Bestop Trektop NX Installation Instructions Manual

Installation Instructions

Trektop NX

Vehicle Application:

Jeep Wrangler Unlimited (JK) 4 Door

2007 – Current

Part Number: 56823

Before you begin installing your new Trektop NX, please read

all the instructions thoroughly.

For a smooth fit:

For easier installation, the top should be installed at a temperature above

72º F. Below this temperature, the fabric may contract an inch or more,

making it difficult to fit the vehicle.

It is normal for the fabric to contract and wrinkle when stored in the ship-

ping carton. Within a few days after installation, the fabric will relax and the

wrinkles will disappear.

Installation Tips

Safety glasses should be worn at all

times when installing this product.

This product is designed primarily to enhance the appearance of the vehicle and to shield the occupants from ordinary weather conditions. Do not rely in

any way on the components of this product to contain the occupants within the vehicle, or to protect against injury or death in the event of an accident, This product will not protect

the occupants from falling objects. Never operate the vehicle in excess of manufacturer’s specications.

WEAR SEAT BELTS AT ALL TIMES

Read and follow, precisely, all installation instructions provided when installing this product. Failure to do so may result in a poor t and could place occupants of the vehicle in a

potentially dangerous situation.

Tools Installation Time

Skill Level

2 Hours

2 - Moderately Easy

Phillips

Screwdriver

13mm SocketUtility Knife Ratchet

Safety

Glasses

Installation Instructions

Trektop NX

Vehicle Application:

Jeep Wrangler Unlimited (JK) 4 Door

2007 – Current

Part Number: 56823

Installation Instructions

Trektop NX

Vehicle Application:

Jeep Wrangler Unlimited (JK) 4 Door

2007 – Current

Part Number: 56823

Parts List

- Required parts for each installation section - Page number in Installation Guide

Sections 1 & 2

Section 3

Cable Brackets & Rear Bow Brackets

Rear Door Surrounds

Pages 6 to 9 of Guide

Page 10 of Guide

Cable Bracket Qty - 1

Part # 484.99 - Left

Cable Bracket Qty - 1

Part # 484.98 - Right

Rear Bow Bracket

Qty - 1

Part # 484.87 - Left

Rear Bow Bracket

Qty - 1

Part # 484.86 - Right

Rear Door Surround

Qty - 1

Part # 486.67 - Left

Rear Door Surround

Qty - 1

Part # 486.66 - Right

M8 x 75mm Knob

Qty - 2

Part # 478.90

Installation Instructions

Trektop NX

Vehicle Application:

Jeep Wrangler Unlimited (JK) 4 Door

2007 – Current

Part Number: 56823

Parts List

- Required parts for each installation section - Page number in Installation Guide

Sections 4 & 5

Sections 6, 7, 8 & 9

Knobs, Front Door Surrounds & Sunrider Brackets

Front & Rear Top Arches, Tailgate Bar Mounts & Side Bows

Pages 10, 11 & 12 of Guide

Pages 13 to 18 of Guide

Front Door Surround

Qty - 1

Part # 479.87 - Left

Front Door Surround

Qty - 1

Part # 479.86 - Right

M8 x 30mm Knob

Qty - 2

Part # 480.22

M8 x 75mm Knob

Qty - 2

Part # 478.90

Sunrider Bracket

Qty - 1

Part # 485.51 - Left

Sunrider Bracket

Qty - 1

Part # 485.50 - Right

Front Top Arch

Qty - 1

Part # 483.24

Rear Top Arch

Qty - 1

Part # 483.27

Tailgate Bar Mount

Qty - 1

Part # 488.47 - Left

Tailgate Bar Mount

Qty - 1

Part # 488.46 - Right

#8 x /12" Screw

Qty - 8

Part # 393.79

Side Bow

Qty - 2

Part # 485.47

Installation Instructions

Trektop NX

Vehicle Application:

Jeep Wrangler Unlimited (JK) 4 Door

2007 – Current

Part Number: 56823

Parts List

- Required parts for each installation section - Page number in Installation Guide

Sections 10, 12 & 13

Sections 14 & 19

Foam Seals, Middle Bow, Bow Clip & Web Strap

Rear Bow, Tailgate Bar, Fabric Top and Windows

Pages 19, 21 & 22 of Guide

Pages 16 to 31 of Guide

Web Strap with

Snap Hook

Qty - 2

Part # 460.37

Middle Bow

Qty - 1

Part # 486.21

Foam Tape Strips

Qty - 2

Part # 417.43

Foam Seals

Qty - 1 per side

Part # 457.76 (R) & 457.77 (L)

Bow Clip

Qty - 1,

Part # 479.22

Tailgate Bar

Qty - 1

Part # 489.46

Rear Bow

Qty - 1

Part # 486.18

Deck, Header Assembly, & Fabric Top

Right Side Window

Left Side Window

Rear Window

Page 6

Install Cable Brackets

Section 1

Step 1 484.98 Step 2

Step 1

Step 2

Unzip the upper rear and rear leg sport bar covers

and locate the upper sport bar bolt. Use a 13mm

socket and ratchet to remove the bolt and set it

aside to be reused.

Cut a horizontal slit the same width as the

Cable Bracket in the sport bar cover 1/4"

below the zipper and aligned with the bolt

hole.

Page 7

Install Cable Brackets (cont.)

Section 1

Step 3 484.98

Hardware

Cable Bracket Qty - 1

# 484.99 - Left

Cable Bracket Qty - 1

Part # 484.98 - Right

Step 3

Use the bolt that was removed to mount the

Cable Bracket to the sport bar through the

sport bar cover.

Repeat on both sides of the vehicle.

Page 8

Install Rear Bow Brackets

Section 2

Step 1 Step 2484.86

Hardware

Rear Bow Bracket

Qty - 1

Part # 484.87 - Left

Rear Bow Bracket

Qty - 1

Part # 484.86 - Right

Step 1 Step 2

Locate the rear sport bar bolt. Use a 13mm socket

and ratchet to remove the bolt and set it aside to be

reused.

Loosely install the Rear Bow Bracket with

the sport bar bolt. Mark where the bracket

contacts the sport bar cover and remove the

bracket.

Page 9

Install Rear Bow Brackets (cont.)

Section 2

Step 3 Step 4484.86

Step 3 Step 4

Cut a horizontal slit the same width as the

Rear Bow Bracket at this point.

Reinstall the Rear Bow Bracket through the

cover and tighten the bolt.

Zip all sport bar covers.

Repeat on both sides of the vehicle.

Page 10

Rear Door Surround

Qty - 1 per side

486.66 Right (shown)

486.67 Left

Install Rear Door Surrounds

Section 3

Step 1 Step 2486.66 478.90

Hardware

M8 x 75mm Knob

Qty - 1 per side

Part # 478.90

Insert the pin in the bottom of the Rear Door

Surround into the hole in the belt rail behind the

rear door opening. Press the channel along the top

of the Rear Door Surround around the horizontal

sport bar. Insert an M8 x 75mm Knob into the rear

position on the Door Surround.

Repeat on the other side of the vehicle.

Insert an M8 x 75mm Knob into the rear

position on the Door Surround.

Repeat on the other side of the vehicle.

Step 1 Step 2

Page 11

Install Front Door Surrounds

Section 4

Step 1 479.86 478.90

Hardware

Front Door Surround

Qty - 1 per side

479.86 Right (shown)

479.87 Left

M8 x 75mm Knob

Qty - 1 per side

Part # 478.90

Insert an M8 x 75mm Knob into the rear

position on the Door Surround.

Repeat on the other side of the vehicle.

Step 1 Step 2

Position the Front Door Surround on the sport bar

above the driver’s door and press it into place as

with the rear.

Page 12

Install Sunrider Bracket

Section 5

Step 1 Step 2485.50 480.22

Hardware

Sunrider Bracket

Qty - 1 per side

485.50 Right (shown)

485.51 Left

M8 x 30mm Knob

Qty - 1 per side

Part # 480.22

Step 1 Step 2

Place the Left Sunrider Bracket over the hole where

the Front and Rear Door Surrounds join.

Secure it with the M8 x 30mm Knob. Repeat

with the Right Sunrider Bracket. Repeat on

both sides.

Page 13

Install Front Top Arch

Section 6

Step 1 Step 2483.24

Hardware

Front Top Arch

Qty - 1

Part # 483.24

Step 1 Step 2

Insert one end of the Front Top Arch in to the slot

in the middle of one of the Front Door Surrounds.

Push the other end inward to flex the bow and

insert it into the slot on the other side of the vehicle.

Remove and dispose of paper film.

Page 14

Install Rear Top Arch

Section 7

Step 1

Step 2

483.27

Hardware

Rear Top Arch

Qty - 1

Part # 483.27

Step 1 Step 2

Insert one end of the Rear Top Arch in to the slot in

the middle of one of the Rear Door Surrounds. Push

the other end inward to flex the bow and insert it

into the slot on the other side of the vehicle.

Remove and dispose of paper film.

Page 15

Install Tailgate Bar Mounts

Section 8

Step 1 488.46

Hardware

Tailgate Bar Mount

Qty - 1 per side

488.46 Right (shown)

488.47 Left

Step 1

Orient the Tailgate Bar Mounts on the vehicle.

Hook the bottom of one mount under the

ledge and roll the mount toward the outside

of the vehicle until it clips into place under the

belt rail. Repeat this with both Tailgate Bar

Mounts.

Page 16

Attach Side Bows to Header/Fabric Assembly

Section 9

Step 1

Step 2

485.47

Hardware

Side Bow

Qty - 1 per side

Part # 485.47

Step 1 Step 2

Remove the screws in the Header Assembly and

set aside to be reused.

Insert Side Bows into Header Assembly on

each side.

Pivot quick release knobs to face toward

inside of assembly.

Page 17

Attach Side Bows to Header/Fabric Assembly (cont.)

Section 9

Step 3 485.47 393.79

Hardware

#8 x /12" Screw

Qty - 4 per side

Part # 393.79

Step 3 Step 4

Use #8 x 1/2" Screws to mount a Side Bow to

each side of the Header Assembly.

Rotate the Header Assembly and insert #8 x

1/2" Screws on each side.

Page 18

Attach Side Bows to Header/Fabric Assembly (cont.)

Section 9

Step 5

Rotate the Header Assembly back into

position and reinstall the screws removed

in Step 1.

Page 19

Install Foam Tape Strips and Foam Seals

Section 10

Step 1 Step 2417.43 457.76

Hardware

Foam Tape Strips

Qty - 1 per side

Part # 417.43

Foam Seals

Qty - 1 per side

457.76 (R) shown

457.77 (L)

Peel the backing off the Foam Sea; and

install it on the passenger side of the

Header. Repeat on the driver side.

Step 1 Step 2

Peel the backing off the Foam Tape Strips

and install them on each side of the

Header.

Page 20

Mount Header Assembly to Sunrider Bracket

Section 11

Step 1 Step 2

Fold the Top Fabric toward the front of the

Header. Place the Header Assembly on

vehicle, with the backing up and the Side

Bows on top of the Door Surrounds.

Pull back on the quick release knob on the

Side Bow and slide the Side Bow over the

Sunrider Bracket. Repeat on the other side

of the vehicle.

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Bestop Trektop NX Installation Instructions Manual

Bestop Trektop NX Installation Instructions Manual

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