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RELION® 670 SERIES
—
Busbar protection REB670
Version 2.2 IEC
Commissioning manual
Document ID: 1MRK 505 372-UEN
Issued: October 2017
Revision: A
Product version: 2.2.1
© Copyright 2017 ABB. All rights reserved
Copyright
This document and parts thereof must not be reproduced or copied without written
permission from ABB, and the contents thereof must not be imparted to a third
party, nor used for any unauthorized purpose.
The software and hardware described in this document is furnished under a license
and may be used or disclosed only in accordance with the terms of such license.
This product includes software developed by the OpenSSL Project for use in the
OpenSSL T
oolkit. (http://www.openssl.org/) This product includes cryptographic
software written/developed by: Eric Young ([email protected]) and Tim Hudson
Trademarks
ABB and Relion are registered trademarks of the ABB Group. All other brand or
product names mentioned in this document may be trademarks or registered
trademarks of their respective holders.
Warranty
Please inquire about the terms of warranty from your nearest ABB representative.
Disclaimer
The data, examples and diagrams in this manual are included solely for the concept
or product description and are not to be deemed as a statement of guaranteed
properties. All persons responsible for applying the equipment addressed in this
manual must satisfy themselves that each intended application is suitable and
acceptable, including that any applicable safety or other operational requirements
are complied with. In particular, any risks in applications where a system failure
and/or product failure would create a risk for harm to property or persons
(including but not limited to personal injuries or death) shall be the sole
responsibility of the person or entity applying the equipment, and those so
responsible are hereby requested to ensure that all measures are taken to exclude or
mitigate such risks.
This document has been carefully checked by ABB but deviations cannot be
completely ruled out. In case any errors are detected, the reader is kindly requested
to notify the manufacturer
. Other than under explicit contractual commitments, in
no event shall ABB be responsible or liable for any loss or damage resulting from
the use of this manual or the application of the equipment.
Conformity
This product complies with the directive of the Council of the European
Communities on the approximation of the laws of the Member States relating to
electromagnetic compatibility (EMC Directive 2004/108/EC) and concerning
electrical equipment for use within specified voltage limits (Low-voltage directive
2006/95/EC). This conformity is the result of tests conducted by ABB in
accordance with the product standard EN 60255-26 for the EMC directive, and
with the product standards EN 60255-1 and EN 60255-27 for the low voltage
directive. The product is designed in accordance with the international standards of
the IEC 60255 series.
Table of contents
Section 1 Introduction
.......................................................................9
This manual........................................................................................ 9
Intended audience.............................................................................. 9
Product documentation.....................................................................10
Product documentation set..........................................................10
Document revision history........................................................... 11
Related documents......................................................................12
Document symbols and conventions................................................12
Symbols.......................................................................................12
Document conventions................................................................ 13
IEC 61850 edition 1 / edition 2 mapping...........................................14
Section 2 Safety information.......................................................... 23
Symbols on the product....................................................................23
Warnings.......................................................................................... 23
Caution signs....................................................................................25
Note signs.........................................................................................25
Section 3 Available functions......................................................... 27
Main protection functions..................................................................27
Back-up protection functions............................................................ 28
Control and monitoring functions......................................................30
Communication.................................................................................36
Basic IED functions.......................................................................... 38
Section 4 Starting up......................................................................41
Factory and site acceptance testing................................................. 41
Commissioning checklist.................................................................. 41
Checking the power supply.............................................................. 42
Energizing the IED............................................................................42
Checking the IED operation.........................................................42
IED start-up sequence.................................................................43
Setting up communication between PCM600 and the IED...............43
Writing an application configuration to the IED.................................48
Checking CT circuits.........................................................................49
Checking VT circuits.........................................................................50
Using the RTXP test switch.............................................................. 50
Checking the binary input/output circuits..........................................51
Binary input circuits..................................................................... 51
Binary output circuits................................................................... 51
Table of contents
Busbar protection REB670 2.2 IEC 1
Commissioning manual
Checking optical connections........................................................... 52
Section 5 Configuring the IED and changing settings
....................53
Overview...........................................................................................53
Configuring analog CT inputs........................................................... 54
Supervision of input/output modules................................................ 54
Section 6 Establishing connection and verifying the SPA/IEC
communication............................................................... 57
Entering settings...............................................................................57
Entering SPA settings..................................................................57
Entering IEC settings...................................................................57
Verifying the communication............................................................ 58
Verifying SPA communication..................................................... 58
Verifying IEC communication...................................................... 58
Fibre optic loop................................................................................. 59
Optical budget calculation for serial communication with
SPA/IEC .......................................................................................... 59
Section 7 Establishing connection and verifying the LON
communication............................................................... 61
Communication via the rear ports ....................................................61
LON communication.................................................................... 61
The LON Protocol........................................................................62
Hardware and software modules.................................................62
Optical budget calculation for serial communication with LON ........64
Section 8 Establishing connection and verifying the IEC 61850
communication............................................................... 65
Overview...........................................................................................65
Setting the station communication....................................................65
Verifying the communication............................................................ 66
Section 9 Testing IED operation.....................................................67
Preparing for test.............................................................................. 67
Requirements.............................................................................. 67
Preparing the IED to verify settings............................................. 69
Activating the test mode................................................................... 70
Preparing the connection to the test equipment............................... 70
Connecting the test equipment to the IED........................................71
Releasing the function to be tested.................................................. 72
Verifying analog primary and secondary measurement................... 73
Testing the protection functionality................................................... 74
Forcing of binary input/output signals for testing.............................. 74
Forcing concept........................................................................... 74
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2 Busbar protection REB670 2.2 IEC
Commissioning manual
How to enable forcing..................................................................74
Enable forcing by using LHMI................................................
74
Enable forcing using TESTMODE function block...................75
How to change binary input/output signals using forcing............ 75
Forcing by using LHMI........................................................... 75
Forcing by using PCM600...................................................... 77
How to undo forcing changes and return the IED to normal
operation......................................................................................79
Undo forcing by using TESTMODE component.....................79
Undo forcing by using LHMI................................................... 79
Undo forcing by using PCM600..............................................79
Section 10 Testing functionality by secondary injection...................81
Testing disturbance report................................................................81
Introduction..................................................................................81
Disturbance report settings..........................................................81
Disturbance recorder (DR).......................................................... 81
Event recorder (ER) and Event list (EL)...................................... 82
Identifying the function to test in the technical reference manual ....83
Differential protection........................................................................83
Busbar differential protection.......................................................83
General...................................................................................83
Operation of the differential protection from CTx input...........84
Stability of the busbar differential protection.......................... 86
Operation of fast open CT detection algorithm.......................87
Operation of slow open CT detection algorithm..................... 88
Completing the test................................................................ 89
Check of trip circuits and circuit breakers ..............................89
Current protection.............................................................................90
Directional phase overcurrent protection, four steps
OC4PTOC................................................................................... 90
Verifying the settings.............................................................. 90
Completing the test................................................................ 91
Four step single phase overcurrent protection PH4SPTOC........91
Verifying the settings.............................................................. 92
Completing the test................................................................ 92
Four step residual overcurrent protection, (Zero sequence
or negative sequence directionality) EF4PTOC ......................... 92
Four step directional earth fault protection............................. 92
Four step non-directional earth fault protection......................93
Completing the test................................................................ 93
Four step negative sequence overcurrent protection
NS4PTOC ...................................................................................94
Completing the test................................................................ 95
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Busbar protection REB670 2.2 IEC 3
Commissioning manual
Thermal overload protection, two time constants TRPTTR ........95
Checking operate and reset values
........................................95
Completing the test................................................................ 96
Breaker failure protection, phase segregated activation and
output CCRBRF...........................................................................96
Checking the phase current operate value,
IP>
..................... 96
Checking the residual (earth fault) current operate value
IN>
set below
IP>
................................................................... 97
Checking the re-trip and back-up times..................................97
Verifying the re-trip mode....................................................... 97
Verifying the back-up trip mode..............................................98
Verifying instantaneous back-up trip at CB faulty condition... 99
Verifying the function mode
Current/Contact
......................... 99
Completing the test.............................................................. 100
Breaker failure protection, single phase version CCSRBRF .... 100
Checking the phase current operate value IP>
.................... 101
Checking the re-trip and back-up times................................101
Verifying the re-trip mode..................................................... 102
Verifying the back-up trip mode............................................103
Verifying instantaneous back-up trip at “CB faulty”
condition .............................................................................. 103
Verifying the case
FunctionMode
=
Contact
.........................103
Verifying the function mode
Curr&Cont Check
.....................104
Completing the test.............................................................. 105
Directional underpower protection GUPPDUP ......................... 105
Verifying the settings............................................................ 105
Completing the test.............................................................. 107
Directional overpower protection GOPPDOP ...........................107
Verifying the settings............................................................ 107
Completing the test.............................................................. 108
Capacitor bank protection CBPGAPC....................................... 108
Verifying the settings and operation of the function............. 108
Completing the test.............................................................. 112
Voltage protection...........................................................................112
Two step undervoltage protection UV2PTUV ...........................112
Verifying the settings............................................................ 112
Completing the test.............................................................. 114
Two step overvoltage protection OV2PTOV .............................114
Verifying the settings............................................................ 114
Extended testing...................................................................115
Completing the test.............................................................. 115
Two step residual overvoltage protection ROV2PTOV ............ 115
Verifying the settings............................................................ 115
Completing the test.............................................................. 116
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4 Busbar protection REB670 2.2 IEC
Commissioning manual
Voltage differential protection VDCPTOV .................................116
Check of undervoltage levels...............................................
116
Check of voltage differential trip and alarm levels................118
Check of trip and trip reset timers........................................ 119
Final adjustment of compensation for VT ratio differences . 120
Completing the test.............................................................. 120
Loss of voltage check LOVPTUV ............................................. 120
Measuring the operate limit of set values.............................120
Completing the test.............................................................. 121
Frequency protection......................................................................121
Underfrequency protection SAPTUF ........................................ 121
Verifying the settings............................................................ 121
Completing the test.............................................................. 123
Overfrequency protection SAPTOF ..........................................123
Verifying the settings............................................................ 123
Completing the test.............................................................. 124
Rate-of-change frequency protection SAPFRC ........................124
Verifying the settings............................................................ 124
Completing the test.............................................................. 125
Multipurpose protection.................................................................. 125
General current and voltage protection CVGAPC..................... 125
Built-in overcurrent feature (non-directional)........................ 125
Overcurrent feature with current restraint.............................126
Overcurrent feature with voltage restraint............................ 126
Overcurrent feature with directionality..................................127
Over/Undervoltage feature................................................... 127
Completing the test.............................................................. 128
Secondary system supervision.......................................................128
Fuse failure supervision FUFSPVC...........................................128
Checking that the binary inputs and outputs operate as
expected ..............................................................................128
Measuring the operate value for the negative sequence
function ................................................................................129
Measuring the operate value for the zero-sequence
function ................................................................................130
Measuring the operate value for the dead line detection
function.................................................................................131
Checking the operation of the du/dt and di/dt based
function ................................................................................131
Completing the test.............................................................. 132
Fuse failure supervision VDSPVC.............................................132
Completing the test.............................................................. 133
Control............................................................................................ 133
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Busbar protection REB670 2.2 IEC 5
Commissioning manual
Synchrocheck, energizing check, and synchronizing
SESRSYN................................................................................. 133
Testing the synchronizing function
....................................... 135
Testing the synchrocheck functionality.................................136
Testing the energizing check................................................138
Testing the voltage selection................................................140
Completing the test.............................................................. 142
Autorecloser for 1/2/3-phase operation SMBRREC ................. 142
Preparation of the verification ..............................................144
Switching the auto recloser to On and Off
On
and
Off
......... 145
Verifying the auto recloser ...................................................145
Checking the auto reclosing conditions................................146
Completing the test.............................................................. 148
Apparatus control APC.............................................................. 148
Single command, 16 signals SINGLECMD............................... 148
Interlocking................................................................................ 149
Monitoring.......................................................................................149
Gas medium supervision SSIMG.............................................. 149
Testing the gas medium supervision for pressure alarm
and pressure lockout conditions...........................................149
Testing the gas medium supervision for temperature
alarm and temperature lock out conditions.......................... 150
Completing the test.............................................................. 150
Liquid medium supervision SSIML............................................ 150
Testing the liquid medium supervision for level alarm
and level lockout conditions................................................. 151
Testing the liquid medium supervision for temperature
alarm and temperature lock out conditions.......................... 151
Completing the test.............................................................. 151
Breaker monitoring SSCBR.......................................................151
Verifying the settings............................................................ 152
Completing the test.............................................................. 154
Event function EVENT...............................................................154
Limit counter L4UFCNT.............................................................154
Completing the test.............................................................. 154
Metering..........................................................................................154
Pulse-counter logic PCFCNT.................................................... 154
Function for energy calculation and demand handling
ETPMMTR.................................................................................155
Verifying the settings............................................................ 155
Completing the test.............................................................. 156
Station communication................................................................... 156
Multiple command and transmit MULTICMDRCV /
MULTICMDSND........................................................................ 156
Table of contents
6 Busbar protection REB670 2.2 IEC
Commissioning manual
Remote communication..................................................................157
Binary signal transfer.................................................................157
Basic IED functions
........................................................................ 158
Parameter setting group handling SETGRPS........................... 158
Verifying the settings............................................................ 158
Completing the test.............................................................. 159
Exit test mode.................................................................................159
Section 11 Primary injection testing............................................... 161
Operation of the busbar differential protection............................... 161
Stability of the busbar differential protection...................................162
Section 12 Commissioning and maintenance of the fault
clearing system............................................................ 165
Commissioning tests...................................................................... 165
Periodic maintenance tests............................................................ 165
Visual inspection........................................................................166
Maintenance tests..................................................................... 166
Preparation...........................................................................166
Recording............................................................................. 167
Secondary injection.............................................................. 167
Alarm test............................................................................. 167
Self supervision check..........................................................167
Trip circuit check.................................................................. 167
Measurement of service currents......................................... 168
Restoring.............................................................................. 169
Section 13 Troubleshooting............................................................171
Checking the self supervision signals.............................................171
Checking the self supervision function...................................... 171
Determine the cause of an internal failure............................171
Self supervision HMI data..........................................................171
General IED status............................................................... 171
Fault tracing....................................................................................172
Internal fault indications.............................................................172
Using front-connected PC......................................................... 173
Diagnosing the IED status via the LHMI hint menu................... 175
Repair instruction............................................................................177
Repair support................................................................................ 178
Maintenance................................................................................... 178
Section 14 Glossary....................................................................... 179
Table of contents
Busbar protection REB670 2.2 IEC 7
Commissioning manual
8
Section 1 Introduction
1.1 This manual
GUID-AB423A30-13C2-46AF-B7FE-A73BB425EB5F v18
The commissioning manual contains instructions on how to commission the IED.
The manual can also be used by system engineers and maintenance personnel for
assistance during the testing phase. The manual provides procedures for the
checking of external circuitry and ener
gizing the IED, parameter setting and
configuration as well as verifying settings by secondary injection. The manual
describes the process of testing an IED in a substation which is not in service. The
chapters are organized in the chronological order in which the IED should be
commissioned. The relevant procedures may be followed also during the service
and maintenance activities.
1.2 Intended audience
GUID-C9B8127F-5748-4BEA-9E4F-CC762FE28A3A v11
This manual addresses the personnel responsible for commissioning, maintenance
and taking the IED in and out of normal service.
The commissioning personnel must have a basic knowledge of handling electronic
equipment. The commissioning and maintenance personnel must be well
experienced in using protection equipment, test equipment, protection functions
and the configured functional logics in the IED.
1MRK 505 372-UEN A Section 1
Introduction
Busbar protection REB670 2.2 IEC 9
Commissioning manual
1.3 Product documentation
1.3.1 Product documentation set
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Application manual
Operation manual
Installation manual
Engineering manual
Communication
protocol manual
Cyber security
deployment guideline
Technical manual
Commissioning manual
IEC07000220 V4 EN-US
Figure 1: The intended use of manuals throughout the product lifecycle
The engineering manual contains instructions on how to engineer the IEDs using
the various tools available within the PCM600 software. The manual provides
instructions on how to set up a PCM600 project and insert IEDs to the project
structure. The manual also recommends a sequence for the engineering of
protection and control functions, LHMI functions as well as communication
engineering for IEC 60870-5-103, IEC 61850, DNP3, LON and SPA.
The installation manual contains instructions on how to install the IED. The
manual provides procedures for mechanical and electrical installation. The chapters
are organized in the chronological order in which the IED should be installed.
The commissioning manual contains instructions on how to commission the IED.
The manual can also be used by system engineers and maintenance personnel for
assistance during the testing phase. The manual provides procedures for the
checking of external circuitry and energizing the IED, parameter setting and
configuration as well as verifying settings by secondary injection. The manual
Section 1 1MRK 505 372-UEN A
Introduction
10 Busbar protection REB670 2.2 IEC
Commissioning manual
describes the process of testing an IED in a substation which is not in service. The
chapters are organized in the chronological order in which the IED should be
commissioned. The relevant procedures may be followed also during the service
and maintenance activities.
The operation manual contains instructions on how to operate the IED once it has
been commissioned. The manual provides instructions for the monitoring,
controlling and setting of the IED. The manual also describes how to identify
disturbances and how to view calculated and measured power grid data to
determine the cause of a fault.
The application manual contains application descriptions and setting guidelines
sorted per function. The manual can be used to find out when and for what purpose
a typical protection function can be used. The manual can also provide assistance
for calculating settings.
The technical manual contains operation principle descriptions, and lists function
blocks, logic diagrams, input and output signals, setting parameters and technical
data, sorted per function. The manual can be used as a technical reference during
the engineering phase, installation and commissioning phase, and during normal
service.
The communication protocol manual describes the communication protocols
supported by the IED. The manual concentrates on the vendor
-specific
implementations.
The point list manual describes the outlook and properties of the data points
specific to the IED. The manual should be used in conjunction with the
corresponding communication protocol manual.
The cyber security deployment guideline describes the process for handling cyber
security when communicating with the IED. Certification, Authorization with role
based access control, and product engineering for cyber security related events are
described and sorted by function. The guideline can be used as a technical
reference during the engineering phase, installation and commissioning phase, and
during normal service.
1.3.2 Document revision history
GUID-C8027F8A-D3CB-41C1-B078-F9E59BB73A6C v4
Document revision/date History
–/May 2017 First release
1MRK 505 372-UEN A Section 1
Introduction
Busbar protection REB670 2.2 IEC 11
Commissioning manual
1.3.3 Related documents
GUID-94E8A5CA-BE1B-45AF-81E7-5A41D34EE112 v5
Documents related to REB670 Document numbers
Application manual 1MRK 505 370-UEN
Commissioning manual 1MRK 505 372-UEN
Product guide 1MRK 505 373-BEN
Technical manual 1MRK 505 371-UEN
Type test certificate 1MRK 505 373-TEN
670 series manuals Document numbers
Operation manual 1MRK 500 127-UEN
Engineering manual 1MRK 511 398-UEN
Installation manual 1MRK 514 026-UEN
Communication protocol manual, DNP3 1MRK 511 391-UUS
Communication protocol manual, IEC
60870-5-103
1MRK 511 394-UEN
Communication protocol manual, IEC 61850
Edition 1
1MRK 511 392-UEN
Communication protocol manual, IEC 61850
Edition 2
1MRK 511 393-UEN
Communication protocol manual, LON 1MRK 511 395-UEN
Communication protocol manual, SPA 1MRK 511 396-UEN
Point list manual, DNP3 1MRK 511 397-UUS
Accessories guide 1MRK 514 012-BEN
Cyber security deployment guideline 1MRK 511 399-UEN
Connection and Installation components 1MRK 513 003-BEN
Test system, COMBITEST 1MRK 512 001-BEN
Application guide, Communication set-up 1MRK 505 382-UEN
1.4 Document symbols and conventions
1.4.1 Symbols
GUID-2945B229-DAB0-4F15-8A0E-B9CF0C2C7B15 v12
The electrical warning icon indicates the presence of a hazard
which could result in electrical shock.
The warning icon indicates the presence of a hazard which could
result in personal injury.
Section 1 1MRK 505 372-UEN A
Introduction
12 Busbar protection REB670 2.2 IEC
Commissioning manual
The caution hot surface icon indicates important information or
warning about the temperature of product surfaces.
Class 1 Laser product. Take adequate measures to protect the eyes
and do not view directly with optical instruments.
The caution icon indicates important information or warning related
to the concept discussed in the text. It might indicate the presence
of a hazard which could result in corruption of software or damage
to equipment or property.
The information icon alerts the reader of important facts and
conditions.
The tip icon indicates advice on, for example, how to design your
project or how to use a certain function.
Although warning hazards are related to personal injury, it is necessary to
understand that under certain operational conditions, operation of damaged
equipment may result in degraded process performance leading to personal injury
or death. It is important that the user fully complies with all warning and
cautionary notices.
1.4.2 Document conventions
GUID-96DFAB1A-98FE-4B26-8E90-F7CEB14B1AB6 v6
•
Abbreviations and acronyms in this manual are spelled out in the glossary. The
glossary also contains definitions of important terms.
• Push button navigation in the LHMI menu structure is presented by using the
push button icons.
For example, to navigate between the options, use
and .
•
HMI menu paths are presented in bold.
For example, select Main menu/Settings
.
• LHMI messages are shown in Courier font.
For example, to save the changes in non-volatile memory, select Yes and
press
.
• Parameter names are shown in italics.
For example, the function can be enabled and disabled with the Operation
setting.
•
Each function block symbol shows the available input/output signal.
1MRK 505 372-UEN A Section 1
Introduction
Busbar protection REB670 2.2 IEC 13
Commissioning manual
• the character ^ in front of an input/output signal name indicates that the
signal name may be customized using the PCM600 software.
• the character * after an input signal name indicates that the signal must
be connected to another function block in the application configuration
to achieve a valid application configuration.
•
Logic diagrams describe the signal logic inside the function block and are
bordered by dashed lines.
• Signals in frames with a shaded area on their right hand side represent
setting parameter signals that are only settable via the PST, ECT or
LHMI.
• If an internal signal path cannot be drawn with a continuous line, the
suffix -int is added to the signal name to indicate where the signal starts
and continues.
• Signal paths that extend beyond the logic diagram and continue in
another diagram have the suffix ”-cont.”
Illustrations are used as an example and might show other products
than the one the manual describes. The example that is illustrated is
still valid.
1.5 IEC 61850 edition 1 / edition 2 mapping
GUID-C5133366-7260-4C47-A975-7DBAB3A33A96 v4
Function block names are used in ACT and PST to identify functions. Respective
function block names of Edition 1 logical nodes and Edition 2 logical nodes are
shown in the table below.
Table 1: IEC 61850 edition 1 / edition 2 mapping
Function block name Edition 1 logical nodes Edition 2 logical nodes
AEGPVOC AEGGAPC AEGPVOC
AGSAL AGSAL
SECLLN0
AGSAL
ALMCALH ALMCALH ALMCALH
ALTIM - ALTIM
ALTMS - ALTMS
ALTRK - ALTRK
BCZPDIF BCZPDIF BCZPDIF
BCZSPDIF BCZSPDIF BCZSPDIF
BCZTPDIF BCZTPDIF BCZTPDIF
BDCGAPC SWSGGIO BBCSWI
BDCGAPC
BDZSGAPC BBS6LLN0
BDZSGAPC
LLN0
BDZSGAPC
Table continues on next page
Section 1 1MRK 505 372-UEN A
Introduction
14 Busbar protection REB670 2.2 IEC
Commissioning manual
/