Sauder 401291 User manual

Sauder
Brand
Sauder
Model
401291
Type
User manual
NOTE: THIS INSTRUCTION
BOOKLET CONTAINS IMPORTANT
SAFETY INFORMATION.
PLEASE READ AND KEEP FOR
FUTURE REFERENCE.
Enlish p 1-22
Français p 23-25
Español p 26-28
Lot # 375966 08/05/15
Purchased: __________________
Be sure to ive us a rin before
makin any returns. 1-800-523-3987
4-Drawer Chest
Orchard Hills Collection | 401291
Need help? Visit Sauder.com to view video assembly tips or chat with a live rep.
Prefer the phone? Call 1-800-523-3987.
Share your journey!
sauder.com
Don't et cauht
with your pants
on the round.
Table of Contents Assembly Tools Required
3
4-5
6-22
23-25
26-28
29-30
31
Part Identifi cation
Hardware Identifi cation
Assembly Steps
Français
Español
Safety
Warranty
Hammer
Not actual size
No. 2 Phillips Screwdriver
Tip Shown Actual Size
Skip the power trip.
This time.
401291 www.sauder.com/servicesPae 2
Part Identifi cation
å While not all parts are labeled, some of the parts will have a label or an inked letter on the ede
to help distinuish similar parts from each other. Use this part identifi cation to help identify similar parts.
A2 RIGHT END (1)
B2 LEFT END (1)
C2 TOP (1)
D2 SMALL BACK (1)
M58 BRACE (2)
M37 BASE (1)
G2 LARGE DRAWER FRONT (3)
D175 LARGE DRAWER BACK (3)
D22 LARGE RIGHT DRAWER SIDE (3)
D23 LARGE LEFT DRAWER SIDE (3)
D981 DRAWER BOTTOM (4)
L2 SMALL DRAWER FRONT (1)
D450 SMALL DRAWER BACK (1)
D245 SMALL RIGHT DRAWER SIDE (1)
D451 DRAWER DIVIDER (1)
M64 DRAWER BRACE (4)
M77 FRONT MOLDING (1)
R RIGHT MOLDING (1)
S LEFT MOLDING (1)
XX BACK (2)
D271 SMALL LEFT DRAWER SIDE (1)
Now you know
our ABCs.
401291www.sauder.com/services
Pae 3
A2
B2
C2
D2
M58
M37
G2
L2
M77
R
S
D271
M58
XX
M64
D451
D245
D450
D981
D981
D22
D23
D175
M64
XX
Hardware Identifi cation
å Screws are shown actual size. You may receive extra hardware with your unit.
DRAWER FRONT
BRACKET - 1
Z
ANGLE
BRACKET - 8
AA
MOLDING
CONNECTOR - 2
CC
METAL PIN - 4
JJ
KNOB - 2
KK
PULL MOUNT - 6
LL
PULL - 3
MM VV
WARNING LABEL - 1
(Refer to Step 17 for proper
location and application)
WARNING
Serious or fatal crushing injuries can occur
from furniture tip-over. To help prevent
tip-over:
• Place heaviest items in the lowest drawers.
• Unless specifi cally desined to accommodate, do not
set TVs or other heavy objects on top of this product.
• Never allow children to climb or han on drawers,
doors, or shelves.
• Never open more than one drawer at a time.
• If equipped with a drawer interlock system, do not
defeat or remove it.
Use of tip-over restraints may only reduce, but not
eliminate, the risk of tip-over.
This is a permanent label. Do not attempt to remove!
04/10 332296
401291 www.sauder.com/servicesPae 4
35AA
UNIVERSAL CABINET RAIL - 8
35AC
DRAWER RIGHT - 4
35AD
DRAWER LEFT - 4
SAFETY STRAP - 1
60M
SAFETY DRYWALL
ANCHOR - 1
61M
WASHER - 1
13M
HIDDEN CAM - 12
1F
CAM DOWEL -12
2F
Locate this nylon SAFETY
STRAP (60M) to be used
later in assembly. Do not
accidentally throw away.
METAL
BRACKET - 4
4G
Hardware Identifi cation
å Screws are shown actual size. You may receive extra hardware with your unit.
401291www.sauder.com/services
Pae 5
BLACK 1-7/8" FLAT HEAD SCREW - 4
NN
SILVER 1-1/8" FLAT HEAD SCREW - 7
OO
SILVER 7/8" MACHINE SCREW - 2
PP
BLACK 9/16" LARGE HEAD SCREW - 35
RR
TT
GOLD 5/16" FLAT HEAD SCREW - 32
NAIL - 12
UU
30S
BLACK 1-9/16" FLAT HEAD SCREW - 20
15S
SILVER 5/8" MACHINE SCREW - 6
Step 1
Look for this icon. It means a
video assembly tip is available at
www.sauder.com/services/tips
å
Assemble your unit on a carpeted fl oor or on the empty
carton to avoid scratchin your unit or the fl oor.
å
Push twelve HIDDEN CAMS (1F) into the DRAWER
BRACES (M64) and BACKS (XX). Then, insert the metal
end of a CAM DOWEL (2F) into each HIDDEN CAM.
401291 www.sauder.com/servicesPae 6
Arrow
1F
2F
(12 used)
Arrow
1F
2F
Do not tihten the HIDDEN CAMS in this step.
Insert the metal end of the CAM
DOWEL into the HIDDEN CAM.
Arrow
XX
XX
M64
M64
M64
M64
Scan this QR code or go to this address:
http://qr.sauder.com/?ID=1018
to watch a video on how to assemble your unit.
Step 2
401291www.sauder.com/services
Pae 7
å
Fasten four METAL BRACKETS (4G) to the ENDS (A2 and B2).
Use four BLACK 9/16" LARGE HEAD SCREWS (RR).
å
NOTE: Be sure the edes of the METAL BRACKETS are
even with the edes of the ENDS.
å
Fasten the UNIVERSAL CABINET RAILS* (35AA) to the
ENDS (A2 and B2). Use sixteen GOLD 5/16" FLAT HEAD
SCREWS (TT) throuh holes #1 and #3.
å
*patent pendin lide system
3
2
1
1
2
3
Remember:
Rihty tihty.
Lefty loosey.
GOLD 5/16" FLAT HEAD SCREW
(16 used for the RAILS)
TT
3
2
1
3
2
1
3
2
1
4G
4G
BLACK 9/16" LARGE HEAD SCREW
(4 used for the ANGLE BRACKETS)
RR
1
2
3
1
2
3
1
2
3
Glide end
Glide end
A2
B2
Finished
ede
Finished
ede
å
Tap two MOLDING CONNECTORS (CC) into the notches
in the MOLDINGS (M77, R, and S).
Step 3
401291 www.sauder.com/servicesPae 8
CC
CC
Flat end
Flat end
S
M77
R
Unfi nished surface
Unfi nished surface
Unfi nished surface
Use your hammer to tap the MOLDING CONNECTORS (CC) into the notches in the MOLDINGS.
Step 4
401291www.sauder.com/services
Pae 9
å
Fasten the LEFT MOLDING (S) to the LEFT END (B2). Use
two BLACK 1-7/8" FLAT HEAD SCREWS (NN).
BLACK 1-7/8" FLAT HEAD SCREW
(2 used in this step)
NN
B2
S
M77
R
Finished surface
Finished ede
Do not stand the unit upriht without the
BACK fastened. The unit may collapse.
Caution
Step 5
401291 www.sauder.com/servicesPae 10
B2
XX
XX
å
Insert the CAM DOWELS in the BACKS (XX) into the
holes in the LEFT END (B2).
å
NOTE: Be sure to position the BACKS as shown in the
diaram. Do not tihten the HIDDEN CAMS at this time.
Surface without
HIDDEN CAMS
Surface without
HIDDEN CAMS
The holes on the other surface of
the BACK should be positioned here.
å
Fasten the RIGHT END (A2) to the RIGHT MOLDING (R).
Use two BLACK 1-7/8" FLAT HEAD SCREWS (NN).
å
NOTE: Be sure the CAM DOWELS in the BACKS (XX)
insert into the holes in the RIGHT END. Do not tihten the
HIDDEN CAMS at this time.
Step 6
401291www.sauder.com/services
Pae 11
XX
XX
A2
BLACK 1-7/8" FLAT HEAD SCREW
(2 used in this step)
NN
R
Finished ede
Step 7
401291 www.sauder.com/servicesPae 12
BLACK 9/16" LARGE HEAD SCREW
(16 used in this step)
RR
A2
B2
AA
AA
M58
M58
Surface with ANGLE BRACKETS
Surface with ANGLE BRACKETS
M58
M58
å
Fasten eiht ANGLE BRACKETS (AA) to the BRACES (M58).
Use eiht BLACK 9/16" LARGE HEAD SCREWS (RR).
å
NOTE: Be sure the ANGLE BRACKETS are even with the
edes of the BRACES.
å
Fasten the BRACES (M58) to the ENDS (A2 and B2). Use
eiht BLACK 9/16" LARGE HEAD SCREWS (RR) throuh the
ANGLE BRACKETS and into the ENDS.
Step 8
401291www.sauder.com/services
Pae 13
å
Fasten the TOP (C2) to the MOLDINGS (M77, R, and S).
Use seven SILVER 1-1/8" FLAT HEAD SCREWS (OO).
å
NOTE: You should start each SCREW a few turns before
completely tihtenin them. Do not overtihten.
å
Fasten the BASE (M37) to the ENDS (A2 and B2). Use
four BLACK 9/16" LARGE HEAD SCREWS (RR) throuh
the METAL BRACKETS and into the BASE.
BLACK 9/16" LARGE HEAD SCREW
(4 used for the BASE)
RR
SILVER 1-1/8" FLAT HEAD SCREW
(7 used for the TOP)
OO
Do not overtihten
the SCREWS (OO).
A2
B2
S
M77
R
Finished surface
C2
M37
Surface
with holes
Flat ede
Unfi nished ede
Don't worry. It isn't
Rome. This can be built
in a day.
Step 9
401291 www.sauder.com/servicesPae 14
å
Carefully turn your unit over onto its front edes and
tihten the eiht HIDDEN CAMS in the BACKS (XX).
å
Then, lay the SMALL BACK (D2) over your unit.
å
Make equal marins alon the top and both side edes of
the SMALL BACK (D2). Push on opposite corners of your
unit if needed to make it "square".
å
Fasten the bottom ede of the SMALL BACK (D2) to the
BACK (XX). Use six BLACK 9/16" LARGE HEAD SCREWS (RR).
Fasten the top and both side edes of your SMALL BACK to
your unit usin the NAILS (UU).
NAIL
(12 used in this step)
UU
D2
XX
BLACK 9/16" LARGE HEAD SCREW
(6 used in this step)
RR
Cut-out are
used for liftin
Cut-out are
used for liftin
Start Tihten
Arrow
Minimum
190 derees
Caution
Risk of damae or
injury. HIDDEN CAMS
must be completely
tihtened. HIDDEN
CAMS that are not
completely tihtened
may loosen, and parts
may separate. To
completely tihten:
Arrow
Maximum
210 derees
XX
Tihten eiht HIDDEN
CAMS in the BACKS (XX)
Do not stand the unit upriht without the
BACK fastened. The unit may collapse.
Caution
Step 10
401291www.sauder.com/services
Pae 15
å
Insert the LARGE DRAWER SIDES (D22 and D23)
at an angle into the slot at each end of the LARGE
DRAWER FRONT (G2).
å
Slide the DRAWER BOTTOM (D981) into the grooves in
the LARGE DRAWER SIDES (D22 and D23) and LARGE
DRAWER FRONT (G2).
å
Fasten the DRAWER BRACE (M64) to the LARGE
DRAWER FRONT (G2). Tighten one HIDDEN CAM.
å
Fasten the LARGE DRAWER BACK (D175) to the LARGE
DRAWER SIDES (D22 and D23) and DRAWER BRACE (M64).
Use five BLACK 1-9/16" FLAT HEAD SCREWS. (30S). Repeat
this step for the other large drawers.
The tabs should insert freely
into the slots. Gently tilt the
DRAWER SIDES side to side
until the tabs slip into the slots.
Surface with
HIDDEN CAM
12
34
Be sure the DRAWER
BOTTOM inserts into the
DRAWER FRONT roove.
With the palm of your hand, tap the
DRAWER BOTTOM down into the roove.
Groove
Arrow
Maximum
210 derees
Minimum
190 derees
VIEW THE T-LOCK BOX VIDEO
Unfi nished
surface
Be sure the
DRAWER
BOTTOM
inserts into
the DRAWER
BACK roove.
G2
D981
D22
D23
D175
M64
G2
D22
D23
G2
M64
D22
D23
Start each screw a few turns before
completely tihtenin any of them.
BLACK 1-9/16" FLAT HEAD SCREW
(15 used in this step)
30S
Step 11
401291 www.sauder.com/servicesPae 16
Z
BLACK 9/16" LARGE HEAD SCREW
(4 used in this step)
RR
1
3
2
Unfi nished surface
Push down
å
Pull the DRAWER FRONT BRACKETS (Z) apart and slide them into
the rooves in the SMALL DRAWER SIDES (D245 and D271). You
may need to ently tap them in with a hammer.
å
NOTE: The DRAWER FRONT BRACKETS are marked "RH" and "LH"
for easy identifi cation.
å
Fasten the SMALL DRAWER FRONT (L2) to the DRAWER FRONT
BRACKETS (Z). Use four BLACK 9/16" LARGE HEAD SCREWS (RR).
å
Slide the DRAWER BOTTOM (D981) into the rooves
in the SMALL DRAWER SIDES (D245 and D271) and
SMALL DRAWER FRONT (L2).
å
Fasten the DRAWER BRACE (M64) to the SMALL DRAWER FRONT (L2). Tihten one HIDDEN CAM.
Be sure the DRAWER
BOTTOM inserts into the
DRAWER FRONT roove.
With the palm of
your hand, tap
the DRAWER
BOTTOM down
into the roove.
Arrow
Maximum
210 derees
Minimum
190 derees
Surface with
HIDDEN CAM
L2
D271
M64
D245
D981
L2
D271
D245
L2
VIEW THE T-SLOT BOX VIDEO
Step 12
å
Insert four METAL PINS (JJ) into the ends of the DIVIDER (D451).
å
Insert the METAL PINS (JJ) in one end of the DRAWER DIVIDER (D451)
into the holes in the SMALL DRAWER FRONT (L2).
å
Fasten the SMALL DRAWER BACK (D450) to the SMALL DRAWER
SIDES (D245 and D271) and DRAWER BRACE (M64). Use five BLACK
1-9/16" FLAT HEAD SCREWS. (30S).
å
NOTE: Be sure the METAL PINS in the DRAWER DIVIDER insert into
the SMALL DRAWER BACK.
401291www.sauder.com/services
Pae 17
Finished ede
JJ
(4 used)
D451
D450
L2
D271
D245
M64
Be sure the
DRAWER
BOTTOM
inserts into
the DRAWER
BACK roove.
Start each screw a few turns before
completely tihtenin any of them.
BLACK 1-9/16" FLAT HEAD SCREW
(5 used in this step)
30S
Step 13
å
Fasten a DRAWER RIGHT (35AC) to the SMALL DRAWER RIGHT SIDE (D245) and a DRAWER LEFT (35AD) to the
SMALL DRAWER LEFT SIDE (D271). Use four GOLD 5/16" FLAT HEAD SCREWS (TT) throuh holes #1 and #2.
å
NOTE: The parts are marked "DRAWER RIGHT" and "DRAWER LEFT" for easy identifi cation.
å
NOTE: The lides are not intended to rotate.
å
Fasten the KNOBS (KK) to the SMALL DRAWER FRONT (L2). Use two SILVER 7/8" MACHINE SCREWS (PP).
401291 www.sauder.com/servicesPae 18
SILVER 7/8" MACHINE SCREW
(2 used for the KNOBS)
PP
KK
L2
1
2
1
2
GOLD 5/16" FLAT HEAD SCREW
(4 used in this step)
TT
Glide end
Glide end
D271
D245
Step 14
401291www.sauder.com/services
Pae 19
MM
LL
LL
G2
å
Fasten a DRAWER RIGHT (35AC) to the LARGE DRAWER RIGHT SIDE (D22) and a DRAWER LEFT (35AD) to the
LARGE DRAWER LEFT SIDE (D23). Use four GOLD 5/16" FLAT HEAD SCREWS (TT) throuh holes #1 and #2.
å
NOTE: The parts are marked "DRAWER RIGHT" and "DRAWER LEFT" for easy identifi cation.
å
NOTE: The lides are not intended to rotate.
å
Fasten a PULL (MM) and two PULL MOUNTS (LL) to the LARGE DRAWER FRONT (G2). Use two SILVER 5/8"
MACHINE SCREWS (15S).
å
Repeat this step for the other lare drawers.
Glide end
Glide end
1
2
1
2
D22
D23
SILVER 5/8" MACHINE SCREW
(6 used for the PULLS)
15S
GOLD 5/16" FLAT HEAD SCREW
(12 used in this step)
TT
(4 screws per drawer)
Step 15
401291 www.sauder.com/servicesPae 20
60M
61M
BLACK 9/16" LARGE HEAD SCREW
(1 used in this step)
RR
13M
å
Carefully stand your unit upriht.
å
Position your unit in its fi nal location. We recommend usin the SAFETY STRAP (60M) for added stability.
å
NOTE: Do not turn the SAFETY DRYWALL ANCHOR (61M) into a wall stud. If you prefer to fasten the SAFETY
STRAP (60M) to a wall stud, o to your local hardware store for proper hardware.
å
INSTALLATION INSTRUCTIONS: (Also available at www.yl-anchors.com)
1. Insert the SAFETY DRYWALL ANCHOR (61M) throuh the WASHER (13M) and one end of the SAFETY STRAP (60M).
2. Usin a Phillips screwdriver or a hand drill, press screw slihtly onto the drywall.
3. Apply pressure; turn the screw until a pilot hole is made and the nylon sheath slips throuh.
4. Turn the screw until it is fl ush aainst the wall and you feel a fi rm resistance.
5. Continue to turn until the screw starts spinnin freely.
å
Carefully cut out the perforated hole in the SMALL BACK (D2). Insert the other end of the SAFETY STRAP (60M) throuh
this hole, then use a BLACK 9/16" LARGE HEAD SCREW (RR) throuh the SAFETY STRAP and into the pre-drilled hole in
the underside of the TOP.
å
NOTE: Before movin your unit to a di erent location, unscrew the SAFETY DRYWALL ANCHOR (61M) from your wall.
The nylon sheath will remain behind your wall.
D2
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Sauder 401291 User manual

Sauder
Brand
Sauder
Model
401291
Type
User manual
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