MAHA MGH-L Operating instructions

Brand: MAHA

Model: MGH-L

Type: Operating instructions

MAHA MGH-L is a reliable pit jack suitable for use in automotive workshops with a maximum load capacity ranging from 2.0 to 3.5 tons, depending on the model. It is designed for lifting vehicles and is not intended for holding the load for extended periods. The jack is equipped with a hydraulic system and can be conveniently operated using the controls provided. Please refer to the detailed instructions for proper installation, operation, and maintenance guidelines to ensure safe and efficient use of your MAHA MGH-L pit jack.

Fehler! Verwenden Sie die Registerkarte 'Start', um Name dem Text zuzuweisen, der hier angezeigt werden soll.Fehler! Verwenden Sie

die Registerkarte 'Start', um Name dem Text zuzuweisen, der hier angezeigt werden soll.Fehler! Verwenden Sie die Registerkarte

'Start', um Name dem Text zuzuweisen, der hier angezeigt werden soll.

MGH-L

Pit Jack

Original Operating Instructions

BA550601-en

Pos: 1 / Technisc he D okumen tation/Heb etec hnik/5 5 H eber/0 001 H eber A lle/Tite ltexte/ Titeltex t: MGH -L - A lle Vers ione n @ 21\mod_ 1279 8692 01652_ 0.doc x @ 8710 57 @ @ 1

MGH-L 2.0/45

MGH-L 3.5/45

Pos: 2 /-----F or m at---- -/MAN UELLER UM BRUCH Sei tenumb ruch @ 0\mod _113 44035 77687_ 0.d ocx @ 127 7 @ @ 1

BA550601-en

Pos: 3 /-----F or m at---- -/Inha ltsv er zeic hnis - 3 Ebe ne n @ 5\mod_ 116 88674 41046_ 75.do cx @ 729 20 @ @ 1

Contents

1 Safety ...................................................................................................................... 3

1.1 Symbols .............................................................................................................................................. 3

1.2 Intended Use ....................................................................................................................................... 3

1.3 Inappropriate Use ................................................................................................................................ 3

1.4 Requirements on Operating and Service Personnel ............................................................................. 3

1.5 Safety Instructions for Operation ......................................................................................................... 4

1.6 What to Do in the Event of Defects or Malfunctions ............................................................................. 6

1.7 What to Do in the Event of an Accident ............................................................................................... 6

2 Description ............................................................................................................... 7

2.1 Design and Operating Principle ........................................................................................................... 7

2.2 Compressed Air Supply ....................................................................................................................... 7

2.3 Sample Nameplate .............................................................................................................................. 7

2.4 Specifications ...................................................................................................................................... 8

2.5 Accessories ......................................................................................................................................... 8

3 Transport and Storage ............................................................................................. 9

4 Installation and Initial Operation ................................................................................ 9

5 Operation ............................................................................................................... 10

5.1 Controls ............................................................................................................................................ 10

5.2 Raising and Lowering ........................................................................................................................ 10

5.3 General Operating Instructions for Lifting Accessories ....................................................................... 11

6 Maintenance .......................................................................................................... 12

6.1 Annual Inspection .............................................................................................................................. 12

6.2 Care Instructions ............................................................................................................................... 12

6.3 Maintenance by the Operator ............................................................................................................ 12

6.4 Refilling with Hydraulic Fluid .............................................................................................................. 13

6.5 Spare Parts ....................................................................................................................................... 13

7 Service Lifetime ...................................................................................................... 13

8 Dismantling ............................................................................................................ 13

9 Disposal ................................................................................................................. 14

10 Contents of the Declaration of Conformity .............................................................. 14

11 Company Information ............................................................................................. 15

Pos: 4 /-----F or m at---- -/MANUELLER UMBRUC H Seite numbruc h @ 0\mod_ 11344 03577 687_0.d ocx @ 1 277 @ @ 1

BA550601-en

Pos: 5 / Technisc he D okumen tation/A lle Gerä te/ Überschrif ten/Über schr iften 1/S/ Über schrift 1: Sich erhei t @ 6\mod_1174482399906_75.docx @ 76962 @ 1 @ 1

Safety

Pos: 6 /Te chn isc he Dokum entat ion/ All e Gerä te/In halte/ Sic herhe it/In halt : Ei nführ ung S icher heit_ 12p t @ 2 5\mod_1324455248318_75.docx @ 1138886 @ @ 1

Thoroughly read this manual before operating the equipment and comply with the

instructions. Always display the manual in a conspicuous location.

Personal injury and property damage incurred due to non-compliance with these

safety instructions are not covered by the product liability regulations.

Pos: 7 / Technisc he D okumen tation/A lle Gerä te/ Überschrif ten/Über schr iften 1 .1/S/ Überschr ift 1.1: Symbo le @ 6\mod_1174482270875_75.docx @ 76865 @ 2 @ 1

1.1

Symbols

Pos: 8 / Technisc he D okumen tation/A lle Gerä te/In halte/S icherhe it/Inha lt: Symb ole Si cherhei t_12p t @ 25\mod_1324456650897_75.docx @ 1139046 @ @ 1

Important safety instructions. Failure to comply with instructions could result in

personal injury or property damage.

Important information.

Pos: 9 / Technisc he D okumen tation/A lle Gerä te/ Überschrif ten/Über schr iften 1 .1/B/Über schr ift 1.1 : Best immungs gemäßer Gebr auch @ 6\mod _ 1176 7 340 22203_ 75.d ocx @ 88 746 @ 2 @ 1

1.2

Intended Use

Pos: 10 / Techn ische Dokument ation/ Hebetech nik/ 55 Heber /0001 Heb er Alle/In halte/In halt: 5500 B estimmun gsgemä ßer G ebr auch Gr ube nheb er @ 26\mod_1326364428768_75.docx @ 1504213 @ @ 1

The lift is intended for use in automotive workshops. Use in potentially explosive

areas and outdoors is prohibited. Use in wet or flammable areas is only permitted

with the express written permission of the manufacturer.

Pit jacks and transmission jacks are lifting devices and are not suitable for holding

the load safely over a longer period. Raised loads must be safely supported in a

suitable manner.

For vehicles that need to be lifted at two points, attachable axle crossmembers

are to be used.

Observe the maximum load carrying capacity set out on the lift’s rating plate.

Pos: 11 /Techn ische Dokument ation/Alle Ger äte/Übersc hriften/ Überschrifte n 1.1/B/Über schrift 1.1: Bestimm ungsw idriger Gebrauc h @ 18\mod_1255530265027_75.docx @ 471571 @ 2 @ 1

1.3

Inappropriate Use

Pos: 12 / Technisch e Dok ument ation/H ebetech nik/5 5 H eber/ 0001 Heb er Al le/Inha lte/Inha lt: 5500 Bes timmun gswidr iger Geb rauch Gr ubenheb er @ 26\mod_1326364499251_75.docx @ 1504257 @ @ 1

Use in any manner other than that intended is prohibited, such as:

• Walking or climbing on the load carrying equipment

• Using the load carrying equipment to transport personnel

• Use for other lifting work

Pos: 13 / Techn ische Dokument ation/ Alle Ger äte/Über schr iften/ Überschri ften 1.1/A/Über schr ift 1. 1: Anf orderun gen a n das Bed ienungs- und Servic eperson al @ 3 4\mod_1380637497630_75.docx @ 1835413 @ 2 @ 1

1.4

Requirements on Operating and Service Personnel

Pos: 14 / Techn ische Dokument ation/ Alle Ger äte/I nhalte/Si cher heit/In halt: Anf orderun gen a n das B edienu ngs- u nd Servi ceperso nal_1 2pt @ 47\mod_1482392891402_75.docx @ 2803198 @ @ 1

All persons employed in the operation, maintenance, installation, removal and

disposal of the device must

• be mentally and physically suited for these activities,

• be at least 18 years old,

• be trained and instructed in writing,

BA550601-en

• have read and understood the operating instructions, especially the instructions

what to do in the event of defects or malfunctions,

• be on record as having been instructed in safety guidelines,

• have practical experience in working with vehicle lifts and the hazards inherent

in such equipment.

Pos: 15 / Techn ische Dokument ation/ Alle Ger äte/Über schr iften/ Überschri ften 1.1/S/Über schr ift 1. 1: Sicher heits vorschr iften f ür den Betrieb @ 6\mod_1174482268953_75.docx @ 76826 @ 2 @ 1

1.5

Safety Instructions for Operation

Pos: 16 / Techn ische Dokument ation/ Hebetech nik/ 55 Heber /0001 Heb er Alle/In halte/In halt: 5500 S icherhe itsvor schrifte n für den Betr ieb Gr uben heber @ 43\mod_1448291966282_75.docx @ 2345842 @ @ 1

• All loose parts within the package must be safeguarded by trained personnel

and work plans must be adhered to.

• Observe transport guidelines. The lifting points are defined and indicated on the

packaging.

• Work plans for packaging, suitable transport equipment and lifting accessories

must be available and used during final assembly.

• Transport must be by trained personnel using the right special tools.

• Note the instructions on the packaging concerning hazards during assembly

and proper handling.

• The lift may only be operated by trained personnel over 18 years of age.

• The employer is responsible for ensuring that the operator is trained and familiar

with the operating instructions.

• The employer must check the safety equipment before use.

• The load rating on the identification plate must not be exceeded.

• No personnel are allowed in the danger zone when a vehicle is being raised or

lowered above the lift pit.

• The positioning of the lift under the load must be carried out by trained

personnel.

• The vehicle or vehicle components may only be raised using the designated

points.

• Shortly after lifting the vehicle, check the lifting points are secure.

• Both load and lift are to be monitored by the operator during lifting and

lowering.

• Personnel are prohibited from travelling on the load or the load carrying

equipment.

• If the operator is unable to see all parts of the danger zone, a trained second

person must monitor such areas.

• During lifting and lowering, no personnel are allowed in the area where either

the lift or the load are in motion.

• After the lifting operation has stopped, remove the operating lever of the pump

(if any) and place it in the space provided.

BA550601-en

• The load should only be raised on its centre of gravity; the vehicle must be able

to reposition itself during lifting and lowering. In this way the load can centre

itself above the lift.

• Loads are to be placed on the load carrying equipment so as to prevent any

unintended changes in position.

• If adjustable pads are present, compensate for any height differences between

the lifting points.

• It is not allowed to work under the lifted load until it has been secured by

suitable means (EN 1494).

• The lift must always be moved using both hands. If one person is unable to

provide the manual force required, another person should be called upon.

• Operators must pay attention to all movements of the pit lift so that they neither

endanger themselves or others.

• If the ground is uneven in the area where the lift is being used, secure it to

prevent it from rolling away.

• The use of the lift on a surface where the inclination is greater than 6° is

prohibited.

• No tools or other objects should be left on the loading equipment.

• Only move the lift in a retracted state when it is carrying a load. Ensure that the

load is lifted at its centre of gravity and is appropriately secured to the load

lifting equipment (e.g. by lashing).

• When installing or removing heavy vehicle components (engine / powertrain),

the centre of gravity can change. In such circumstances appropriate action

should be taken before using the lift to raise it again, such as determining the

centre of gravity and checking the loading point.

• Before lowering, the operator should ensure that there are no objects in the

area where the lift and the load are moving.

• Do not deliberately swing the lifting equipment.

• Because the chassis on the ground is not secured to prevent tipping, placing

loads at the sides is prohibited.

• The oil level in the hydraulic system must be regularly inspected by trained staff.

• The safety instructions on the lift should be examined annually for

completeness and legibility.

• In the event of a fault occurring, secure the area in which the lift and load are

moving. Take the lift out of use and advise the customer service department.

• The user must provide suitable lighting at the workplace.

• In order to prevent the load from being lifted whilst unattended (possibly as a

result of a leaky valve), when the lift is no longer in use, disconnect the lift from

the compressed air supply or shut off the compressed air supply line.

• The hydraulic components must be inspected annually.

BA550601-en

• The pressure relief valve must not be adjusted to be above the manufacturer's

specified value, and may only be altered by authorized personnel.

• The system pressure should be monitored regularly using a pressure gauge.

• Fault finding and rectification may only be carried out by authorised personnel.

• Observe the instructions concerning proper removal in the manual.

Pos: 17 / Techn ische Dokument ation/ Alle Ger äte/Über schr iften/ Überschri ften 1.1/V/ Übersc hrift 1.1 : Verh alten im Störfall @ 6\mod_1178097008375_75.docx @ 90829 @ 2 @ 1

1.6

What to Do in the Event of Defects or Malfunctions

Pos: 18 / Techn ische Dokument ation/ Hebetech nik/ 55 Heber /0001 Heb er Alle/In halte/In halt: 5500 Ver halten im St örfall Gr uben heber @ 26\mod_1326366841236_75.docx @ 1504653 @ @ 1

• If defects occur, such as the lift raising and lowering itself on its own or

distortion of the supporting components, immediately lower the lift or provide

support.

• Turn off the main switch and secure to prevent unauthorized use. Contact the

Service Department.

Pos: 19 / Techn ische Dokument ation/ Alle Ger äte/Über schr iften/ Überschri ften 1.1/V/ Übersc hrift 1.1 : Verh alten b ei Unfä llen @ 19\mod _126 71772 45337_ 75.d ocx @ 79 4600 @ 2 @ 1

1.7

What to Do in the Event of an Accident

Pos: 20 / Techn ische Dokument ation/ Alle Ger äte/I nhalte/Si cher heit/In halt: Ver halten b ei U nfällen_ 12pt @ 34\mod_1381128863435_75.docx @ 1837175 @ @ 1

• The injured person is to be removed from the danger area. Find out where

dressing and bandages are kept. Seek first-aid.

• Provide first-aid (stop bleeding, immobilise injured limbs), report the accident

and seal off the accident site.

• Immediately report any accident to your supervisor. Make sure a record is kept

of every occasion first-aid is provided, e.g. in an accident book.

• Remain calm and answer any questions that may arise.

Pos: 21 /----- Forma t -----/M AN UEL LER UM BRUC H Se i tenu mbr uch @ 0\m od_1134403577687_0.docx @ 1277 @ @ 1

BA550601-en

Pos: 22 / Techn ische Dokument ation/ Alle Ger äte/Übersc hriften/ Überschrifte n 1/B/Überschr ift 1: Beschre ibung @ 6\mod_1174482271453_75.docx @ 76889 @ 2 @ 1

Description

Pos: 23 / Techn ische Dokument ation/ Alle Ger äte/Über schr iften/ Überschri ften 1.1/A/Über schr ift 1. 1: Aufba u und A rbeitsp rinz ip @ 15\mod_1245311386403_75.docx @ 390861 @ 2 @ 1

2.1

Design and Operating Principle

Pos: 24 / Techn ische Dokument ation/ Hebetech nik/ 55 Heber /0001 Heb er Alle/In halte/In halt: 5500 Au fbau und Arb eitspr inzip Gr ubenheb er @ 26\mod_1326283956510_75.docx @ 1152235 @ @ 1

These manually operated hydraulic, combined hydraulic / pneumatic or pneumatic

pit jack / axle and transmission jacks are lifting devces for lifting vehicles and

power trains. The pit jacks can be moved in the longitudinal and transverse

direction on a chassis, the axle and transmission jack using a chassis running on

the ground using rollers.

The pump unit includes load valves, suction valves and overload valves. High and

low pressure hand pumps are installed according to the type as per the list of

spare parts. The self-closing countersunk screw is also mounted on the pump

block. An overload system is installed for automatic venting.

The load carrying equipment consists of a supporting plate attachment (support

plate / gearbox support). For more specific loading points on vehicles, other

adaptors from our range of accessories can be attached.

In hydraulic-pneumatic pit jacks with rapid lift control, the oil in the tank is

pressurised with compressed air. The oil is thus displaced and the piston rises

quickly to the point of load.

In the version using an air motor (LM), the motor is positioned on the right on the

high pressure side. It is powered by compressed air and pumps the oil.

Pos: 25 / Techn ische Dokument ation/ Alle Ger äte/Über schr iften/ Überschri fte n 1.1/D/ Über schri ft 1.1: Drucklu ftver sorgu ng @ 19\mod_1266323861249_75.docx @ 741779 @ 2 @ 1

2.2

Compressed Air Supply

Pos: 26 / Techn ische Dokument ation/ Hebetech nik/ 55 Heber /0001 Heb er Alle/In halte/In halt: 5500 Dr uckluf tversorg ung Gr uben heber (außer 5504) @ 26\mod_1326364584601_75.docx @ 1504301 @ @ 1

Connect pneumatically controlled jacks to a suitable compressed air supply. They

may only be operated with dry, lubricated air; install a service unit in the

compressed air line close to the equipment. Centralised systems in the

compressor are not enough.

Pos: 27 /Techn ische Dokument ation/Alle Ger äte/Übersc hriften/ Überschrifte n 1.1/T/Über schrift 1.1: Type nschild-M uste r @ 1 1\mod _122 76222 06096_ 75.d ocx @ 27 5574 @ 2 @ 1

2.3

Sample Nameplate

Pos: 28 / Techn ische Do kument ation/H ebetech nik/5 5 Heber/ 0001 Heb er A lle/In halte/In halt: 5500 Type nsc hild-Must er MAHA Gruben heber @ 34\mod_1384337862751_75.docx @ 1853835 @ @ 1

PIT JACK

Ser. No. / Date of Production: ***

Project: ***

Type: ***

Load Capacity: ***

Max. Hoisting Height: ***

Net Weight: ***

Pos: 29 /----- Forma t -----/M AN UEL LER UM BRUC H Se i tenu mbr uch @ 0\m od_1134403577687_0.docx @ 1277 @ @ 1

BA550601-en

Pos: 30 /Techn ische Dokument ation/Alle Ger äte/Übersc hriften/ Überschrifte n 1.1/T/Über schrift 1.1: Te chnis che Dat en @ 7\mod_1184075526343_75.docx @ 99711 @ 2 @ 1

2.4

Specifications

Pos: 31 / Techn ische Dokument ation/ Hebetech nik/ 55 Heber /0601 MG H-L/BA/In halt: 5506 Tech nische Daten (Tabelle) @ 27\mod_1328692522634_75.docx @ 1542217 @ @ 1

Load Capacity 2.0 t 3.5 t

Installation Height 450 mm

Ambient Temperature 0…40 °C

Noise Emission < 70 dB(A)

Pos: 32 /Techn ische Dokument ation/Alle Ger äte/Übersc hriften/ Überschrifte n 1.1/Z/Über schrift 1.1: Zube hör @ 7\mod_1197021536541_75.docx @ 136790 @ 2 @ 1

2.5

Accessories

Pos: 33 / Techn ische Dokument ation/ Hebetech nik/ 55 Heber /0601 MG H-L/BA /Inha lt: 55 06 Zube hör @ 44\mod_1456926608615_75.docx @ 2413987 @ @ 1

MGH-L 2.0/45

MGH-L 3.5/45

Special carriage rollers VZ 975562 X X

AT 4.5 axle crossmember VZ 975606 1 X

ABA 04 support bridge VZ 975382 X X

ABAY 13 support bridge VZ 975264 X

Support 30 VZ 975365 X

Support 45 VZ 975278 X

Wooden support VZ 975409 X

Wooden support VZ 975367 X

Support with rubber pad VZ 975287 X

Support with rubber pad VZ 975369 X

Stroke extension 100 VZ 975289 X

Stroke extension 100/30 VZ 975372 X

Stroke extension 150 VZ 975290 X

Stroke extension 100/30 VZ 975373 X

Stroke extension 200 VZ 975410 X

Gear plate 536x366 VZ 975315 1 X

Gear plate 536x366 VZ 975416 1 X

Gear plate VZ 975607 X 1

Gear plate VZ 975608 X 1

Lift scale VZ 975573 1 X

BA550601-en

Pos: 34 / Techn ische Dokument ation/ Alle Ger äte/Über schr iften/ Überschri ften 1/T/Über schri ft 1: Tra nsport und La gerun g @ 20\mod_1268732488860_75.docx @ 826153 @ 1 @ 1

Transport and Storage

Pos: 35 /Techn ische Dokument ation/Alle Ger äte/Inhal te/Inhalt: Tra nsport und Lageru ng_12pt @ 26\mod_1324468980166_75.docx @ 1141285 @ @ 1

Check package to ensure it is complete, in accordance with the order

confirmation. Report any transport damage to the carrier immediately.

During loading, unloading and transport always use suitable lifting equipment,

material handling equipment (e.g. cranes, forklifts, etc.) and the right load handling

attachments and slings. Always ensure that the parts to be transported are

suspended or loaded properly so that they cannot fall, taking into account size,

weight and the centre of gravity.

Store the packages in a covered area, protected from direct sunlight, at a low

humidity and with temperatures between 0...+40 °C (32…104 °F). Do not stack

packages.

When unpacking, take care to avoid any possibility of injury or damage. Keep at a

safe distance when opening the package strapping, do not allow any parts to fall

out.

Pos: 36 /----- Forma t -----/M ANUE LLER UM BRUC H Zeile nsc haltun g @ 7\mod_ 1195 1389 65731_ 0.doc x @ 13217 7 @ @ 1

Pos: 37 / Techn ische Dokument ation/ Alle Ger äte/Über schr iften/ Überschri ften 1/M/Über schr ift 1: M ontage und Er stinbe triebnahm e @ 18\mod_1255417443299_75.docx @ 463797 @ 1 @ 1

Installation and Initial Operation

Pos: 38 / Techn ische Dokument ation/ Hebetech nik/ 00 HBZ Alle/In halte/In halt: M ontag e und Er stinbe triebn ahme H BZ_12p t @ 26\mod_1326110822610_75.docx @ 1149028 @ @ 1

Installation and commissioning of the equipment must be carried out by specially

trained personnel, authorised for the task. Specialist personnel includes

authorised, trained skilled staff from the manufacturer, the dealer and the relevant

service partners.

Pos: 39 /----- Forma t-----/ MAN UEL LE R UM BR UCH S ei ten umb ruch @ 0\mod_1134403577687_0.docx @ 1277 @ @ 1

BA550601-en

Pos: 40 /Techn ische Dokument ation/Alle Ger äte/Übersc hriften/ Überschrifte n 1/B/Überschr ift 1: Bedienu ng @ 6\mod_1174482271218_75.docx @ 76877 @ 2 @ 1

Operation

Pos: 41 /Techn ische Dokument ation/Alle Ger äte/Übersc hriften/ Überschrifte n 1.1/B/Über schrift 1.1: Bed ienelemente @ 1 3\mod_12 37975 0991 77_7 5.docx @ 35900 8 @ 2 @ 1

5.1

Controls

Pos: 42 / Techn ische Dokument ation/ Hebetech nik/ 55 Heber /0601 MG H-L/BA/ In ha lt : 55 06 B ed iene lem ente (B ild) @ 20\m od_ 126 9859 629 108_ 0.d ocx @ 830 566 @ @ 1

Pos: 43 / Techn ische Dokument ation/ Hebetech nik/ 55 Heber /0601 MG H-L/BA/Inhalt: 5506 Bedienelemente (Legende) @ 27\mod_1328693075078_75.docx @ 1542305 @ @ 1

"Raise" button

"Lower" button

Securing pin

Pos: 44 / Techn ische Dokument ation/ Alle Ger äte/Über schr iften/ Überschri ften 1.1/H/ Überschr ift 1 .1: Hebe n und Se nken @ 6\mod_1178521944593_75.docx @ 91237 @ 2 @ 1

5.2

Raising and Lowering

Pos: 45 / Techn ische Dokument ation/ Hebetech nik/ 55 Heber /0601 MG H-L/BA/ Inha lt: 5506 Hebe n und Senk en ( Tex t) @ 27\mod _1 328 693 2812 63_ 75.d ocx @ 1 542 349 @ @ 1

Push and hold button (

) to raise, button (

) to lower the jack. Once any button is

released, the function is disabled (dead man's type control).

After each raising cycle, immediately secure the ram with pin (

) to prevent it from

lowering.

Pos: 46 /----- Forma t -----/M AN UEL LER UM BRUC H Se i tenu mbr uch @ 0\m od_1134403577687_0.docx @ 1277 @ @ 1

BA550601-en

Pos: 47 /Techn ische Dokument ation/Alle Ger äte/Übersc hriften/ Überschrifte n 1.1/A/Übersc hrift 1.1: Allgem eine Bedien ungshinweis e für La sta ufnahm em ittel @ 29\m od_1339752194845_75.docx @ 1608540 @ 2 @ 1

5.3

General Operating Instructions for Lifting Accessories

Pos: 48 / Techn ische Dokument ation/ Hebetech nik/ 55 Heber /1101 A B / AB A / A BT / A T-NB / ATV / S AT/ BA/I nha lt : 55 11 B edie nu ng A llg LAM @ 29\mod_1339752500818_75.docx @ 1608634 @ @ 1

• Support tubes must not be extended. Risk of tilting!

• Danger of crushing at the edge of the pit and support bridge!

• The support system shall only be removed if the vehicle is in a secure stable position.

• Beware of changes in the centre of gravity of the load, e.g. in case of different amounts

of fuel in asymmetric fuel systems. If necessary, use suitable lifting accessories.

• Take note of the operating instructions of all equipment and tools used.

• Check lifting accessories carefully for operational safety.

• Pre-position the lift and lifting accessory at the lift points.

• Always take up the load securely, without risk of slipping and central to the centre of

gravity.

• Position actuators, supports and bases at the support points and depending on type,

fix support pipes with pins and secure with cotter pins or wooden blocks with a

minimum spacing of 500 mm.

• Slowly raise or lower the load, watching it continuously.

• Set down the load without risk of slipping and central to the centre of gravity.

Pos: 49 / Tec hnis che Dokum entat ion/Heb etech nik/5 5 H eber/1 101 AB / AB A / ABT / AT-N B / A TV / SAT/ BA/I nhalt : 55 11 Ver län geru ng bei Hubg eräte n und LAM (Tex t) @ 27\m od_ 132 878 776 377 6_75. doc x @ 154 395 4 @ @ 1

Permissible Extension for Pit Jack and Support Systems

Pos: 50 / Technisch e Do kument ation/H ebetech nik/5 5 H eber/ 1101 A B / AB A / A BT / A T-NB / ATV / SAT/ BA/I nhalt : 55 11 Ver län geru ng be i Hub gerä ten und LA M ( Bilder ) @ 2 4\mod_1310629438481_0.docx @ 1023877 @ @ 1

Pos: 51 /----- Forma t -----/MANUELLER UM BR UCH S ei ten umb ruch @ 0\m od_1134403577687_0.docx @ 1277 @ @ 1

BA550601-en

Pos: 52 / Techn ische Dokument ation/ Papier korb/Über schr iften/ Überschrif t 1: I nstandh altung @ 11\m od_12 3131 87366 29_7 5.docx @ 28955 0 @ 1 @ 1

Maintenance

Pos: 53 / Techn ische Dokument ation/ Papierkorb/Überschriften/Überschrift 1.1: Jährliche Überprüfung @ 6\mod_11 74482 24571 8_7 5.docx @ 76817 @ 1 @ 1

6.1

Annual Inspection

Pos: 54 / Techn ische Dokument ation/ Alle Ger äte/I nhalte/I nfo!/Inh alt: I nfo - J ährliche Üb erprüf ung_1 2pt @ 25\mod_1324460481075_75.docx @ 1139412 @ @ 1

• The maintenance interval prescribed by the manufacturer is

12 (twelve) months

This maintenance interval refers to normal workshop usage. If the equipment is

used more frequently or under severe operating conditions (e.g. outdoors), the

interval must be reduced accordingly.

• Maintenance work shall be done only by authorized and trained service

technicians provided by the manufacturer, licensed dealers or service partners.

• In case of non-compliance the manufacturer's warranty becomes void.

Pos: 55 / Techn ische Dokument ation/ Hebetech nik/ 00 HBZ Alle/In halte/Inf o!/In halt: Inf o - DG UV Re gel 100-500 / DGUV Grundsatz 308-003_12pt @ 47\mod_1483611185270_75.docx @ 2804763 @ @ 1

Pos: 56 / Techn ische Dokument atio n/Al le Ger äte/ Über sc hrif ten/ Üb ers chr ifte n 1.1/ P/Üb ers chr if t 1. 1: P fle gehi nwe ise @ 1 5\mod _124 59122 34854_ 75.d ocx @ 39 5780 @ 2 @ 1

6.2

Care Instructions

Pos: 57 /Techn ische Dokument ation/Alle Ger äte/Inhal te/Inhalt: Pfl egehinweis e - Alle Geräte _12pt @ 26\mod_1324468886116_75.docx @ 1141252 @ @ 1

• Periodically clean the equipment and treat it with a care product.

• Repair damage to the paintwork immediately to prevent corrosion.

• Usage of caustic cleaning agents or high pressure and steam jet cleaners may

lead to equipment damage.

Pos: 58 / Techn ische Dokument ation/ Alle Ger äte/I nhalte/I nfo!/Inh alt: I nfo - Pflegehinweise_12pt @ 26\mod_1324461215655_75.docx @ 1139602 @ @ 1

Regular care and maintenance is the key condition for functionality and long life

expectancy of the equipment!

Pos: 59 / Techn ische Dokument ation/ Papier korb/Über schr iften/ Überschrif t 1.1: I nstand haltu ng dur ch den Betreiber @ 6\mod_1178543544390_75.docx @ 91370 @ 2 @ 1

6.3

Maintenance by the Operator

Pos: 60 / Techn ische Dokument ation/ Hebetech nik/ 55 Heber /0001 Heb er Alle/In halte/In halt: 5500 Ins tand haltung d urch d en B etreiber Gruben heber @ 26\mod_1326364790778_75.docx @ 1504433 @ @ 1

•

The pit jack must be extended to its full height at least 1 x per week and

pumped through a few times with the release spindle closed. This automatically

bleeds air from the system and any accumulated leaked oil is eliminated.

• After washing, oil all bright and moving parts.

• The ram, the load bearing pivot, rollers and other moving parts must always be

lightly oiled.

• Periodically lubricate the carriage using the lubricator nipples at the rollers

(8 pcs).

• Underseal residues and other types of dirt can destroy the seals. Clean the

piston rod regularly! Damage to the piston rod must be ground away

immediately, ensuring there is a soft transition at the edges. Detergent and salt

water can freely penetrate and cause considerable damage on the inside.

• Water is dangerous! A compressed air service unit, consisting of air filter, water

separator and oil mister, must be present in the compressed air system near to

the lift (max. distance: 5 m). Drain the service unit weekly, check the level of the

oil and that it functions properly. Clean the service unit.

BA550601-en

A so-called refrigeration dryer is not adequate as a compressed air service unit! A

refrigeration dryer cannot filter out the dirt in the line and does not deliver the oil

film necessary for the correct functioning of the equipment.

• Failure to observe these rules shall invalidate any guarantee by the

manufacturer in the event of damage caused by rust, dry running and

contamination of the pipework.

Pos: 61 /Techn ische Dokument ation/Alle Ger äte/Übersc hriften/ Überschrifte n 1.1/H/Über schr ift 1 .1: H ydr aulik öl na chfül len @ 6\mod_1180614998015_75.docx @ 94590 @ 2 @ 1

6.4

Refilling with Hydraulic Fluid

Pos: 62 / Techn ische Dokument ation/ Hebetech nik/ 55 Heber /0601 MG H-L/BA/ Inha lt: 5506 Ölfü llstand me sse n (Text) @ 34\mod_1384330383105_75.d ocx @ 1 85357 3 @ @ 1

Before checking and topping up the fluid level, make sure the piston rod is fully

extended

. Keep pushing the "Raise" button, until no more air escapes from the

silencer. The fluid level must be between the two notches on the screwed-in

dipstick.

If the dipstick has only one notch, this indicates the maximum fluid level, the lower

end of the dipstick the minimum fluid level.

Pos: 63 / Techn ische Dokument ation/ Alle Ger äte/Über schr iften/ Überschri ften 1.1/E/ Übersc hrift 1.1 : Ersatz tei le @ 18\m od_12 5559 68470 02_7 5.docx @ 47441 4 @ 1 @ 1

6.5

Spare Parts

Pos: 64 / Techn ische Dokument ation/ Alle Ger äte/I nhalte/I nhalt: Er satzte ile - Al le Ger äte_12pt @ 2 6\mod_1324468768120_75.docx @ 1141219 @ @ 1

To ensure safe and reliable operation, only use original spare parts supplied by the

equipment manufacturer.

Pos: 65 /Techn ische Dokument ation/Alle Ger äte/Übersc hriften/ Überschrifte n 1/L/Überschr ift 1: Lebensdau er @ 19\mod_ 12663 3676 1550_7 5.d ocx @ 74242 3 @ 1 @ 1

Service Lifetime

Pos: 66 / Tec hnis che Do kume ntation/ Hebet echnik/ 00 HBZ Alle/In halte/In halt: L ebensd auer H BZ_1 2pt @ 26\mod_1325656335645_75.docx @ 1146173 @ @ 1

In its standard version, this product is designed for 22,000 load cycles based on

EN 1493. The maximum period of normal use in relation to the possible product

life expectancy shall be evaluated and scheduled by a qualified person during the

annual safety inspection.

Pos: 67 /Techn ische Dokument ation/Alle Ger äte/Übersc hriften/ Überschrifte n 1/D/Überschr ift 1: Demontag e @ 19\mod_1 26 6336822863_75.docx @ 742452 @ 1 @ 1

Dismantling

Pos: 68 /Techn ische Dokument ation/Alle Ger äte/Inhal te/Inhalt: Dem ontage - Alle Gerä te_12pt @ 26\mod_1324466078229_75.docx @ 1140857 @ @ 1

Decommissioning and dismantling of the equipment may be done only by

specially authorized and trained personnel provided by the manufacturer, licensed

dealers or service partners.

Pos: 69 /----- Forma t -----/M AN UEL LER UM BRUC H Se i tenu mbr uch @ 0\m od_1134403577687_0.docx @ 1277 @ @ 1

BA550601-en

Pos: 70 / Tec hnis che Dokum entation/ Alle Geräte/Über schriften/ Überschri ften 1/G/Über schrift 1: Geräte entsorgu ng @ 6\mod_1174482271625_75.docx @ 76901 @ 1 @ 1

Disposal

Pos: 71 /Techn ische Dokument ation/Alle Ger äte/Inhal te/Inhalt: Ger äteentsor gung (ohne RiLi)_ 12pt @ 26\mod_1324467454724_75.docx @ 1140930 @ @ 1

If you want to dispose of the equipment, please contact your MAHA dealer or the

following address, indicating equipment type, date of purchase and serial number:

MAHA Maschinenbau Haldenwang GmbH & Co. KG

Hoyen 20

87490 Haldenwang

Germany

Phone: +49 (0) 8374 585 0

Fax: +49 (0) 8374 585 500

Email: [email protected]

Pos: 72 /Techn ische Dokument ation/Alle Ger äte/Inhal te/Inhalt: Ger äteentsor gung über Fachbetr ieb (alterna tiv)_12pt @ 26\m od_1 324 468 1208 52_ 75.d ocx @ 114 102 2 @ @ 1

Alternatively, you may take the equipment to a specialised waste management

plant to ensure that all components and operating liquids are properly disposed

of.

Pos: 73 / Techn ische Dokument ation/ Alle Ger äte/Über schr iften/ Überschri ften 1/I/Über schr ift 1: In halt der Konf ormitätser kläru ng @ 2 2\mod_ 129 28567 48432_ 75.do cx @ 958 616 @ 1 @ 1

Contents of the Declaration of Conformity

Pos: 74 / Techn ische Dokument ation/ Alle Ger äte/I nhalte/I nhalt: I nhalt d er Kon formi tätserkl ärung a llg_1 2pt @ 26\mod_1324468436145_75.docx @ 1 141 120 @ @ 1

MAHA Maschinenbau Haldenwang GmbH & Co. KG

herewith declares as a manufacturer its sole responsibility to ensure that the

product named hereafter meets the safety and health regulations both in design

and construction required by the EC directives stated below.

This declaration becomes void if any change is made to the product that was not

discussed and approved by named company beforehand.

Pos: 75 /----- Forma t -----/M ANUE LLER UM BRUC H Zeile nsc haltun g @ 7\mod_1195138965731_0.docx @ 132177 @ @ 1

Pos: 76 / Techn ische Dokument ation/ Hebetech nik/ 55 Heber /0601 MG H-L/BA/ Inha lt: 5506 Inhal t der CE @ 4 4\mod_1455628018244_75.docx @ 2397676 @ @ 1

Model:

MGH-L 2.0/45 / MGH-L 3.5/45 / LZ 2 / LZ 3.5

Designation:

Pit Jack; Rated Load Capacity 2000 / 3500 kg

Directives:

2006/42/EC

Standards:

DIN EN 1494

Pos: 77 /----- Forma t -----/M AN UEL LER UM BRUC H Se i tenu mbr uch @ 0\m od_1134403577687_0.docx @ 1277 @ @ 1