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MCL
Mobile Column Lift
Original Operating Instructions
BA491201-en
2
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Contents
1 Safety ...................................................................................................................... 4
1.1 Introduction ......................................................................................................................................... 4
1.2 Symbols .............................................................................................................................................. 4
1.3 Intended Use ....................................................................................................................................... 4
1.4 Inappropriate Use ................................................................................................................................ 4
1.5 Requirements on Operating and Service Personnel ............................................................................. 4
1.6 Safety Instructions for Commissioning ................................................................................................. 5
1.7 Safety Instructions for Operation ......................................................................................................... 5
1.8 Safety Instructions for Servicing ........................................................................................................... 5
1.9 What to Do in the Event of Defects or Malfunctions ............................................................................. 5
1.10 What to Do in the Event of an Accident ............................................................................................... 6
1.11 Safety Features ................................................................................................................................... 6
1.11.1 Locking Device .................................................................................................................................... 6
1.11.2 Braking Motor ..................................................................................................................................... 6
1.11.3 Thermal Overload Protection ............................................................................................................... 6
1.11.4 Safety Shutdown after Motor Overload ................................................................................................ 6
1.11.5 Warning and Information Labels .......................................................................................................... 6
2 Description ............................................................................................................... 7
2.1 Design and Operating Principle ........................................................................................................... 7
2.2 Specifications ...................................................................................................................................... 8
2.3 Sample Nameplate .............................................................................................................................. 9
2.4 Noise Emission .................................................................................................................................... 9
3 Operation ............................................................................................................... 10
3.1 Handling / Moving the Columns ........................................................................................................ 10
3.2 Initial Operation ................................................................................................................................. 11
3.3 Main Switch....................................................................................................................................... 11
3.4 Control Unit ....................................................................................................................................... 12
3.5 Positioning, Logging in and Interconnecting the Columns ................................................................. 14
3.6 Switching over to Group Mode .......................................................................................................... 15
3.7 Switching over to Single Mode .......................................................................................................... 15
3.8 Raising and Lowering ........................................................................................................................ 15
3.9 Shutdown .......................................................................................................................................... 16
3.10 Emergency-down Function, Mechanical ............................................................................................ 16
3.11 Transverse Beam for Semitrailers ...................................................................................................... 17
4 Maintenance .......................................................................................................... 18
4.1 Annual Inspection .............................................................................................................................. 18
4.2 Care Instructions ............................................................................................................................... 18
4.3 Spare Parts ....................................................................................................................................... 18
4.4 Maintenance by the Operator ............................................................................................................ 19
4.4.1 Checking the Load Nut for Wear ....................................................................................................... 19
3
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4.4.2 Greasing the Load Nut ...................................................................................................................... 20
4.4.3 Greasing the Support Bearing of the Lifting Screw and the Moving Gear .......................................... 21
4.5 Setting the Hydraulic Jack ................................................................................................................. 22
5 Troubleshooting ..................................................................................................... 23
6 Service Lifetime ...................................................................................................... 24
7 Dismantling ............................................................................................................ 24
8 Disposal ................................................................................................................. 24
9 Contents of the Declaration of Conformity .............................................................. 24
10 Company Information ............................................................................................. 25
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4
BA491201-en
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1
Safety
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1.1
Introduction
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Thoroughly read this manual before operating the equipment and comply with the instructions.
Always display the manual in a conspicuous location.
Personal injury and property damage incurred due to non-compliance with these safety
instructions are not covered by the product liability regulations.
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1.2
Symbols
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Important safety instructions. Failure to comply with instructions could result in personal injury or
property damage.
Important information.
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1.3
Intended Use
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• This lift is to be used exclusively for the safe lifting of commercial and agricultural vehicles such
as trucks, buses, tractors etc. Observe the rated load capacity.
• The lift may not be modified without the express written consent of the manufacturer. In case of
non-compliance the declaration of conformity becomes void.
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1.4
Inappropriate Use
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Any use other than described is inappropriate, for example:
• Climbing on the lift supports
• Transporting persons on the lift supports
• Usage as mobile work platform or for other lifting operations
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1.5
Requirements on Operating and Service Personnel
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All persons employed in the operation, maintenance, installation, removal and disposal of the
device must
• be at least 18 years old,
• be trained and instructed in writing,
• have read and understood this manual
• be on record as having been instructed in safety guidelines.
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1.6
Safety Instructions for Commissioning
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• Use the lift on a hard, level surface only.
• The standard lift version may not be installed and commissioned in the vicinity of explosives or
flammable liquids.
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1.7
Safety Instructions for Operation
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• Read the detailed operating manual.
• Lift operation by trained personnel over 18 years only.
• Do not exceed the rated load capacity per column as indicated on the lift nameplate.
• Ensure an unobstructed movement of lift and vehicle.
• After raising the vehicle briefly, stop and check the lift supports for secure contact with the
vehicle.
• Closely watch lift and vehicle during raising and lowering cycles.
• The working area which cannot be overviewed by the operator should be monitored by a
second person.
• When operating the lift in single or group mode, make sure the vehicle is not tilted.
• Do not allow anyone to stay in lift area during raising and lowering cycles.
• Do not allow anyone to climb on lift or inside raised vehicle.
• Keep lift and vehicle free of tools and parts.
• When using the lift outdoors, lower the vehicle and stop operation when the wind velocity
exceeds 6 m/s.
• Push the support forks completely under the wheels or lift points of the vehicle to be raised.
• Do not drive over or pinch electrical cables.
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1.8
Safety Instructions for Servicing
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• Service work may be done by authorized service technicians only.
• Turn off and padlock the main switch before doing any repair, maintenance or setup work.
• Disconnect the mains plug before opening the control box.
• Work on the electrical equipment may be done by service technicians or certified electricians
only.
• Ensure that ecologically harmful substances are disposed of only in accordance with the
appropriate regulations.
• Do not use high pressure or steam jet cleaners. Use of caustic cleaning agents may damage
the lift.
• Do not replace or override the lift safety devices.
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1.9
What to Do in the Event of Defects or Malfunctions
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• In case of defects or malfunctions such as uncontrolled lift movement or deformation of the
superstructure, support or lower the lift immediately.
• Turn off the main switch and secure it against unauthorized usage. Contact service.
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1.10
What to Do in the Event of an Accident
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• The injured person is to be removed from the danger area. Find out where dressing and
bandages are kept. Seek first-aid.
• Provide first-aid (stop bleeding, immobilise injured limbs), report the accident and seal off the
accident site.
• Immediately report any accident to your supervisor. Make sure a record is kept of every
occasion first-aid is provided, e.g. in an accident book.
• Remain calm and answer any questions that may arise.
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1.11
Safety Features
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1.11.1
Locking Device
The locking device serves to prevent inadvertent lowering motions caused by gear,
load nut or lifting screw failure. The carriage is blocked by safety wedge (1) and
counterwedge (2).
1.11.2
Braking Motor
The motors are equipped with AC spring pressure brakes. Once the motors
are switched off, the brakes prevent any further movements.
1.11.3
Thermal Overload Protection
Overload protection via electronically monitored thermoswitches.
1.11.4
Safety Shutdown after Motor Overload
The motor load is permanently monitored by the control PCB. If an overload of
≥ 15 %
occurs, the
system will switch off automatically. In this case the lift cannot be raised any more, but it can be
normally lowered to bottom position.
1.11.5
Warning and Information Labels
Do not change or remove the warning and information labels. Order replacement for defective
labels.
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2
Description
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2.1
Design and Operating Principle
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•
Complete System
The complete system of the Mobile Column Lift consists of individual columns, which can be
interconnected (e.g. 4, 6, 8 columns) and used to raise commercial vehicles. A maximum number
of 8 columns per lift system can be logically interconnected.
A maximum number of 8 lift systems can be operated parallel, with information exchange on
different radio channels.
The complete system can be operated from each individual column. The columns interact via radio
communication, with each lift system using its own channel.
•
Column
The columns are mechanically designed for engaging the wheels of commercial vehicles.
They are all identical and interchangeable from system to system. Power supply is effected via a
standard three-phase connection.
•
Control
Each column is equipped with a control unit made up of the following components:
• Operating panel with display
• Microprocessor
• Pulse generators and sensors
• Watchdog monitoring
• Radio transmitter / receiver
• Drive unit
• Emergency stop switch
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2.2
Specifications
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MCL/RGB
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MCL / RGB
Load capacity per column 5500 kg
Full travel 1750 mm
Raising / Lowering time 150 s
Tyre diameter 900…1250 mm
Fuse protection per column 5 A
Motor power 2.2 kW
Protective system IP 54
Supply voltage 3~ 380/220 V; 50 Hz
Net weight per column 400 kg
Surface load 0.3 N/mm2
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The properties indicated apply to lifts running at operating temperature.
Specifications are subject to change without notice.
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2.3
Sample Nameplate
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MOBILE COLUMN LIFT
Ser.No. / Date of Production: ***
Project: ***
Type: ***
Charging Voltage: ***
Operating Voltage: ***
Net weight per column: ***
Load capacity per column: ***
System of Protection: ***
WEEE Reg. No. ***
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2.4
Noise Emission
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The sound pressure level is lower than 70 dB(A) in the working area of the operator.
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3
Operation
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3.1
Handling / Moving the Columns
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Screw a lifting-eye bolt M16 into the tap hole on the motor plate of the column. Insert a chain or
strap through the ring and lift the column using a hoist or forklift.
Close hydraulic valve by putting valve lever in position 3.
Pump with handle to raise the moving gear. Move column to desired position.
To lower the moving gear, open the hydraulic valve by putting the valve lever in position 1. The
column is ready for operation.
Position 2 is the neutral position.
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3.2
Initial Operation
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Place the receiving antennae in an upright position before operating the columns.
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3.3
Main Switch
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The main switch is used as emergency switch. In case of emergency turn it to position 0.
• Main switch in position 0: Power supply is interrupted
• Main switch in position 1: Lift is ready for operation
• When in position 0, the main switch can be protected against tampering
by means of a padlock.
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3.4
Control Unit
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A LED Display: Operating Status
Red, yellow and green LEDs indicate the operating status. See also section "Troubleshooting".
B Button: Raise
When button is pushed, lift raises until button is released or upper end position is reached.
C Button: Lower
When button is pushed, lift lowers until button is released or lower end position is reached.
D LED Display: Number of Columns
Number of LEDs represents number of columns in a column unit. Flashing LED indicates next
free column number in an open column unit.
E Button: Open/Close Column Unit
Use this button to open a closed column unit or to close an open unit.
F LED Display: Column Unit
LED lighting up indicates that the column unit is closed. LED also lights up when operating
mode is changed (see below).
G LED Display: Channel Number
LED lighting up indicates current channel number.
H Button: Select Channel Number
Use this button to switch on to the next available channel. Occupied channels are skipped,
channel 10 is followed by channel 1 and so on.
I LED Display: Operating Mode
Current operating mode is indicated by LED.
J Button: Select Operating Mode
Use this button to switch on to the next mode. "Single" (one column), "Auto" (all columns of a
column unit) and "Group" (several columns) can be selected.
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3.5
Positioning, Logging in and Interconnecting the Columns
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1 Push the support forks completely under the wheels or lift points of the vehicle to be raised.
Use the lift on a hard, level surface only.
2 Connect all columns to be used with the power supply.
It is possible to plug in either each column separately or a combination of not more than four
columns.
3 Turn the main switch to position 1.
LED "Auto" flashes.
4 Select the transmission channel. All columns
belonging to the same unit must be set to
the same channel.
5 Confirm using the operating mode button.
LED "Auto" lights up permanently.
6 Repeat the procedure for all columns.
Number of columns within the unit is displayed.
Before closing the unit check the number of logged-in columns. After closing verify that it
corresponds with the number of columns appearing on the display.
7 Once all columns are logged in, close the unit using button
"0/1".
LED "Column unit" lights up, lift is ready for operation.
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15
BA491201-en
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3.6
Switching over to Group Mode
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1 Switch to Group mode using the operating
mode button on the desired columns.
LED "Group" lights up permanently.
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3.7
Switching over to Single Mode
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1 Switch to Single mode using the operating
mode button on the desired column.
LED "Single" lights up permanently.
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3.8
Raising and Lowering
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• Before operating the lift, check that the number of
columns appearing on the display corresponds to the
number of columns actually logged in.
• All columns belonging to the same unit must be set
to the same channel.
• If the unit is opened there may be interference
problems with other transmission channels.
• When operating the lift in Single or Group mode,
make sure the vehicle is not tilted. Otherwise the
vehicle may fall off the lift!
1 Press "Raise" or "Lower" button.
Lift stops once button is released or end position is reached.
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16
BA491201-en
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3.9
Shutdown
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1 Before shutting down the lift, open the
column unit using button "0/1".
LED "Column unit" goes off.
2 Turn main switch to position 0.
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3.10
Emergency-down Function, Mechanical
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Authorized personnel only! Do not restart the lift before the error has been remedied.
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In case of power failure or defects the lift can be lowered manually. The lift may only be lowered,
not raised.
1 Remove the fan cowl from the motor.
2 Screw a hex head cap screw M8x10 into the thread inside the motor shaft.
3 Place a suitable socket on the screw and turn it in clockwise direction using a hand drill, until
the carriage has lowered approx. 50 mm.
4 Intermittently lower the columns in increments of approx. 50 mm, until the lift is in bottom
position.
5 After the error has been remedied, perform an emergency-down to reinitialize the control, or
contact your service representative.
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BA491201-en
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3.11
Transverse Beam for Semitrailers
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Pos: 80 / Techn ische Dokument ation/ Hebetech nik/ 49 Radgr eifer-H ebebü hnen/00 01 Rad greifer-H ebebü hnen A lle/Inh alte/In halt: Auf nahmetr aver se für Sattela uflieger (Tex t) @ 15\mod_1243954387004_75.docx @ 384993 @ @ 1
A Support plate with location hole for central pivot of semitrailer
B Lift points for support forks
1 Position transverse beam under central pivot (C) of semitrailer.
2 Lower semitrailer until central pivot is approx. 20 mm above support plate (A).
Do not load the rollers of the transverse beam with the weight of the semitrailer.
3 Check for alignment of central pivot and location hole. Adjust if required.
4 Position the columns.
5 Raise the semitrailer being sure the central pivot engages the location hole.
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BA491201-en
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4
Maintenance
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Danger! Electric shock hazard!
Before doing any maintenance work, turn off the main switch and protect it against tampering.
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4.1
Annual Inspection
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• The maintenance interval prescribed by the manufacturer is
12 (twelve) months
.
This maintenance interval refers to normal workshop usage. If the equipment is used more
frequently or under severe operating conditions (e.g. outdoors), the interval must be reduced
accordingly.
• Maintenance work shall be done only by authorized and trained service technicians provided by
the manufacturer, licensed dealers or service partners.
• In case of non-compliance the manufacturer's warranty becomes void.
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4.2
Care Instructions
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• Periodically clean the equipment and treat it with a care product.
• Repair damage to the paintwork immediately to prevent corrosion.
• Usage of caustic cleaning agents or high pressure and steam jet cleaners may lead to
equipment damage.
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Regular care and maintenance is the key condition for functionality and long life expectancy of the
equipment!
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4.3
Spare Parts
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To ensure safe and reliable operation, only use original spare parts supplied by the equipment
manufacturer.
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BA491201-en
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4.4
Maintenance by the Operator
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4.4.1
Checking the Load Nut for Wear
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Maintenance interval: 12 months
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Shut down and lock the lift until the worn-out load nut has been replaced.
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1 Lower the carriage to bottom position.
2 Remove the cap plug from the inspection window (arrow).
3 Check the clearance between check screw (A) and safety nut (B). New load nuts have a
clearance of approx. 2 mm. If no clearance can be detected, the load nut is worn out and must
be replaced together with the safety nut.
4 At completion of wear check reinstall the cap plugs.
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The correct setting of the clearance between wear check screw and safety nut is imperative for
proper functionality and safety of the lifting screw and load nut system.
If the clearance is not set properly when installing the new load nut, the wear and tear on the load
nut can no longer be reliably checked. In this case, the safe operation of the lift can no longer be
guaranteed.
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BA491201-en
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4.4.2
Greasing the Load Nut
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Maintenance interval: 6 months
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1 Lower the carriage to bottom position.
2 Remove the cap plug from the lubricating window (arrow).
3 Grease the load nut through the lubricating nipple using a grease gun.
4 Run the lift through a full raising and lowering cycle to distribute the grease evenly on the lifting
screw.
5 Repeat the lubrication procedure twice or three times.
6 At completion of lubrication reinstall the cap plugs.
Pos: 103 /-----F orm at- ----/MANUELLER UMB RUCH Se itenumbr uch @ 0\mod_1134403577687_0.docx @ 1277 @ @ 1
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