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Relion REC670

ABB Relion REC670 Commissioning Manual

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Relion
®
670 series
Bay control REC670 2.1 IEC
Commissioning manual
Document ID: 1MRK 511 360-UEN
Issued: February 2016
Revision: A
Product version: 2.1
© Copyright 2015 ABB. All rights reserved
Copyright
This document and parts thereof must not be reproduced or copied without written
permission from ABB, and the contents thereof must not be imparted to a third party,
nor used for any unauthorized purpose.
The software and hardware described in this document is furnished under a license and
may be used or disclosed only in accordance with the terms of such license.
This product includes software developed by the OpenSSL Project for use in the
OpenSSL Toolkit. (http://www.openssl.org/) This product includes cryptographic
software written/developed by: Eric Young ([email protected]) and Tim Hudson
([email protected]).
Trademarks
ABB and Relion are registered trademarks of the ABB Group. All other brand or
product names mentioned in this document may be trademarks or registered
trademarks of their respective holders.
Warranty
Please inquire about the terms of warranty from your nearest ABB representative.
Disclaimer
The data, examples and diagrams in this manual are included solely for the concept or
product description and are not to be deemed as a statement of guaranteed properties.
All persons responsible for applying the equipment addressed in this manual must
satisfy themselves that each intended application is suitable and acceptable, including
that any applicable safety or other operational requirements are complied with. In
particular, any risks in applications where a system failure and/or product failure
would create a risk for harm to property or persons (including but not limited to
personal injuries or death) shall be the sole responsibility of the person or entity
applying the equipment, and those so responsible are hereby requested to ensure that
all measures are taken to exclude or mitigate such risks.
This document has been carefully checked by ABB but deviations cannot be
completely ruled out. In case any errors are detected, the reader is kindly requested to
notify the manufacturer. Other than under explicit contractual commitments, in no
event shall ABB be responsible or liable for any loss or damage resulting from the use
of this manual or the application of the equipment.
Conformity
This product complies with the directive of the Council of the European Communities
on the approximation of the laws of the Member States relating to electromagnetic
compatibility (EMC Directive 2004/108/EC) and concerning electrical equipment for
use within specified voltage limits (Low-voltage directive 2006/95/EC). This
conformity is the result of tests conducted by ABB in accordance with the product
standard EN 60255-26 for the EMC directive, and with the product standards EN
60255-1 and EN 60255-27 for the low voltage directive. The product is designed in
accordance with the international standards of the IEC 60255 series.
Table of contents
Section 1 Introduction.....................................................................11
This manual...................................................................................... 11
Intended audience............................................................................ 11
Product documentation.....................................................................12
Product documentation set..........................................................12
Document revision history........................................................... 13
Related documents......................................................................14
Document symbols and conventions................................................14
Symbols.......................................................................................14
Document conventions................................................................ 15
IEC61850 edition 1 / edition 2 mapping............................................16
Section 2 Safety information.......................................................... 25
Symbols on the product....................................................................25
Warnings.......................................................................................... 25
Caution signs....................................................................................27
Note signs.........................................................................................27
Section 3 Available functions......................................................... 29
Main protection functions..................................................................29
Back-up protection functions............................................................ 29
Control and monitoring functions......................................................31
Communication.................................................................................36
Basic IED functions.......................................................................... 39
Section 4 Starting up......................................................................41
Factory and site acceptance testing................................................. 41
Commissioning checklist.................................................................. 41
Checking the power supply.............................................................. 42
Energizing the IED............................................................................42
Checking the IED operation.........................................................42
IED start-up sequence.................................................................43
Setting up communication between PCM600 and the IED...............43
Writing an application configuration to the IED.................................48
Checking CT circuits.........................................................................49
Checking VT circuits.........................................................................50
Using the RTXP test switch.............................................................. 50
Checking the binary I/O circuits........................................................51
Binary input circuits..................................................................... 51
Binary output circuits................................................................... 51
Table of contents
Bay control REC670 2.1 IEC 1
Commissioning manual
Checking optical connections........................................................... 51
Section 5 Configuring the IED and changing settings....................53
Overview...........................................................................................53
Configuring analog CT inputs........................................................... 54
Reconfiguring the IED...................................................................... 54
Section 6 Establishing connection and verifying the SPA/IEC
communication............................................................... 57
Entering settings...............................................................................57
Entering SPA settings..................................................................57
Entering IEC settings...................................................................57
Verifying the communication............................................................ 58
Verifying SPA communication..................................................... 58
Verifying IEC communication...................................................... 58
Fibre optic loop................................................................................. 59
Optical budget calculation for serial communication with SPA/IEC .59
Section 7 Establishing connection and verifying the LON
communication............................................................... 61
Communication via the rear ports ....................................................61
LON communication.................................................................... 61
The LON Protocol........................................................................62
Hardware and software modules.................................................62
Optical budget calculation for serial communication with LON ........64
Section 8 Establishing connection and verifying the IEC 61850
communication............................................................... 65
Overview...........................................................................................65
Setting the station communication....................................................65
Verifying the communication............................................................ 66
Section 9 Testing IED operation.....................................................67
Preparing for test.............................................................................. 67
Requirements.............................................................................. 67
Preparing the IED to verify settings............................................. 69
Activating the test mode................................................................... 70
Preparing the connection to the test equipment............................... 70
Connecting the test equipment to the IED........................................71
Releasing the function to be tested.................................................. 72
Verifying analog primary and secondary measurement................... 73
Testing the protection functionality................................................... 74
Forcing of binary I/O signals for testing............................................ 75
Forcing concept........................................................................... 75
How to enable forcing..................................................................75
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2 Bay control REC670 2.1 IEC
Commissioning manual
Enable forcing by using LHMI................................................ 75
Enable forcing using TESTMODE function block...................76
How to change binary input/output signals using forcing............ 76
Forcing by using LHMI........................................................... 76
Forcing by using PCM600...................................................... 78
How to undo forcing changes and return the IED to normal
operation......................................................................................80
Undo forcing by using TestMode component.........................80
Undo forcing by using LHMI................................................... 80
Undo forcing by using PCM600..............................................80
Section 10 Testing functionality by secondary injection...................83
Testing disturbance report................................................................83
Introduction..................................................................................83
Disturbance report settings..........................................................83
Disturbance recorder (DR).......................................................... 83
Event recorder (ER) and Event list (EL)...................................... 84
Identifying the function to test in the technical reference manual ....85
Differential protection........................................................................85
High impedance differential protection HZPDIF ......................... 85
Verifying the settings.............................................................. 85
Completing the test................................................................ 86
Current protection.............................................................................86
Instantaneous phase overcurrent protection 3-phase output
PHPIOC ......................................................................................86
Measuring the operate limit of set values...............................86
Completing the test................................................................ 87
Four step phase overcurrent protection 3-phase output
OC4PTOC................................................................................... 87
Verifying the settings.............................................................. 87
Completing the test................................................................ 88
Instantaneous residual overcurrent protection EFPIOC ............. 88
Measuring the operate limit of set values...............................89
Completing the test................................................................ 89
Four step residual overcurrent protection, (Zero sequence or
negative sequence directionality) EF4PTOC ..............................89
Four step directional earth fault protection............................. 89
Four step non-directional earth fault protection......................90
Completing the test................................................................ 90
Four step negative sequence overcurrent protection
NS4PTOC ...................................................................................90
Completing the test................................................................ 91
Sensitive directional residual overcurrent and power
protection SDEPSDE ..................................................................91
Table of contents
Bay control REC670 2.1 IEC 3
Commissioning manual
Measuring the operate and time limit for set values...............92
Completing the test................................................................ 97
Thermal overload protection, one time constant, Celsius/
Fahrenheit LCPTTR/LFPTTR......................................................97
Measuring the operate and time limit of set values................ 97
Completing the test................................................................ 98
Thermal overload protection, two time constants TRPTTR ........98
Checking operate and reset values........................................98
Completing the test................................................................ 99
Breaker failure protection, phase segregated activation and
output CCRBRF...........................................................................99
Checking the phase current operate value,
IP>
..................... 99
Checking the residual (earth fault) current operate value
IN>
set below
IP>
................................................................. 100
Checking the re-trip and back-up times................................100
Verifying the re-trip mode..................................................... 100
Verifying the back-up trip mode............................................101
Verifying instantaneous back-up trip at CB faulty condition. 102
Verifying the case
RetripMode
=
Contact
.............................102
Verifying the function mode
Current&Contact
...................... 103
Completing the test.............................................................. 104
Stub protection STBPTOC........................................................ 104
Measuring the operate limit of set values.............................104
Completing the test.............................................................. 105
Pole discordance protection CCPDSC...................................... 105
Verifying the settings............................................................ 105
Completing the test.............................................................. 106
Directional underpower protection GUPPDUP ......................... 106
Verifying the settings............................................................ 106
Completing the test.............................................................. 108
Directional overpower protection GOPPDOP ...........................108
Verifying the settings............................................................ 108
Completing the test.............................................................. 109
Broken conductor check BRCPTOC ........................................ 109
Measuring the operate and time limit of set values.............. 109
Completing the test.............................................................. 109
Capacitor bank protection CBPGAPC....................................... 109
Verifying the settings and operation of the function............. 110
Completing the test.............................................................. 114
Voltage-restrained time overcurrent protection VRPVOC......... 114
Verifying the settings............................................................ 114
Completing the test.............................................................. 118
Voltage protection...........................................................................118
Two step undervoltage protection UV2PTUV ...........................118
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4 Bay control REC670 2.1 IEC
Commissioning manual
Verifying the settings............................................................ 118
Completing the test.............................................................. 119
Two step overvoltage protection OV2PTOV .............................119
Verifying the settings............................................................ 119
Extended testing...................................................................120
Completing the test.............................................................. 120
Two step residual overvoltage protection ROV2PTOV ............ 120
Verifying the settings............................................................ 120
Completing the test.............................................................. 121
Voltage differential protection VDCPTOV .................................121
Check of undervoltage levels............................................... 121
Check of voltage differential trip and alarm levels................123
Check of trip and trip reset timers........................................ 124
Final adjustment of compensation for VT ratio differences . 125
Completing the test.............................................................. 125
Loss of voltage check LOVPTUV ............................................. 125
Measuring the operate limit of set values.............................125
Completing the test.............................................................. 126
Frequency protection......................................................................126
Underfrequency protection SAPTUF ........................................ 126
Verifying the settings............................................................ 126
Completing the test.............................................................. 127
Overfrequency protection SAPTOF ..........................................127
Verifying the settings............................................................ 128
Completing the test.............................................................. 128
Rate-of-change frequency protection SAPFRC ........................129
Verifying the settings............................................................ 129
Completing the test.............................................................. 129
Frequency time accumulation protection function FTAQFVR... 129
Verifying the settings............................................................ 129
Completing the test.............................................................. 131
Multipurpose protection.................................................................. 132
General current and voltage protection CVGAPC..................... 132
Built-in overcurrent feature (non-directional)........................ 132
Overcurrent feature with current restraint.............................133
Overcurrent feature with voltage restraint............................ 133
Overcurrent feature with directionality..................................133
Over/Undervoltage feature................................................... 134
Completing the test.............................................................. 134
Secondary system supervision.......................................................135
Current circuit supervision CCSSPVC.......................................135
Verifying the settings............................................................ 135
Completing the test.............................................................. 135
Table of contents
Bay control REC670 2.1 IEC 5
Commissioning manual
Fuse failure supervision FUFSPVC...........................................135
Checking that the binary inputs and outputs operate as
expected ..............................................................................135
Measuring the operate value for the negative sequence
function ................................................................................136
Measuring the operate value for the zero-sequence
function ................................................................................137
Measuring the operate value for the dead line detection
function.................................................................................138
Checking the operation of the du/dt and di/dt based function 138
Completing the test.............................................................. 139
Fuse failure supervision VDSPVC.............................................139
Completing the test.............................................................. 140
Control............................................................................................ 141
Synchrocheck, energizing check, and synchronizing
SESRSYN................................................................................. 141
Testing the synchronizing function....................................... 143
Testing the synchrocheck check.......................................... 143
Testing the energizing check................................................146
Testing the voltage selection................................................147
Completing the test.............................................................. 149
Autorecloser for 1/2/3-phase operation SMBRREC ................. 150
Preparation of the verification ..............................................151
Switching the autorecloser for 1/2/3-phase operation
function to
On
and
Off
.......................................................... 152
Verifying the autorecloser function SMBRREC ................... 152
Checking the reclosing conditions .......................................153
Completing the test.............................................................. 155
Apparatus control APC.............................................................. 155
Voltage control (VCTR) TR1ATCC, TR8ATCC, TCMYLTC,
TCLYLTC...................................................................................156
Secondary test..................................................................... 158
Check the activation of the voltage control operation...........158
Check the normal voltage regulation function...................... 159
Check the undervoltage block function................................ 159
Check the upper and lower busbar voltage limit.................. 160
Check the overcurrent block function................................... 160
Single transformer................................................................ 161
Parallel voltage regulation.................................................... 162
Completing the test.............................................................. 166
Single command, 16 signals SINGLECMD............................... 166
Interlocking................................................................................ 166
Scheme communication................................................................. 167
Table of contents
6 Bay control REC670 2.1 IEC
Commissioning manual
Scheme communication logic for distance or overcurrent
protection ZCPSCH .................................................................. 167
Testing permissive underreaching....................................... 167
Testing permissive overreaching..........................................168
Testing blocking scheme......................................................168
Testing delta blocking scheme............................................. 168
Checking of unblocking logic................................................169
Completing the test.............................................................. 169
Current reversal and Weak-end infeed logic for distance
protection 3-phase ZCRWPSCH .............................................. 169
Current reversal logic........................................................... 170
Weak end infeed logic.......................................................... 170
Completing the test.............................................................. 171
Local acceleration logic ZCLCPSCH.........................................171
Verifying the settings............................................................ 171
Completing the test.............................................................. 172
Scheme communication logic for residual overcurrent
protection ECPSCH ..................................................................172
Testing the directional comparison logic function.................172
Completing the test.............................................................. 174
Current reversal and weak-end infeed logic for residual
overcurrent protection ECRWPSCH .........................................174
Testing the current reversal logic......................................... 174
Testing the weak-end infeed logic........................................174
Completing the test.............................................................. 176
Logic............................................................................................... 176
Tripping logic, common 3-phase output SMPPTRC .................176
Three-phase operating mode............................................... 176
1ph/3ph operating mode...................................................... 177
1ph/2ph/3ph operating mode............................................... 178
Circuit breaker lockout..........................................................179
Completing the test.............................................................. 179
Monitoring.......................................................................................180
Gas medium supervision SSIMG.............................................. 180
Testing the liquid medium supervision for alarm and lock
out conditions....................................................................... 180
Completing the test.............................................................. 180
Liquid medium supervision SSIML............................................ 180
Testing the liquid medium supervision for alarm and lock
out conditions....................................................................... 181
Completing the test.............................................................. 181
Breaker monitoring SSCBR.......................................................181
Verifying the settings............................................................ 182
Completing the test.............................................................. 183
Table of contents
Bay control REC670 2.1 IEC 7
Commissioning manual
Event function EVENT...............................................................184
Fault locator LMBRFLO.............................................................184
Measuring the operate limit.................................................. 185
Completing the test.............................................................. 185
Limit counter L4UFCNT.............................................................185
Completing the test.............................................................. 186
Metering..........................................................................................186
Pulse-counter logic PCFCNT.................................................... 186
Function for energy calculation and demand handling
ETPMMTR.................................................................................186
Verifying the settings............................................................ 186
Completing the test.............................................................. 188
Station communication................................................................... 188
Multiple command and transmit MULTICMDRCV /
MULTICMDSND........................................................................ 188
Remote communication..................................................................188
Binary signal transfer BinSignReceive, BinSignTransm............188
Basic IED functions........................................................................ 189
Parameter setting group handling SETGRPS........................... 189
Verifying the settings............................................................ 190
Completing the test.............................................................. 190
Exit test mode.................................................................................190
Section 11 Primary injection testing............................................... 191
Transformer Voltage Control ATCC............................................... 191
Load drop compensation function, LDC.................................... 191
Voltage control of Parallel Transformers................................... 193
Minimum Circulating Current (MCC) method............................ 193
Master Follower (MF) method................................................... 195
Completing the test....................................................................196
Section 12 Commissioning and maintenance of the fault
clearing system............................................................ 197
Commissioning tests...................................................................... 197
Periodic maintenance tests............................................................ 197
Visual inspection........................................................................198
Maintenance tests..................................................................... 198
Preparation...........................................................................198
Recording............................................................................. 199
Secondary injection.............................................................. 199
Alarm test............................................................................. 199
Self supervision check..........................................................199
Trip circuit check.................................................................. 199
Measurement of service currents......................................... 200
Table of contents
8 Bay control REC670 2.1 IEC
Commissioning manual
Restoring.............................................................................. 201
Section 13 Glossary....................................................................... 203
Table of contents
Bay control REC670 2.1 IEC 9
Commissioning manual
10
Section 1 Introduction
1.1 This manual
The commissioning manual contains instructions on how to commission the IED. The
manual can also be used by system engineers and maintenance personnel for
assistance during the testing phase. The manual provides procedures for the checking
of external circuitry and energizing the IED, parameter setting and configuration as
well as verifying settings by secondary injection. The manual describes the process of
testing an IED in a substation which is not in service. The chapters are organized in the
chronological order in which the IED should be commissioned. The relevant
procedures may be followed also during the service and maintenance activities.
1.2 Intended audience
This manual addresses the personnel responsible for commissioning, maintenance
and taking the IED in and out of normal service.
The commissioning personnel must have a basic knowledge of handling electronic
equipment. The commissioning and maintenance personnel must be well experienced
in using protection equipment, test equipment, protection functions and the
configured functional logics in the IED.
1MRK 511 360-UEN A Section 1
Introduction
Bay control REC670 2.1 IEC 11
Commissioning manual
1.3 Product documentation
1.3.1 Product documentation set
IEC07000220-4-en.vsd
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Application manual
Operation manual
Installation manual
Engineering manual
Communication
protocol manual
Cyber security
deployment guideline
Technical manual
Commissioning manual
IEC07000220 V4 EN
Figure 1: The intended use of manuals throughout the product lifecycle
The engineering manual contains instructions on how to engineer the IEDs using the
various tools available within the PCM600 software. The manual provides
instructions on how to set up a PCM600 project and insert IEDs to the project
structure. The manual also recommends a sequence for the engineering of protection
and control functions, LHMI functions as well as communication engineering for IEC
60870-5-103, IEC 61850, DNP3, LON and SPA.
The installation manual contains instructions on how to install the IED. The manual
provides procedures for mechanical and electrical installation. The chapters are
organized in the chronological order in which the IED should be installed.
The commissioning manual contains instructions on how to commission the IED. The
manual can also be used by system engineers and maintenance personnel for
assistance during the testing phase. The manual provides procedures for the checking
of external circuitry and energizing the IED, parameter setting and configuration as
Section 1 1MRK 511 360-UEN A
Introduction
12 Bay control REC670 2.1 IEC
Commissioning manual
well as verifying settings by secondary injection. The manual describes the process of
testing an IED in a substation which is not in service. The chapters are organized in the
chronological order in which the IED should be commissioned. The relevant
procedures may be followed also during the service and maintenance activities.
The operation manual contains instructions on how to operate the IED once it has been
commissioned. The manual provides instructions for the monitoring, controlling and
setting of the IED. The manual also describes how to identify disturbances and how to
view calculated and measured power grid data to determine the cause of a fault.
The application manual contains application descriptions and setting guidelines
sorted per function. The manual can be used to find out when and for what purpose a
typical protection function can be used. The manual can also provide assistance for
calculating settings.
The technical manual contains operation principle descriptions, and lists function
blocks, logic diagrams, input and output signals, setting parameters and technical
data, sorted per function. The manual can be used as a technical reference during the
engineering phase, installation and commissioning phase, and during normal service.
The communication protocol manual describes the communication protocols
supported by the IED. The manual concentrates on the vendor-specific
implementations.
The point list manual describes the outlook and properties of the data points specific
to the IED. The manual should be used in conjunction with the corresponding
communication protocol manual.
The cyber security deployment guideline describes the process for handling cyber
security when communicating with the IED. Certification, Authorization with role
based access control, and product engineering for cyber security related events are
described and sorted by function. The guideline can be used as a technical reference
during the engineering phase, installation and commissioning phase, and during
normal service.
1.3.2 Document revision history
Document revision/date
History
December 2015 First release
A/February 2016 Minor updates
1MRK 511 360-UEN A Section 1
Introduction
Bay control REC670 2.1 IEC 13
Commissioning manual
1.3.3 Related documents
Documents related to REC670 Document numbers
Application manual 1MRK 511 358-UEN
Commissioning manual 1MRK 511 360-UEN
Product guide 1MRK 511 361-BEN
Technical manual 1MRK 511 359-UEN
Type test certificate 1MRK 511 361-TEN
670 series manuals Document numbers
Operation manual 1MRK 500 123-UEN
Engineering manual 1MRK 511 355-UEN
Installation manual 1MRK 514 024-UEN
Communication protocol manual, DNP3 1MRK 511 348-UUS
Communication protocol manual, IEC
60870-5-103
1MRK 511 351-UEN
Communication protocol manual, IEC 61850
Edition 1
1MRK 511 349-UEN
Communication protocol manual, IEC 61850
Edition 2
1MRK 511 350-UEN
Communication protocol manual, LON 1MRK 511 352-UEN
Communication protocol manual, SPA 1MRK 511 353-UEN
Point list manual, DNP3 1MRK 511 354-UUS
Accessories guide 1MRK 514 012-BEN
Cyber security deployment guideline 1MRK 511 356-UEN
Connection and Installation components 1MRK 513 003-BEN
Test system, COMBITEST 1MRK 512 001-BEN
1.4 Document symbols and conventions
1.4.1 Symbols
The electrical warning icon indicates the presence of a hazard which
could result in electrical shock.
The warning icon indicates the presence of a hazard which could
result in personal injury.
Section 1 1MRK 511 360-UEN A
Introduction
14 Bay control REC670 2.1 IEC
Commissioning manual
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