ABB RELION REB670 Commissioning Manual

RELION® 670 SERIES

—

Busbar protection REB670

Version 2.2 IEC

Commissioning manual

Document ID: 1MRK 505 372-UEN

Issued: October 2017

Revision: A

Product version: 2.2.1

Copyright

This document and parts thereof must not be reproduced or copied without written

permission from ABB, and the contents thereof must not be imparted to a third

party, nor used for any unauthorized purpose.

The software and hardware described in this document is furnished under a license

and may be used or disclosed only in accordance with the terms of such license.

This product includes software developed by the OpenSSL Project for use in the

OpenSSL T

oolkit. (http://www.openssl.org/) This product includes cryptographic

software written/developed by: Eric Young ([email protected]) and Tim Hudson

([email protected]).

Trademarks

ABB and Relion are registered trademarks of the ABB Group. All other brand or

product names mentioned in this document may be trademarks or registered

trademarks of their respective holders.

Warranty

Please inquire about the terms of warranty from your nearest ABB representative.

Disclaimer

The data, examples and diagrams in this manual are included solely for the concept

or product description and are not to be deemed as a statement of guaranteed

properties. All persons responsible for applying the equipment addressed in this

manual must satisfy themselves that each intended application is suitable and

acceptable, including that any applicable safety or other operational requirements

are complied with. In particular, any risks in applications where a system failure

and/or product failure would create a risk for harm to property or persons

(including but not limited to personal injuries or death) shall be the sole

responsibility of the person or entity applying the equipment, and those so

responsible are hereby requested to ensure that all measures are taken to exclude or

mitigate such risks.

This document has been carefully checked by ABB but deviations cannot be

completely ruled out. In case any errors are detected, the reader is kindly requested

to notify the manufacturer

. Other than under explicit contractual commitments, in

no event shall ABB be responsible or liable for any loss or damage resulting from

the use of this manual or the application of the equipment.

Conformity

This product complies with the directive of the Council of the European

Communities on the approximation of the laws of the Member States relating to

electromagnetic compatibility (EMC Directive 2004/108/EC) and concerning

electrical equipment for use within specified voltage limits (Low-voltage directive

2006/95/EC). This conformity is the result of tests conducted by ABB in

accordance with the product standard EN 60255-26 for the EMC directive, and

with the product standards EN 60255-1 and EN 60255-27 for the low voltage

directive. The product is designed in accordance with the international standards of

the IEC 60255 series.

Table of contents

Section 1 Introduction

.......................................................................9

This manual........................................................................................ 9

Intended audience.............................................................................. 9

Product documentation.....................................................................10

Product documentation set..........................................................10

Document revision history........................................................... 11

Related documents......................................................................12

Document symbols and conventions................................................12

Symbols.......................................................................................12

Document conventions................................................................ 13

IEC 61850 edition 1 / edition 2 mapping...........................................14

Section 2 Safety information.......................................................... 23

Symbols on the product....................................................................23

Warnings.......................................................................................... 23

Caution signs....................................................................................25

Note signs.........................................................................................25

Section 3 Available functions......................................................... 27

Main protection functions..................................................................27

Back-up protection functions............................................................ 28

Control and monitoring functions......................................................30

Communication.................................................................................36

Basic IED functions.......................................................................... 38

Section 4 Starting up......................................................................41

Factory and site acceptance testing................................................. 41

Commissioning checklist.................................................................. 41

Checking the power supply.............................................................. 42

Energizing the IED............................................................................42

Checking the IED operation.........................................................42

IED start-up sequence.................................................................43

Setting up communication between PCM600 and the IED...............43

Writing an application configuration to the IED.................................48

Checking CT circuits.........................................................................49

Checking VT circuits.........................................................................50

Using the RTXP test switch.............................................................. 50

Checking the binary input/output circuits..........................................51

Binary input circuits..................................................................... 51

Binary output circuits................................................................... 51

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Busbar protection REB670 2.2 IEC 1

Commissioning manual

Checking optical connections........................................................... 52

Section 5 Configuring the IED and changing settings

....................53

Overview...........................................................................................53

Configuring analog CT inputs........................................................... 54

Supervision of input/output modules................................................ 54

Section 6 Establishing connection and verifying the SPA/IEC

communication............................................................... 57

Entering settings...............................................................................57

Entering SPA settings..................................................................57

Entering IEC settings...................................................................57

Verifying the communication............................................................ 58

Verifying SPA communication..................................................... 58

Verifying IEC communication...................................................... 58

Fibre optic loop................................................................................. 59

Optical budget calculation for serial communication with

SPA/IEC .......................................................................................... 59

Section 7 Establishing connection and verifying the LON

communication............................................................... 61

Communication via the rear ports ....................................................61

LON communication.................................................................... 61

The LON Protocol........................................................................62

Hardware and software modules.................................................62

Optical budget calculation for serial communication with LON ........64

Section 8 Establishing connection and verifying the IEC 61850

communication............................................................... 65

Overview...........................................................................................65

Setting the station communication....................................................65

Verifying the communication............................................................ 66

Section 9 Testing IED operation.....................................................67

Preparing for test.............................................................................. 67

Requirements.............................................................................. 67

Preparing the IED to verify settings............................................. 69

Activating the test mode................................................................... 70

Preparing the connection to the test equipment............................... 70

Connecting the test equipment to the IED........................................71

Releasing the function to be tested.................................................. 72

Verifying analog primary and secondary measurement................... 73

Testing the protection functionality................................................... 74

Forcing of binary input/output signals for testing.............................. 74

Forcing concept........................................................................... 74

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2 Busbar protection REB670 2.2 IEC

Commissioning manual

How to enable forcing..................................................................74

Enable forcing by using LHMI................................................

74

Enable forcing using TESTMODE function block...................75

How to change binary input/output signals using forcing............ 75

Forcing by using LHMI........................................................... 75

Forcing by using PCM600...................................................... 77

How to undo forcing changes and return the IED to normal

operation......................................................................................79

Undo forcing by using TESTMODE component.....................79

Undo forcing by using LHMI................................................... 79

Undo forcing by using PCM600..............................................79

Section 10 Testing functionality by secondary injection...................81

Testing disturbance report................................................................81

Introduction..................................................................................81

Disturbance report settings..........................................................81

Disturbance recorder (DR).......................................................... 81

Event recorder (ER) and Event list (EL)...................................... 82

Identifying the function to test in the technical reference manual ....83

Differential protection........................................................................83

Busbar differential protection.......................................................83

General...................................................................................83

Operation of the differential protection from CTx input...........84

Stability of the busbar differential protection.......................... 86

Operation of fast open CT detection algorithm.......................87

Operation of slow open CT detection algorithm..................... 88

Completing the test................................................................ 89

Check of trip circuits and circuit breakers ..............................89

Current protection.............................................................................90

Directional phase overcurrent protection, four steps

OC4PTOC................................................................................... 90

Verifying the settings.............................................................. 90

Completing the test................................................................ 91

Four step single phase overcurrent protection PH4SPTOC........91

Verifying the settings.............................................................. 92

Completing the test................................................................ 92

Four step residual overcurrent protection, (Zero sequence

or negative sequence directionality) EF4PTOC ......................... 92

Four step directional earth fault protection............................. 92

Four step non-directional earth fault protection......................93

Completing the test................................................................ 93

Four step negative sequence overcurrent protection

NS4PTOC ...................................................................................94

Completing the test................................................................ 95

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Busbar protection REB670 2.2 IEC 3

Commissioning manual

Thermal overload protection, two time constants TRPTTR ........95

Checking operate and reset values

........................................95

Completing the test................................................................ 96

Breaker failure protection, phase segregated activation and

output CCRBRF...........................................................................96

Checking the phase current operate value,

IP>

..................... 96

Checking the residual (earth fault) current operate value

IN>

set below

IP>

................................................................... 97

Checking the re-trip and back-up times..................................97

Verifying the re-trip mode....................................................... 97

Verifying the back-up trip mode..............................................98

Verifying instantaneous back-up trip at CB faulty condition... 99

Verifying the function mode

Current/Contact

......................... 99

Completing the test.............................................................. 100

Breaker failure protection, single phase version CCSRBRF .... 100

Checking the phase current operate value IP>

.................... 101

Checking the re-trip and back-up times................................101

Verifying the re-trip mode..................................................... 102

Verifying the back-up trip mode............................................103

Verifying instantaneous back-up trip at “CB faulty”

condition .............................................................................. 103

Verifying the case

FunctionMode

=

Contact

.........................103

Verifying the function mode

Curr&Cont Check

.....................104

Completing the test.............................................................. 105

Directional underpower protection GUPPDUP ......................... 105

Verifying the settings............................................................ 105

Completing the test.............................................................. 107

Directional overpower protection GOPPDOP ...........................107

Verifying the settings............................................................ 107

Completing the test.............................................................. 108

Capacitor bank protection CBPGAPC....................................... 108

Verifying the settings and operation of the function............. 108

Completing the test.............................................................. 112

Voltage protection...........................................................................112

Two step undervoltage protection UV2PTUV ...........................112

Verifying the settings............................................................ 112

Completing the test.............................................................. 114

Two step overvoltage protection OV2PTOV .............................114

Verifying the settings............................................................ 114

Extended testing...................................................................115

Completing the test.............................................................. 115

Two step residual overvoltage protection ROV2PTOV ............ 115

Verifying the settings............................................................ 115

Completing the test.............................................................. 116

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4 Busbar protection REB670 2.2 IEC

Commissioning manual

Voltage differential protection VDCPTOV .................................116

Check of undervoltage levels...............................................

116

Check of voltage differential trip and alarm levels................118

Check of trip and trip reset timers........................................ 119

Final adjustment of compensation for VT ratio differences . 120

Completing the test.............................................................. 120

Loss of voltage check LOVPTUV ............................................. 120

Measuring the operate limit of set values.............................120

Completing the test.............................................................. 121

Frequency protection......................................................................121

Underfrequency protection SAPTUF ........................................ 121

Verifying the settings............................................................ 121

Completing the test.............................................................. 123

Overfrequency protection SAPTOF ..........................................123

Verifying the settings............................................................ 123

Completing the test.............................................................. 124

Rate-of-change frequency protection SAPFRC ........................124

Verifying the settings............................................................ 124

Completing the test.............................................................. 125

Multipurpose protection.................................................................. 125

General current and voltage protection CVGAPC..................... 125

Built-in overcurrent feature (non-directional)........................ 125

Overcurrent feature with current restraint.............................126

Overcurrent feature with voltage restraint............................ 126

Overcurrent feature with directionality..................................127

Over/Undervoltage feature................................................... 127

Completing the test.............................................................. 128

Secondary system supervision.......................................................128

Fuse failure supervision FUFSPVC...........................................128

Checking that the binary inputs and outputs operate as

expected ..............................................................................128

Measuring the operate value for the negative sequence

function ................................................................................129

Measuring the operate value for the zero-sequence

function ................................................................................130

Measuring the operate value for the dead line detection

function.................................................................................131

Checking the operation of the du/dt and di/dt based

function ................................................................................131

Completing the test.............................................................. 132

Fuse failure supervision VDSPVC.............................................132

Completing the test.............................................................. 133

Control............................................................................................ 133

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Busbar protection REB670 2.2 IEC 5

Commissioning manual

Synchrocheck, energizing check, and synchronizing

SESRSYN................................................................................. 133

Testing the synchronizing function

....................................... 135

Testing the synchrocheck functionality.................................136

Testing the energizing check................................................138

Testing the voltage selection................................................140

Completing the test.............................................................. 142

Autorecloser for 1/2/3-phase operation SMBRREC ................. 142

Preparation of the verification ..............................................144

Switching the auto recloser to On and Off

On

and

Off

......... 145

Verifying the auto recloser ...................................................145

Checking the auto reclosing conditions................................146

Completing the test.............................................................. 148

Apparatus control APC.............................................................. 148

Single command, 16 signals SINGLECMD............................... 148

Interlocking................................................................................ 149

Monitoring.......................................................................................149

Gas medium supervision SSIMG.............................................. 149

Testing the gas medium supervision for pressure alarm

and pressure lockout conditions...........................................149

Testing the gas medium supervision for temperature

alarm and temperature lock out conditions.......................... 150

Completing the test.............................................................. 150

Liquid medium supervision SSIML............................................ 150

Testing the liquid medium supervision for level alarm

and level lockout conditions................................................. 151

Testing the liquid medium supervision for temperature

alarm and temperature lock out conditions.......................... 151

Completing the test.............................................................. 151

Breaker monitoring SSCBR.......................................................151

Verifying the settings............................................................ 152

Completing the test.............................................................. 154

Event function EVENT...............................................................154

Limit counter L4UFCNT.............................................................154

Completing the test.............................................................. 154

Metering..........................................................................................154

Pulse-counter logic PCFCNT.................................................... 154

Function for energy calculation and demand handling

ETPMMTR.................................................................................155

Verifying the settings............................................................ 155

Completing the test.............................................................. 156

Station communication................................................................... 156

Multiple command and transmit MULTICMDRCV /

MULTICMDSND........................................................................ 156

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6 Busbar protection REB670 2.2 IEC

Commissioning manual

Remote communication..................................................................157

Binary signal transfer.................................................................157

Basic IED functions

........................................................................ 158

Parameter setting group handling SETGRPS........................... 158

Verifying the settings............................................................ 158

Completing the test.............................................................. 159

Exit test mode.................................................................................159

Section 11 Primary injection testing............................................... 161

Operation of the busbar differential protection............................... 161

Stability of the busbar differential protection...................................162

Section 12 Commissioning and maintenance of the fault

clearing system............................................................ 165

Commissioning tests...................................................................... 165

Periodic maintenance tests............................................................ 165

Visual inspection........................................................................166

Maintenance tests..................................................................... 166

Preparation...........................................................................166

Recording............................................................................. 167

Secondary injection.............................................................. 167

Alarm test............................................................................. 167

Self supervision check..........................................................167

Trip circuit check.................................................................. 167

Measurement of service currents......................................... 168

Restoring.............................................................................. 169

Section 13 Troubleshooting............................................................171

Checking the self supervision signals.............................................171

Checking the self supervision function...................................... 171

Determine the cause of an internal failure............................171

Self supervision HMI data..........................................................171

General IED status............................................................... 171

Fault tracing....................................................................................172

Internal fault indications.............................................................172

Using front-connected PC......................................................... 173

Diagnosing the IED status via the LHMI hint menu................... 175

Repair instruction............................................................................177

Repair support................................................................................ 178

Maintenance................................................................................... 178

Section 14 Glossary....................................................................... 179

Table of contents

Busbar protection REB670 2.2 IEC 7

Commissioning manual

8

Section 1 Introduction

1.1 This manual

GUID-AB423A30-13C2-46AF-B7FE-A73BB425EB5F v18

The commissioning manual contains instructions on how to commission the IED.

The manual can also be used by system engineers and maintenance personnel for

assistance during the testing phase. The manual provides procedures for the

checking of external circuitry and ener

gizing the IED, parameter setting and

configuration as well as verifying settings by secondary injection. The manual

describes the process of testing an IED in a substation which is not in service. The

chapters are organized in the chronological order in which the IED should be

commissioned. The relevant procedures may be followed also during the service

and maintenance activities.

1.2 Intended audience

GUID-C9B8127F-5748-4BEA-9E4F-CC762FE28A3A v11

This manual addresses the personnel responsible for commissioning, maintenance

and taking the IED in and out of normal service.

The commissioning personnel must have a basic knowledge of handling electronic

equipment. The commissioning and maintenance personnel must be well

experienced in using protection equipment, test equipment, protection functions

and the configured functional logics in the IED.

1MRK 505 372-UEN A Section 1

Introduction

Busbar protection REB670 2.2 IEC 9

Commissioning manual

1.3 Product documentation

1.3.1 Product documentation set

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Application manual

Operation manual

Installation manual

Engineering manual

Communication

protocol manual

Cyber security

deployment guideline

Technical manual

Commissioning manual

IEC07000220 V4 EN-US

Figure 1: The intended use of manuals throughout the product lifecycle

The engineering manual contains instructions on how to engineer the IEDs using

the various tools available within the PCM600 software. The manual provides

instructions on how to set up a PCM600 project and insert IEDs to the project

structure. The manual also recommends a sequence for the engineering of

protection and control functions, LHMI functions as well as communication

engineering for IEC 60870-5-103, IEC 61850, DNP3, LON and SPA.

The installation manual contains instructions on how to install the IED. The

manual provides procedures for mechanical and electrical installation. The chapters

are organized in the chronological order in which the IED should be installed.

The commissioning manual contains instructions on how to commission the IED.

The manual can also be used by system engineers and maintenance personnel for

assistance during the testing phase. The manual provides procedures for the

checking of external circuitry and energizing the IED, parameter setting and

configuration as well as verifying settings by secondary injection. The manual

Section 1 1MRK 505 372-UEN A

Introduction

10 Busbar protection REB670 2.2 IEC

Commissioning manual

describes the process of testing an IED in a substation which is not in service. The

chapters are organized in the chronological order in which the IED should be

commissioned. The relevant procedures may be followed also during the service

and maintenance activities.

The operation manual contains instructions on how to operate the IED once it has

been commissioned. The manual provides instructions for the monitoring,

controlling and setting of the IED. The manual also describes how to identify

disturbances and how to view calculated and measured power grid data to

determine the cause of a fault.

The application manual contains application descriptions and setting guidelines

sorted per function. The manual can be used to find out when and for what purpose

a typical protection function can be used. The manual can also provide assistance

for calculating settings.

The technical manual contains operation principle descriptions, and lists function

blocks, logic diagrams, input and output signals, setting parameters and technical

data, sorted per function. The manual can be used as a technical reference during

the engineering phase, installation and commissioning phase, and during normal

service.

The communication protocol manual describes the communication protocols

supported by the IED. The manual concentrates on the vendor

-specific

implementations.

The point list manual describes the outlook and properties of the data points

specific to the IED. The manual should be used in conjunction with the

corresponding communication protocol manual.

The cyber security deployment guideline describes the process for handling cyber

security when communicating with the IED. Certification, Authorization with role

based access control, and product engineering for cyber security related events are

described and sorted by function. The guideline can be used as a technical

reference during the engineering phase, installation and commissioning phase, and

during normal service.

1.3.2 Document revision history

GUID-C8027F8A-D3CB-41C1-B078-F9E59BB73A6C v4

Document revision/date History

–/May 2017 First release

1MRK 505 372-UEN A Section 1

Introduction

Busbar protection REB670 2.2 IEC 11

Commissioning manual

1.3.3 Related documents

GUID-94E8A5CA-BE1B-45AF-81E7-5A41D34EE112 v5

Documents related to REB670 Document numbers

Application manual 1MRK 505 370-UEN

Commissioning manual 1MRK 505 372-UEN

Product guide 1MRK 505 373-BEN

Technical manual 1MRK 505 371-UEN

Type test certificate 1MRK 505 373-TEN

670 series manuals Document numbers

Operation manual 1MRK 500 127-UEN

Engineering manual 1MRK 511 398-UEN

Installation manual 1MRK 514 026-UEN

Communication protocol manual, DNP3 1MRK 511 391-UUS

Communication protocol manual, IEC

60870-5-103

1MRK 511 394-UEN

Communication protocol manual, IEC 61850

Edition 1

1MRK 511 392-UEN

Communication protocol manual, IEC 61850

Edition 2

1MRK 511 393-UEN

Communication protocol manual, LON 1MRK 511 395-UEN

Communication protocol manual, SPA 1MRK 511 396-UEN

Point list manual, DNP3 1MRK 511 397-UUS

Accessories guide 1MRK 514 012-BEN

Cyber security deployment guideline 1MRK 511 399-UEN

Connection and Installation components 1MRK 513 003-BEN

Test system, COMBITEST 1MRK 512 001-BEN

Application guide, Communication set-up 1MRK 505 382-UEN

1.4 Document symbols and conventions

1.4.1 Symbols

GUID-2945B229-DAB0-4F15-8A0E-B9CF0C2C7B15 v12

The electrical warning icon indicates the presence of a hazard

which could result in electrical shock.

The warning icon indicates the presence of a hazard which could

result in personal injury.

Section 1 1MRK 505 372-UEN A

Introduction

12 Busbar protection REB670 2.2 IEC

Commissioning manual

The caution hot surface icon indicates important information or

warning about the temperature of product surfaces.

Class 1 Laser product. Take adequate measures to protect the eyes

and do not view directly with optical instruments.

The caution icon indicates important information or warning related

to the concept discussed in the text. It might indicate the presence

of a hazard which could result in corruption of software or damage

to equipment or property.

The information icon alerts the reader of important facts and

conditions.

The tip icon indicates advice on, for example, how to design your

project or how to use a certain function.

Although warning hazards are related to personal injury, it is necessary to

understand that under certain operational conditions, operation of damaged

equipment may result in degraded process performance leading to personal injury

or death. It is important that the user fully complies with all warning and

cautionary notices.

1.4.2 Document conventions

GUID-96DFAB1A-98FE-4B26-8E90-F7CEB14B1AB6 v6

•

Abbreviations and acronyms in this manual are spelled out in the glossary. The

glossary also contains definitions of important terms.

• Push button navigation in the LHMI menu structure is presented by using the

push button icons.

For example, to navigate between the options, use

and .

•

HMI menu paths are presented in bold.

For example, select Main menu/Settings

.

• LHMI messages are shown in Courier font.

For example, to save the changes in non-volatile memory, select Yes and

press

.

• Parameter names are shown in italics.

For example, the function can be enabled and disabled with the Operation

setting.

•

Each function block symbol shows the available input/output signal.

1MRK 505 372-UEN A Section 1

Introduction

Busbar protection REB670 2.2 IEC 13

Commissioning manual

• the character ^ in front of an input/output signal name indicates that the

signal name may be customized using the PCM600 software.

• the character * after an input signal name indicates that the signal must

be connected to another function block in the application configuration

to achieve a valid application configuration.

•

Logic diagrams describe the signal logic inside the function block and are

bordered by dashed lines.

• Signals in frames with a shaded area on their right hand side represent

setting parameter signals that are only settable via the PST, ECT or

LHMI.

• If an internal signal path cannot be drawn with a continuous line, the

suffix -int is added to the signal name to indicate where the signal starts

and continues.

• Signal paths that extend beyond the logic diagram and continue in

another diagram have the suffix ”-cont.”

Illustrations are used as an example and might show other products

than the one the manual describes. The example that is illustrated is

still valid.

1.5 IEC 61850 edition 1 / edition 2 mapping

GUID-C5133366-7260-4C47-A975-7DBAB3A33A96 v4

Function block names are used in ACT and PST to identify functions. Respective

function block names of Edition 1 logical nodes and Edition 2 logical nodes are

shown in the table below.

Table 1: IEC 61850 edition 1 / edition 2 mapping

Function block name Edition 1 logical nodes Edition 2 logical nodes

AEGPVOC AEGGAPC AEGPVOC

AGSAL AGSAL

SECLLN0

AGSAL

ALMCALH ALMCALH ALMCALH

ALTIM - ALTIM

ALTMS - ALTMS

ALTRK - ALTRK

BCZPDIF BCZPDIF BCZPDIF

BCZSPDIF BCZSPDIF BCZSPDIF

BCZTPDIF BCZTPDIF BCZTPDIF

BDCGAPC SWSGGIO BBCSWI

BDCGAPC

BDZSGAPC BBS6LLN0

BDZSGAPC

LLN0

BDZSGAPC

Table continues on next page

Section 1 1MRK 505 372-UEN A

Introduction

14 Busbar protection REB670 2.2 IEC

Commissioning manual

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