Asgård GLADIATOR Assembly Instructions Manual

Asgård
Brand
Asgård
Model
GLADIATOR
Type
Assembly Instructions Manual
ASGARD
'GLADIATOR'
PACK CONTENTS
ITEM
NO
PART
DESCRIPTION
QTY
1
2
3
4
5
6
39867
LH REAR TOP PNL
1150mm*1130mm
1
1
1
1
1
1
7
8
9
1
1
1
10
11
12
13
1
ASGARD
GLADIATOR
SELF ASSEMBLY INSTRUCTIONS
PLEASE NOTE FOR SAFETY REASONS THE
ASSEMBLY OF THIS UNIT REQUIRES
TWO PEOPLE.
BASE INSTRUCTIONS
A FIRM, LEVEL ,FLAT SURFACE IS
REQUIRED AS A BASE FOR THIS UNIT
SUCH AS CONCRETE OR FLAGS.
- MINIMUM BASE MEASUREMENT
FOR GLADIATOR IS 2400W*2635L
TOOLS REQUIRED
- POSI-DRIV SCREWDRIVER
(POWER DRIVER RECOMMENDED)
- 6mm DIA MASONRY DRILL
- 13mm SOCKET SPANNER
(FOR ANCHOR FIXINGS)
- A TUBE OF ALL WEATHER SEALENT
SUITABLE FOR STEEL AND CONCRETE.
DOOR ALLIGNMENT & ANCHORING
OF UNIT
IT IS IMPORTANT TO CORRECTLY LEVEL
THE UNIT USING THE PACKING PIECES
PROVIDED, ONCE ASSEMBLY IN
ACCORDANCE WITH THE INSTRUCTIONS
OVERLEAF IS COMPLETE AND PRIOR TO
FIXING THE UNIT TO THE GROUND.
- SLIDE THE PACKING PIECES UNDER THE
CORNERS OF THE UNITS BASE AS
REQUIRED UNTIL AN EQUAL GAP HAS
BEEN ACHIEVED AROUND THE DOORS
ALLOWING FOR THEIR SMOOTH
OPERATION & ALLIGNMENT.
- DRILL THROUGH THE EIGHT HOLES
IN THE BASE OF THE UNIT USING
6mm DIA MASONRY DRILL TO A DEPTH
OF 70mm.
- SCREW IN THE ANCHOR FIXINGS.
(THESE HAVE A SELF CUTTING THREAD)
IF NOT ANCHORING THE UNIT USE
THE SELF SEAL PLUGS TO BLOCK THE
FIXING HOLES (FIT FROM UNDERSIDE)
PLEASE SEE OUR WEBSITE FOR DETAILS
OF MAINTENANCE OF THIS PRODUCT
WWW.ASGARDSSS.CO.UK
1
16
15
1
1
14
1
1
2
3
4
39869
RH REAR TOP PNL
1150*1130
39871
LH FRT TOP PNL
1150*1113
39873
RH FRT TOP PNL
1150*1113
39892
SHORT TOP CAP
744*313
39893
LONG TOP CAP
1486*313
5
6
7
8
39832
LH BACK PNL
2048*1070
39833
RH BACK PNL
2048*1117
9
10
11
12
32874
LH REAR SIDE PNL
1828*1107
32875
RH REAR SIDE PNL
1828*1107
39814
LH FRT SIDE PNL
1828*1092
39815
RH FRT SIDE PNL
1828*1092
39831
REAR BASE PNL
2196*1106
13
14
1
1
1
1
1
17
18
19
039841
FRONT BASE PNL
2196*1092
39860
LH FRT PNL
1861*387
039861
RH FRT PNL
1861*387
39848
FASCIA
1464*292
39897
ROOF BRACE
938*133
32943
LH DOOR SA
1740*761
15
16
17
18
19
20
20
22
23
32944
RH DOOR SA
1740*725
32916
SIDE CVR CHNL
1720*31
40062
FLOOR CVR CHNL
1062*38
24
25
40094
TOP FRT-BAK CHNL
1070*40
40063
TOP CVR CHNL
1080*41
22
23
24
25
1
2
2
2
2
ZSCREW100
No10*5/8 S/TAPP
ZSCREW340 ZSCREW04
ZSCREW32
M5*12 CSK ST/ST
M5*16 PAN HEAD
M7.5*60 ANCHOR BOLT
ZCOMPPLAS22,23,24
2mm,3mm,5mm PACKERS
ZCOMPPLAS39
25IA GROMMET
ZCOMPPLAS02
SELF SEAL
PLUG
320
30
4
8
4 + 4 + 4
QTY
2
8
18
32670
STOPPER
BRKT
PARTS INSTRUCTION
REAR BASE
- 13
FRONT BASE
- 14
FLOOR CVR CHNL
- 23 (X2)
POSITION REAR FLOOR '13' & FRT FLOOR '14'
AS SHOWN ENSURING HOLES ARE ALIGNED
FIT ALL SCREWS IN THE VERTICAL FACE.
POSITION FLOOR COVER STRIPS '23' AS SHOWN
FIT THE REMAINING SCREWS IN THE TOP FACE OF
THE JOINT.
(THE COVER STRIPS WILL ONLY FIT ONE
WAY, THEY BUTT TOGETHER IN THE CENTRE OF THE
FLOOR AND HIDE THE SCREW POINTS ALONG THE JOINT)
17*
PARTS
INSTRUCTION
RH BACK - 8
POSITION THE RH BACK '8' UP TO THE PRE
ASSEMBLED BASE ENSURING THAT IT SLOTS
INTO THE CENTRAL BASE CUT OUT AND THAT ALL
HOLES ARE ALIGNED, SCREW TOGETHER.
PARTS
INSTRUCTION
4*
RH REAR SIDE
-10
22*
LOCATE RH REAR SIDE PANEL '10' INTO THE BASE
& RH BACK AS SHOWN ENSURING THAT THE CORNER
JOINT IS CORRECTLY ALIGNED ALONG WITH THE FIXING
HOLES.
SCREW TOGETHER ALONG THE BASE AND VERTICAL
JOINT.
LH BACK - 7
PARTS
INSTRUCTION
INSTRUCTION
INSTRUCTION
INSTRUCTION
INSTRUCTION
PARTS
PARTS
PARTS
PARTS
STEP 1
STEP 2
STEP 3
STEP 4
STEP 5
STEP 6
STEP 7
STEP 8
22*
22*
48*
36*
13
14
8
10
LOCATE LH BACK PANEL '7' INTO THE BASE & RH BACK
AS SHOWN ENSURING THAT IT ALSO SLOTS INTO THE
BASE CUTOUT AND THAT THE VERTICAL FOLDS ARE
CORRECTLY ALIGNED.
SCREW TOGETHER ALONG THE BASE AND VERTICAL
JOINT.
7
9
LH REAR SIDE
- 9
REPEAT STEP 3
WITH LH REAR SIDE PANEL '9' ENSURING
THE CORNER JOINT IS CORRECTLY ALIGNED.
12
RH FRONT SIDE
- 12
LH FRONT SIDE
- 11
SIDE CVR CHNL
- 22 (X2)
22
11
POSITION RH FRONT SIDE '12' UP TO BASE AND RH REAR
SIDE AS SHOWN. FIX PANELS ALONG THE BASE JOINT AND
THROUGH THE REAR SIDE JOINT FIRST (SEE DETAIL) THIS
WILL ENABLE YOU TO THEN FIX THE SIDE COVER PLATE'22'
AS INDICATED WITH THE REMAINING EIGHT SCREWS FOR
THE JOINT
SCREW INTO
THIS JOINT FIRST
REPEAT THE ABOVE STEP WITH LH FRONT SIDE '11'
AND THE REMAING SIDE COVER CHANNEL '22'
SCREW INTO
THIS FACE
LAST
RH FRONT PANEL
- 16
LH FRONT PANEL
- 15
15
16
POSITION RH FRONT PANEL '16' ON TO BASE AND RH FRONT
SIDE AS SHOWN ALIGN HOLES AND SCREW TOGETHER.
REPEAT ABOVE STEP WITH LH FRONT PANEL '15'
FASCIA
- 17
ATTACH FASCIA PANEL '17' ACROSS THE FRONT OF
THE UNIT AS SHOWN, SCREW INTO THE LH & RH
FRONT PANELS.
17
10*
PRIOR TO FITTING THE FRONT SIDES IT IS IMPORTANT
TO RUN A BEAD OF SEALENT ALONG THE FULL LENGTH
OF THE VERTICAL JOINTS.
SEAL FULL
LENGTH OF
THESE JOINTS.
PARTS INSTRUCTION
LH REAR TOP PNL
- 1
RH REAR TOP PNL
- 2
TOP FRT- BACK
CVR CHNL
- 24
PRIOR TO FITTING THE LH REAR TOP PANEL '1' & RH REAR TOP PANEL '2' TOGETHER ALONG WITH THE TOP FRONT TO BACK COVER
CHANNEL '24' AS SHOWN IT IS IMPORTANT TO RUN A BEAD OF ALL WEATHER SEALENT THE FULL LENGTH OF THE JOINT FROM FRONT
TO BACK.
FIT SCREWS IN THE VERTICAL JOINT FIRST ENSURING THAT THE FRONT, BACK AND TOP OF THE ROOF SECTIONS FIT FLUSH
TOGETHER ON ALL FACES, IN TIGHTENING THESE SCREWS A SEAL SHOULD BE MADE ALONG THIS JOINT.
PRIOR TO FITTING THE REMAINING SIX SCREWS IN THE HORIZONTAL JOINT IT IS NECESSARY TO POSITION THE FRT - BACK TOP COVER
CHANNEL '24' AS SHOWN, THUS HIDING THE POINTS FROM THE PREVIOSLY FITTED SCREWS, THE REMAINING SCREWS HOLD
THE CHANNEL IN PLACE.
12*
PARTS
INSTRUCTION
12*
INSTRUCTION
INSTRUCTION
INSTRUCTION
INSTRUCTION
PARTS
PARTS
PARTS
PARTS
STEP 9
STEP 10 & 11
STEP 12
STEP 13
STEP 14
STEP 15
28*
56*
1
ASSEMBLED REAR
ROOF PANELS
1&2
STOPPER BRKTS
(X8)
POSITION PRE-ASSEMBLED REAR TOP PANELS OVER THE REAR
SIDES AND BACK PANELS AS SHOWN.
WHEN CORRECTLY POSITIONED THE PANELS SHOULD SLOT
INTO THE CUTOUTS ON SIDES AND BACKS (SEE DETAIL) AND
FIXING HOLES SHOULD BE ALLIGNED.
SCREW IN POSITION FITTING THE STOPPER BRACKETS AS
INDICATED, THERE ARE TWO BRACKETS TO FIT IN EACH OF
THE SIDE AND BACK PANELS.
TOP COVER
CHANNEL
- 25 (X2)
POSITION TOP COVER CHANNEL '25' AS SHOWN REMOVE
SCREWS FROM THE HORIZONTAL FACE OF THE ROOF JOINT
AS REQUIRED, REFIT SCREWS FIXING THE COVER CHANNEL.
REPEAT WITH REMAINING COVER CHANNEL.
ROOF BRACE
- 18
REMOVE SIX SCREWS 'A' FROM CENTRAL ROOF JOINT.
POSITION ROOF BRACE '18' AS INDICATED AND REFIT
SCREWS.
(NOTE) THIS COMPONENT REQUIRES THE ROOF TO BE
SUPPORTED PRIOR TO FITTING, IT IS DESIGNED TO BE
A TIGHT FIT.
RUN A BEAD OF SILICONE
SEALENT DOWN THE FULL
LENGTH OF THE LH REAR TOP
VERTICAL JOINT
(RUNNING FRONT- BACK)
PRIOR TO POSITIONING
THE RH REAR TOP AND FRT- BACK
COVER CHANNEL.
REAR OF TOP PANEL
2
FRONT TO BACK
COVER CHANNEL
- 24
HORIZONTAL JOINT
REPEAT STEP 9
WITH LH FRONT TOP PANEL '3'
& RH FRONT ROOF PANEL '4' AND THE REMAINING
ROOF FRONT TO BACK COVER CHANNEL '24'
3
4
ROOF FRT-BACK
COVER CHNL
-24
LH FRT TOP PNL
- 3
RH FRT TOP PNL
- 4
TOP FRT- BACK
CVR CHNL
- 24
2
1
6
5
INSTRUCTION
PARTS
4*
SHORT TOP
SHROUD
- 5
LONG TOP
SHROUD
-6
PRIOR TO JOINING TOP SHROUDS TOGETHER APPLY
A BEAD FO SEALENT ON THE JOINT.
ALLIGN SHORT TOP SHROUD '5' & LONG TOP SHROUD '6'
AS SHOWN SCREW TOGETHER.
3
4
ASSEMBLED
FRONT
ROOF PANELS
3&4
STOPPER BRKTS
(X10)
PRIOR TO FITTING REMAINING ROOF PANELS IT IS
IMPORTANT TO RUN A BEAD FOF SEALENT ALONG
THE FULL LENGTH OF THE CENTRAL JOINT.
POSITION PRE-ASSEMBLED FRONT TOP PANELS OVER THE REAR
TOP PANELS AND FRONT SIDES AS SHOWN.
WHEN CORRECTLY POSITIONED THE PANELS SHOULD SLOT
INTO THE CUTOUTS ON SIDES AND FASCIA (SEE DETAIL) AND
FIXING HOLES SHOULD BE ALLIGNED.
SCREW IN POSITION FITTING THE REMAINING STOPPER
BRACKETS
SEAL FULL LENGTH
OF THIS JOINT.
25
25
CENTRAL ROOF JOINT
WITH COVER PLATES
IN POSITION
REMOVE SCREWS
AND REFIT FROM
THIS FACE AS
REQUIRED.
18
REMOVE SIX
CENTRAL
SCREWS 'A'
A
A
A
A
A
A
V
X
Y
PARTS INSTRUCTION
PRE ASSEMBLED
LONG & SHORT
TOP SHROUDS
- 5 & 6
RUN A BEAD OF SEALENT ALONG THE CONTACT EDGES
OF THE TOP SHROUD.
LIFT THE SHROUD ONTO THE ROOF ALIGNING THE FIXING
HOLES BOTH IN THE, BOTH IN THE ENDS AND ALONG THE
LENGTH OF THE ROOF.
SCREW IN POSITION.
20*
PARTS
INSTRUCTION
LH DOOR
- 19
RH DOOR
- 20
25mm DIA
GROMMET
(X2)
WE ADVISE THAT YOU USE HAND HELD DRIVERS RATHER
THAN POWER DRIVERS WHEN FIXING THE DOORS .
IT IS IMPORTANT TO SUPPORT THE DOORS AT ALL TIMES
WHILST FITTING THE SCREWS TO ENSURE CORRECT
ALLIGNMENT.
STEP 16
STEP 17
5
6
4*
19
20
POSITION LH DOOR '19' (NON LOCKING DOOR) SO THAT
THE HINGES ARE ALLIGNED WITH THE THREADED FIXING
HOLES, SCREW IN POSITION.
REPEAT PROCESS WITH RH DOOR '20'
FIT THE 25mm DIA GROMMETS TO THE FRONT SIDE PANELS
(THESE ARE CABLE ACCESS POINTS IF REQUIRED)
24*
REFER TO FRONT
SHEET FOR DOOR
ALIGNMENT AND
ANCHORING OF UNIT.
FIT CABLE
GROMMETS
HEAR.
STEP 18
IF FITTING ONE OR MORE
EXTENSIONS TO YOUR UNIT IT IS
IMPORTANT THAT YOU FIT THE ROOF
JOINT STRIPS ON EACH ADDTIONAL
ROOF SECTION AS SHOWN BELOW.
THE STRIPS ARE ONLY USED
WITH EXTENIONS
THIS MUST BE DONE WHILST
THE SEALENT SECURING THE ROOF
SHROUDS IS STILL SOFT
STEP 19
STEP 20
PARTS
INSTRUCTION
ROOF JOINT
STRIPS
40881
(QUANTITY
DEPENDS
UPON NUMBER
OF EXTENSIONS)
PREPARE THE ROOF JOINT STRIPS BY RUNNING TWO BEADS OF SEALENT ALONG THE FULL LENGTH OF THE EDGES OF THE FOLDS THAT RUN DOWN THE BACK
OF THE PART AS INDICATED.
THE BEADS OF SEALENT NEED TO BE LARGE ENOUGH TO CREATE AN ADDTIONAL SEAL WHEN THE PLATE IS PUT INTO POSITION BRIDGING
THE JOINTS ON THE ROOF.
INSTRUCTION
SEALENT
SEALENT
ROOF JOINT
JOINT STRIP
SLACKEN THE PREFITTED ROOF SHROUDS SUFFICIENTLY ENOUGH TO ALLOW THE ENDS OF THE ROOF JOINT PLATES TO BE PUSHED UP UNDERNEATH THEM.
THE JOINT PLATES SHOULD BE POSITIONED CENTRALLY OVER THE ROOF JOINTS AS SHOWN ON THE DETAIL
RE-TIGHTEN THE SHROUDS TO TRAP THE PLATES.
ROOF JOINT PLATE
TRAPPED UNDER
ROOF SHROUDS
PARTS
ASGGLASHELF### ASGARD GLADIATOR SHELF FITTING INSTRUCTIONS
PACK CONTENTS:
QTY
PART
LH SHELF BRKT
RH SHELF BRKT
GLADIATOR SHELF
M5*12BHD SCREW
1
2
3
4
2
2
2
8
1
1
2
2
1
3
3
4
3
3
STEP 1
(SHELF SHOWN FROM UNDERSIDE)
FIT LH AND RH SHELF BRKTS AS SHOWN
USING THE SCREWS SUPPLIED, SCREWING
INTO THE THREADED INSERTS.
LEAVE THE SCREWS SLACK TO ENABLE
THE SHELVES TO BE ADJUSTED ONCE IN
POSITION IN THE UNIT.
SHELVES ARE SHOWN FITTED SIDE BY SIDE IN
THE LH SIDE OF A GLADIATOR. (THEY CAN BE FITTED
IN BOTH SIDES OF THE UNIT) AND ALSO IN THE
EXTENSION SIDE PANELS
SHELVES CAN ALSO BE FITTED ONE ABOVE THE
OTHER UP TO THREE HIGH.
FIG 5
A
B
A
B
FIG 5
SHOWS THE CENTRAL JOINT WHERE SHELVES
ARE BEING FITTED SIDE BY SIDE.
THE SCREWS FITTING THESE BRKTS SHOULD BE
FITTED THROUGH THE BACK HOLES 'A'
(THIS APPLIES ON THE EXTENSION JOINTS ALSO)
THE FRONT AND REAR SHELF BRKTS ARE
FITTED USING THE FRONT FIXING HOLES 'B'
STEP 2
THE SHELF IS FIXED UTILISING THE SCREWS
ALREADY IN THE UNIT.
POSITION THE PRE-ASSEMBLED SHELF AT THE DESIRED
HEIGHT ALIGNING THE CLEARENCE HOLES IN THE SHELF
BRKTS WITH THE CORRESPONDING SCREWS. (TWO PER BRKT)
REMOVE THE SCREWS AS REQUIRED AND REFIT FIXING THE
SHELF BRKTS IN PLACE. (SEE FIG 5 BELOW)
WHEN SHELVES ARE FITTED TIGHTEN
MACHINE SCREWS '4' TO SECURE.
FIT ALL WOOD FLOORING PRIOR TO FITTING SHELVES.
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Asgård GLADIATOR Assembly Instructions Manual

Asgård
Brand
Asgård
Model
GLADIATOR
Type
Assembly Instructions Manual
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