PEAK 409 Installation and Service Manual

FOUR-POST LIFT

Model:409/410/412/

409A/410A/412A /412AX

Original

CONTENTS

Product Features and Specifications ..................................................... 1

Installation Requirement .................................................................... 2

Steps of Installation .......................................................................... 4

Exploded View ................................................................................. 33

Test Run ......................................................................................... 44

Operation Instruction ....................................................................... 47

Maintenance ................................................................................... 48

Trouble Shooting ............................................................................. 49

Scarping of Equipment ..................................................................... 49

1

I. PRODUCT FEATURES AND SPECIFICATIONS

4-POST MODEL 409(A440) FEATURES

· Electric control operation system.

· Mechanical self-lock and air-drived safety release.

· Electrical hydraulic power system, cable-drived.

· Non-skid diamond platforms.

· Adjustable platform and adjustable safety lock ladders.

· Adjustable turnplate pockets (Only models with alignment function)

· Optional Jack: With hand pump/Pneumatic pump/Controlled by power unit.

. Optional Turnplates

SPECIFICATIONS

Model

Lifting

Capacity

Lifting

Height

Lifting

Time

Overall

Length

(Inc.

Ramps)

Overall

Width

Between

Columns

Motor

409

4000KG

1865mm

46S

5512mm

3208mm

2852mm

3.0HP

410

4500KG

1865mm

46S

5910mm

3356mm

3000mm

3.0HP

412

5500KG

1865mm

60S

6012mm

3208mm

2852mm

4.0HP

409A

4000KG

1915mm

46S

5512mm

3208mm

2852mm

3.0HP

410A

4500KG

1915mm

46S

5910mm

3356mm

3000mm

3.0HP

412A

5500KG

1915mm

60S

6012mm

3208mm

2852mm

4.0HP

412AX

5500KG

1915mm

60S

6012mm

3356mm

3000mm

4.0HP

409/410/412

Fig.1

409A/410A/412A /412AX

Fig.2

2

II. INSTALLATION REQUIREMENT

A. TOOLS REQUIRED

 Rotary Hammer Drill (Φ19)

 Hammer

 Level Bar

 English Spanner (12")



Ratchet Spanner With Socket (28

#

)

 Wrench Set

(10

#

, 12

#

, 13

#

, 14

#

, 17

#

, 19

#

, 24

#

, 30

#

)

 Carpenter’s Chalk

 Screw Sets

 Tape Measure (7.5m)

 Pliers

 Socket Head Wrench (3

#

, 5

#

, 6

#

)

 Lock Wrench

Fig. 3

3

B. Equipment storage and installation requirements.

The equipment should be stored or installed in a shady, normal temperature, ventilated

and dry place.

C. SPECIFICATIONS OF CONCRETE (See Fig. 4)

Specifications of concrete must be adhered to the specification as following.

Failure to do so may result in lift and/or vehicle falling.

1. Concrete must be thickness 200mm minimum and without reinforcing steel bars,

and must be dried totally before the installation.

2. Concrete must be in good condition and must be of test strength 3,000psi

(210kg/cm²) minimum.

3. Floors must be level and no cracks.

D. AIR SUPPLY

Air pressure requirement: 0.5Mpa~0.8Mpa, Air line size ￠8×￠6 and ￠6×￠4.

E. POWER SUPPLY

The electrical source must be 3HP minimum. The source cable size must be 2.5mm²

and in good condition of contacting with floor.

Fig. 4

Concrete intensity must be 3000psi minimum

4

III. STEPS OF INSTALLATION

A. Location of installation

Check and insure the installation location (concrete, layout, space size etc.) is

suitable for lift installation.

B. Check the parts before assembly

1. The equipment should be unload and transfer by forklift.

2. Packaged lift and hydraulic power unit (See Fig. 6).

3. Open the outer packing carefully (See Fig. 7).

Shipment Parts List

4. Take off the drive-thru ramps and columns (See Fig. 8).

Control Box

Power-side Platform

Drive-in Ramp

Offside Platform

Cross Beam

Column

Fig. 6

Fig. 7

Fig. 8

Parts Box

Fig.5

Power Unit

5

5. Loose the screws of the upper package stand, take off the offside platform, take out

the parts inside the power-side platform, than remove the package stand.

6. Move aside the parts and check the parts according to the shipment parts list

(See Fig. 9 and fig10).

6.1 Model 409/410/412

6.2 Model 409A/410A/412A/412AX

Fig.9

Fig.10

6

7. Open the carton of parts and check the parts according to the parts box list

(See Fig. 11 and 12).

7.1 Model 409/410/412

7.2 Model 409A/410A/412A/412AX

Fig. 11

Fig. 12

7

8. Check the parts of the parts bag according to the parts bag list (See Fig. 13 and 14).

8.1 Model 409/410/412

8.2 Model 409A/410A/412A/412AX

Fig. 13

Fig. 14

8

C. Use a carpenter’s chalk line to establish installation layout as per Table 1

Make sure the size is right and base is flat (see Fig. 15).

Note: Reserve space front and behind the installation site.

D. Install cross beams (See Fig. 15).

A

B

C

409, 409A

4600mm

3208mm

5608mm

410, 410A

4998mm

3356mm

6020mm

412, 412A

5100mm

3208mm

6025mm

412AX

5100mm

3356mm

6105mm

3

1

3

Car in Direction

Use a carpenter’s chalk line to

establish installation layout

Hole towards inside

2

Fig. 16

Fig. 15

9

E. Fix the anchor bolts

1. Prepare the anchor bolts (See Fig. 17).

2. Using the prescribed rotary hammer drill, and drill all the anchor holes and install the

anchor bolts. Do not tighten the anchor bolts (See Fig. 17).

Note: Anchor bolts driven into the ground at least 150mm

F. Install the safety ladders

1. Take off the pulley safety cover and unscrew the four upper nuts of the Safety ladders,

and then adjust the four lower nuts to be at the same position. Withdraw the

Slack-cable safety lock of the cross-beam to insert the safety ladder in, raise the

safety ladder, and screw the upper nuts (See Fig. 19).

Nut

Spring washer

Washer

Fig. 17

Fig. 19

Fig. 17

Safety ladder is inserted between

limit pins of the cross-beam

5

6

Safety Ladder is

inserted between

Limit Pins

Drilling

Clearing

Expand

5

Safety

Ladder

Limit Pin

150mm

10

2. Install safety ladders (See Fig. 20).

G. Put the cross beams at the same height (See Fig. 21).

7

Fig. 20

Safety ladder pass through

the hole of the top plate,

then tighten the two nuts

Fig. 21

This height should

be the same for

four safety ladders

The four primary safety

locks are adjusted to be

locked to the safety

ladders at the same

time

Lifting both cross beams

to the same height, it is

recommended to about 1

meter height

6

Lifting Both Cross Beams to the same height

11

H. Install power-side platform.

Put the power-side platform upon the cross beams by fork lift or manual, offset the cross

beams to the outside till the pulleys of both platforms can set up into the cross beams

(See Fig.22 23). Install the power-side platform and screw up the bolts (Fig 24).

Fig. 23

2 Pulleys installation

View A

Offset the cross beam lean

outward when putting the

power-side platform on the

cross beams

Power-side Platform

4 Pulleys installation

View B

A

B

Fig. 22

Tighten the power-side platform

and cross beam with bolts M16*40

Fig. 24

12

I. Assembly offside platform and slider block, check the plumbness of columns with level,

adjusting with the shims if not, and then tighten the anchor bolts (See Fig. 25 26).

Note: The tightening torque for the anchor bolt is 150N.m

Fig. 26

Using the Ratchet Spanner

With Socket to tighten the

bolts

Install the slider block on

the cross beam

C view

Fig. 25

Power-side platform

3-15

3-16

3-14

94

Offside platform

13

J. Illustration for cable installation

1. Pass through the cables from the platform to the columns according to the number of

the cables (See Fig. 27).

No.

Model







④

409/409A Length

(inc. connecting fitting)

3250mm

9250mm

4850mm

7654mm

410/410A Length

(inc. connecting fitting)

3725mm

10125mm

5325mm

8520mm

412/412A Length

(inc. connecting fitting)

3775mm

10325mm

5380mm

8710mm

412AX Length

(inc. connecting fitting)

3850mm

10400mm

5455mm

8785mm

Fig. 27

A

C

D

B

C

A

B

D

72

70

71

73

14

2. The cable pass through the cross beam to top plate of columns and be screwed with

cable nuts.(See fig 28, 29) Installation for Cable limit Pin on cross beam (See Fig. 24).

Cable pass through between the

big pulley and tension pulley

View D

Fig.28

Cable pass through top plate

and be screwed with cable nuts.

View E

Fig.29

7

D

E

Limit Pin

Install Limit Pin

60

B

Pulle

y

60

A

View F

Fig 30

Cable

After Installation

F

15

3. Illustration for platform cables (See Fig. 31 & 32 & 33).

Fig. 33

Cable ④

Cable ②

Cable ①

Cable ④

Cable ③

Cable ②

Cable ④

Hex Bolt M10*120

19

Cable ①

Cable ②

Cable ④

Cable ③

Cable ②

Fig. 31

Fig. 32

16

K. Install oil-water separator, solenoid air valve, control box and power unit.

1．For electric control air-operated four post lift (See Fig. 34 & 35).

Item

Part No.

Description

QTY

20

10420145

Oil-water Separator

1

21

10420146

Straight Fitting for Air Line

1

22

10209009

Cup Head Bolt

6

23

10420076

90

0

Fitting for Air Line

1

24

10201034

Bleeding Plug

1

25

10420147

Straight Fitting for Air Line

1

26

10420077

Air Solenoid Valve

1

27

10420148

Washer

2

28

10420149

Cup Head Bolt

2

29

11420150

Cover of Air Solenoid Valve

1

30

10420045

Washer

28

31

10420151

Straight Fitting for Air Line

1

32

10420018

Self locking Nut

6

33

10420016

Control Box

1

34

10420153

Cup Head Bolt

9

35

81523001/81523002

Electrical Power Unit

1

20

21

31

33

22

23

24

25

26

27

28

29

32

30

22

34

35

Oil-water separator and Air Solenoid Valve

Fig. 34

Air outlet

Air inlet

Oil-water separator air flow direction

Fig. 35

17

6*4 Black Air

Line

L. Install hydraulic system (See Fig. 36).

Note: Oil hoses and oil return pipe connected to oil cylinder must be passed above the

cable and cylinder inlet port must swing upward to avoid the oil hose and

View H

Fig.38

76

Oil Hose & Air

lines pass

through

retainer

Swing up the fitting of cylinder

Installation of return Hose and inlet Hose

View G

Fig.36

H

G

I

J

Protective Ring

79

80

84

Wire of cross

beam limit switch

and oil return

hose come from

this hole

Install Oil return hose

of cylinder.

View J

Fig.39

84

78

63

View I

Fig.37

18

M. Install air-line system

1. Connecting front and rear Cross Beam cylinders by using 6*4 black air pipe. (the

actual length of air line can be cut by user) (See Fig.40)

2, Cut the 6*4 black air pipe by scissor between two retainers, then connect the air line

with T fitting. (See Fig. 41).

3. Connecting the solenoid valve using 6*4 black air pipe (the actual length of air line

can be cut by user) (See Fig. 42).

Rear

Cross Beam

Front

Cross Beam

Power-side

platform

Air pipe through

retainer

air pipe

Power unit

K

L

89

90

Power-side platform air pipe

connect with T fitting

6*4 black air pipe

connect the solenoid

valve

Fig.40

L view

Fig.42

K view

Fig.41

88

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