Eaton Powerware 5125 Installation guide

Brand: Eaton

Model: Powerware 5125

Category: Uninterruptible power supplies (UPSs)

Type: Installation guide

Powerware 5125 (9910-E65) UPS

Installation Guide for IBM Applications

This product is covered by one or more of the following US Patent numbers: 5177676, 6314007, 6330176,

6391489, 6483730, and 6599657.

IBM, pSeries, AIX, xSeries, AS/400, OS/400, and RS/6000 are registered trademarks and iSeries, OpenPower, and

i5/OS are trademarks of International Business Machines Corp.

Eaton, Powerware, X-Slot, and LanSafe are registered trademarks and ConnectUPS is a trademark of Eaton

Corporation or its subsidiaries and affiliates.

Microsoft and Windows are registered trademarks of Microsoft Corporation.

Linux is a registered trademark of Linus Torvalds.

Burndy is a registered trademark of Framatone Connectors International.

reproduced in any way without the express written approval of Eaton Corporation.

Special Symbols

The following are examples of symbols used on the UPS or accessories to alert you to important

information:

RISK OF ELECTRIC SHOCK - Indicates that a risk of electric shock is present and the

associated warning should be observed.

CAUTION: REFER TO OPERATOR’S MANUAL - Refer to your operator’s manual for

additional information, such as important operating and maintenance

instructions.

This symbol indicates that you should not discard the UPS or the UPS batteries

in the trash. This product contains sealed, lead-acid batteries and must be

disposed of properly. For more information, contact your local recycling/reuse or

hazardous waste center.

This symbol indicates that you should not discard waste electrical or electronic

equipment (WEEE) in the trash. For proper disposal, contact your local

recycling/reuse or hazardous waste center.

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EATON Powerware

5125 (9910-E65) UPS Installation Guide for IBM

Applications S 164201698 Rev 1

Table of Contents

1 Installation 1.........................................................

Parts List 1..........................................................................

Setup and Installation 3.................................................................

Tools Required 4....................................................................

Rack-Mount Setup 4.................................................................

Installing the Internal Batteries 13...........................................................

EBM Installation 14.....................................................................

UPS Installation 16.....................................................................

Remote Emergency Power-off Installation 17...................................................

Power Connections and Startup 19..........................................................

Load Segments 25......................................................................

2 Operation 27..........................................................

Turning the UPS On 27...................................................................

Starting the UPS on Battery 27.............................................................

Turning the UPS Off 27...................................................................

Initiating the Self-Test 28.................................................................

Operating Modes 28....................................................................

Normal Mode 29....................................................................

Battery Mode 29....................................................................

Bypass Mode 30.....................................................................

Standby Mode 30....................................................................

Configuration Mode 30...................................................................

3 Communication Options 35..............................................

i5, iSeries, or AS/400 and Serial Server Interface Overview 35.......................................

Serial (TTY) Interface Overview 38...........................................................

p5 or pSeries with Logical Partitions Interface Overview 39.........................................

4 Service and Support 41.................................................

TABLE OF CONTENTS

EATON Powerware

5125 (9910-E65) UPS Installation Guide for IBM

Applications S 164201698 Rev 1

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EATON Powerware

5125 (9910-E65) UPS Installation Guide for IBM

Applications S 164201698 Rev 1

Chapter 1 Installation

Parts List

IBM part numbers are subject to change without notice.

Table 1. E65 Base Configuration (42R8077)

Quantity IBM MN IBM FC IBM PN Eaton

PN Description

1 E65 — 42R8077

103003611-3992 E65 UPS 5000 VA, 4500W (in shipping carton or

factory-installed in rack)*

103006304 Accessory Kit*:

S (1) Left Rail Assembly (103006314)

S (1) Right Rail Assembly (103006315)

S (2) Mounting Brackets (157606083-003)

S (4) Mounting Bracket Screws (#6-32

×3/8”)

(180500167-203)

1 — — 42R8078 103004715-3992 E65 Accessory Kit

2 — — 39J4828 103004696-3991 Battery Trays

* If the UPS is factory-installed in an IBM rack, these items are pre-assembled.

Table 2. E65 Application Matrix

IBM MN IBM FC IBM PN Eaton PN Description

Quantity for

p5/pSeries

Rack Worldwide

Quantity for

i5/iSeries

Rack Worldwide

— 2939

42R4332 103004741-5591 Relay-Serial Card and Cable

Kit (DB-9, 1.8m/6 ft;

(DB-25, 9.1m/30 ft)

— 1

— 2972

25R2555 IBM-Supplied IBM PDU to UPS Power Cord

(4.3m/14 ft)

— 2973

42R4331 103004733-3991 IBM PDU to UPS Power Cord

(1.2m/4 ft)

1 per E65 UPS

Varies

Varies Varies IBM-Supplied UPS Input Power Cord 1 per E65 UPS

Maximum: One FC 2934 or 2939 per E65 UPS.

Maximum: One FC 2972 or 2973 per E65 UPS.

See “Typical Power Connections” on page 21.

INSTALLATION

EATON Powerware

5125 (9910-E65) UPS Installation Guide for IBM

Applications S 164201698 Rev 1

Table 3. E65 Options Matrix

IBM MN IBM FC IBM PN Eaton PN Description

Quantity for

p5/pSeries Rack

Worldwide

Quantity for

i5/iSeries Rack

Worldwide

— 2934

39J4824 116750221-001

-X Web/SNMP

Card

Kit

ConnectUPS

Min: 0, Max: 1 —

— 6645 42R8075 103003387-3992 Extended Battery Module

(EBM)

Min: 0, Max: 4

— — 42R8076 103003947-3992 EBM Accessory Kit 1 per FC 6645

Maximum: One FC 2934 or 2939 per E65 UPS.

ConnectUPS-X Web/SNMP Card required if implementing Logical Partitions (LPARs) on p5 or pSeries.

Table 4. E65 Accessory Kit (42R8078)

Quantity Eaton PN Description

1 164201541 Powerware 5125 Rack-Mount UPS (5000/6000 VA) U ser’s Guide

1 164201698 Powerware 5125 (9910-E65) Installation Guide for IBM Applications

4 152601942-001 IEC 320-C13 to C14, 10A Equipment Power Cords (2m/6.6 ft)

1 152601971-001 IEC 320-C19 to C20, 16A Equipment Power Cord (4.5m/14.8 ft)

1 103004870 Software Suite CD

1 157809009-002 UPS Front Cover

1 116750226-001 UPS to Server Communication Cable (RJ-45 to DB-9, 1.8m/6 ft)

1 124102042-002 UPS to Server Communication Cable (DB-9 to DB-9, 3.6m/12 ft)

1 103002843-3992 Rail Hardware Kit (metric):

S (8) M5

×12 Pan-Head Screws

S (8) M5

×10 Flat-Head Screws

S (4) M5

×16 Hex-Head Screws

S (4) M5 Clip Nuts

S (2) Square-Hole Adapter Plates

1 154105635-001 Connector Plug, 10A, 2-Pin

INSTALLATION

EATON Powerware

5125 (9910-E65) UPS Installation Guide for IBM

Applications S 164201698 Rev 1

Table 5. E65 6645 EBM Components (42R8075)

Quantity IBM MN IBM FC IBM PN Eaton PN Description

1 — 6645 42R8075

103003387-3992 E65 6645 EBM 3U High (in shipping carton or

factory-installed in rack)*

103006308 Accessory Kit*:

S (1) EBM Front Cover (157604790-002)

S (1) Left Rail Assembly (103006173)

S (1) Right Rail Assembly (103006172)

1 — — 42R8076 103003947-3992 EBM Accessory Kit

* If the EBM is factory-installed in an IBM rack, these items are pre-assembled.

Table 6. EBM Accessory Kit (42R8076)

Quantity Eaton PN Description

1 164201518 Powerware 240V Extended Battery Module (EBM 240) User’s Guide

1 103002843-3992 Rail Hardware Kit (metric):

S (8) M5

×12 Pan-Head Screws

S (8) M5

×10 Flat-Head Screws

S (4) M5

×16 Hex-Head Screws

S (4) M5 Clip Nuts

S (2) Square-Hole Adapter Plates

2 157605902-003 Joining Brackets

4 180500153-306 Joining Bracket Screws (M4×10 mm)

Setup and Installation

The E65 UPS can be purchased separately or factory-installed in an IBM

iSeries or pSeries rack.

NOTE If the UPS is pre-installed in an IBM rack, continue to “Installing the Internal

Batteries” on page 13. If you are installing the UPS in an IBM iSeries (0550, 0551, 0553, 0554

or 0555 type) or pSeries (7014 type) rack, continue to the following section, “Tools Required.”

INSTALLATION

EATON Powerware

5125 (9910-E65) UPS Installation Guide for IBM

Applications S 164201698 Rev 1

Tools Required

To assemble the components, the following tools may be needed:

S Medium flat-bladed screwdriver

S #2 Phillips screwdriver

S 8mmwrenchorsocket

Rack-Mount Setup

The rail kit can be mounted in 48-cm (19-inch) panel racks from 61 to

76 cm (24 to 30 inches) deep.

NOTE Mounting rails are required for each individual cabinet and are located in the UPS

and EBM cartons. All hardware is supplied.

NOTE If placing the E65 in a rack with existing equipment, the rack must be reconfigured

to install the heaviest item in the bottom of the rack. The UPS weighs 73 kg (161 lb) and the

EBM weighs 77.1 kg (170 lb).

Each rail kit requires one (1) of each item in the following list:

S Left adjustable rail assembly (located in the UPS and EBM cartons)

S Right adjustable rail assembly (located in the UPS and EBM cartons)

S Rail hardware kit (located in the E65 UPS and EBM accessory kits)

INSTALLATION

EATON Powerware

5125 (9910-E65) UPS Installation Guide for IBM

Applications S 164201698 Rev 1

To install the rail kit(s):

NOTE If installing EBM(s), install the EBM rails below the UPS rails.

1. Loosen the assembly wing nuts on both rail assemblies and adjust

the rail size for the depth of your rack (see Figure 1).

Rear

Front

Rail Assembly

Assembly Wing Nuts

Figure 1. Adjusting the Rail Depth

2. Select the proper holes in the rail for positioning the UPS and any

optional cabinets in the rack.

Place the first rail at the bottom, using positions 1 and 6 for the

front pan-head screws. If you are installing additional rails, place the

next rail 4 holes above the last installed screw (see Figure 2).

INSTALLATION

EATON Powerware

5125 (9910-E65) UPS Installation Guide for IBM

Applications S 164201698 Rev 1

Position 1

Position 6

Position 10

Position 15

First Rail

Second Rail

Figure 2. Front Rack Screw Positions

3. Secure the rail to the front of the rack with two pan-head screws

and one adapter plate. Insert the screws through positions 3 and 4

oftherail(seeFigure3).

NOTE Do not tighten the screws until the UPS or EBM is installed.

INSTALLATION

EATON Powerware

5125 (9910-E65) UPS Installation Guide for IBM

Applications S 164201698 Rev 1

Assembly Wing Nuts

Front Rail Pan-Head

Screws

Position 4

Adapter

Plate

Position 3

Figure 3. Securing the Front of the Rail

4. Using two clip nuts and two hex-head screws, attach the rail to the

rear of the rack (see Figure 4 and Figure 5).

The bottom rail uses positions 2 and 4 for the rear hex-head

screws. If you are installing additional rails, place the next rail

7 holes above the last installed screw.

Position 2

Position 4

Position 11

Position 13

First Rail

Second Rail

Figure 4. Rear Rack Screw Positions

INSTALLATION

EATON Powerware

5125 (9910-E65) UPS Installation Guide for IBM

Applications S 164201698 Rev 1

Clip Nuts

Figure 5. Securing the Rear of the Rail

5. Repeat Steps 3 and 4 for each rail.

6. Tighten the assembly wing nuts on all rail assemblies.

INSTALLATION

EATON Powerware

5125 (9910-E65) UPS Installation Guide for IBM

Applications S 164201698 Rev 1

7. Place the UPS on a flat, stable surface with the front of the UPS

facing toward you.

8. Align the mounting brackets with the screw holes on the side of the

UPS and secure with the supplied #6-32

×3/8” flat-head screws

(see Figure 6).

9. If installing an optional EBM, repeat Steps 7 and 8 f or each cabinet.

Mounting Bracket

Figure 6. Installing the Mounting Brackets

INSTALLATION

EATON Powerware

5125 (9910-E65) UPS Installation Guide for IBM

Applications S 164201698 Rev 1

CAUTION

The UPS chassis (32 kg/71 lb) and EBM (69.9 kg/154 lb) are heavy. A minimum of two people

are required to lift the cabinets into the rack.

10. Slide the UPS and any optional EBMs into the rack.

11. Secure the front of the UPS to the rack using two pan-head screws

in the top and bottom positions of each mounting bracket (see

Figure 7). Repeat for each cabinet.

Optional

EBM

UPS

Pan-Head

Screws

Figure 7. Securing the Mounting Brackets

INSTALLATION

EATON Powerware

5125 (9910-E65) UPS Installation Guide for IBM

Applications S 164201698 Rev 1

12. Loosen the wing nuts on the rear hold-down bracket and slide the

bracket into the slot on the UPS rear panel.

Verify that the rear hold-down bracket is fully seated and then

tighten the wing nuts.

Wing Nuts on Rear

Hold-Down Bracket

(attached to rail)

Rear Hold-Down Bracket

(for UPS)

Figure 8. Securing the Back of the UPS

INSTALLATION

EATON Powerware

5125 (9910-E65) UPS Installation Guide for IBM

Applications S 164201698 Rev 1

13. For each optional EBM, loosen the wing nut on the r ear hold-down

bracket and slide the EBM rear hold-down bracket into the slots on

the EBM rear panel.

Verify that the rear hold-down bracket is fully seated and then

tighten the wing nut.

Wing Nut on Rear

Hold-Down Bracket

(attached to rail)

Rear Hold-Down Bracket

(for EBM)

Figure 9. Securing the Back of the EBM

14. Tighten the pan-head screws that secure both rails to the front of

therack(seeStep3onpage6).

15. Continue to the following section, “Installing the Internal Batteries.”

INSTALLATION

EATON Powerware

5125 (9910-E65) UPS Installation Guide for IBM

Applications S 164201698 Rev 1

Installing the Internal Batteries

CAUTION

The UPS battery trays are heavy (20.5 kg/45 lb). A minimum of two people a re required to lift

the battery trays into the UPS chassis.

To install the battery trays into the UPS chassis:

1. Locate the cartons labeled “Battery Tray” (IBM PN 39J4828).

2. Verify that the battery circuit breaker on the UPS rear panel is in the

OFFposition(seeFigure13onpage15).

3. Unscrew and set aside the battery retaining bracket (see Figure 10).

Battery Retaining Bracket

Figure 10. Removing the Battery Retaining Bracket

4. Slide the battery trays into the chassis (see Figure 11).

Figure 11. Installing the Battery Trays

5. Secure the battery trays to the chassis with the battery retaining

bracket and screws removed in Step 3.

INSTALLATION

EATON Powerware

5125 (9910-E65) UPS Installation Guide for IBM

Applications S 164201698 Rev 1

6. Align the UPS front cover (provided in the E65 accessory kit) with

the right retaining hook and front cover holes on the UPS cabinet.

Insert the UPS front cover (see Figure 12).

Figure 12. Installing the Front Cover

7. If you are installing an optional EBM, continue to the following

section, “EBM Installation;” otherwise, continue to “UPS

Installation” on page 16.

EBM Installation

CAUTION

A small amount of arcing may occur when connecting an EBM to the UPS. This is normal and

will not harm personnel. Insert the EBM cable into the UPS battery connector quickly and

firmly.

To install the optional EBM(s):

1. Verify that all battery circuit breakers are in the OFF position (see

Figure 13).

2. Plug the EBM cable into the UPS battery connector.

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Eaton Powerware 5125 Installation guide

Brand: Eaton

Model: Powerware 5125

Category: Uninterruptible power supplies (UPSs)

Type: Installation guide

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Eaton Powerware 5125 Installation guide

Eaton Powerware 5125 Installation guide

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