Toro 60in TURBO FORCE Mower Finishing Kit, Z500 Triple Soft Bagger User manual

Brand: Toro

Model: 60in TURBO FORCE Mower Finishing Kit, Z500 Triple Soft Bagger

Category: Air blowers/dryers

Type: User manual

Toro 60in TURBO FORCE Mower Finishing Kit, Z500 Triple Soft Bagger is designed to make lawn care easier and more efficient. With its 60-inch cutting width, this finishing kit is ideal for large lawns and commercial applications. The triple bagging system collects grass clippings and debris, leaving your lawn looking neat and tidy. The kit is easy to install and use, and it comes with a variety of features that make it a valuable addition to any lawn care arsenal. Some of the key features of the Toro 60in TURBO FORCE Mower Finishing Kit, Z500 Triple Soft Bagger include:

60-inch cutting width for increased productivity

60-inch cutting width for increased productivity

Operator’s Manual

Original Instructions (EN)

Form No. 3350–164

60in TURBO FORCE Mower

Finishing Kit

Z500 Triple Soft Bagger

Model No. 78502—Serial No. 230000001 and Up

 2003 by The Toro Company

8111 Lyndale Avenue South

Bloomington, MN 55420-1196

Printed in the USA

Contents

Page

Introduction 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Safety 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Safety and Instruction Decals 4. . . . . . . . . . . . . . .

Setup 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Loose Parts 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Before Installation 7. . . . . . . . . . . . . . . . . . . . . . . . . . .

Prepare the Mower 7. . . . . . . . . . . . . . . . . . . . . . . .

Positioning the Flow Baffle 7. . . . . . . . . . . . . . . . .

Installation 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Removing the Existing Belt Cover 8. . . . . . . . . . .

Removing the Existing Anti-Scalp

Roller and Bracket 8. . . . . . . . . . . . . . . . . . . . . .

Installing the New Bracket and Anti-Scalp Roller 9

Installing the Mounting Plate 9. . . . . . . . . . . . . . . .

Installing the Pulley Assembly 10. . . . . . . . . . . . . .

Removing the Drive Wheels and Bumper Guard 10

Installing the Bagger Brackets 11. . . . . . . . . . . . . . .

Installing the Bagger Tube Support and Elbow 12. .

Installing the Hood Assembly and Bags 12. . . . . . .

Installing the Blower Assembly 14. . . . . . . . . . . . . .

Installing the Bagger Belt and Idler Spring 14. . . . .

Installing the Belt Cover 16. . . . . . . . . . . . . . . . . . .

Installing the Bagger Tube 17. . . . . . . . . . . . . . . . . .

Installing the Weights 18. . . . . . . . . . . . . . . . . . . . .

Adjusting the Parking Brake 19. . . . . . . . . . . . . . . .

Operation 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Emptying the Grass Bags 20. . . . . . . . . . . . . . . . . . .

Clearing Obstructions From the Bagger System 21.

Operating and Bagging Tips 21. . . . . . . . . . . . . . . .

Maintenance 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Recommended Maintenance Schedule 23. . . . . . . .

Cleaning the Hood Screen 23. . . . . . . . . . . . . . . . . .

Cleaning the Bagger 23. . . . . . . . . . . . . . . . . . . . . . .

Checking and Adjusting the Bagger Belt Tension 23

Checking and Adjusting the Blower Latch 24. . . . .

Replacing the Blower Belt 25. . . . . . . . . . . . . . . . . .

Checking the Blower Liner 26. . . . . . . . . . . . . . . . .

Replacing the Blower Liner 26. . . . . . . . . . . . . . . . .

Inspecting the Bagger 27. . . . . . . . . . . . . . . . . . . . .

Greasing the Blower 27. . . . . . . . . . . . . . . . . . . . . .

Inspecting the Mower Blades and Baffles 27. . . . . .

Installing Mower Blades 27. . . . . . . . . . . . . . . . . . .

Storage 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Troubleshooting 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Introduction

Read this manual carefully to learn how to operate and

maintain your product properly. The information in this

manual can help you and others avoid injury and product

damage. Although Toro designs and produces safe

products, you are responsible for operating the product

properly and safely.

Whenever you need service, genuine Toro parts, or

additional information, contact an Authorized Service

Dealer or Toro Customer Service and have the model and

serial numbers of your product ready. Figure 1 illustrates

the location of the model and serial numbers on the

product.

m–6231

Figure 1

1. Location of the model and serial numbers

Write the product model and serial numbers in the space

below:

Model No.

Serial No.

This manual identifies potential hazards and has special

safety messages that help you and others avoid personal

injury and even death. Danger, Warning, and Caution are

signal words used to identify the level of hazard.

However, regardless of the hazard, be extremely careful.

Danger signals an extreme hazard that will cause serious

injury or death if you do not follow the recommended

precautions.

Warning signals a hazard that may cause serious injury or

death if you do not follow the recommended precautions.

Caution signals a hazard that may cause minor or

moderate injury if you do not follow the recommended

precautions.

This manual uses two other words to highlight

information. Important calls attention to special

mechanical information and Note: emphasizes general

information worthy of special attention.

Safety

The following list contains safety information specific to

Toro products and other safety information you must

know.

• Become familiar with the safe operation of the

equipment, with the operator controls, and safety

signs.

• Use extra care with grass catchers or other

attachments. These can change the operating

characteristics and the stability of the machine.

• Do not use a grass catcher on steep slopes. A heavy

grass catcher could cause loss of control or overturn

the machine.

• Slow down and use extra care on hillsides. Be sure to

travel in the recommended direction on hillsides. Turf

conditions can affect the machine’s stability. Use

extreme caution while operating near drop–offs.

• Keep all movement on slopes slow and gradual. Do

not make sudden changes in speed, directions or

turning.

• The grass catcher can obstruct the view to the rear.

Use extra care when operating in reverse.

• Use care when loading or unloading the machine into a

trailer or truck

• Never operate with the discharge deflector raised or

removed and never altered, unless using a grass

catcher or mulching baffles.

• Keep hands and feet away from moving parts. Do not

make adjustments with the engine running.

• Stop on level ground, disengage drives, set the parking

brake, shut off the engine before leaving the operator’s

position for any reason including emptying the grass

catcher or unclogging the chute.

• If you remove the grass catcher, be sure to install any

discharge deflector or guard that might have been

removed to install the grass catcher. Do not operate the

mower without either the entire grass catcher or the

grass deflector in place.

• Turn off the engine and wait for all moving parts to

stop before removing the grass catcher or

unclogging the chute.

• Do not use your hands to unclog the chute, blower or

bagger.

• Do not leave grass in grass catcher for extended

periods of time.

• Grass catcher components are subject to wear, damage

and deterioration, which could expose moving parts or

allow objects to be thrown. Frequently check

components and replace with manufacturer’s

recommended parts, when necessary.

Safety and Instruction Decals

Safety decals and instructions are easily visible to the operator and are located near any

area of potential danger. Replace any decal that is damaged or lost.

79-0350

79-0360

80-8040

88-8950

93-1122

1-653554

106-0871

98-4387

1. Warning—wear hearing protection.

68-3650

Setup

Note: Determine the left and right sides of the machine from the normal operating position.

Loose Parts

Note: Use the chart below to verify all parts have been shipped.

Step Description Qty. Use

No parts needed Removing the existing mower cover

No parts needed

Removing the anti-scalp roller and

bracket

Anti-scalp roller bracket

Tapping screw, 3/8 x 1 inch

Installing the anti-scalp roller and

bracket

Mounting plate

Bolt, 3/8 x 1-1/4 inch

Flange nuts, 3/8 inch

Installing the mounting plate

Pulley assembly 1 Installing the pulley assembly

No parts needed

Removing the drive wheels and bumper

guard

Bagger mounting bracket

Left side bagger bracket

Right side bagger bracket

Bolt, 3/8 x 1 inch

Flange nut, 3/8 inch

Belleville washer, 3/8 inch

Installing the bagger brackets

Bagger tube support

Elbow

Bolt, 1/4 x 1-1/2 inch

Nut, 1/4 inch

Flat washer, 1/4 inch

Installing the bagger tube support and

elbow

Hood assembly

Bag

Clevis pin

Hairpin cotter

Installing the hood assembly and bags

Blower assembly 1 Installing the blower assembly

Step UseQty.Description

Blower belt cover

Bagger Belt

Idler spring

Pulley cover

Installing the bagger belt and idler

spring

Belt cover 1 Installing the belt cover

Bagger tube

Clamp

Knob

Blower adapter

Installing the bagger tube

Caster weight

U–bolt

Nut, 1/2 inch

Lock washer, 1/2 inch

Plate

Top weight

Bolt, 1/2 x 3 inch

Plate

Installing the weights

No parts needed Adjusting the parking brake

Before Installation

Prepare the Mower

Perform the following procedure to prepare the mower for

attaching the blower and finishing kit.

1. Disengage the PTO, move the motion control levers to

the neutral locked position and set the parking brake.

2. Stop the engine, remove the key, and wait for all

moving parts to stop before leaving the operating

position.

3. Clean the mower of any debris on the deck or rear of

mower to ease installation.

Positioning the Flow Baffle

The following figures are only recommendations for use.

Adjustments will vary by grass type, moisture content,

and height of grass. The middle position or Position B is

recommended for bagging.

Note: If the engine power draws down and the mower

ground speed is the same, open up the baffle.

Position A

This is the full rear position. The suggested use for this

position is a follows.

• Use for short, light grass mowing conditions.

• Use in dry conditions.

• For smaller grass clippings.

• Propels grass clippings farther away from the mower.

Full Rearward Position

m–6881

Figure 2

Position B

Use this position when bagging.

Middle Position

m–6880

Figure 3

Position C

This is the full open position. The suggested use for this

position is as follows.

• Use in tall, dense grass mowing conditions.

• Use in wet conditions.

• Lowers the engine power consumption.

• Allows increased ground speed in heavy conditions.

• This position is similar to the benefits of the Toro SFS

mower.

Full Forward Position

m–6879

Figure 4

Installation

Step

No Parts needed for this step.

Removing the Existing Belt

Cover

Note: Clean the area around the belt cover before

removing.

1. Unlatch and remove the right belt cover (Fig. 5).

2. Store the right belt cover for later use. If the bagger

blower and pulley is removed it can be reused.

m–6824

Figure 5

1. Belt cover 2. Latch

Step

No Parts needed for this step.

Removing the Existing

Anti-Scalp Roller and Bracket

Note: Clean the area around the right, rear anti-scalp

wheel

1. Remove the anti-scalp roller from the bracket by

loosening and removing the flange nut (3/8 inch) and

axle bolt (3/8 x 4-1/2 inch) as shown in figure 6.

2. Remove the three carriage bolts (3/8 x 3/4 inch) and

flange nuts (3/8 inch) securing the bracket to the

mower (Fig. 6). Save the fasteners for later use.

3. Remove the bracket and discard.

m–6981

Figure 6

1. Anti-scalp roller

2. Anti-scalp bracket

3. Bolt, 3/8 x 4-1/2 inch

4. Carriage bolt,

3/8 x 3/4 inch

5. Flange nut, 3/8 inch

6. Mower deck

Step

Parts needed for this step:

• 1 Anti-scalp roller bracket

• 1 Tapping screw

Installing the New Bracket and

Anti-Scalp Roller

1. Install the new anti–scalp roller bracket using the three

carriage bolts (3/8 x 3/4 inch) and flange nuts

(3/8 inch) removed previously (Fig. 7).

2. Install a tapping screw (3/8 x 1 inch) into the deck and

roller bracket (Fig. 7).

Note: The screw requires effort to turn. By installing the

screw, threads will be cut into the new bracket.

3. Install the anti-scalp roller with the axle bolt

(3/8 x 4-1/2 inches), flange nut (3/8 inch) (Fig. 7).

m–6980

Figure 7

1. Anti-scalp bracket, new

2. Carriage bolt,

3/8 x 3/4 inch

3. Flange nut, 3/8 inch

4. Screw, tapping,

3/8 x 1inch

5. Bolt, 3/8 x 4-1/2 inch

6. Anti-scalp roller

Step

Parts needed for this step:

• 1 Mounting plate

• 2 Bolts, 3/8 x 1-1/4 inch

• 2 Flange nuts, 3/8 inch

Installing the Mounting Plate

1. Move the grass deflector into the upright position.

Note: When the mower is switched to bagging leave the

grass deflector on the machine. The grass deflector will

rest against the blower belt cover.

2. Install the mounting plate to the inside of the deck

mounting bracket with 2 bolts (3/8 x 1-1/4 inch) and

2 flange nuts (3/8 inch) as shown in figure 8.

m–7005

Figure 8

1. Mounting plate

2. Bolt, 3/8 x 1–1/4 inch

3. Flange nut, 3/8 inch

Step

Parts needed for this step:

• 1 Pulley assembly

Installing the Pulley Assembly

1. Loosen, but do not remove, the tapping bolts on the

existing pulley (Fig. 9). There should be a 1/4 inch

(0.64 cm) clearance between the bolt head and pulley.

m–7004

1/4 inch

(0.64 cm)

Figure 9

1. Pulley assembly, bagger

belt

2. Pulley assembly, drive belt

3. Locking slots

4. Bolts heads

2. Align the new pulley assembly so that the openings fit

over the pulley bolt heads loosened in step 1 and

install (Fig. 9).

3. Turn the pulley to lock it into position (Fig. 9).

Note: If the pulley does not turn, loosen the bolts to raise

the bolt heads and allow the pulley to lock into position.

4. After the new pulley assembly is in position, tighten

the existing bolts to secure new pulley.

Important Torque the nuts to 23 ft-lb ± 2 ft-lb

(31 N⋅m ± 3 N⋅m).

Step

No parts needed for this step.

Removing the Drive Wheels

and Bumper Guard

Danger

Mechanical or hydraulic jacks may fail to support

machine and cause a serious injury.

• Use jack stands when supporting machine.

• Do not use hydraulic jacks.

m–6794

Figure 10

1. Rear bumper guard

2. Bolt

3. Nut

1. Remove the existing rear bumper guard (Fig. 10).

2. Loosen the drive wheel lugs or nuts.

3. Raise the rear of the machine and support with jack

stands.

4. Remove the drive wheels.

Step

Parts needed for this step:

• 1 Left side bagger bracket

• 1 Right side bagger bracket

• 1 Bagger mounting bracket

• 10 Bolts, 3/8 x 1 inch

• 10 Flange nuts, 3/8 inch

• 8 Belleville washers, 3/8 inch

Installing the Bagger Brackets

Installing the Side Brackets

Important Do not tighten any bolts until both side

brackets and bagger mounting bracket are fit loose on the

machine. Refer to Tightening the Mounting Bolts, on

page 11.

1. Using the existing holes, install the side bagger bracket

to the side of the machine frame with 2 bolts

(3/8 x 1 inch), 2 flat washers (3/8 inch) and 2 flange

nuts (3/8 inch) (Fig. 11).

2. Repeat the previous step for the opposite side.

m–6742

Figure 11

1. Bagger bracket-left side

shown

2. Bolt, 3/8 x 1 inch

3. Flange nut, 3/8 inch

4. Machine side frame

5. Existing hole

6. Belleville washer, 3/8 inch

Installing the Bagger Mounting Bracket

Important Do not tighten any bolts until both side

brackets and bagger mounting bracket are fit loose on the

machine.

Important Make sure the bagger mounting bracket is

installed in the position shown in Figure 12.

1. Remove the existing two bolts in the bottom of the

rear frame (Fig. 12).

m–6743

Figure 12

1. Bagger mounting bracket

2. Bolt, 3/8 x 1 inch

3. Flange nut, 3/8 inch

4. Belleville washer, 3/8 inch

5. Rear frame

6. Existing bolts located here

2. Install the bagger mounting bracket to the left and

right side bagger brackets with 4 bolts (3/8 x 1 inch),

4 Belleville washers (3/8 inch) and 4 flange nuts

(3/8 inch) (Fig. 12).

3. Install the bagger mounting bracket to the rear frame

of the machine with 2 bolts (3/8 x 1 inch) and 2 flange

nuts (3/8 in.) (Fig. 12).

Tightening all the Mounting Bolts

The following steps are the correct sequence to tighten the

side brackets and the bagger mounting bracket.

All mounting bolts need to be torqued to 35 ft–lb

(48 N m).

1. Tighten the bagger mounting bracket to the rear frame

first (Fig. 12).

2. Tighten the bagger mounting bracket to the side

brackets (Fig. 12).

3. Tighten the side brackets to the side of the mower

(Fig. 11).

4. Install the drive wheels and torque to 95 ft-lb

(128 N⋅M).

5. Lower the machine onto the drive wheels.

Step

Parts needed for this step:

• 1 Tube support

• 1 Elbow

• 4 Bolts, 1/4 x 1-1/2 inch

• 4 Nuts, 1/4 inch

• 4 Flat washers, 1/4 inch

Installing the Bagger Tube

Support and Elbow

1. Position the elbow inside the bagger hood (Fig. 13).

2. Install the elbow and tube support to the bagger hood

with 4 bolts (1/4 x 1-1/2 inch), 4 washers (1/4 inch),

and 4 nuts (1/4 inch) (Fig. 13).

m–6730

Figure 13

1. Tube support

2. Elbow

3. Bagger hood

4. Nut, 1/4 inch

5. Flat washer, 1/4 inch

6. Bolt, 1/4 x 1-1/2 inch

Step

Parts needed for this step:

• 1 Hood assembly

• 3 Bags

• 2 Clevis pins

• 2 Hairpin cotter pins

Installing the Hood Assembly

and Bags

Components around engine will be hot if the

machine has been running. Touching hot

components can cause burns.

• Do not touch engine components when hot.

• Allow engine to cool before performing

maintenance.

Warning

1. Install the hood assembly onto the bagger mounting

bracket (Fig. 14).

m–6740

Figure 14

1. Hood assembly 2. Bagger mounting bracket

2. Install the 2 clevis pins into the hood assembly and

bagger mounting bracket. Secure it with 2 hairpin

cotter pins (Fig. 15).

m–6741

Figure 15

1. Hood assembly

2. Bagger mounting bracket

3. Hairpin cotter pin

4. Clevis pin

3. Install the bag tab into the notch in the hood assembly

(Fig. 16). Do this for all the bags.

Note: The bag will rest on the bagger frame (Fig. 16).

m–6718

Figure 16

1. Hood assembly

2. Bag

3. Bag tab

4. Notch

5. Bagger frame

4. Lower the bagger hood over the bags.

5. Position the bagger latch under the latch hook

(Figures 17 and 18).

m–6719

Figure 17

1. Hood

2. Bags

3. Bagger latch

4. Latch hook

6. Push down on the bagger latch until it locks into place

(Fig. 18).

m–6264

Figure 18

1. Bagger latch 2. Latch hook

Step

Parts needed for this step:

• 1 Blower assembly

Installing the Blower Assembly

Important Make sure the mounting plate is installed

to the mower.

1. Move the grass deflector into the upright position.

2. Slide the blower assembly peg into the hole on the

bracket (Fig. 19).

m–7006

Figure 19

1. Mower deck

2. Blower assembly

3. Blower assembly peg

4. Mounting plate hole

5. Mounting plate

3. Close the blower assembly. (Fig. 22).

4. Check if the latch fully engages the front latch peg.

Refer to Checking and Adjusting the Blower Latch on

page 24.

Note: There needs to be a little or no gap between the

blower assembly and the mounting plate.

Step

Parts needed for this step:

• 1 Blower belt cover

• 1 Idler spring

• 1 Bagger belt

• 1 Pulley cover

Installing the Bagger Belt and

Idler Spring

Important The idler spring and bagger belt need to be

installed together.

This will create slight tension on both the spring and belt

while installing them.

1. Check that the blower assembly is closed and ensure

the blower front latch is engaged on the front peg.

2. Slide the spring into the blower eyebolt (Fig. 20).

3. Install the spring into the idler arm eyebolt (Fig. 20).

m–6276

Figure 20

1. Idler spring

2. Blower assembly

3. Idler arm eyebolt

4. Blower eyebolt

5. Idler arm

m–7007

Figure 21

1. Blower pulley

2. Mower

3. Blower assembly

4. Top pulley of mower pulley

assembly

5. Spring loaded idler pulley

(belt back side touching

pulley)

6. Fixed idler pulley

7. Front latch (red)

4. Push down on the front latch (colored red) and open

the blower assembly (Fig. 21).

5. Install the bagger belt on the top mower pulley

(Fig. 21).

6. Route the bagger belt around the top pulley of the

mower pulley assembly (Fig. 21).

7. Feed the belt between the idler pulleys (Fig. 21).

8. Route the bagger belt around the spring–loaded idler

pulley (Fig. 21). The backside of belt will be touching

the pulley.

9. Route the bagger belt around the fixed idler pulley

(Fig. 21).

10.Route the bagger belt around the blower pulley

(Fig. 21).

11. Close the blower assembly and ensure the blower front

latch engages onto the front peg (Fig. 22).

m–7008

Figure 22

1. Blower front latch (red) 2. Front peg

Important Make sure to check the belt tension and

spring length after the initial 8 hours of use.

12.Adjust the bagger belt tension. Refer to Checking and

Adjusting the Bagger Belt Tension on page 23.

13.Install the belt cover over the pulley assembly and

secure the 3 cover latches into the blower (Fig. 23).

m–6236

3 2

Figure 23

1. Blower assembly

2. Blower belt cover

3. Latch

Step

Parts needed for this step:

• 1 Belt cover

Installing the Belt Cover

1. Install the new belt cover over the pulley assembly and

secure the latches (Fig. 24).

m–7020

Figure 24

1. Pulley assembly

2. Belt cover

3. Latch

Step

Parts needed for this step:

• 1 Bagger tube

• 1 Clamp

• 2 Knobs

• 1 Blower adapter

Installing the Bagger Tube

Note: To ease assembly of the bagger tube to the blower

adapter, apply soapy water to both the bagger tube and the

adapter.

1. Install one end of the tube, 4 to 4–1/2 inches (102 to

114 mm) onto the blower adapter and secure it with a

clamp (Fig. 25).

m–6815

Figure 25

1. Tube

2. Blower adapter

3. Clamp

4. 4 to 4–1/2 inches (102 to

114 mm)

5. Tube installed onto the

adapter 4 to 4–1/2 inches

(102 to 114 mm)

2. Place the blower adapter over the top blower stud and

slide it into the side stud (Fig. 26).

3. Install the knobs onto the top and side stud (Fig. 26).

This will secure the lower tube end to the blower

assembly.

m–6252

Figure 26

1. Tube

2. Blower assembly

3. Top blower stud

4. Knob

5. Side blower stud

Note: There are nubs on the inside of the bagger elbow

that hold the upper end of the bagger tube (Fig. 27).

4. Place the upper tube into the bagger elbow (Fig. 27).

5. Move the upper tube back and forth, until at least two

ribs engage into the nubs inside the bagger elbow.

6. Make sure the tube rests on the tube support (Fig. 27).

m–6728

Figure 27

1. Tube

2. Bagger hood

3. Nubs

4. Ribs

5. Elbow

6. Tube support

Step

Parts needed for this step:

• 2 Caster weights

• 2 Top weights

• 2 U–bolts

• 4 Nuts, 1/2 inch

• 2 Plates

• 4 Lock washers, 1/2 inch

• 2 Bolts, 1/2 x 3 inch

Installing the Weights

To comply with ANSI/OPEI B71.4–1999 Standard,

weights must be added to the machine.

Installing the Caster Weights

The bagger adds a lot of weight to the rear of the

machine and may cause an unstable condition

which could result in a loss of control.

• Install the front caster weights and top weights.

Caution

1. Place a caster weight on the front caster and install the

U–bolt through the caster weight (Fig. 28).

2. Install the plate, the nuts (1/2 inch) and the lock

washer (1/2 inch) under the frame and caster weight

(Fig. 28).

3. Repeat for the opposite side.

m–5882

Figure 28

1. Front caster weight

2. U–bolt

3. Plate

4. Nut

5. Front caster

6. Lock washer

Installing the Extra Top Weight

1. Install the top weight on top of the caster weight with

a bolt (1/2 x 3 inch) (Fig. 29).

m–6756

Figure 29

1. Top weight

2. Bolt

3. Front caster weight

4. Front caster wheel

Checking the Tire Pressure

Check and adjust the air pressure in the front and rear

tires.

Pressure: 13 psi (90 kPa) drive wheels and caster wheels

(Fig. 29).

m–1872

Figure 30

1. Valve stem

Check the Level of the Mower

Refer to the mower Operator’s Manual for the correct

procedure.

Step

No parts needed for this step.

Adjusting the Parking Brake

Check the parking brake for proper adjustment.

Important It is necessary to adjust and check the

proper function of the brake due to the added weight of

the bagger to the unit.

1. Disengage the brake lever (lever down).

2. Measure the length of the spring. The measurement

should be 2–5/8 inch (67 mm) between the washers

(Fig. 31).

3. If adjustment is necessary, loosen the jam nut below

the spring and adjust the nut directly below the spring

(Fig. 31).

4. Turn the nut until the correct measurement is obtained.

Turn the nut clockwise to shorten the spring length and

turn them counterclockwise to lengthen the spring.

5. Tighten the two nuts, below the spring, together and

repeat on the opposite side of the machine.

6. Engage the parking brake (lever up).

7. Measure the distance between the trunnion roller and

the collar on brake rod. The measurement needs be

5/16 inch (8 mm) (Fig. 31).

m–3788

Figure 31

1. Brake lever

2. Spring 2–5/8 inch (67 mm)

3. Adjusting nut and jam nut

below the spring

4. Collar on brake rod

5. 5/16 inch (8 mm)

6. Yoke and jam nut

7. Trunnion roller

8. If adjustment is necessary, loosen the jam nut directly

next to the yoke. Turn the nuts below the spring until

the correct measurement is obtained (Fig. 31).

9. Tighten the jam nut next to the yoke and repeat on the

opposite side of the machine.

Operation

Note: Determine the left and right sides of the machine

from the normal operating position.

Important Set the parking brake when leaving the

machine unattended, even for just a few minutes.

To avoid personal injury, follow these procedures:

• Become familiar with all operating and safety

instructions in the operator’s manual for your

mower before using this attachment.

• Never remove the bagger or bagger tubes while

the engine is running.

• Always turn the engine off and wait for all

moving parts to stop before clearing an

obstruction from the bagging system.

• Never do maintenance or repairs while the

engine is running.

• Set the parking brake before clearing an

obstruction from the bagging system and before

any maintenance.

Warning

Without the grass deflector, bagger tubes or

complete bagger assembly mounted in place, you

and others are exposed to blade contact and

thrown debris. Contact with the rotating mower

blade(s) and thrown debris will cause injury or

death.

• Always move the grass deflector into position

when removing the bagger and changing to side

discharge mode.

• If the grass deflector is ever damaged, replace

it immediately. The grass deflector routes

material down toward the turf.

• Never put your hands or feet under the mower.

• Never try to clear the discharge area or mower

blades unless you move the power take off

(PTO) to off and rotate the ignition key to off.

• Turn off the engine before unclogging the

discharge chute.

Warning

Children or bystanders may be injured if they

move or attempt to operate the machine while it is

unattended.

Always remove the ignition key and set the

parking brake when leaving the machine

unattended, even for just a few minutes.

Caution

Emptying the Grass Bags

Grass bags are heavy when full. Be careful when lifting

or handling a grass bag that is full.

1. Disengage the PTO and set the parking brake.

2. Unlatch the bagger latches (Fig. 18).

3. Open the bagger hood.

4. Compress the debris into the bags. With both hands,

lift up on the bag and unhook it from the bagger

bracket.

5. Grab the handle on the bottom of the bag and tip it

over to empty the bag (Fig. 32).

m–6242

Figure 32

1. Bag 2. Bottom handle

6. Repeat for the other bags.

7. Install the bag tab into the notch in the bagger support

frame (Fig. 16). Do this for all bags.

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Toro 60in TURBO FORCE Mower Finishing Kit, Z500 Triple Soft Bagger User manual

Brand: Toro

Model: 60in TURBO FORCE Mower Finishing Kit, Z500 Triple Soft Bagger

Category: Air blowers/dryers

Type: User manual

60-inch cutting width for increased productivity

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Toro 60in TURBO FORCE Mower Finishing Kit, Z500 Triple Soft Bagger User manual

Toro 60in TURBO FORCE Mower Finishing Kit, Z500 Triple Soft Bagger User manual

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