Toro E-Z Vac Twin Bagger, TITAN Zero-Turn-Radius Riding Mower User manual

  • Hello! I am an AI chatbot trained to assist you with the Toro E-Z Vac Twin Bagger, TITAN Zero-Turn-Radius Riding Mower User manual. I’ve already reviewed the document and can help you find the information you need or explain it in simple terms. Just ask your questions, and providing more details will help me assist you more effectively!
FormNo.3376-309RevB
E-ZVac™TwinBagger
TITANZero-Turn-RadiusRidingMower
ModelNo.79330—SerialNo.313000001andUp
G018353
Thiskitrequiresthesimultaneousinstallation
ofotherkitstofunctionproperly.Contact
yourAuthorizedServiceDealertoobtainthe
correspondingnecessaryparts.Formore
information,visitusatwww.Toro.com.
Registeratwww.Toro.com.
OriginalInstructions(EN)
*3376-309*B
WARNING
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemicalorchemicals
knowntotheStateofCaliforniatocausecancer,
birthdefects,orreproductiveharm.
Introduction
Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
productproperlyandsafely.
YoumaycontactTorodirectlyatwww.Toro.comforproduct
andaccessoryinformation,helpndingadealer,ortoregister
yourproduct.
Wheneveryouneedservice,genuineToroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbers
ofyourproductready.Figure1andFigure2identiesthe
locationofthemodelandserialnumbersontheproduct.
Writethenumbersinthespaceprovided.
1
g020766
Figure1
1.Blowermodelandserialnumberlocation
ModelNo.
SerialNo.
Figure2
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafetyalertsymbol(Figure3),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.
Figure3
1.Safetyalertsymbol
Thismanualuses2otherwordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.
©2013—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
2
Contactusatwww.Toro.com.
PrintedintheUSA.
AllRightsReserved
Contents
Introduction..................................................................2
Safety...........................................................................3
SafetyandInstructionalDecals.................................4
Setup............................................................................6
1PreparingtheMower.............................................7
2InstallingtheBaggerFrame....................................7
3InstallingtheHoodBafe......................................9
4InstallingtheHoodandtheHoodRod....................10
5InstallingtheBlowerAssembly..............................12
6InstallingtheBlowerBeltandPlasticBelt
Cover................................................................13
7InstallingtheDischargeTubes...............................14
8InstallingtheWeight.............................................15
Operation....................................................................17
EmptyingtheGrassBags.........................................17
ClearingObstructionsfromtheBagger
System..............................................................18
RemovingtheBagger..............................................18
OperatingTips......................................................19
Maintenance.................................................................20
RecommendedMaintenanceSchedule(s)......................20
PreparingforMaintenance.......................................20
CleaningtheHoodScreen.......................................20
CleaningtheBaggerandBags...................................21
InspectingtheBlowerBelt.......................................21
ReplacingtheBlowerBelt........................................21
GreasingtheIdlerArm...........................................21
InspectingtheBagger.............................................22
InspectingtheMowerBlades...................................22
Storage........................................................................22
StoringtheBaggerAttachment.................................22
Troubleshooting...........................................................23
Safety
WARNING
Toavoidpersonalinjury,followtheseprocedures:
Becomefamiliarwithalloperatingandsafety
instructionsinthe
Operator's Man ual
forthe
mowerbeforeusingthisattachment.
Neverremovethedischargetube,bags,bagger
hood,orthechutewhiletheengineisrunning.
Alwaysshuttheengineoffandwaitforall
movingpartstostopbeforeclearingan
obstructionfromthebaggingsystem.
Neverdomaintenanceorrepairswhilethe
engineisrunning.
WARNING
Whenthebaggerisinoperation,thebloweris
rotatingandcancutofforinjurehandsandngers.
Beforeadjusting,cleaning,repairingand
inspectingtheblower,andbeforeunclogging
thechute,turnofftheengineandwaitforall
movingpartstostop.Removethekey.
Useastick,notyourhands,toremovean
obstructionfromtheblowerandtube.
Keepface,hands,feet,andanyotherpartof
yourbodyorclothingawayfromconcealed,
moving,orrotatingparts.
WARNING
Debris,suchasleaves,grass,orbrushcancatch
re.Areintheengineareacancausepersonal
injuryandpropertydamage.
Keeptheengineandmuferareafreeofdebris
accumulation.
Takecarewhenopeningthebaggercoverto
keepdebrisfromfallingontotheengineand
muferarea.
Allowthemachinetocoolbeforestoringit.
WARNING
Enginescanbecomehotwhentheyareoperating.
Severeburnscanoccurfromcontactinghot
surfaces.
Allowengines,especiallythemufer,tocoolbefore
touching.
3
ThefollowinglistcontainssafetyinformationspecictoToro
productsandothersafetyinformationyoumustknow.
Becomefamiliarwiththesafeoperationoftheequipment,
withtheoperatorcontrols,andsafetysigns.
Useextracarewithgrasscatchersorotherattachments.
Thesecanchangetheoperatingcharacteristicsandthe
stabilityofthemachine.
Followthemanufacturer'srecommendationsforadding
orremovingwheelweightsorcounterweightstoimprove
stability.
Donotuseagrasscatcheronsteepslopes.Aheavy
grasscatchercouldcauselossofcontroloroverturnthe
machine.
Slowdownanduseextracareonhillsides.Turfconditions
canaffectthemachine'sstability.Useextremecaution
whileoperatingneardrop-offs.
Keepallmovementonslopesslowandgradual.Donot
makesuddenchangesinspeed,directionsorturning.
Thegrasscatchercanobstructtheviewtotherear.Use
extracarewhenoperatinginreverse.
Usecarewhenloadingorunloadingthemachineintoa
trailerortruck.
Neveroperatewiththedischargedeectorraised,
removedoraltered,unlessusingagrasscatcher.
Keephandsandfeetawayfrommovingparts.Donot
makeadjustmentswiththeenginerunning.
Stoponlevelground,disengagedrives,settheparking
brake,shutoffenginebeforeleavingtheoperator's
positionforanyreasonincludingemptyingthegrass
catcheroruncloggingthechute.
Ifyouremovethegrasscatcher,removetheweightsand
besuretoinstallanydischargedeectororguardthat
mighthavebeenremovedtoinstallthegrasscatcher.Do
notoperatethemowerwithouteithertheentiregrass
catcherorthegrassdeectorinplace.
Stoptheenginebeforeremovingthegrasscatcheror
uncloggingthechute.
Useastick,notyourhands,toremoveanobstruction
fromtheblowertube.
Donotleavegrassingrasscatcherforextendedperiods
oftime.
Grasscatchercomponentsaresubjecttowear,damage
anddeterioration,whichcouldexposemovingpartsor
allowobjectstobethrown.Frequentlycheckcomponents
andreplacewithmanufacturer'srecommendedparts,
whennecessary.
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedorlost.
1-653558
109-6809
1.Crushinghazardofhand—donotremovethewholebaggerfromthemachine;openthebaggertopandthenremovethebag(s)
fromthebagger.Donotremovethebaggertopwhenitisclosed;openthebaggertopandthenremoveit.
114-1606
1.Entanglementhazard,belt—keepallguardsinplace.
4
125–5502
1.Warning—readthe
Operator’sManual.
4.Cutting/dismemberment
hazard,
impeller—disengagethe
PTO,removetheignition
key,andwaitforallmoving
partstostop.
2.Warning—wearhearing
protection.
5.Thrownobjecthazard—do
notruntheblowerwithout
theentirecollection
systeminstalledand
latched.
3.Cutting/dismemberment
hazard,impeller—keep
awayfrommovingparts;
keepallguardsandcovers
inplace.
6.Warning;lossof
traction—donotoperate
onlywithcounterbalance
weightsinstalled;donot
operateonlywithE-ZVac
installed;onlyoperate
withbothE-ZVacand
counterbalanceweights
installed.
5
Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
Qty.
Use
1
Nopartsrequired
Preparethemower.
Baggerframesupportbracket
1
Plate1
Selftappingbolts(5/16x3/4inch)
2
Bolt(5/16x2-1/2inch)
2
Locknut(5/16inch)
2
Baggerframe
1
Clevispin(1/2x2-1/4inch)
1
Hairpincotterpin
5
Rod2
Washer4
Clevispin(1/2x1-1/2inch)
2
2
Spacerplate
1
Installthebaggerframe.
Baggerhood1
Bafe
1
3
Hairpincotterpin(small)
2
Installthehoodbafeandhoodrod.
Circularcotterpin
1
Hoodrod1
4
Hairpincotterpin1
Installthehoodandthehoodrod.
Blowerassembly(fromtheBlowerand
DriveKit)
1
Spring(fromtheBlowerandDriveKit)
1
5
Metalbeltcover(fromtheBlowerand
DriveKit)
1
Installtheblowerassembly.
Plasticbeltcover(fromtheBlowerand
DriveKit)
1
Knobs(fromtheBlowerandDriveKit)
2
6
Blowerbelt(fromtheBlowerandDrive
Kit)
1
Installtheblowerbeltandplasticbelt
cover.
Uppertube1
Screw(1/4x3/4inches)
2
Washer(1/4inch)
2
Locknut(1/4inch)
2
7
Lowertube1
Installthedischargetubes.
Weight2
Adhesivebumper2
Rod1
Washer(5/16inch)
4
8
Hairpincotterpin2
Installtheweight.
6
1
PreparingtheMower
NoPartsRequired
Procedure
Performthefollowingproceduretopreparethemowerfor
attachingtheblowerandbaggerkit.
1.DisengagethePTO,movethemotioncontrolleversto
theneutrallockedposition,andsettheparkingbrake.
2.Stoptheengine,removethekey,andwaitforallmoving
partstostopbeforeleavingtheoperatingposition.
3.Repairallbentordamagedareasofthemowerdeck
andreplaceanymissingparts.
4.Cleanthemowerofanydebrisonthedeckorrearpart
ofthemowertoeaseinstallation.
2
InstallingtheBaggerFrame
Partsneededforthisprocedure:
1
Baggerframesupportbracket
1Plate
2
Selftappingbolts(5/16x3/4inch)
2
Bolt(5/16x2-1/2inch)
2
Locknut(5/16inch)
1
Baggerframe
1
Clevispin(1/2x2-1/4inch)
5
Hairpincotterpin
2Rod
4Washer
2
Clevispin(1/2x1-1/2inch)
1
Spacerplate
Procedure
1.Removetheexistingselftappingboltsinthebottomof
themachineframe(Figure5).Discardthebolts.
2.Installthesupportspacerplateandthesupportbracket
tothemachineframeasshowninFigure4.Securethe
plateandbrackettotheframeusingtwobolts(5/16x
2-1/2inch)andtwolocknuts(5/16inch).
g017921
Figure4
1.Machineframe4.Bolt(5/16x2-1/2inch)
2.Plate
5.Locknut(5/16inch)
3.Supportbracket
3.Securethesupportbrackettothebottomofthe
machineframefrombelowusing2newself-tapping
screws(5/16x3/4inch)asshowninFigure5.
G016263
Figure5
1.Supportbracket2.Self-tappingbolts(5/16x
3/4inch)
4.Removethefastenerssecuringtheexistingrectangular
spacerplatefromthetopoftheengineframeand
removetheplate,ifsoequipped.
5.InstallthenewspacerplateasshowninFigure6using
thefastenersremovedpreviously.
6.Installthebaggerframetothesupportbracket.Secure
thebaggerframewithaclevispin(1/2x2-1/4inch)
andhairpincotterpin(Figure6).
7
G020767
Figure6
1.Baggerframe5.Clevispin(1/2x2-1/4
inch)
2.Removetheexisting
rectangularspacerplate
(ifsoequipped)
6.Newspacerplate
3.Hairpin
7.Existingfasteners
4.Supportbracket
7.Installtwosupportrods,onetoeachsideofthebagger
frame.Locatetheexistingbracketbetweentherear
drivewheelandframe(Figure7).
G020997
5
6
4
1 2 3
1
Figure7
Leftsideshown
1.Baggerframe
4.Hairpin
2.Clevisend5.Bracketonframe
3.Clevispin(1/2x1-1/2
inch)
6.Washer
8.Insertthebentendsoftherodintothebaggerframe
asshowninFigure7.Securetheendoftherodwitha
washerandhairpincotterpin.
9.Adjustthesupportrodssothatbaggerframeisheld
securetothemachineframeandsitsinthenotchof
theanglespacerplateinstalledpreviously.Repeatthese
stepsforeachsupportrod:
A.Loosenthejamnutatthebaseoftheclevisend
oftherod.
B.Rotatetheclevisendoftherodtoadjusttherod
tothedesiredlength.
C.Aligntheholesintheclevisendwiththeholein
thebaggerframeattheattachmentpoint.
D.Securetheclevisendoftherodstothebagger
frameusingaclevispinandhairpincotter
pin(
Figure7).
E.Tightenthejamnut.
10.Withbothrodsinstalledandattached,checkthebagger
frameforplay.Thebaggerframeshouldbeheldtight
tothemachineframe.Ifnecessary,repeattheprevious
steptosecurethebaggerframe.
8
3
InstallingtheHoodBafe
Partsneededforthisprocedure:
1Baggerhood
1
Bafe
2
Hairpincotterpin(small)
Procedure
1.Locatethebafeslotsinthefrontandbacksidewalls
ofthebaggerhood,andthemountingtabsonthe
hoodbafe(Figure8).
G018355
1
2
3
4
5
6
Figure8
Hood,Bafe,andHairpin
1.Hairpincotterpin(small)4.Bafeslot
2.BaggerHood
5.Bafe
3.Bafe-mountingtab
6.Ductseal
2.Positionthehoodsothattheductsealisonyourleft,
asillustratedinFigure8.
3.Alignthebafesothatthescreenedareaisupand
angledleft(Figure8).
4.Insertthebafeupintothehoodfromthebottom
(
Figure8).
5.Alignthebafe-mountingtabswiththebafeslotsin
thehood,andpushthemountingtabsupandthrough
theslots(Figure8).
6.Securethebafetothehoodbyinsertingthehairpins
intotheholesinthebafe-mountingtabsasshown
inFigure9.
g018354
1
2 3 4
6
5
Figure9
BaggerHoodAssembly
1.Hairpincotterpin
4.Bafeslot
2.BaggerHood
5.Bafe
3.Bafe-mountingtab
6.Ductseal
9
4
InstallingtheHoodandthe
HoodRod
Partsneededforthisprocedure:
1
Circularcotterpin
1Hoodrod
1Hairpincotterpin
Procedure
Note:Thebaggerhoodiseasiertoinstallwhentwopeople
worktogether.
1.Installthehoodrodtothebaggerframewithahairpin
cotterpin.Installthehairpincotterpinfromthe
bottom(Figure10).
G021382
3
1
2
Figure10
1.Baggerframe3.Hairpincotterpin(install
fromthebottom)
2.Hoodrod
2.Installthebaggerhoodtothebaggerframe.
3.Slidethebracketsoverthepostsinthebaggerframe
andinstallthecircularcotterpinintotheholeinthe
righthandpost(Figure11).
4.Rotatethebaggerhooddowntotheoperatingposition.
Note:Toremovethecircularcotterpin,continueto
rotateitinthesamedirectionasinstalled.
G016265
Figure11
1.Baggerhood
4.Circularcotterpin
2.Baggerframe
5.Post
3.Bracket,baggerhood
10
5.Liftthebaggerhoodandinstallthebagsbysliding
thebagframehooksontotheretainingbrackets
(Figure12).
G005672
1
2
3
4
Figure12
1.Bag3.Retainingbracket
2.Baggerframe4.Bagframehook
6.Lowerthebaggerhoodontothebag(Figure13).
G005757
Figure13
7.Aligntheholeintherubberhoodlatchwiththehood
rod(Figure14).
8.Pushthehoodlatchovertheendofthehoodrodas
showninFigure14.
g018363
1
2
3
Figure14
1.Rubberhoodlatch3.Latchedposition
2.Hoodrodend
11
5
InstallingtheBlowerAssembly
Partsneededforthisprocedure:
1
Blowerassembly(fromtheBlowerandDriveKit)
1
Spring(fromtheBlowerandDriveKit)
1
Metalbeltcover(fromtheBlowerandDriveKit)
Procedure
WARNING
Anuncovereddischargeopeningcouldallowthe
lawnmowertothrowobjectsintheoperator'sor
bystander'sdirectionandresultinseriousinjury.
Also,contactwiththebladecouldoccur.
Neveroperatethelawnmowerunlessyouinstall
acoverplate,amulchplate,oragrasschuteand
catcher.
Makesurethatthegrassdeectorisinstalled
whenyouremovethegrasschuteandcatcher.
Important:Installtheside-dischargechutewhenyou
removethebaggerandblower.
Important:Saveallthehardwareandtheside-discharge
chute.
1.Ifnecessary,installthebeltontotheblowerpulley
(
Figure18).
2.Lowertheblowerandslidethepivotholeontothe
pivotpin(
Figure15).
Note:Ensurethatthebeltremainspositionedin
theblowerpulleyandtherubberapontheblower
remainsontheoutsideofthemowerdeck(Figure15).
1
2
3
g020999
4
Figure15
1.Blowerassembly3.Mowerdeck
2.Pivotpin
4.Rubberap
3.Movethelatchpinfromthelockingpositiontothe
openposition(Figure16).
4.Closetheblowerassemblyandalignthelatchpinwith
theholeintheblowersupport.
5.Movethelatchpintothelockingposition(Figure16).
Note:Ensurethatthelatchpinextendsthroughthe
holeinblowersupport(Figure16).
Note:Ensurethatthelatchrmlyholdstheblower
assemblyagainstthemowerdeck,butcanbereleased
byhand.
12
g021000
2
1
1
4
3
5
6
7
Figure16
1.Latchpin(openposition)5.Spring
2.Latchpin(lockingposition)6.Shoulderbolt
3.Blowersupport7.Idlerpulleypost
4.Blowerassembly
6
InstallingtheBlowerBeltand
PlasticBeltCover
Partsneededforthisprocedure:
1
Plasticbeltcover(fromtheBlowerandDriveKit)
2
Knobs(fromtheBlowerandDriveKit)
1
Blowerbelt(fromtheBlowerandDriveKit)
Procedure
1.Ifneeded,installthebeltaroundtheblower
pulley(Figure17andFigure18).Referto
5InstallingtheBlowerAssembly(page12).
G020769
1
2
3
4
Figure17
BlowerBeltRouting
1.Drivepulley3.Blowerpulley
2.Blowerbelt
4.Idler/tensionpulley
g020950
6 5
1 2 3 4
Figure18
BlowerBeltRouting
1.Drivepulley
4.Blowerinposition(housing
portionremovedfor
illustrativepurposes)
2.Mowerdeck5.Blowerpulley
3.Idler/tensionpulley
6.Blowerbelt
2.Ensurethatthebeltremainsalignedtotheblower
pulleywhileyouareinstallingtheblowerassembly.
3.Routethebeltaroundthedrivepulleyasillustratedin
Figure17andFigure18.
4.Temporarilyroutethebeltbeneaththeidlerpulley
(Figure18).
5.Installthespringontotheidlerpulleypost(Figure16).
6.Installthespringontotheshoulderbolt(
Figure16).
7.Pullthespringloadedidlerpulleyawayfromthexed
springpost,androutethebeltaroundthemowerdeck
pulley(Figure18).
13
Note:Ensurethebeltisroutedaroundtheblower
pulleycorrectly.
8.Aligntheplasticbeltcoveroverthedrivepulleyand
belt.
9.Securetheplasticbeltcovertotheblowersupportand
themetalbeltcoverwith2knobs(
Figure19).
3
1
2
g020923
Figure19
1.Plasticbeltcover3.Metalbeltcoverinstalled
2.Knob
7
InstallingtheDischargeTubes
Partsneededforthisprocedure:
1Uppertube
2
Screw(1/4x3/4inches)
2
Washer(1/4inch)
2
Locknut(1/4inch)
1Lowertube
Procedure
Important:Makesurethatthemowerdeckisinthe
lowestheight-of-cutpositionbeforeinstallingthe
dischargetubes.
Note:Remembertoinstallthegrassdeectorwhenyou
removethebaggerfromthemower.
1.DisengagethePTOandsettheparkingbrake.
2.Stoptheengine,removethekey,andwaitforallmoving
partstostopbeforeleavingtheoperatingposition.
3.Lowerthemowerdecktothelowestheight-of-cut
position.
4.Removethebagsforviewingthetubeunderthehood.
5.Lowerandlatchthehood.
6.Usebothlatchestoattachthelowertubetotheblower
assembly(
Figure20).
Note:Ensurethenotchinthelowertubeisatthe
bottomwheninstalled(
Figure22).
3
G018444
1
2
Figure20
LowerDischargeTubeLatch
1.Blowerassembly3.Latch
2.Upperlatch
7.Makenoteofwherethetwoboltsintheuppertube
areinstalled.
Note:Theholenearthemoldedarrowheadswillnot
beused.
8.Removethetwoboltsinthelowerendoftheupper
tube.Usethe2holesasatemplateforthelowertube.
Retainthehardware.
9.Inserttheupperend(noholes)oftheuppertube
throughthetubesealinthehoodbypushingthetube
inuntilthetubecontactstheinsideofthehood,
10.Pulltheuppertubeoutslightlysothatthesealextends
outwardandoverthelowertube(Figure21).
14
G018440
1
2
3
Figure21
1.Uppertube3.Baggerhood
2.Rubbersealprotrudingout
11.Aligntheuppertubeholestomatchthedimplesonthe
surfaceofthelowertube.
Note:Ensurethesideprolelookssimilartowhatis
showninFigure22.
g021002
1 2
4 3
5
Figure22
1.Uppertube4.Lowertube
2.Existinghole(bolt
removed)
5.Donotuseopenholenear
themoldedarrowheads
3.Notchatthebottomof
tubewheninstalled
12.Usingtheexistingholesintheuppertubeasatemplate,
drill2holes,a1/4inch(6.5mm)diameter,throughthe
dimplesonthelowertube(Figure23).
g021003
4
2
3
1
5
9
8
7
6
Figure23
DrillingLowerDischargeTube
1.Dimples6.Upper-tube,existingholes
2.Lowertube7.Hexkeytool
3.Drill1/4inch(6.5mm)
diameterhole
8.Washer(1/4inch)
4.Uppertube
9.Screw(1/4x3/4inch)
5.Locknut(1/4inch)
13.Removetheupperandlowertubesfromthemachine.
14.Slidethetubestogetherandaligntheholes.
15.Installthewashers(1/4inch)ontothebolts(Figure23).
16.Usingahexkeytool,installthescrews(1/4x3/4inch)
andwashers(1/4inch)fromtheinsideofthelower
tubeandthroughtheexistingholesintheuppertube
(Figure23).
17.Securethetubestogetherwiththenuts(1/4inch)
(Figure23).
18.Inserttheupperdischargetubethroughthetubeseal
inthehood.
19.Pulltheuppertubeoutslightlysothatthesealextends
outwardandovertheblowerassembly(Figure21).
20.Usebothlatchestoattachthelowertubetotheblower
assembly(
Figure20).
15
8
InstallingtheWeight
Partsneededforthisprocedure:
2Weight
2Adhesivebumper
1Rod
4
Washer(5/16inch)
2Hairpincotterpin
Procedure
1.Installanadhesivebumpertotheweight(Figure1).
G016271
1
2
3
4
5
Figure24
1.Adhesivebumper4.Hairpin
2.Frontweight5.Washer
3.Rod
Note:OnTitanMXmachinesandthe60inchZX
machine,disconnectthefrontdeckpanfromtheframe
toallowinstallationoftheweights.Ensurethepanis
installedoncetheweightsaresecured.
2.Installtheweighttothefrontofthemachineframe.
Securetheweightwitharod,fourwashers,andtwo
hairpinsasshowninFigure24.
Note:Wheninstallingthefrontweightallowittorest
onthefrontlipoftheundersideofthemachineframe
asshownFigure25.Thiswillsuspendtheweightwhile
yousecureittothemachine.Usecarenottodislodge
theweightwheninstallingthesupportingrod.
G010701
1
2
3
4
Figure25
1.Cutawayofthefrontofthe
machineframe
3.Weight
2.Bumper4.Resttheweighthere
duringinstall
Important:Wheneveryouremovethebagger
attachment,remembertoremovethefrontweight
toreturntheproperstabilitytothemachine.
16
Operation
Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.
WARNING
Toavoidpersonalinjury,followtheseprocedures:
Becomefamiliarwithalloperatingandsafety
instructionsinthe
Operator's Man ual
forthe
mowerbeforeusingthisattachment.
Neverremovethedischargetube,bags,bagger
hood,orthechutewhiletheengineisrunning.
Alwaysshuttheengineoffandwaitforall
movingpartstostopbeforeclearingan
obstructionfromthebaggingsystem.
Neverdomaintenanceorrepairswhilethe
engineisrunning.
EmptyingtheGrassBags
Becarefulwhenliftingorhandlingagrassbagthatisfull.To
emptythegrassbags:
1.Parkthemachineonalevelsurfaceanddisengagethe
bladecontrolswitch.
2.Movethemotioncontrolleversoutwardtotheneutral
lockposition,stoptheengine,removethekey,setthe
parkingbrakeandwaitforallmovingpartstostop
beforeleavingtheoperatingposition.
3.Open(raise)thebaggerhood(Figure26).
G005758
Figure26
4.Compressdebrisintothebags.Withbothhands,liftup
onthebagandunhookitfromtheretainingbracket.
Emptythebag.Repeattheprocedurefortheotherbag.
5.Installthebagsbyslidingthebagframehooksontothe
retainingbrackets(
Figure27).
G005672
1
2
3
4
Figure27
1.Bag3.Retainingbracket
2.Baggerframe4.Bagframehook
6.Lowerthebaggerhoodontothebags.
17
ClearingObstructionsfrom
theBaggerSystem
WARNING
Whenthebaggerisinoperation,thebloweris
rotatingandcancutofforinjurehandsandngers.
Beforeadjusting,cleaning,repairingand
inspectingtheblower,andbeforeunclogging
thechute,turnofftheengineandwaitforall
movingpartstostop.Removethekey.
Useastick,notyourhands,toremovean
obstructionfromtheblowerandtube.
Keepface,hands,feet,andanyotherpartof
yourbodyorclothingawayfromconcealed,
moving,orrotatingparts.
1.DisengagethePTOandsettheparkingbrake.
2.Turnofftheengine,removethekey,andwaitforall
movingpartstostopbeforeleavingtheoperating
position.
3.Emptythebags.
4.Unlatchthelowertube.
5.Removethetubesfromthebagger.
6.Useastickorsimilarobject,notyourhands,toremove
andcleartheobstructionfromthetubeassembly.
Note:Inmostcases,youcanshakethedebrisoutof
thetubes.
7.Iftheblowerassemblyisplugged,removetheplastic
beltcover,unlatchthebaggerblowerassembly,remove
thebelt,andswingitopen.
8.Useastickorsimilarobject,notyourhands,toremove
andcleartheobstructionfromtheblowerassembly.
9.Afteryouremovetheobstruction,installthecomplete
baggersystemandresumeoperation.
RemovingtheBagger
WARNING
Componentsaroundenginewillbehotifthe
machinehasbeenrunning.Touchinghot
componentscancauseburns.
Donottouchenginecomponentswhenhot.
Allowenginetocoolbeforeremovingthebagger.
CAUTION
Failingtoremovethefrontbaggerweights
andoperatingthemachinewithoutthebagger
attachmentmaycauseanunstableconditionwhich
couldresultinalossofcontrol.
Alwaysremovethefrontweightswhenremoving
thebaggerattachment.
Removethebaggerbyrepeatingthesetupsectionsfromthe
InstallationInstructionsandOperator’sManualinreverseorder.
Alwaysremovethefrontbafesandfrontweightswhen
removingthebaggerattachments.
Important:Installtheside-dischargechutewhenyou
removethebaggerandblower.
Note:Itisonlynecessarytoremovethecutoffbafewhen
installingamulchingkit.
18
OperatingTips
TipsforBagging
Size
Rememberthatthemowerislongerandwiderwiththis
attachmentinstalled.Byturningtoosharplyinconned
placesyoumaydamagetheattachment.
Trimming
Alwaystrimwiththeleftsideofthemower.Donottrim
withtherightsideofthemowerbecauseyoucoulddamage
thebagger'schuteanddischargetube.
CuttingHeight
Donotsetthemowercuttingheighttoolowbecauselong
grasssurroundingthemowercanpreventairfromgetting
underthemowerandenteringthebaggingsystem.Ifenough
airdoesn'tgetunderthemower,thebaggingsystemwillplug.
CuttingFrequency
Cutthegrassoften,especiallywhenitgrowsrapidly.Youwill
havetocutyourgrasstwiceifitgetsexcessivelylong.
CuttingTechnique
Forbestlawnappearance,besuretoslightlyoverlapthe
mowerintothepreviouslycutarea.Thishelpsreducethe
loadontheengineandreducesthechanceofpluggingthe
chuteanddischargetube.
BaggingSpeed
MostoftenyouwillbagwiththemowerthrottleintheFast
positionanddriveatanormalgroundspeed.However,
inextremelydryanddustygrass,youmaywanttoslightly
reducethethrottlespeedandincreasethegroundspeed
ofthemower.Thebaggingsystemmayplugifyoudrive
toofastandtheenginespeedgetstooslow .Onhillsitmay
benecessarytoslowthemowergroundspeed.Thishelps
maintaintheenginespeedandbaggingefciency.Mow
downhillwheneverpossible.
CAUTION
Asthebaggerlls,extraweightisaddedtotheback
ofthemachine.Ifyoustopandstartsuddenlyon
hills,youmaylosesteeringcontrolorthemachine
maytip.
Donotstartorstopsuddenlywhengoinguphill
ordownhill.Avoiduphillstarts.
Ifyoudostopthemachinewhengoinguphill,
disengagethebladecontrol.Thenbackdown
thehillusingaslowspeed.
Donotchangespeedsorstoponslopes.
Neveroperatethemachinewithoutthebagger
attachmentandthefrontweightsstillinstalled.
BaggingLongGrass
BaggingLongGrassExcessivelylonggrassisheavyand
maynotbepropelledcompletelyintothegrassbags.Ifthis
happens,thedischargetubeandchutemayplug.Toavoid
pluggingthebaggingsystem,mowthegrassatahighheight
ofcut,thenlowerthemowertoyournormalcuttingheight
andrepeatthebaggingprocess.
BaggingWetGrass
Alwaystrytocutgrasswhenitisdrybecauseyourlawnwill
haveaneatappearance.Ifyoumustcutwetgrass,usethe
conventionalsidedischargefeatureofthemower.Several
hourslater,whentheclippingsaredry,installthecomplete
baggerattachmentandvacuumupthegrassclippings.
SignsofPlugging
Asyouarebagging,asmallamountofgrassclippings
normallyblowoutthefrontofthemower.Anexcessive
amountofclippingsblowingoutindicatesthatthebagsare
fullorthesystemisplugged.
19
Maintenance
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
RecommendedMaintenanceSchedule(s)
MaintenanceService
Interval
MaintenanceProcedure
Aftertherst8hours
Inspecttheblowerbelt.
Inspectthebagger.
Aftereachuse
Cleanthehoodscreen.
Cleanthebagger.
Every25hours
Inspecttheblowerbelt.
Every50hours
Greasetheidlerarm.
Every100hours
Inspectthebagger.
WARNING
Ifyouleavethekeyintheignitionswitch,someonecouldaccidentlystarttheengineandseriouslyinjure
youorotherbystanders.
Removethekeyfromtheignitionanddisconnectthewirefromthesparkplugbeforeyoudoany
maintenance.Setthewireasidesothatitdoesnotaccidentallycontactthesparkplug.
WARNING
Enginescanbecomehotwhentheyareoperating.Severeburnscanoccurfromcontactinghotsurfaces.
Allowengines,especiallythemufer,tocoolbeforetouching.
WARNING
Debris,suchasleaves,grass,orbrushcancatchre.Areintheengineareacancausepersonalinjury
andpropertydamage.
Keeptheengineandmuferareafreeofdebrisaccumulation.
Takecarewhenopeningthebaggercovertokeepdebrisfromfallingontotheengineandmuferarea.
Allowthemachinetocoolbeforestoringit.
PreparingforMaintenance
Dothefollowingstepsbeforepreformingmaintenanceon
themachine:
1.Parkthemachineonalevelsurface.
2.DisengagethePTO,movethemotioncontrolleversto
theneutrallockedposition,andsettheparkingbrake.
3.Stoptheengine,removethekey,andwaitforallmoving
partstostopbeforeleavingtheoperatingposition.
4.Cleanthemowerofanydebrisonthedeckorrearpart
ofthemowertoeasemaintenance.
CleaningtheHoodScreen
ServiceInterval:Aftereachuse
1.Disengagethepowertakeoff(PTO)andsetthe
parkingbrake.
2.Turnofftheengine,removethekey,andwaitforall
movingpartstostopbeforeleavingtheoperating
position.
3.Openthebaggerhood.
4.Cleanthedebrisfromthescreen.
5.Closethebaggerhood.
20
/