Eaton Powerware 5125 Installation guide

Brand: Eaton

Model: Powerware 5125

Category: Uninterruptible power supplies (UPSs)

Type: Installation guide

This manual is also suitable for

Powerware 5125 9910-E33

Powerware 5125 (9910-E33) UPS

Installation Guide for IBM Applications

Special Symbols

The following are examples of symbols used on the UPS or accessories to alert you to important

information:

RISK OF ELECTRIC SHOCK - Indicates that a risk of electric shock is present and the

associated warning should be observed.

CAUTION: REFER TO OPERATOR’S MANUAL - Refer to your operator’s manual for

additional information, such as important operating and maintenance

instructions.

This symbol indicates that you should not discard the UPS or the UPS batteries

in the trash. This product contains sealed, lead-acid batteries and must be

disposed of properly. For more information, contact your local recycling/reuse or

hazardous waste center.

This symbol indicates that you should not discard waste electrical or electronic

equipment (WEEE) in the trash. For proper disposal, contact your local

recycling/reuse or hazardous waste center.

IBM, pSeries, AIX, xSeries, AS/400, and RS/6000 are registered trademarks and iSeries, OpenPower, and i5/OS are

trademarks of International Business Machines Corp.

Eaton, Powerware, X-Slot, and LanSafe are registered trademarks and ConnectUPS is a trademark of Eaton

Corporation or its subsidiaries and affiliates.

Microsoft and Windows are registered trademarks of Microsoft Corporation.

Linux is a registered trademark of Linus Torvalds.

Burndy is a registered trademark of Framatone Connectors International.

reproduced in any way without the express written approval of Eaton Corporation.

EATON Powerware

5125 (9910-E33) UPS Installation Guide for IBM

Applications S 164201695 Rev 1

Table of Contents

1 Installation 1.........................................................

Parts List 1..........................................................................

UPS Internal Battery Connection 3..........................................................

Setup and Installation 4.................................................................

Tools Required 4....................................................................

Rack-Mount Setup 5.................................................................

EBM Installation 10.....................................................................

UPS Installation 11.....................................................................

Remote Emergency Power-off Installation 12...................................................

Power Connections and Startup 14..........................................................

Load Segments 20......................................................................

2 Operation 21..........................................................

Turning the UPS On 21...................................................................

Starting the UPS on Battery 21.............................................................

Turning the UPS Off 21...................................................................

Operating Modes 22....................................................................

Normal Mode 22....................................................................

Battery Mode 23....................................................................

Bypass Mode 23.....................................................................

Standby Mode 23....................................................................

Configuration Mode 24...................................................................

3 Communication 27.....................................................

Single-Port Card 27.....................................................................

Communication Options 30................................................................

i5, iSeries, or AS/400 and Serial Server Interface Overview 30....................................

Serial (TTY) Interface Overview 33........................................................

p5 or pSeries with Logical Partitions Interface Overview 34......................................

4 Service and Support 35.................................................

TABLE OF CONTENTS

EATON Powerware

5125 (9910-E33) UPS Installation Guide for IBM

Applications S 164201695 Rev 1

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EATON Powerware

5125 (9910-E33) UPS Installation Guide for IBM

Applications S 164201695 Rev 1

Chapter 1 Installation

Parts List

IBM part numbers are subject to change without notice.

Table 1. E33 Base Configuration (42R8065)

Quantity IBM MN IBM FC IBM PN Eaton

PN Description

1 E33 — 42R8065

05147155-3995 E33 UPS 3000 VA, 2700W (in shipping carton or

factory-installed in rack)*

103006256 Accessory Kit:

S (1) UPS Front Cover (157603827-003)*

S (1) Read Me First Card (164201568)

S (2) Square-Hole Adapter Plates (157606109-001)*

S (1) Left Rail Assembly (103006173)*

S (1) Right Rail Assembly (103006172)*

1 — — 42R8066 05147532-3992 E33 Accessory Kit

* If the UPS is factory-installed in an IBM rack, these items are pre-assembled.

Table 2. E33 Application Matrix

IBM MN IBM FC IBM PN Eaton PN Description

Quantity for

p5/pSeries

Rack Worldwide

Quantity for

i5/iSeriest

Rack Worldwide

— 2934

39J4824 116750221-001

-X Web/SNMP

Card

Kit

ConnectUPS

Min: 0, Max: 1 —

— 2939

42R4332 103004741-5591 Relay-Serial Card and Cable

Kit (DB-9, 1.8m/6 ft; DB-25,

9.1m/30 ft)

— Min: 0, Max: 1

— 6643 42R8067 05147156-3996 Extended Battery Module

(EBM)

Min: 0, Max: 4

— — 42R8068 05147533-3992 EBM Accessory Kit 1 per FC 6643

Varies Varies Varies Varies UPS Input Power Cord 1 per E33 UPS

Maximum: One FC 2934 or 2939 per E33 UPS.

ConnectUPS-X Web/SNMP Card required if implementing Logical Partitions (LPARs) on p5 or pSeries.

INSTALLATION

EATON Powerware

5125 (9910-E33) UPS Installation Guide for IBM

Applications S 164201695 Rev 1

Table 3. E33 Accessory Kit (42R8066)

Quantity Eaton PN Description

1 164201383 Powerware 5125 Two-in-One UPS (2400/3000 VA) User’s Guide

1 164201695 Powerware 5125 (9910-E33) Installation Guide for IBM Applications

1 164201568 Read Me First Card

4 152601942-001 IEC 320-C13 to C14, 10A Equipment Power Cords (2m/6.6 ft)

1 152601971-001 IEC 320-C19 to C20, 16A Equipment Power Cord (4.5m/14.8 ft)

1 154105635-001 Connector Plug, 10A, 2-Pin

1 103005159 Burndy

to IEC 320-C20 16A Power Cord (1.8m/6 ft)

1Bag 130500051-001 Cord Retention Clips

1 103004870 Software Suite CD

1 124102043-001 UPS to Server Communication Cable (DB-9 to DB-9, 1.8m/6 ft)

2 130500110-001 Mounting Handles

4 180500200-002 Mounting Handle Screws

1 103002843-3992 Rail Hardware Kit (metric):

S (8) M5

×12 Pan-Head Screws

S (8) M5

×10 Flat-Head Screws

S (4) M5

×16 Hex-Head Screws

S (4) M5 Clip Nuts

S (2) Square-Hole Adapter Plates

Table 4. E33 6643 EBM Configuration (42R8067)

Quantity IBM MN IBM FC IBM PN Eaton PN Description

1 — 6643 42R8067

05147156-3996 E33 6643 EBM 2U High (in shipping carton or

factory-installed in rack)*

103006302 Accessory Kit:

S (1) EBM Front Cover (157603827-103)*

S (2) Square-Hole Adapter Plates (157606109-001)*

S (1) Left Rail Assembly (103006173)*

S (1) Right Rail Assembly (103006172)*

S (2) Mounting Handles (130500110-001)*

S (4) Mounting Handle Screws (180500200-002)*

1 — — 42R8068 05147533-3992 EBM Accessory Kit

* If the EBM is factory-installed in an IBM rack, these items are pre-assembled.

INSTALLATION

EATON Powerware

5125 (9910-E33) UPS Installation Guide for IBM

Applications S 164201695 Rev 1

Table 5. EBM Accessory Kit (42R8068)

Quantity Eaton PN Description

1 164201378 Powerware 5125 Two-in-One EBM (2500/3000 VA) User’s Guide

1 152602008 EBM Cable

1 103002843-3992 Rail Hardware Kit (metric):

S (8) M5

×12 Pan-Head Screws

S (8) M5

×10 Flat-Head Screws

S (4) M5

×16 Hex-Head Screws

S (4) M5 Clip Nuts

S (2) Square-Hole Adapter Plates

UPS I nternal Battery Connection

NOTE Check the battery recharge date on the shipping carton label. If the date has expired

and the batteries were never recharged, do not use the UPS. Contact your service

representative.

To ensure proper battery operation before installing t he UPS:

1. Verify that the UPS is off and unplugged.

2. Remove the packing material (see Figure 1).

Figure 1. Removing Packing Material

3. Connect t he internal battery connector (see Figure 2).

NOTE A small amount of arcing may o ccur when connecting the batteries. This is normal

and does not damage the unit or present any safety concern.

INSTALLATION

EATON Powerware

5125 (9910-E33) UPS Installation Guide for IBM

Applications S 164201695 Rev 1

Figure 2. Connecting the Internal Battery Connector

4. Install the UPS front cover (see Figure 3).

Figure 3. Installing the Front Cover

Setup and Installation

The E33 UPS can be purchased separately or factory-installed in an IBM

iSeries or pSeries rack.

NOTE If the UPS is pre-installed in an IBM pSeries (RS/6000

) system, continue to “EBM

Installation” on page 10 or “UPS Installation” on page 11.

Tools Required

To assemble the components, the following tools may be needed:

S Medium flat-bladed screwdriver

S #2 Phillips screwdriver

S 8mmwrenchorsocket

INSTALLATION

EATON Powerware

5125 (9910-E33) UPS Installation Guide for IBM

Applications S 164201695 Rev 1

Rack-Mount Setup

The rail kit can be installed in 48-cm (19-inch) racks and needs only 2U of

valuable rack space.

NOTE Mounting rails are required for each individual cabinet and are located in the UPS

and EBM cartons. All hardware is supplied.

NOTE The UPS and any optional cabinets MUST be installed at the bottom of the rack. If

placed in a rack with existing equipment, the rack must be reconfigured to allow the UPS

installation at the bottom of the rack.

Each rail kit requires one (1) of each item in the following list:

S Left rail assembly (located in the UPS and EBM cartons)

S Right rail assembly (located in the UPS and EBM cartons)

S Mounting handles and screws (located in the UPS and EBM cartons)

S Rail hardware kit (located in the E33 UPS and EBM accessory kits)

To install the rail kit(s):

1. Loosen the assembly wing nuts on both rail assemblies and adjust

the rail size for the depth of your rack (see Figure 4).

Assembly Wing Nuts

Front

Rear

Rear Hold-Down Bracket

Figure 4. Adjusting the Rail Depth

INSTALLATION

EATON Powerware

5125 (9910-E33) UPS Installation Guide for IBM

Applications S 164201695 Rev 1

2. Select the proper holes in the rail for positioning the UPS and any

optional cabinets in the rack.

3. Secure the rail to the front of the r ack with two pan-head screws

and one adapter plate. Insert the screws through positions 3 and 4

oftherail(seeFigure5).

NOTE Do not tighten the screws until the UPS or EBM is installed.

Assembly Wing Nuts

Front Rail Pan-Head

Screws

Adapter

Plate

Position 4

Position 3

Figure 5. Securing the Front of the Rail

4. Using two clip nuts and two hex-head screws, attach the rail to the

rear of the rack (see Figure 6 and Figure 7).

The bottom rail uses positions 2 and 4 for the r ear hex-head

screws. If you are installing additional rails, place the next rail

4 holes above the last installed screw.

INSTALLATION

EATON Powerware

5125 (9910-E33) UPS Installation Guide for IBM

Applications S 164201695 Rev 1

Position 2

Position 4

Position 8

Position 10

First Rail

Second Rail

Figure 6. Rear Rail Screw Positions

Figure 7. Securing the Rear of the Rail

5. Repeat S teps 3 and 4 for the other rail.

6. Tighten the assembly wing nuts on all rail assemblies.

INSTALLATION

EATON Powerware

5125 (9910-E33) UPS Installation Guide for IBM

Applications S 164201695 Rev 1

7. Place the UPS on a flat, stable surface with the front of the UPS

facing toward you.

8. Attach the supplied mounting handles to the mounting brackets and

secure with the supplied screws (see Figure 8).

9. If installing optional E BMs, repeat Steps 7 and 8 for each cabinet.

Mounting Handle

Mounting

Bracket

Figure 8. Installing the Mounting Handles

CAUTION

The UPS (37 kg/82 lb) and EBM (54.9 kg/121 lb) are heavy. A minimum of two people are

required to lift the cabinets into the rack.

NOTE The EBMs must be installed below the UPS as shown in Figure 9.

UPS

Optional

EBMs

Figure 9. Rack-Mount UPS with EBMs

INSTALLATION

EATON Powerware

5125 (9910-E33) UPS Installation Guide for IBM

Applications S 164201695 Rev 1

10. Slide the UPS and any optional EBMs into the rack.

11. Secure the front of the cabinets to the rack using two pan-head

screws on each side (see Figure 10).

Position 1

Position 6

Figure 10. Securing the Front of the Cabinet

12. Loosen the wing nut on each rear hold-down bracket and slide the

bracket over the rear of the cabinet. Tighten the wing nut.

Rear Hold-Down Bracket

UPS Rear Panel

(panels may vary)

Figure 11. Securing the Back of the Cabinet

13. Tighten the pan-head screws that secure both rails to the front of

therack(seeStep3onpage6).

14. Continue to the following section, “EBM Installation,” or “UPS

Installation” on page 11.

INSTALLATION

EATON Powerware

5125 (9910-E33) UPS Installation Guide for IBM

Applications S 164201695 Rev 1

EBM Installation

NOTE Up to four EBMs may be connected to the UPS. If there are two UPSs in a rack, up to

two EBMs may be connected to each UPS.

To install an optional EBM(s):

1. Verify that all battery circuit breakers are in the OFF (O) position

(see Figure 12).

2. Plug the EBM cable(s) into the battery connectors as shown in

Figure 12.

3. Continue to the following section, “UPS Installation.”

Battery Circuit Breaker

UPS Battery

Connector

EBM

Cable

Power Cord

Communication Port

EBM Battery

Connectors

REPO Port

Output

Receptacles

Circuit BreakersInput Connector

ON OFF

Figure 12. Typical EBM Installation

INSTALLATION

EATON Powerware

5125 (9910-E33) UPS Installation Guide for IBM

Applications S 164201695 Rev 1

UPS Installation

NOTE Do not make unauthorized changes to the UPS; otherwise, damage may occur to

your equipment and void your warranty.

To install the UPS:

1. If you are installing power management software, connect your

computer to the UPS communication port or optional X-Slot

card

(see Table 10 on page 30). For the communication port, use only

the serial cable supplied in the E33 accessory kit.

2. If your rack has conductors for grounding or bonding of ungrounded

metal parts, connect the ground cable (not included) to the ground

bonding screw.

REPO Port

IEC 320-C19 Receptacle

Battery Connector

16A, IEC 320-C20

Input Connector

Communication Port IEC 320-C13 Receptacles

X-Slot Communication

Bay

Circuit

Breakers

Ground Bonding Screw

Figure 13. UPS Rear View

3. If an emergency power-off (disconnect) switch is required by local

codes, see the following section, “Remote Emergency Power-off

Installation,” to install the REPO switch before powering on the

UPS.

4. Continue to “Power Connections and Startup” on page 14.

INSTALLATION

EATON Powerware

5125 (9910-E33) UPS Installation Guide for IBM

Applications S 164201695 Rev 1

Remote Emergency Power-off Installation

The E33 includes a REPO port that allows power to be switched off at

the UPS output receptacles from a customer-supplied switch in a

remote location.

The REPO feature shuts down the protected equipment immediately

and does not follow the orderly shutdown procedure initiated by any

power management software.

Any devices that are operating on battery power are also shut down

immediately. When the REPO switch is reset, the equipment will not

return to battery power until the UPS is manually restarted.

If the Off

button is pressed after t he REPO is activated, the UPS

remains in Standby mode when restarted until the On

button is

pressed.

WARNING

The REPO circuit is an IEC 60950 safety extra low voltage (SELV) circuit. This circuit must be

separated from any hazardous voltage circuits by reinforced insulation.

CAUTION

To ensure the UPS stops supplying power to the load during any mode of operation, the

input power must be disconnected from the UPS when the emergency power-off function is

activated.

NOTE The REPO function activates when the REPO contacts close.

NOTE If the REPO function is not needed, the REPO connector must remain installed in the

REPO port on the UPS rear panel.

NOTE For Europe, the emergency switch requirements are detailed in Harmonized

document HD-384-48 S1, “Electrical Installation of the Buildings, Part 4: Protection for Safety,

Chapter 46: Isolation and Switching.”

To install the REPO switch:

1. Verify that the UPS is off and unplugged.

2. Remove the REPO connector from the REPO port on the UPS rear

panel.

INSTALLATION

EATON Powerware

5125 (9910-E33) UPS Installation Guide for IBM

Applications S 164201695 Rev 1

3. Connect isolated, normally-open, dry contacts (rated to handle

60 Vdc maximum, 30 Vac RMS maximum, and 20 mA maximum)

across the REPO device to Pin 1 and Pin 2 (see Figure 14).

Use stranded, non-shielded wiring, size 0.75 mm

–0.5 mm

(18–20 AWG).

NOTE A separate contact must simultaneously cause UPS input AC power to be removed.

4. Reconnect t he REPO connector to t he REPO port.

Pin 1 Pin 2

Figure 14. REPO Connector

5. Verify that the externally-connected REPO switch is not activated to

enable power to the UPS output receptacles.

6. Plug in the UPS and start the UPS by pressing the On

button.

7. Activate the external REPO switch to test the REPO function.

8. De-activate the external REPO switch and restart the UPS.

INSTALLATION

EATON Powerware

5125 (9910-E33) UPS Installation Guide for IBM

Applications S 164201695 Rev 1

Power Connections and Startup

The device power cord connection(s) determines if the setup can

provide dual-redundant power to the protected device(s). See Figure 15

for a non-redundant powered device; Figure 16 shows a dual-redundant

powered device. See Table 7 on page 17 and Figure 18 t hrough

Figure 19 beginning on page 19 for specific power connections.

Legend (Figure 15 and Figure 16)

UPS to utility (mains) power cord

PDU to UPS power cord

PDU to utility (mains) power cord

UPS

PDU

Mains

Figure 15. Connecting One PDU (Non-Redundant) t o UPS

Mains

TVSS Protected or

Second UPS

UPS

PDU

Mains

PDU

Figure 16. Connecting Two PDUs (Dual-Redundant) to UPS

1. If you are installing a UPS and non-redundant power to the device(s)

is desired, plug the PDU power cord into the UPS output receptacle

(see Figure 15) using the supplied power cord.

If you are installing a UPS and dual-redundant power to the

device(s) is desired, two PDUs are required. Plug the first PDU

power cord into the UPS output receptacle (see Figure 16) using

the supplied power cord. Then plug the second (redundant) PDU

power cord into a non-UPS protected output receptacle (mains) or

into a second UPS.

INSTALLATION

EATON Powerware

5125 (9910-E33) UPS Installation Guide for IBM

Applications S 164201695 Rev 1

NOTE The redundant power source must be protected with Transient Voltage Surge

Suppression (TVSS).

2. Insert the supplied cord retention clips by each output receptacle

that will be used (see Figure 17).

Figure 17. Attaching the Cord Retention Clips

3. Plug the equipment to be protected into the appropriate UPS output

receptacles (see page 20 for more information on load segments).

Table 6. Plug Types Supported

IBM Plug Type Description Quantity Supported

— IEC 320-C14 9

— IEC 320-C20 1

NOTE DO NOT protect laser printers with the UPS because of the exceptionally high

power requirements of the heating elements.

NOTE To prevent an overload alarm, verify that the total equipment ratings do not exceed

the UPS capacity.

4. Bend and twist the cord retention clips around the equipment

power cords to secure the cord connections (see Figure 17).

5. If you installed an optional EBM(s), remove the breaker tie from all

battery circuit breakers.

Switch all battery circuit breakers to the ON (

| ) position.

INSTALLATION

EATON Powerware

5125 (9910-E33) UPS Installation Guide for IBM

Applications S 164201695 Rev 1

6. Plug the detachable UPS power cord into the input connector on

the UPS rear panel.

7. Plug the UPS power cord into a power outlet.

All front panel indicators flash briefly and then only the

indicator

flashes, indicating the UPS is in Standby mode with the equipment

offline. If the alarm beeps or a UPS alarm indicator stays on, refer to

“Troubleshooting” in the Powerware 5125 Two-in-One UPS

(2400/3000 VA) User’s Guide.

8. Press and hold the On

button until you hear the UPS beep

(approximately one second).

The

indicator illuminates solid and the load level indicators

display the percentage of load being applied to the UPS. The UPS is

now in Normal mode and supplying power to your equipment.

NOTE The batteries charge to 90% capacity in approximately 3 hours. However, it is

recommended that the batteries charge for 24 hours after installation or long-term storage.

NOTE If you installed power management software and optional EBMs, ensure maximum

battery runtime by using the ERM configuration tool on the Software Suite CD.

NOTE If more than two EBMs are installed, an external battery charger is recommended

for faster recharge times.

If you have questions about implementing non- or dual-redundant power,

the following options are available:

S View the circuit diagrams at www.powerware.com/ibm and select

Products > 9910 UPS f or System i > E33 > Product Literature

S Submit your question to “Ask the Expert” at

www.powerware.com/ibm

S Submit your question to our FAQ database at

www.powerware.com/ibm and select General Knowledge >

Frequently Asked Questions

S Contact the IBM office or Business Partner servicing your account

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Eaton Powerware 5125 Installation guide

Brand: Eaton

Model: Powerware 5125

Category: Uninterruptible power supplies (UPSs)

Type: Installation guide

This manual is also suitable for

Powerware 5125 9910-E33

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Eaton Powerware 5125 Installation guide

This manual is also suitable for

Eaton Powerware 5125 Installation guide

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