Sauder 401291 User manual

NOTE: THIS INSTRUCTION

BOOKLET CONTAINS IMPORTANT

SAFETY INFORMATION.

PLEASE READ AND KEEP FOR

FUTURE REFERENCE.

Enlish p 1-22

Français p 23-25

Español p 26-28

Lot # 375966 08/05/15

Purchased: __________________

Be sure to ive us a rin before

makin any returns. 1-800-523-3987

4-Drawer Chest

Orchard Hills Collection | 401291

Need help? Visit Sauder.com to view video assembly tips or chat with a live rep.

Prefer the phone? Call 1-800-523-3987.

Share your journey!

sauder.com

Don't et cauht

with your pants

on the round.

Table of Contents Assembly Tools Required

3

4-5

6-22

23-25

26-28

29-30

31

Part Identiﬁ cation

Hardware Identiﬁ cation

Assembly Steps

Français

Español

Safety

Warranty

Hammer

Not actual size

No. 2 Phillips Screwdriver

Tip Shown Actual Size

Skip the power trip.

This time.

401291 www.sauder.com/servicesPae 2

Part Identiﬁ cation

å While not all parts are labeled, some of the parts will have a label or an inked letter on the ede

to help distinuish similar parts from each other. Use this part identiﬁ cation to help identify similar parts.

A2 RIGHT END (1)

B2 LEFT END (1)

C2 TOP (1)

D2 SMALL BACK (1)

M58 BRACE (2)

M37 BASE (1)

G2 LARGE DRAWER FRONT (3)

D175 LARGE DRAWER BACK (3)

D22 LARGE RIGHT DRAWER SIDE (3)

D23 LARGE LEFT DRAWER SIDE (3)

D981 DRAWER BOTTOM (4)

L2 SMALL DRAWER FRONT (1)

D450 SMALL DRAWER BACK (1)

D245 SMALL RIGHT DRAWER SIDE (1)

D451 DRAWER DIVIDER (1)

M64 DRAWER BRACE (4)

M77 FRONT MOLDING (1)

R RIGHT MOLDING (1)

S LEFT MOLDING (1)

XX BACK (2)

D271 SMALL LEFT DRAWER SIDE (1)

Now you know

our ABCs.

401291www.sauder.com/services

Pae 3

A2

B2

C2

D2

M58

M37

G2

L2

M77

R

S

D271

M58

XX

M64

D451

D245

D450

D981

D22

D23

D175

M64

XX

Hardware Identiﬁ cation

å Screws are shown actual size. You may receive extra hardware with your unit.

DRAWER FRONT

BRACKET - 1

Z

ANGLE

BRACKET - 8

AA

MOLDING

CONNECTOR - 2

CC

METAL PIN - 4

JJ

KNOB - 2

KK

PULL MOUNT - 6

LL

PULL - 3

MM VV

WARNING LABEL - 1

(Refer to Step 17 for proper

location and application)

WARNING

Serious or fatal crushing injuries can occur

from furniture tip-over. To help prevent

tip-over:

• Place heaviest items in the lowest drawers.

• Unless speciﬁ cally desined to accommodate, do not

set TVs or other heavy objects on top of this product.

• Never allow children to climb or han on drawers,

doors, or shelves.

• Never open more than one drawer at a time.

• If equipped with a drawer interlock system, do not

defeat or remove it.

Use of tip-over restraints may only reduce, but not

eliminate, the risk of tip-over.

This is a permanent label. Do not attempt to remove!

04/10 332296

401291 www.sauder.com/servicesPae 4

35AA

UNIVERSAL CABINET RAIL - 8

35AC

DRAWER RIGHT - 4

35AD

DRAWER LEFT - 4

SAFETY STRAP - 1

60M

SAFETY DRYWALL

ANCHOR - 1

61M

WASHER - 1

13M

HIDDEN CAM - 12

1F

CAM DOWEL -12

2F

Locate this nylon SAFETY

STRAP (60M) to be used

later in assembly. Do not

accidentally throw away.

METAL

BRACKET - 4

4G

Hardware Identiﬁ cation

å Screws are shown actual size. You may receive extra hardware with your unit.

401291www.sauder.com/services

Pae 5

BLACK 1-7/8" FLAT HEAD SCREW - 4

NN

SILVER 1-1/8" FLAT HEAD SCREW - 7

OO

SILVER 7/8" MACHINE SCREW - 2

PP

BLACK 9/16" LARGE HEAD SCREW - 35

RR

TT

GOLD 5/16" FLAT HEAD SCREW - 32

NAIL - 12

UU

30S

BLACK 1-9/16" FLAT HEAD SCREW - 20

15S

SILVER 5/8" MACHINE SCREW - 6

Step 1

Look for this icon. It means a

video assembly tip is available at

www.sauder.com/services/tips

å

Assemble your unit on a carpeted ﬂ oor or on the empty

carton to avoid scratchin your unit or the ﬂ oor.

å

Push twelve HIDDEN CAMS (1F) into the DRAWER

BRACES (M64) and BACKS (XX). Then, insert the metal

end of a CAM DOWEL (2F) into each HIDDEN CAM.

401291 www.sauder.com/servicesPae 6

Arrow

1F

2F

(12 used)

Arrow

1F

2F

Do not tihten the HIDDEN CAMS in this step.

Insert the metal end of the CAM

DOWEL into the HIDDEN CAM.

Arrow

XX

M64

Scan this QR code or go to this address:

http://qr.sauder.com/?ID=1018

to watch a video on how to assemble your unit.

Step 2

401291www.sauder.com/services

Pae 7

å

Fasten four METAL BRACKETS (4G) to the ENDS (A2 and B2).

Use four BLACK 9/16" LARGE HEAD SCREWS (RR).

å

NOTE: Be sure the edes of the METAL BRACKETS are

even with the edes of the ENDS.

å

Fasten the UNIVERSAL CABINET RAILS* (35AA) to the

ENDS (A2 and B2). Use sixteen GOLD 5/16" FLAT HEAD

SCREWS (TT) throuh holes #1 and #3.

å

*patent pendin lide system

3

2

1

2

3

Remember:

Rihty tihty.

Lefty loosey.

GOLD 5/16" FLAT HEAD SCREW

(16 used for the RAILS)

TT

3

2

1

3

2

1

3

2

1

4G

BLACK 9/16" LARGE HEAD SCREW

(4 used for the ANGLE BRACKETS)

RR

1

2

3

1

2

3

1

2

3

Glide end

A2

B2

Finished

ede

Finished

ede

å

Tap two MOLDING CONNECTORS (CC) into the notches

in the MOLDINGS (M77, R, and S).

Step 3

401291 www.sauder.com/servicesPae 8

CC

Flat end

S

M77

R

Unﬁ nished surface

Use your hammer to tap the MOLDING CONNECTORS (CC) into the notches in the MOLDINGS.

Step 4

401291www.sauder.com/services

Pae 9

å

Fasten the LEFT MOLDING (S) to the LEFT END (B2). Use

two BLACK 1-7/8" FLAT HEAD SCREWS (NN).

BLACK 1-7/8" FLAT HEAD SCREW

(2 used in this step)

NN

B2

S

M77

R

Finished surface

Finished ede

Do not stand the unit upriht without the

BACK fastened. The unit may collapse.

Caution

Step 5

401291 www.sauder.com/servicesPae 10

B2

XX

å

Insert the CAM DOWELS in the BACKS (XX) into the

holes in the LEFT END (B2).

å

NOTE: Be sure to position the BACKS as shown in the

diaram. Do not tihten the HIDDEN CAMS at this time.

Surface without

HIDDEN CAMS

Surface without

HIDDEN CAMS

The holes on the other surface of

the BACK should be positioned here.

å

Fasten the RIGHT END (A2) to the RIGHT MOLDING (R).

Use two BLACK 1-7/8" FLAT HEAD SCREWS (NN).

å

NOTE: Be sure the CAM DOWELS in the BACKS (XX)

insert into the holes in the RIGHT END. Do not tihten the

HIDDEN CAMS at this time.

Step 6

401291www.sauder.com/services

Pae 11

XX

A2

BLACK 1-7/8" FLAT HEAD SCREW

(2 used in this step)

NN

R

Finished ede

Step 7

401291 www.sauder.com/servicesPae 12

BLACK 9/16" LARGE HEAD SCREW

(16 used in this step)

RR

A2

B2

AA

M58

Surface with ANGLE BRACKETS

M58

å

Fasten eiht ANGLE BRACKETS (AA) to the BRACES (M58).

Use eiht BLACK 9/16" LARGE HEAD SCREWS (RR).

å

NOTE: Be sure the ANGLE BRACKETS are even with the

edes of the BRACES.

å

Fasten the BRACES (M58) to the ENDS (A2 and B2). Use

eiht BLACK 9/16" LARGE HEAD SCREWS (RR) throuh the

ANGLE BRACKETS and into the ENDS.

Step 8

401291www.sauder.com/services

Pae 13

å

Fasten the TOP (C2) to the MOLDINGS (M77, R, and S).

Use seven SILVER 1-1/8" FLAT HEAD SCREWS (OO).

å

NOTE: You should start each SCREW a few turns before

completely tihtenin them. Do not overtihten.

å

Fasten the BASE (M37) to the ENDS (A2 and B2). Use

four BLACK 9/16" LARGE HEAD SCREWS (RR) throuh

the METAL BRACKETS and into the BASE.

BLACK 9/16" LARGE HEAD SCREW

(4 used for the BASE)

RR

SILVER 1-1/8" FLAT HEAD SCREW

(7 used for the TOP)

OO

Do not overtihten

the SCREWS (OO).

A2

B2

S

M77

R

Finished surface

C2

M37

Surface

with holes

Flat ede

Unﬁ nished ede

Don't worry. It isn't

Rome. This can be built

in a day.

Step 9

401291 www.sauder.com/servicesPae 14

å

Carefully turn your unit over onto its front edes and

tihten the eiht HIDDEN CAMS in the BACKS (XX).

å

Then, lay the SMALL BACK (D2) over your unit.

å

Make equal marins alon the top and both side edes of

the SMALL BACK (D2). Push on opposite corners of your

unit if needed to make it "square".

å

Fasten the bottom ede of the SMALL BACK (D2) to the

BACK (XX). Use six BLACK 9/16" LARGE HEAD SCREWS (RR).

Fasten the top and both side edes of your SMALL BACK to

your unit usin the NAILS (UU).

NAIL

(12 used in this step)

UU

D2

XX

BLACK 9/16" LARGE HEAD SCREW

(6 used in this step)

RR

Cut-out are

used for liftin

Cut-out are

used for liftin

Start Tihten

Arrow

Minimum

190 derees

Caution

Risk of damae or

injury. HIDDEN CAMS

must be completely

tihtened. HIDDEN

CAMS that are not

completely tihtened

may loosen, and parts

may separate. To

completely tihten:

Arrow

Maximum

210 derees

XX

Tihten eiht HIDDEN

CAMS in the BACKS (XX)

Do not stand the unit upriht without the

BACK fastened. The unit may collapse.

Caution

Step 10

401291www.sauder.com/services

Pae 15

å

Insert the LARGE DRAWER SIDES (D22 and D23)

at an angle into the slot at each end of the LARGE

DRAWER FRONT (G2).

å

Slide the DRAWER BOTTOM (D981) into the grooves in

the LARGE DRAWER SIDES (D22 and D23) and LARGE

DRAWER FRONT (G2).

å

Fasten the DRAWER BRACE (M64) to the LARGE

DRAWER FRONT (G2). Tighten one HIDDEN CAM.

å

Fasten the LARGE DRAWER BACK (D175) to the LARGE

DRAWER SIDES (D22 and D23) and DRAWER BRACE (M64).

Use five BLACK 1-9/16" FLAT HEAD SCREWS. (30S). Repeat

this step for the other large drawers.

The tabs should insert freely

into the slots. Gently tilt the

DRAWER SIDES side to side

until the tabs slip into the slots.

Surface with

HIDDEN CAM

12

34

Be sure the DRAWER

BOTTOM inserts into the

DRAWER FRONT roove.

With the palm of your hand, tap the

DRAWER BOTTOM down into the roove.

Groove

Arrow

Maximum

210 derees

Minimum

190 derees

VIEW THE T-LOCK BOX VIDEO

Unﬁ nished

surface

Be sure the

DRAWER

BOTTOM

inserts into

the DRAWER

BACK roove.

G2

D981

D22

D23

D175

M64

G2

D22

D23

G2

M64

D22

D23

Start each screw a few turns before

completely tihtenin any of them.

BLACK 1-9/16" FLAT HEAD SCREW

(15 used in this step)

30S

Step 11

401291 www.sauder.com/servicesPae 16

Z

BLACK 9/16" LARGE HEAD SCREW

(4 used in this step)

RR

1

3

2

Unﬁ nished surface

Push down

å

Pull the DRAWER FRONT BRACKETS (Z) apart and slide them into

the rooves in the SMALL DRAWER SIDES (D245 and D271). You

may need to ently tap them in with a hammer.

å

NOTE: The DRAWER FRONT BRACKETS are marked "RH" and "LH"

for easy identiﬁ cation.

å

Fasten the SMALL DRAWER FRONT (L2) to the DRAWER FRONT

BRACKETS (Z). Use four BLACK 9/16" LARGE HEAD SCREWS (RR).

å

Slide the DRAWER BOTTOM (D981) into the rooves

in the SMALL DRAWER SIDES (D245 and D271) and

SMALL DRAWER FRONT (L2).

å

Fasten the DRAWER BRACE (M64) to the SMALL DRAWER FRONT (L2). Tihten one HIDDEN CAM.

Be sure the DRAWER

BOTTOM inserts into the

DRAWER FRONT roove.

With the palm of

your hand, tap

the DRAWER

BOTTOM down

into the roove.

Arrow

Maximum

210 derees

Minimum

190 derees

Surface with

HIDDEN CAM

L2

D271

M64

D245

D981

L2

D271

D245

L2

VIEW THE T-SLOT BOX VIDEO

Step 12

å

Insert four METAL PINS (JJ) into the ends of the DIVIDER (D451).

å

Insert the METAL PINS (JJ) in one end of the DRAWER DIVIDER (D451)

into the holes in the SMALL DRAWER FRONT (L2).

å

Fasten the SMALL DRAWER BACK (D450) to the SMALL DRAWER

SIDES (D245 and D271) and DRAWER BRACE (M64). Use five BLACK

1-9/16" FLAT HEAD SCREWS. (30S).

å

NOTE: Be sure the METAL PINS in the DRAWER DIVIDER insert into

the SMALL DRAWER BACK.

401291www.sauder.com/services

Pae 17

Finished ede

JJ

(4 used)

D451

D450

L2

D271

D245

M64

Be sure the

DRAWER

BOTTOM

inserts into

the DRAWER

BACK roove.

Start each screw a few turns before

completely tihtenin any of them.

BLACK 1-9/16" FLAT HEAD SCREW

(5 used in this step)

30S

Step 13

å

Fasten a DRAWER RIGHT (35AC) to the SMALL DRAWER RIGHT SIDE (D245) and a DRAWER LEFT (35AD) to the

SMALL DRAWER LEFT SIDE (D271). Use four GOLD 5/16" FLAT HEAD SCREWS (TT) throuh holes #1 and #2.

å

NOTE: The parts are marked "DRAWER RIGHT" and "DRAWER LEFT" for easy identiﬁ cation.

å

NOTE: The lides are not intended to rotate.

å

Fasten the KNOBS (KK) to the SMALL DRAWER FRONT (L2). Use two SILVER 7/8" MACHINE SCREWS (PP).

401291 www.sauder.com/servicesPae 18

SILVER 7/8" MACHINE SCREW

(2 used for the KNOBS)

PP

KK

L2

1

2

1

2

GOLD 5/16" FLAT HEAD SCREW

(4 used in this step)

TT

Glide end

D271

D245

Step 14

401291www.sauder.com/services

Pae 19

MM

LL

G2

å

Fasten a DRAWER RIGHT (35AC) to the LARGE DRAWER RIGHT SIDE (D22) and a DRAWER LEFT (35AD) to the

LARGE DRAWER LEFT SIDE (D23). Use four GOLD 5/16" FLAT HEAD SCREWS (TT) throuh holes #1 and #2.

å

NOTE: The parts are marked "DRAWER RIGHT" and "DRAWER LEFT" for easy identiﬁ cation.

å

NOTE: The lides are not intended to rotate.

å

Fasten a PULL (MM) and two PULL MOUNTS (LL) to the LARGE DRAWER FRONT (G2). Use two SILVER 5/8"

MACHINE SCREWS (15S).

å

Repeat this step for the other lare drawers.

Glide end

1

2

1

2

D22

D23

SILVER 5/8" MACHINE SCREW

(6 used for the PULLS)

15S

GOLD 5/16" FLAT HEAD SCREW

(12 used in this step)

TT

(4 screws per drawer)

Step 15

401291 www.sauder.com/servicesPae 20

60M

61M

BLACK 9/16" LARGE HEAD SCREW

(1 used in this step)

RR

13M

å

Carefully stand your unit upriht.

å

Position your unit in its ﬁ nal location. We recommend usin the SAFETY STRAP (60M) for added stability.

å

NOTE: Do not turn the SAFETY DRYWALL ANCHOR (61M) into a wall stud. If you prefer to fasten the SAFETY

STRAP (60M) to a wall stud, o to your local hardware store for proper hardware.

å

INSTALLATION INSTRUCTIONS: (Also available at www.yl-anchors.com)

1. Insert the SAFETY DRYWALL ANCHOR (61M) throuh the WASHER (13M) and one end of the SAFETY STRAP (60M).

2. Usin a Phillips screwdriver or a hand drill, press screw slihtly onto the drywall.

3. Apply pressure; turn the screw until a pilot hole is made and the nylon sheath slips throuh.

4. Turn the screw until it is ﬂ ush aainst the wall and you feel a ﬁ rm resistance.

5. Continue to turn until the screw starts spinnin freely.

å

Carefully cut out the perforated hole in the SMALL BACK (D2). Insert the other end of the SAFETY STRAP (60M) throuh

this hole, then use a BLACK 9/16" LARGE HEAD SCREW (RR) throuh the SAFETY STRAP and into the pre-drilled hole in

the underside of the TOP.

å

NOTE: Before movin your unit to a di erent location, unscrew the SAFETY DRYWALL ANCHOR (61M) from your wall.

The nylon sheath will remain behind your wall.

D2

Page is loading ...

Sauder 401291 User manual

Sauder 401291 User manual

in other languages

Related papers

Other documents