Asgård GLADIATOR Assembly Instructions Manual

Brand: Asgård

Model: GLADIATOR

Type: Assembly Instructions Manual

ASGARD

'GLADIATOR'

PACK CONTENTS

ITEM

PART

DESCRIPTION

QTY

39867

LH REAR TOP PNL

1150mm*1130mm

ASGARD

GLADIATOR

SELF ASSEMBLY INSTRUCTIONS

PLEASE NOTE FOR SAFETY REASONS THE

ASSEMBLY OF THIS UNIT REQUIRES

TWO PEOPLE.

BASE INSTRUCTIONS

A FIRM, LEVEL ,FLAT SURFACE IS

REQUIRED AS A BASE FOR THIS UNIT

SUCH AS CONCRETE OR FLAGS.

- MINIMUM BASE MEASUREMENT

FOR GLADIATOR IS 2400W*2635L

TOOLS REQUIRED

- POSI-DRIV SCREWDRIVER

(POWER DRIVER RECOMMENDED)

- 6mm DIA MASONRY DRILL

- 13mm SOCKET SPANNER

(FOR ANCHOR FIXINGS)

- A TUBE OF ALL WEATHER SEALENT

SUITABLE FOR STEEL AND CONCRETE.

DOOR ALLIGNMENT & ANCHORING

OF UNIT

IT IS IMPORTANT TO CORRECTLY LEVEL

THE UNIT USING THE PACKING PIECES

PROVIDED, ONCE ASSEMBLY IN

ACCORDANCE WITH THE INSTRUCTIONS

OVERLEAF IS COMPLETE AND PRIOR TO

FIXING THE UNIT TO THE GROUND.

- SLIDE THE PACKING PIECES UNDER THE

CORNERS OF THE UNITS BASE AS

REQUIRED UNTIL AN EQUAL GAP HAS

BEEN ACHIEVED AROUND THE DOORS

ALLOWING FOR THEIR SMOOTH

OPERATION & ALLIGNMENT.

- DRILL THROUGH THE EIGHT HOLES

IN THE BASE OF THE UNIT USING

6mm DIA MASONRY DRILL TO A DEPTH

OF 70mm.

- SCREW IN THE ANCHOR FIXINGS.

(THESE HAVE A SELF CUTTING THREAD)

IF NOT ANCHORING THE UNIT USE

THE SELF SEAL PLUGS TO BLOCK THE

FIXING HOLES (FIT FROM UNDERSIDE)

PLEASE SEE OUR WEBSITE FOR DETAILS

OF MAINTENANCE OF THIS PRODUCT

WWW.ASGARDSSS.CO.UK

39869

RH REAR TOP PNL

1150*1130

39871

LH FRT TOP PNL

1150*1113

39873

RH FRT TOP PNL

1150*1113

39892

SHORT TOP CAP

744*313

39893

LONG TOP CAP

1486*313

39832

LH BACK PNL

2048*1070

39833

RH BACK PNL

2048*1117

32874

LH REAR SIDE PNL

1828*1107

32875

RH REAR SIDE PNL

1828*1107

39814

LH FRT SIDE PNL

1828*1092

39815

RH FRT SIDE PNL

1828*1092

39831

REAR BASE PNL

2196*1106

039841

FRONT BASE PNL

2196*1092

39860

LH FRT PNL

1861*387

039861

RH FRT PNL

1861*387

39848

FASCIA

1464*292

39897

ROOF BRACE

938*133

32943

LH DOOR SA

1740*761

32944

RH DOOR SA

1740*725

32916

SIDE CVR CHNL

1720*31

40062

FLOOR CVR CHNL

1062*38

40094

TOP FRT-BAK CHNL

1070*40

40063

TOP CVR CHNL

1080*41

ZSCREW100

No10*5/8 S/TAPP

ZSCREW340 ZSCREW04

ZSCREW32

M5*12 CSK ST/ST

M5*16 PAN HEAD

M7.5*60 ANCHOR BOLT

ZCOMPPLAS22,23,24

2mm,3mm,5mm PACKERS

ZCOMPPLAS39

25IA GROMMET

ZCOMPPLAS02

SELF SEAL

PLUG

320

4 + 4 + 4

QTY

32670

STOPPER

BRKT

PARTS INSTRUCTION

REAR BASE

- 13

FRONT BASE

- 14

FLOOR CVR CHNL

- 23 (X2)

POSITION REAR FLOOR '13' & FRT FLOOR '14'

AS SHOWN ENSURING HOLES ARE ALIGNED

FIT ALL SCREWS IN THE VERTICAL FACE.

POSITION FLOOR COVER STRIPS '23' AS SHOWN

FIT THE REMAINING SCREWS IN THE TOP FACE OF

THE JOINT.

(THE COVER STRIPS WILL ONLY FIT ONE

WAY, THEY BUTT TOGETHER IN THE CENTRE OF THE

FLOOR AND HIDE THE SCREW POINTS ALONG THE JOINT)

17*

PARTS

INSTRUCTION

RH BACK - 8

POSITION THE RH BACK '8' UP TO THE PRE

ASSEMBLED BASE ENSURING THAT IT SLOTS

INTO THE CENTRAL BASE CUT OUT AND THAT ALL

HOLES ARE ALIGNED, SCREW TOGETHER.

PARTS

INSTRUCTION

RH REAR SIDE

-10

22*

LOCATE RH REAR SIDE PANEL '10' INTO THE BASE

& RH BACK AS SHOWN ENSURING THAT THE CORNER

JOINT IS CORRECTLY ALIGNED ALONG WITH THE FIXING

HOLES.

SCREW TOGETHER ALONG THE BASE AND VERTICAL

JOINT.

LH BACK - 7

PARTS

INSTRUCTION

PARTS

STEP 1

STEP 2

STEP 3

STEP 4

STEP 5

STEP 6

STEP 7

STEP 8

22*

48*

36*

LOCATE LH BACK PANEL '7' INTO THE BASE & RH BACK

AS SHOWN ENSURING THAT IT ALSO SLOTS INTO THE

BASE CUTOUT AND THAT THE VERTICAL FOLDS ARE

CORRECTLY ALIGNED.

SCREW TOGETHER ALONG THE BASE AND VERTICAL

JOINT.

LH REAR SIDE

- 9

REPEAT STEP 3

WITH LH REAR SIDE PANEL '9' ENSURING

THE CORNER JOINT IS CORRECTLY ALIGNED.

RH FRONT SIDE

- 12

LH FRONT SIDE

- 11

SIDE CVR CHNL

- 22 (X2)

POSITION RH FRONT SIDE '12' UP TO BASE AND RH REAR

SIDE AS SHOWN. FIX PANELS ALONG THE BASE JOINT AND

THROUGH THE REAR SIDE JOINT FIRST (SEE DETAIL) THIS

WILL ENABLE YOU TO THEN FIX THE SIDE COVER PLATE'22'

AS INDICATED WITH THE REMAINING EIGHT SCREWS FOR

THE JOINT

SCREW INTO

THIS JOINT FIRST

REPEAT THE ABOVE STEP WITH LH FRONT SIDE '11'

AND THE REMAING SIDE COVER CHANNEL '22'

SCREW INTO

THIS FACE

LAST

RH FRONT PANEL

- 16

LH FRONT PANEL

- 15

POSITION RH FRONT PANEL '16' ON TO BASE AND RH FRONT

SIDE AS SHOWN ALIGN HOLES AND SCREW TOGETHER.

REPEAT ABOVE STEP WITH LH FRONT PANEL '15'

FASCIA

- 17

ATTACH FASCIA PANEL '17' ACROSS THE FRONT OF

THE UNIT AS SHOWN, SCREW INTO THE LH & RH

FRONT PANELS.

10*

PRIOR TO FITTING THE FRONT SIDES IT IS IMPORTANT

TO RUN A BEAD OF SEALENT ALONG THE FULL LENGTH

OF THE VERTICAL JOINTS.

SEAL FULL

LENGTH OF

THESE JOINTS.

PARTS INSTRUCTION

LH REAR TOP PNL

- 1

RH REAR TOP PNL

- 2

TOP FRT- BACK

CVR CHNL

- 24

PRIOR TO FITTING THE LH REAR TOP PANEL '1' & RH REAR TOP PANEL '2' TOGETHER ALONG WITH THE TOP FRONT TO BACK COVER

CHANNEL '24' AS SHOWN IT IS IMPORTANT TO RUN A BEAD OF ALL WEATHER SEALENT THE FULL LENGTH OF THE JOINT FROM FRONT

TO BACK.

FIT SCREWS IN THE VERTICAL JOINT FIRST ENSURING THAT THE FRONT, BACK AND TOP OF THE ROOF SECTIONS FIT FLUSH

TOGETHER ON ALL FACES, IN TIGHTENING THESE SCREWS A SEAL SHOULD BE MADE ALONG THIS JOINT.

PRIOR TO FITTING THE REMAINING SIX SCREWS IN THE HORIZONTAL JOINT IT IS NECESSARY TO POSITION THE FRT - BACK TOP COVER

CHANNEL '24' AS SHOWN, THUS HIDING THE POINTS FROM THE PREVIOSLY FITTED SCREWS, THE REMAINING SCREWS HOLD

THE CHANNEL IN PLACE.

12*

PARTS

INSTRUCTION

12*

INSTRUCTION

PARTS

STEP 9

STEP 10 & 11

STEP 12

STEP 13

STEP 14

STEP 15

28*

56*

ASSEMBLED REAR

ROOF PANELS

1&2

STOPPER BRKTS

(X8)

POSITION PRE-ASSEMBLED REAR TOP PANELS OVER THE REAR

SIDES AND BACK PANELS AS SHOWN.

WHEN CORRECTLY POSITIONED THE PANELS SHOULD SLOT

INTO THE CUTOUTS ON SIDES AND BACKS (SEE DETAIL) AND

FIXING HOLES SHOULD BE ALLIGNED.

SCREW IN POSITION FITTING THE STOPPER BRACKETS AS

INDICATED, THERE ARE TWO BRACKETS TO FIT IN EACH OF

THE SIDE AND BACK PANELS.

TOP COVER

CHANNEL

- 25 (X2)

POSITION TOP COVER CHANNEL '25' AS SHOWN REMOVE

SCREWS FROM THE HORIZONTAL FACE OF THE ROOF JOINT

AS REQUIRED, REFIT SCREWS FIXING THE COVER CHANNEL.

REPEAT WITH REMAINING COVER CHANNEL.

ROOF BRACE

- 18

REMOVE SIX SCREWS 'A' FROM CENTRAL ROOF JOINT.

POSITION ROOF BRACE '18' AS INDICATED AND REFIT

SCREWS.

(NOTE) THIS COMPONENT REQUIRES THE ROOF TO BE

SUPPORTED PRIOR TO FITTING, IT IS DESIGNED TO BE

A TIGHT FIT.

RUN A BEAD OF SILICONE

SEALENT DOWN THE FULL

LENGTH OF THE LH REAR TOP

VERTICAL JOINT

(RUNNING FRONT- BACK)

PRIOR TO POSITIONING

THE RH REAR TOP AND FRT- BACK

COVER CHANNEL.

REAR OF TOP PANEL

FRONT TO BACK

COVER CHANNEL

- 24

HORIZONTAL JOINT

REPEAT STEP 9

WITH LH FRONT TOP PANEL '3'

& RH FRONT ROOF PANEL '4' AND THE REMAINING

ROOF FRONT TO BACK COVER CHANNEL '24'

ROOF FRT-BACK

COVER CHNL

-24

LH FRT TOP PNL

- 3

RH FRT TOP PNL

- 4

TOP FRT- BACK

CVR CHNL

- 24

INSTRUCTION

PARTS

SHORT TOP

SHROUD

- 5

LONG TOP

SHROUD

-6

PRIOR TO JOINING TOP SHROUDS TOGETHER APPLY

A BEAD FO SEALENT ON THE JOINT.

ALLIGN SHORT TOP SHROUD '5' & LONG TOP SHROUD '6'

AS SHOWN SCREW TOGETHER.

ASSEMBLED

FRONT

ROOF PANELS

3&4

STOPPER BRKTS

(X10)

PRIOR TO FITTING REMAINING ROOF PANELS IT IS

IMPORTANT TO RUN A BEAD FOF SEALENT ALONG

THE FULL LENGTH OF THE CENTRAL JOINT.

POSITION PRE-ASSEMBLED FRONT TOP PANELS OVER THE REAR

TOP PANELS AND FRONT SIDES AS SHOWN.

WHEN CORRECTLY POSITIONED THE PANELS SHOULD SLOT

INTO THE CUTOUTS ON SIDES AND FASCIA (SEE DETAIL) AND

FIXING HOLES SHOULD BE ALLIGNED.

SCREW IN POSITION FITTING THE REMAINING STOPPER

BRACKETS

SEAL FULL LENGTH

OF THIS JOINT.

CENTRAL ROOF JOINT

WITH COVER PLATES

IN POSITION

REMOVE SCREWS

AND REFIT FROM

THIS FACE AS

REQUIRED.

REMOVE SIX

CENTRAL

SCREWS 'A'

PARTS INSTRUCTION

PRE ASSEMBLED

LONG & SHORT

TOP SHROUDS

- 5 & 6

RUN A BEAD OF SEALENT ALONG THE CONTACT EDGES

OF THE TOP SHROUD.

LIFT THE SHROUD ONTO THE ROOF ALIGNING THE FIXING

HOLES BOTH IN THE, BOTH IN THE ENDS AND ALONG THE

LENGTH OF THE ROOF.

SCREW IN POSITION.

20*

PARTS

INSTRUCTION

LH DOOR

- 19

RH DOOR

- 20

25mm DIA

GROMMET

(X2)

WE ADVISE THAT YOU USE HAND HELD DRIVERS RATHER

THAN POWER DRIVERS WHEN FIXING THE DOORS .

IT IS IMPORTANT TO SUPPORT THE DOORS AT ALL TIMES

WHILST FITTING THE SCREWS TO ENSURE CORRECT

ALLIGNMENT.

STEP 16

STEP 17

POSITION LH DOOR '19' (NON LOCKING DOOR) SO THAT

THE HINGES ARE ALLIGNED WITH THE THREADED FIXING

HOLES, SCREW IN POSITION.

REPEAT PROCESS WITH RH DOOR '20'

FIT THE 25mm DIA GROMMETS TO THE FRONT SIDE PANELS

(THESE ARE CABLE ACCESS POINTS IF REQUIRED)

24*

REFER TO FRONT

SHEET FOR DOOR

ALIGNMENT AND

ANCHORING OF UNIT.

FIT CABLE

GROMMETS

HEAR.

STEP 18

IF FITTING ONE OR MORE

EXTENSIONS TO YOUR UNIT IT IS

IMPORTANT THAT YOU FIT THE ROOF

JOINT STRIPS ON EACH ADDTIONAL

ROOF SECTION AS SHOWN BELOW.

THE STRIPS ARE ONLY USED

WITH EXTENIONS

THIS MUST BE DONE WHILST

THE SEALENT SECURING THE ROOF

SHROUDS IS STILL SOFT

STEP 19

STEP 20

PARTS

INSTRUCTION

ROOF JOINT

STRIPS

40881

(QUANTITY

DEPENDS

UPON NUMBER

OF EXTENSIONS)

PREPARE THE ROOF JOINT STRIPS BY RUNNING TWO BEADS OF SEALENT ALONG THE FULL LENGTH OF THE EDGES OF THE FOLDS THAT RUN DOWN THE BACK

OF THE PART AS INDICATED.

THE BEADS OF SEALENT NEED TO BE LARGE ENOUGH TO CREATE AN ADDTIONAL SEAL WHEN THE PLATE IS PUT INTO POSITION BRIDGING

THE JOINTS ON THE ROOF.

INSTRUCTION

SEALENT

ROOF JOINT

JOINT STRIP

SLACKEN THE PREFITTED ROOF SHROUDS SUFFICIENTLY ENOUGH TO ALLOW THE ENDS OF THE ROOF JOINT PLATES TO BE PUSHED UP UNDERNEATH THEM.

THE JOINT PLATES SHOULD BE POSITIONED CENTRALLY OVER THE ROOF JOINTS AS SHOWN ON THE DETAIL

RE-TIGHTEN THE SHROUDS TO TRAP THE PLATES.

ROOF JOINT PLATE

TRAPPED UNDER

ROOF SHROUDS

PARTS

ASGGLASHELF### ASGARD GLADIATOR SHELF FITTING INSTRUCTIONS

PACK CONTENTS:

QTY

PART

LH SHELF BRKT

RH SHELF BRKT

GLADIATOR SHELF

M5*12BHD SCREW

STEP 1

(SHELF SHOWN FROM UNDERSIDE)

FIT LH AND RH SHELF BRKTS AS SHOWN

USING THE SCREWS SUPPLIED, SCREWING

INTO THE THREADED INSERTS.

LEAVE THE SCREWS SLACK TO ENABLE

THE SHELVES TO BE ADJUSTED ONCE IN

POSITION IN THE UNIT.

SHELVES ARE SHOWN FITTED SIDE BY SIDE IN

THE LH SIDE OF A GLADIATOR. (THEY CAN BE FITTED

IN BOTH SIDES OF THE UNIT) AND ALSO IN THE

EXTENSION SIDE PANELS

SHELVES CAN ALSO BE FITTED ONE ABOVE THE

OTHER UP TO THREE HIGH.

FIG 5

SHOWS THE CENTRAL JOINT WHERE SHELVES

ARE BEING FITTED SIDE BY SIDE.

THE SCREWS FITTING THESE BRKTS SHOULD BE

FITTED THROUGH THE BACK HOLES 'A'

(THIS APPLIES ON THE EXTENSION JOINTS ALSO)

THE FRONT AND REAR SHELF BRKTS ARE

FITTED USING THE FRONT FIXING HOLES 'B'

STEP 2

THE SHELF IS FIXED UTILISING THE SCREWS

ALREADY IN THE UNIT.

POSITION THE PRE-ASSEMBLED SHELF AT THE DESIRED

HEIGHT ALIGNING THE CLEARENCE HOLES IN THE SHELF

BRKTS WITH THE CORRESPONDING SCREWS. (TWO PER BRKT)

REMOVE THE SCREWS AS REQUIRED AND REFIT FIXING THE

SHELF BRKTS IN PLACE. (SEE FIG 5 BELOW)

WHEN SHELVES ARE FITTED TIGHTEN

MACHINE SCREWS '4' TO SECURE.

FIT ALL WOOD FLOORING PRIOR TO FITTING SHELVES.

Asgård GLADIATOR Assembly Instructions Manual

Asgård GLADIATOR Assembly Instructions Manual

Asgård GLADIATOR Assembly Instructions Manual

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