandtailgateadjustment.
2.Heavyspreadspinneradjustmentsettings(refertothe
Operationsectionformoreinformation).
decal119-6806
119-6806
1.Warning—readtheOperator'sManual.4.Warning—shutofftheengine,removetheignitionkey,and
readtheOperator'sManualbeforeperformingmaintenance
onthemachine.
2.Warning—donotoperatethemachineunlessyouaretrained.5.Warning—noridersonthemachine
3.Thrownobjecthazard—keepbystandersasafedistancefrom
themachine.
6.Warning—stayawayfrommovingparts;keepallguardsand
shieldsinplace.
decal119-6819
119-6819
1.Spinnerspeedpercentage
2.Beltspeedpercentage
decal131-6766
131-6766
1.7.5A
3.Electricalaccessory(15A)
2.7.5A
4.TEC-2403(2A)
decal133-8061
133-8061
7
Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
Qty.
Use
Hopperguard1
Buttonheadbolt(1/4x5/8inch)
3
1
Locknut3
Setupthemachinebasemodel.
Powerharness1
Socketbracket
1
Socketbracket,heavy
1
Carriagescrew
2
Flangenut2
Screw
2
2
Flangenut2
Installthepowerharness.
Hopperextension(front)
1
Hopperextension(rear)
1
Bolt9
3
Flangenut9
Installthehopperextensionkit.
Bolt(5/16x1inch)
6
4
Flangenut(5/16inch)
6
Mountthehoppertothetowchassis.
5
Intermediatewireharness1
Connecttheintermediatewireharness.
6
On/offpendant
1
Connecttheon/offpendant(Model
44701only).
Handheldremote1
AAbatteries4
Magneticbracket1
7
Screws,small
6
Assemblethehandheldremote(Model
44751only).
Controllermountassembly
1
8
Wirelessremoteassembly1
Mountthewirelessremote(Model
44751only).
MediaandAdditionalParts
Description
Qty.
Use
Operator’sManual
1
Readbeforeoperatingthemachine.
DeclarationofConformity
1Ensuresregulatorycompliance.
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
8
1
SettingUptheMachine
BaseModel
Partsneededforthisprocedure:
1Hopperguard
3
Buttonheadbolt(1/4x5/8inch)
3Locknut
Procedure
1.Removethebasemodelmachinefromthe
shippingcrate.
2.Attherearofthetwinspinner,removethebolt
andnutattachingthemachineliftingdevice
shippingbrackettothetwinspinner(Figure3).
g013203
Figure3
1.Shippingbracket
3.Atthefrontofthetwinspinner,removethe2
boltsandnutsattachingthemachinelifting
deviceshippingbrackettothetwinspinner
(Figure4).
g013204
Figure4
1.Shippingbracket
4.Liftthetwinspinneroutofthehopperusingthe
twinspinneroutergrabhandlesandplacethe
twinspinnerunitontheground(Figure5).
Note:Thissteprequires2people.
g013205
Figure5
1.Twinspinner
5.Removethe4screwsfromthelegsofthetwin
spinner.Withthehelpofapartner,liftthetwin
spinnerandremovethepackingstudsand
packingfoam(Figure6).
9
g013207
Figure6
1.Packingstudsandfoam
6.Installthehopperguardusingthesupplied
button-headbolts(1/4x5/8inch)andnylon
locknuts(Figure7).
g030044
Figure7
1.Hopperfrontguard
2.Bolts
2
InstallingthePower
Harness
Partsneededforthisprocedure:
1Powerharness
1
Socketbracket
1
Socketbracket,heavy
2
Carriagescrew
2Flangenut
2
Screw
2Flangenut
Procedure
Thetowvehiclepowerharnessprovidestheelectrical
powerrequiredbythecontrolsystemsofthemachine.
Installthisharnessonthevehicleyouplantouseto
operatethemachine.Ifyouusemorethan1vehicle
withthemachine,purchaseanadditionalpower
harnessesfromyourTorodistributor.
1.Mountthesocketbrackettoaxedpointatthe
rearofthetowvehicleusing1ofthemounting
bracketsprovided(Figure8).
Note:Ifthetowvehicleisequippedwitha
dumpbox,ensurethatthesocketbracketclears
allpartsofthetowvehicle.
Important:Ensurethatnoneofthewiring
islooseorinthewayofanymechanical
components.
10
g013261
Figure8
1.Socketbracket
2.Routeandsecuretheelectricalwiringfromthe
batterytotheelectricalplugbracket(Figure9).
g013262
Figure9
1.Whitewire(brass)3.Nowire(brass)
2.Nowiresilver(silver)4.Blackwire(brass)
3.Feedthewiringthroughthesocketbracketand
installtheblackrubbergrommetoverthewiring
(Figure9).
4.Boltthesockettothesocketbracketusingthe
bolts(1/4inch).
5.Connecttheredwire(power)tothepositive
postonthebattery,thenconnecttheblackwire
(ground)tothenegativepostonthebattery.
3
InstallingtheHopper
ExtensionKit
Partsneededforthisprocedure:
1
Hopperextension(front)
1
Hopperextension(rear)
9Bolt
9Flangenut
Procedure
1.Removethehopperextensionsfromthebox
andidentifythefrontandtherear(Figure10
andFigure11).
g013263
Figure10
1.Fronthopperextension(showingholeorientation)
g013264
Figure11
1.Rearhopperextension(showingholeorientation)
2.Usingthehardwareprovided,attachthehopper
extensionstothehopper.Placethenutsonthe
outsideofthehopper.
11
g237533
Figure12
Hopperextensionkitinstalled
4
MountingtheHoppertothe
TowChassis
TowChassisCongurationOnly
Partsneededforthisprocedure:
6
Bolt(5/16x1inch)
6
Flangenut(5/16inch)
Procedure
WARNING
Liftingthebedandhopperofthemachine
whileassembledtoaTow-BehindChassis,
ProGator,Workman,orTDCChassismay
damagetheliftingbracketandseriousinjure
youorotherbystanders.
DisassemblethebedfromtheTow-Behind
Chassis,ProGator,Workman,orTDCChassis,
andliftonlythebedandhopper.
Note:IfyouaremountingtheProPasstopdresser
ontosomethingotherthanthetowchassis,referto
theinstallationinstructionsforyourapplication.
1.Attachaliftingdevicetotheliftingbracketbolted
insidethehopperassembly(Figure13).
g013209
Figure13
1.Liftingbracket
2.Usingaliftingmechanism,positionthehopper
overthetowchassis.
3.Lineupthe6mountingholes(3perside)and
installthebolts(5/16x1inch)andangenuts
(5/16inch).
g013949
Figure14
1.Mountinglocations(3eachside)
4.Removetheliftingbracketfromthehoppersides
andinstalltheboltstothehoppersides.
Note:Retaintheliftingbracketforfutureuse;
donotdiscardit.
12
5
Connectingthe
IntermediateWireHarness
Partsneededforthisprocedure:
1Intermediatewireharness
Procedure
Plugtheintermediatewireharnessintothepower
harnessconnectoronthemachine(Figure15or
Figure16).
g237534
Figure15
Model44751
1.Powerharness2.Intermediatewireharness
g013948
Figure16
Model44701
1.Powerharness2.Intermediatewireharness
6
ConnectingtheOn/Off
Pendant
Model44701
Partsneededforthisprocedure:
1
On/offpendant
Procedure
Plugtheon/offpendantconnectorintotheconnector
onthemachine(Figure17).
g013947
Figure17
1.On/offpendant
13
7
AssemblingtheHandheld
Remote
Model44751
Partsneededforthisprocedure:
1Handheldremote
4AAbatteries
1Magneticbracket
6
Screws,small
Procedure
1.Removetherubberbandssecuringtheremote
halvestogether,andremovethebackcover.
2.Installthebatteriesintotheterminalcradle
observingproperpolarity.Thecradleis
embossedwithpolaritymarkingsforeach
terminal(Figure18).
Note:Ifyouinstallthebatteriesincorrectly,the
handheldremotewillnotoperate.
g028875
Figure18
1.Rubberseal3.Handheldremote
2.Steelgasket
4.4AAbatteries
3.Ensurethatthesteelgasketandrubbersealare
seatedinthechannelinthehandheldremote
andsetthebackcoverinplace(Figure18).
4.Securethecoverwith6screws(Figure18)and
torquethemto1.5to1.7N∙m(13to15in-lb).
5.Assemblethehandheldremoteintothe
magneticremotebracket,slidethebracket
halvestogether,andtightentheboltinthe
magnet(Figure19).
g028874
Figure19
1.Handheldremote3.Boltinthemagnet
2.Magneticremotebracket
8
MountingtheWireless
Remote
Model44751
Partsneededforthisprocedure:
1
Controllermountassembly
1Wirelessremoteassembly
Procedure
Insertthecontrollermountassemblyintoacupholder
orsimilaropeningonthetowvehicleanduseitto
storewirelesshandheldremote.Also,thewireless
remotemagnetstickstoanysteelsurface.
14
g030466
Figure20
WorkmanHeavyDutyVehicleShown
1.Handheldremote
2.Controllermountassembly
ProductOverview
Controls
FlowControlValveforFloor
Model44701
Ahydraulicowcontrolvalvecontrolsthespeedof
theconveyorbelt.
Thehighestspeedsettingis10andistypicalfor
mostapplicationsfoundonthecolor-codedoperation
systemdecals.Uselowersettingsforverylight
applications.
g013344
Figure21
1.Floorcontrolvalve
FlowControlValveforOptions
Model44701
g013345
Figure22
1.Optioncontrolvalve
15
Ahydraulicowcontrolvalvecontrolsthespeedof
theoption(twinspinner).Thespinnericonindicates
thespeedpercentageforthewirelesscontroller
only—forstandardhydraulics,placethecontrolinthe
appropriatecolorarea,startingatthedottedlineand
adjustspeedswithinthecolorzoneasrequired.
On/OffPendant
Model44701
Usethe2switchesontheOn/Offpendanttorunthe
conveyorbeltortheoption(Figure23).Keepthe
On/Offpendantwithinreachoftheoperator.
g013346
Figure23
1.On/offpendant
E-StopButton
Model44751
Whennishedworkingwiththemachine,always
presstheE-STOPbutton(Figure24)todisablethe
electricalsystem.Whenbeginningworkwiththe
machineyoumustpulltheE-STOPbuttonbackout
beforeturningonthehandheldremote.
Note:Whenyouarenishedoperatingthemachine,
presstheE-stopbuttontopreventdischargingthe
batteryofthetowvehicle.
g237530
Figure24
1.E-STOPButton
DiagnosticLEDFunction
AfterpullinguptheE-STOPbutton,thediagnosticLED
(Figure25)illuminatesandremainslitfor5seconds,
turnsofffor5seconds,andthenbeginsashingat3
Hz(3ashesasecond)untilyouturnthehandheld
remoteon.Ifthelightturnsonfor5secondsandthen
startsblinkingat10Hz(withorwithouta5second
pause),amachinefaultexists;refertoCheckingFault
Codes(page42).
Note:Ifhandheldremoteisonwhenyoupulledup
theE-STOPbutton,thelightwillnotashat3Hz(3
ashespersecond)afterturningofffor5seconds.
g237532
Figure25
1.DiagnosticLED
16
HandheldRemote
Model44751
g029772
Figure26
1.LCDdisplay
10.FloorStart
2.RemotestatusLED
11.FloorStop
3.AllStart:StartsFloorand
Option
12.DecreaseFloorSpeed
4.On/Off13.IncreaseFloorSpeed
5.Store:SavesPreset
Settings
14.OptionStart
6.Preset1
15.OptionStop
7.Preset2
16.IncreaseOptionSpeed
8.Preset3
17.DecreaseOptionSpeed
9.AllStop:Stopsall
functions
Specications
Weights
BaseModel
248kg(546lb)
TwinSpinner68kg(150lb)
Radio(Model44751)
Frequency
2.4GHz
MaxOutputPower
19.59dBm
Attachments/Accessories
AselectionofToroapprovedattachmentsand
accessoriesisavailableforusewiththemachineto
enhanceandexpanditscapabilities.Contactyour
AuthorizedServiceDealerorDistributororgoto
www.T oro.comforalistofallapprovedattachments
andaccessories.
Toensureoptimumperformanceandcontinuedsafety
certicationofthemachine,useonlygenuineToro
replacementpartsandaccessories.Replacement
partsandaccessoriesmadebyothermanufacturers
couldbedangerous,andsuchusecouldvoidthe
productwarranty.
17
Operation
BeforeOperation
BeforeOperationSafety
Themachinehasdifferentbalance,weight,and
handlingcharacteristicscomparedtosomeother
typesoftowedequipment.Readandunderstand
thecontentsofthisOperator'sManualbefore
operatingthemachine.Becomefamiliarwithall
controlsandknowhowtostopquickly.
Neverallowchildrenoruntrainedpeopleto
operateorservicethemachine.Localregulations
mayrestricttheageoftheoperator.Theowner
isresponsiblefortrainingalloperatorsand
mechanics.
Becomefamiliarwiththesafeoperationofthe
equipment,operatorcontrols,andsafetysigns.
Knowhowtostopthemachineandshutoffthe
enginequickly.
Checkthatoperator-presencecontrols,safety
switches,andshieldsareattachedandfunctioning
properly.Donotoperatethemachineunlessthey
arefunctioningproperly.
Keepallshieldsandsafetydevicesinplace.If
ashield,safetydevice,ordecalisillegibleor
missing,repairorreplaceitbeforeoperatingthe
machine.
Tightenanyloosenuts,bolts,andscrewsto
ensurethatthemachineisinsafeoperating
condition.Ensurethatthemachinecomponents
areinplaceandsecure.
Ensurethatyourtowvehicleissuitableforuse
withanimplementofthisweightbycheckingwith
yourtowvehiclesupplierormanufacturer.
Parkthemachineonalevelsurface;engagethe
parkingbrake;shutofftheengine;removethekey;
andwaitforallmovementtostopbeforeleaving
themachine.
DailyChecks
Atthestartofeachday,completethesesafety
checksbeforeoperatingthemachine.Reportany
safetyproblemstoyoursupervisor.SeetheSafety
Instructionsinthismanualfordetails.
CheckingtheTiresandWheels(page38)
CheckingtheHydraulicSystem(page39)
CheckingtheRearGate(page39)
StowingandCheckingtheJackStands(page39)
CheckingOtherComponents(page39)
CheckingtheBeltsealandRearGateSeal(page
39)
ChoosingaTowVehicle
WARNING
Alwaysuseasuitabletowvehicletomove
themachine,evenforshortdistances.An
unsuitabletowvehiclecandamagethe
machine,orcauseinjuryordeath.
Theoverrideaccessisonthedriversideof
thehydraulicsystem;refertoFigure43in
ManualOverride(page28).
Asuitabletowvehiclemusthaveaminimumtowing
capacityof1405kg(3,400lb).
Ontow-behindchassisthemaximumcarryingload
forthemachineis907kg(2,000lb),witharesulting
tongueweightof113kg(250lb).Thetareweight
(noload)is499kg(1,100lb),witharesultingtongue
weightof23kg(50lb).
Theresultingtongueweightofthemachinettedwith
the11hpHydraulicPowerPackwhenoperatingwith
afullloadis145kg(320lb).Theresultingnoload
tongueweightis48kg(105lb).Thetareweight(no
load)is599kg(1,320lb).
OnTrucksterdirectconnectchassisthemaximum
carryingloadforthemachineis907kg(2,000lb),
witharesultingweighttransferof272kg(600lb)to
thetowvehicle.Thetareweight(noload)is544kg
(1,200lb),witharesultingweighttransferof52kg
(115lb)tothetowvehicle.
18
ConnectingtheMachineto
aTowVehicle
WARNING
Standingbetweenthemachineandthe
towvehicleduringcouplingcouldresultin
seriousinjury.
Donotstandbetweenthemachineandthe
towvehicleduringcoupling.
1.Adjustthehitchheightbyturningthejackstand
handle(s)tokeepthemachinelevel.
2.Connecttheclevis-stylehitchofthemachine
tothetowvehicleusingan18mm(3/4inch)
diametersafetyapprovedhitchpinandsafety
clip(notsupplied).Installthehitchpinthrough
themachinehitchandthetow-vehicledraw
baronthetow-behindchassisorthrough
thesuppliedhitchmountonTrucksterdirect
connect.
3.Lowerthehitchusingthejackstand(s).
4.Whenthefullweightofthemachinehasbeen
transferredtothetow-vehicledrawbarfrom
thejackstand(s),pullthepinholdingthejack
stand(s)inplace.
5.Storethejackstand(s)asfollows:
Ontow-behindchassisturnthejackstand90
degreescounter-clockwiseuntilthebottom
ofthejackstandpointstotherearofthe
machine.Thisisthetravelingposition.
OnTrucksterdirectconnectchassismove
thejackstandstotherearofthemachine
andturnthem90degreesuntilthebottomof
bothjackstandspointstothecenterofthe
machine.Thisisthetravelingposition
6.Attachthepressurehoseandthereturnhoseto
thecorrecthydraulicoutputsonthetowvehicle.
Thereturnhosehasaninlinecheckvalve.If
youreversethehoses,somemachinefunctions
mayrunbackwardsornotworkatall.T estthe
hydraulicsbeforeoperatingthemachineforthe
rsttime.
Important:Donotallowthehydrauliclines,
thepowercable,andthependantcablesto
dragontheground.Avoidlocationswhere
theycouldbecomepinchedorcut.
7.Plugtheintermediatewireharnessintothetow
vehiclepowerconnector.
8.Checkthelevelofthehydraulicuidinthetank
andaddmoretollit,ifnecessary;refertothe
towvehicle’sowner’smanual.
19
PreparingforOperation
Themachinefeaturesauniquecolor-codedoperationsystemthattakestheguessworkoutofsettingupyour
machine.Simplychoosethespread,identifythecolor,andthenadjusteachsettingtomatchthatcolorto
getaperfectspreadeverytime.
MainOperationDecal
decal119-6814
Figure27
1.Lightspreadspinneradjustment
settings
2.Heavyspreadspinneradjustment
settings
3.Warning—slideadjustmentandtailgate
adjustment
ChoosingtheSpread
Choosethespreadbyreadingthemainoperation
decalfoundonthetailgateofthemachine(Figure27).
g013715
Figure28
Thisdecalshowstherangeofspreadsavailable
andclassiesthembycolor(Figure28).Each
colorrepresentsadifferentrateofapplicationfrom
ultra-lighttoultra-heavy.Thespreaddensityis
indicatedbytheshadedovals(lightthroughheavy).
Theapproximatewidthisalsoindicated.
CheckingtheBlades
Note:Themachineisshippedwiththespinner
bladesinPOSITIONB.
Thelighterspreads(bluepanel)remindyoutoensure
thatthespinnerbladesareinPOSITIONA(Figure29).
g013716
Figure29
WhenthebladesareinPOSITIONA,theinsidebolts
(closesttothecenterofthedisc)aretighttothe
bladewallandtheoutsidebolts(closesttothe
edgeofthedisc)areawayfromthebladewall.
Thisiscriticalasthispositionisengineeredtogive
theoptimumspreadanddistributionathighspeeds
andlowsandvolume.
Forheaviersettings(goldpanel)thebladesshouldbe
inPOSITIONBtoprovidethebestdistributionathigher
volumesandslowerdiscspeeds(Figure30).
g013717
Figure30
WhenthebladesareinPOSITIONB,theinsidebolts
(closesttothecenterofthedisc)areawayfrom
thebladewallandtheoutsidebolts(closesttothe
edgeofthedisc)aretighttothebladewall.
Important:Incorrectbladepositionisacommon
reasonthatspreadpatternsfail.
SettingtheTailgate,Spinner
Speed,Slide,andFloorSpeed
Onceyouhaveselectedthedesiredspreadand
ensuredthatthebladesareproperlyadjusted,setthe
restofthemachineadjustments.
Eachsettingisindicatedonthemachineby
correspondingcolordecals(Figure31).
20
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Toro ProPass 200 Top Dresser User manual

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