Toro 62" SFS Mower Finishing Kit, Z200 Triple Soft Bagger User manual

Brand: Toro

Model: 62" SFS Mower Finishing Kit, Z200 Triple Soft Bagger

Type: User manual

Operator’s Manual

English (EN)

Form No. 3329–570 Rev A

62 inch Triple Bagger and Finishing

Kit

200 Series Z Master

Model No. 78456—Serial No. 230000001 and Up

Model No. 78499

Printed in the USA

 2003 by The Toro Company

8111 Lyndale Avenue South

Bloomington, MN 55420-1196

Contents

Page

Introduction 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Safety 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Safety and Instruction Decals 4. . . . . . . . . . . . . . . .

Setup 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Loose Parts 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Before Installation 7. . . . . . . . . . . . . . . . . . . . . . . . . . .

Checking the Mower for Existing Holes 7. . . . . . .

Removing the Grass Deflector Bracket 7. . . . . . . .

Removing the Mower 8. . . . . . . . . . . . . . . . . . . . . .

Preparing the Mower 9. . . . . . . . . . . . . . . . . . . . . .

Removing the Existing Blades 9. . . . . . . . . . . . . . .

Removing the Cutting Chamber Brackets 9. . . . . .

Installing the Center Rear Baffle 10. . . . . . . . . . . . .

Grinding the Welds 11. . . . . . . . . . . . . . . . . . . . . . . .

Installing the Left Rear Baffle 11. . . . . . . . . . . . . . .

Installing the Rear Tunnel Baffle 12. . . . . . . . . . . . .

Installing the Right Rear Baffle 13. . . . . . . . . . . . . .

Installing the Front Tunnel Baffle 14. . . . . . . . . . . .

Installing the Blade Stiffener 16. . . . . . . . . . . . . . . .

Removing the Existing Mower Pulley and Right Rear

Gage Wheel 16. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Installing the Pulley Assembly 17. . . . . . . . . . . . . . .

Installing the Mounting Plates 17. . . . . . . . . . . . . . .

Installing the Gage Wheel 18. . . . . . . . . . . . . . . . . .

Installing the Mower and PTO Drive Belts 19. . . . .

Removing the Drive Wheels and Bumper Guard 20.

Installing the Bagger Brackets 21. . . . . . . . . . . . . . .

Installing the Blower Assembly 22. . . . . . . . . . . . . .

Installing the Bagger Belt and Idler Spring 23. . . . .

Installing the Bagger Tube Support and Elbow 25. .

Installing the Hood Assembly and Bags 25. . . . . . . .

Installing the Bagger Tube 27. . . . . . . . . . . . . . . . . .

Installing the Weights 28. . . . . . . . . . . . . . . . . . . . . .

Adjusting the Parking Brake 29. . . . . . . . . . . . . . . .

Using the Grass Deflector 30. . . . . . . . . . . . . . . . . .

Installing the Grass Deflector 30. . . . . . . . . . . . . . . .

Operation 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Emptying the Grass Bags 31. . . . . . . . . . . . . . . . . . .

Clearing Obstructions From the Bagger System 32.

Operating and Bagging Tips 33. . . . . . . . . . . . . . . . .

Maintenance 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Recommended Maintenance Schedule 34. . . . . . . . .

Cleaning the Hood Screen 34. . . . . . . . . . . . . . . . . .

Cleaning the Bagger 34. . . . . . . . . . . . . . . . . . . . . . .

Checking and Adjusting the Bagger Belt Tension 35

Checking and Adjusting the Blower Latch 36. . . . . .

Replacing the Blower Belt 37. . . . . . . . . . . . . . . . . .

Greasing the Blower 37. . . . . . . . . . . . . . . . . . . . . . .

Checking the Blower Liner 38. . . . . . . . . . . . . . . . .

Replacing the Blower Liner 38. . . . . . . . . . . . . . . . .

Inspecting the Bagger 39. . . . . . . . . . . . . . . . . . . . . .

Inspecting the Mower Blades and Baffles 39. . . . . .

Installing Mower Blades 39. . . . . . . . . . . . . . . . . . . .

Storage 39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Troubleshooting 40. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Introduction

Read this manual carefully to learn how to operate and

maintain your product properly. The information in this

manual can help you and others avoid injury and product

damage. Although Toro designs and produces safe

products, you are responsible for operating the product

properly and safely.

Whenever you need service, genuine Toro parts, or

additional information, contact an Authorized Service

Dealer or Toro Customer Service and have the model and

serial numbers of your product ready. Figure 1 illustrates

the location of the model and serial numbers on the

product.

m–6231

Figure 1

1. Location of the model and serial numbers

Write the product model and serial numbers in the space

below:

Model No.

Serial No.

This manual identifies potential hazards and has special

safety messages that help you and others avoid personal

injury and even death. Danger, Warning, and Caution are

signal words used to identify the level of hazard. However,

regardless of the hazard, be extremely careful.

Danger signals an extreme hazard that will cause serious

injury or death if you do not follow the recommended

precautions.

Warning signals a hazard that may cause serious injury or

death if you do not follow the recommended precautions.

Caution signals a hazard that may cause minor or moderate

injury if you do not follow the recommended precautions.

This manual uses two other words to highlight information.

Important calls attention to special mechanical

information and Note: emphasizes general information

worthy of special attention.

Safety

The following list contains safety information specific to

Toro products and other safety information you must know.

• Become familiar with the safe operation of the

equipment, with the operator controls, and safety signs.

• Use extra care with grass catchers or other attachments.

These can change the operating characteristics and the

stability of the machine.

• Do not use a grass catcher on steep slopes. A heavy

grass catcher could cause loss of control or overturn the

machine.

• Slow down and use extra care on hillsides. Be sure to

travel in the recommended direction on hillsides. Turf

conditions can affect the machine’s stability. Use

extreme caution while operating near drop–offs.

• Keep all movement on slopes slow and gradual. Do not

make sudden changes in speed, directions or turning.

• The grass catcher can obstruct the view to the rear. Use

extra care when operating in reverse.

• Use care when loading or unloading the machine into a

trailer or truck

• Never operate with the discharge deflector raised or

removed and never altered, unless using a grass catcher

or mulching baffles.

• Keep hands and feet away from moving parts. Do not

make adjustments with the engine running.

• Stop on level ground, disengage drives, set the parking

brake, shut off the engine before leaving the operator’s

position for any reason including emptying the grass

catcher or unclogging the chute.

• If you remove the grass catcher, be sure to install any

discharge deflector or guard that might have been

removed to install the grass catcher. Do not operate the

mower without either the entire grass catcher or the

grass deflector in place.

• Turn off the engine and wait for all moving parts to

stop before removing the grass catcher or

unclogging the chute.

• Do not use your hands to unclog the chute, blower or

bagger.

• Do not leave grass in grass catcher for extended periods

of time.

• Grass catcher components are subject to wear, damage

and deterioration, which could expose moving parts or

allow objects to be thrown. Frequently check

components and replace with manufacturer’s

recommended parts, when necessary.

Safety and Instruction Decals

Safety decals and instructions are easily visible to the operator and are located near any area

of potential danger. Replace any decal that is damaged or lost.

79-0350

79-0360

80-8040

88-8950

93-1122

1-653554

106-0871

98-4387

1. Warning—wear hearing protection.

Setup

Note: Determine the left and right sides of the machine from the normal operating position.

Loose Parts

Note: Use the chart below to verify all parts have been shipped.

Important This kit and bagger will require significant time to install the first time. A right angle drill is recommended for

installation.

Step Description Qty. Use

Center rear baffle

Bolt, 5/16 x 5/8 inch

Flange nut, 5/16 inch

Installing the center rear baffle

Left rear baffle

Bolt, 1/4 x 5/8 inch

Flange nut, 1/4 inch

Installing the left rear baffle

Tunnel baffle—rear

Bolt, 5/16 x 5/8 inch

Flange nut, 5/16 inch

Bolt, 1/4 x 5/8 inch

Lock nut, 1/4 inch

Installing the rear tunnel baffle

Right rear baffle

Bolt, 1/4 x 5/8 inch

Flange nut, 1/4 inch

Installing the right rear baffle

Tunnel baffle—front

Carriage bolt, 5/16 x 5/8 inch

Flange nut, 5/16 inch

Installing the front tunnel baffle

Blade stiffener 3 Installing the blade stiffeners

No parts needed

Removing the existing mower pulley

assembly and the right rear gage wheel

Pulley assembly 1

Installing the pulley assembly, belt and

cover

Mounting plate

Bolt, 3/8 x 1–1/4 inch

Flange nuts, 3/8 inch

Template

Installing the mounting plates

Roller bushing

Bolt, 3/8 x 4–1/4 inch

Installing the gage wheel

Step UseQty.Description

No parts needed

Installing the mower and PTO drive

belts

No parts needed

Removing the drive wheels and rear

bumper guard

Bagger mounting bracket

Left side bagger bracket

Right side bagger bracket

Bolt, 3/8 x 1 inch

Flange nut, 3/8 inch

Belleville washer, 3/8 inch

Installing the bagger brackets

Blower assembly 1 Installing the blower assembly

Blower belt cover

Bagger Belt

Idler spring

Pulley cover

Installing the bagger belt and idler

spring

Hood assembly

Bag

Clevis pin

Hairpin cotter

Installing the hood assembly and bags

Bagger tube support

Elbow

Bolt, 1/4 x 1–1/2 inch

Nut, 1/4 inch

Flat washer, 1/4 inch

Installing the bagger tube support and

elbow

Bagger tube

Clamp

Knob

Blower adapter

Installing the bagger tube

Step UseQty.Description

Caster weight

U–bolt

Nut, 1/2 inch

Lock washer, 1/2 inch

Plate

Top weight

Bolt, 1/2 x 3 inch

Plate

Installing the weights

No parts needed Adjusting the parking brake

Before Installation

Checking the Mower for

Existing Holes

Check for existing holes. Use any existing holes in the

mower that align the baffles in their correct positions.

Removing the Grass Deflector

Bracket

Note: This section is only for mowers with grass deflector

bracket welded to the mower (Fig. 2).

1. Remove the grass deflector bracket from the mower as

shown in Figure 2. This will avoid any interference with

the rear tunnel baffle.

2. If you have a mower like the one shown in Figure 2,

contact an Authorized Service Dealer for a discharge

chute kit. This kit will allow you to install the bagger

and blower.

m–6169

Figure 2

1. Mower 2. Remove grass deflector

bracket

Removing the Mower

Note: If the mower is removed from the bottom bolts

attaching the chains to the mower, the mower will not need

to be leveled.

1. Remove the PTO drive belt from the rear idler arm

(Figures 3 and 5).

M–4417

Figure 3

1. Center bolt, spring loaded

idler

2. Alignment hole

2. Remove the PTO drive belt from the center mower

pulley (Fig. 5).

3. Remove PTO drive belt from the front fixed idler pulley

assembly (Figures 4 and 5).

m–6763

Figure 4

1. Center mower pulley

2. PTO Drive belt

3. Fixed idler pulley

assembly

m–4451

Figure 5

Top View

1. Center mower pulley

2. PTO Drive belt

3. Fixed idler pulley

assembly

4. Rear idler pulley

4. Loosen two nuts securing idler plate and move the idler

arm to relieve belt tension on the idler pulley (Fig. 29).

5. Remove the mower belt from the right side pulley.

M–4312

Figure 6

Top View

1. Mower Belt

2. Idler Arm

3. Idler nuts

4. Idler adjusting nut

5. Right side pulley

6. Idler pulley

6. Raise the mower with the height–of–cut lever.

7. Place wood blocks under the mower and lower the

mower onto the wood blocks.

Note: If the mower is removed from the bottom bolts

attaching the chains to the mower, the mower will not need

to be leveled.

8. Remove the four bolts at the bottom of the chains that

are attached to the mower (Fig. 7).

9. Remove the nuts and bolts holding the push arm pins

(Fig. 7).

Note: The gage wheels may need to be removed to allow

the push arm pins to be removed (Fig. 7).

10.Remove the push arm pins (Fig. 7).

11. Raise the height of cut lever and slide the mower out

from under the machine (Fig. 7).

M–4450

Figure 7

1. Mower

2. Chain

3. Chain Bolt

4. Push Arm

5. Push Arm Bolt

6. Push Arm Nut

7. Push Arm Pin

8. Gage wheel

9. Nut

Preparing the Mower

1. Tip the mower upside down and block up ends to ease

installation of components.

2. Thoroughly clean the mower. All debris must be

removed to ensure baffles will fit properly against the

mower.

3. Repair all bent or damaged areas of the mower and

replace any missing parts.

Contact with sharp blade can cause serious

personal injury.

• Wear gloves or wrap sharp edges of the blade

with a rag.

Warning

Removing the Existing Blades

Note: In most mowing conditions, improved bagging

performance can be achieved by using bagging blades

(high lift). Contact an Authorized Service Dealer for the

proper blades for different mowing conditions.

1. Remove the existing blades from the spindles. Keep the

blade bolts for installing blades.

Contact with sharp blade can cause serious

personal injury.

• Wear gloves or wrap sharp edges of the

blade with a rag.

Warning

Removing the Cutting

Chamber Brackets

Note: This section is only for mowers with brackets welded

to the cutting chamber (Fig. 8).

1. Remove the three cutting chamber brackets from the

mower (Fig. 8).

2. Grind the welds flat on rear part of the cutting

chambers. This will allow the correct fit for the cutting

chamber baffles.

m–6159

Figure 8

1. Cutting chamber 2. Cutting chamber stiffener

Step

Parts needed for this step:

• 1 Center cutting chamber baffle

• 5 Bolts, 5/16 x 5/8 inch

• 5 Flange nuts, 5/16 inch

Installing the Center Rear

Baffle

A right angle drill will be needed to perform this

installation.

Note: If present, use existing holes for installing this baffle.

Make sure the existing holes match the holes in the baffle.

1. Place the center rear baffle behind the rear cutting blade

chamber (Fig. 11).

2. Align the center rear baffle so the baffle flange is

3–5/8 in. (92 mm) from the top of the cutting chamber

(Figures 9 and 11).

Important Make sure the baffle flange is 3–5/8 inch

(92 mm) from the top of the cutting chamber at all

locations (Figures 9 and 13).

m–5942

154 32

Figure 9

1. Baffle flange

2. Blade

3. Spindle

4. Blade clearance,

1/2 ±1/16 in.

5. Baffle to top of cutting

chamber, 3–5/8 in.

m–6774

Figure 10

1. Baffle flange 2. Baffle to top of cutting

chamber, 3–5/8 in.

3. Clamp the center baffle in place, tightly against the

cutting chamber.

4. Using the baffle as a template, mark, center punch and

drill 1/8 inch pilot holes at the 5 locations (Fig. 11).

5. Drill 11/32 inch dia. holes through the pilot holes

(Fig. 11).

Install the center baffle with 5 bolts (5/16 x 5/8 inch) and 5

flange nuts (5/16 inch) (Fig. 11).

Important Make sure the bolt heads are installed on the

inside of the cutting chamber. See figure 11.

m–6775

Figure 11

1. Center Baffle

2. Hole to drill

3. Center cutting blade

chamber

4. Flange nuts, 5/16 inch

5. Bolt, 5/16 x 5/8 inch

Step

Parts needed for this step:

• 1 Left rear baffle

• 3 Bolts, 1/4 x 5/8 inch

• 3 Flange nuts, 1/4 inch

Grinding the Welds

Note: If 3–5/8 inch (92 mm) can not be achieved when

installing the left and right rear baffles, the bottom welds

need to be ground down.

1. Grind the welds flat on rear part of the mower. This will

allow the correct fit for the left and right rear baffles

(Fig. 12).

m–5877

Figure 12

1. Grind welds flat

Installing the Left Rear Baffle

1. Place the left rear baffle behind the left cutting chamber

(Fig. 13). The tabs will mount on the outside of the

mower.

2. Align the left rear baffle within 3/16 inch and flush with

the bottom of the center baffle (Fig. 13).

3. Position the left rear baffle so the baffle flange is

3–5/8 in. (92 mm) from the top of the cutting chamber

(Fig. 9).

Important Make sure the baffle flange is 3–5/8 inch

(92 mm) from the top of the cutting chamber at all

locations (Fig. 9).

Note: If 3–5/8 inch (92 mm) can not be achieved, the

bottom welds have to be ground down. Refer to Grinding

the Welds on page 11.

4. Clamp the baffle in place.

5. Using the baffle as a template, drill three, 9/32 inch

diameter, holes into the left cutting chamber (Fig. 14).

6. Install the left baffle with 3 bolts (1/4 x 5/8 inch) and 3

flange nuts (1/4 inch) (Fig. 14).

Important Make sure the bolt heads are installed on the

inside of the cutting chamber. See figure 14.

m–5874

Figure 13

1. Center Baffle

2. Left baffle

3. Flush with bottom of

center baffle

4. Left cutting chamber

5. Baffle flange to top of

cutting chamber, 3–5/8 in.

(92 mm)

6. 0 to 3/16 inch gap

m–6773

Figure 14

1. Left rear baffle

2. Left side of mower

3. Bolt, 1/4 x 5/8 inch

4. Flange nut, 1/4 inch

5. Hole to drill

6. Rear center baffle

7. Cutting chamber

8. Tab

Step

Parts needed for this step:

• 1 Tunnel baffle—rear

• 2 Bolts, 5/16 x 5/8 inch

• 2 Flange nuts, 5/16 inch

Installing the Rear Tunnel

Baffle

1. Place the rear tunnel baffle against the rear wall of the

discharge tunnel (Fig. 16).

Note: The rear tunnel baffle must not extend past the

outside of the mounting bracket.

2. Align the rear tunnel baffle, flush with the outside of the

mounting bracket (Fig. 16).

3. Clamp the baffle in place.

4. Using the baffle as a template, mark, center punch and

drill 1/8 inch pilot holes at the 3 locations in Figures 15,

16, and 17.

5. Remove the clamp.

6. Drill two, 11/32 inch diameter, holes through the pilot

holes along the tunnel (Figures 15 and 16).

m–6768

Figure 15

1. Rear tunnel baffle

2. Mounting bracket

3. Flush edge with outside of

mounting bracket

4. Drill an 11/32 inch hole

here

m–6767

Figure 16

1. Rear tunnel baffle 2. Drill an 11/32 inch hole

here

7. Drill a, 9/32 inch diameter, hole through the side of the

right cutting chamber (Fig. 17).

8. Install the rear tunnel baffle to the mower with

2 carriage bolts (5/16 x 5/8 inch) and 2 flange nuts

(5/16 inch) (Fig. 17).

Important Make sure the bolt heads are installed on the

inside of the cutting chamber.

m–6769

Figure 17

1. Rear tunnel baffle

2. Bolt, 5/16 x 5/8 inch

3. Flange nut, 5/16 inch

4. Tunnel rear wall

5. Drill a 9/32 inch hole here

6. Side of cutting chamber

Step

Parts needed for this step:

• 1 Right rear baffle

• 3 Bolts, 1/4 x 5/8 inch

• 3 Flange nuts, 1/4 inch

Installing the Right Rear Baffle

1. Place the right baffle behind the right cutting chamber

(Fig. 18). The tabs will mount on the outside of the

mower.

2. Align the right baffle against and flush with the bottom

of the center baffle (Fig. 18).

3. Position the left rear baffle so the baffle flange is

3–5/8 in. (92 mm) from the top of the cutting chamber

(Fig. 9).

Important Make sure the baffle flange is 3–5/8 inch

(92 mm) from the top of the cutting chamber at all

locations (Fig. 9).

Note: If 3–5/8 inch (92 mm) can not be achieved, the

bottom welds have to be ground down. Refer to Grinding

the Welds on page 11.

4. Clamp the baffle in place.

5. Using the baffle as a template, drill three, 9/32 inch

diameter, holes into the right cutting blade chamber

(Fig. 19).

6. Install the right baffle with 2 bolts (1/4 x 5/8 inch) and

2 flange nuts (1/4 inch) (Fig. 19).

Important Make sure the bolt heads are installed on the

inside of the cutting chamber.

7. Install the right rear baffle to the rear tunnel baffle with

a bolt (1/4 x 5/8 inch) and a flange nut (1/4 inch)

(Fig. 19).

m–6813

Figure 18

1. Center Baffle

2. Right baffle

3. Flush with center baffle

4. Right cutting chamber

m–6770

Figure 19

1. Right baffle

2. Right side of mower

3. Bolt, 1/4 x 5/8 inch

4. Flange nut, 1/4 inch

5. Holes to drill

6. Rear tunnel baffle

Step

Parts needed for this step:

• 1 Tunnel baffle—front

• 3 Carriage bolts, 5/16 x 5/8 inch

• 3 Flange nuts, 5/16 inch

Installing the Front Tunnel

Baffle

1. Remove the existing right front blowout baffle. Save

baffle and hardware for use when bagging baffles are

removed.

2. Place the front tunnel baffle against the the front wall of

the discharge tunnel. (Fig. 20).

3. Align the front tunnel baffle flush with the outside of

the mounting bracket (Figures 20 and 21).

m–6764

Figure 20

1. Front tunnel baffle

2. Flush edge with mounting

bracket

3. Front tunnel wall

m-5958

Bottom View

Figure 21

1. Front tunnel baffle

2. Mounting bracket

3. Flush edge with mounting

bracket

4. Grass deflector

4. Clamp the baffle in place.

5. Using the baffle as a template, mark, center punch and

drill 1/8 inch pilot holes at the 3 locations (Fig. 22).

6. Remove the clamp.

7. Remove the baffle and drill two, 11/32 inch diameter,

through the pilot holes in the top of the mower

(Fig. 22).

8. Drill one, 11/32 inch diameter, hole through the pilot

hole in the side of the discharge tunnel (Fig. 22).

9. Install the front tunnel baffle with 3 carriage bolts

(5/16 x 5/8 inch) and 3 flange nuts (5/16 inch) (Fig. 22).

m–6765

Figure 22

1. Front tunnel baffle

2. Carriage Bolt, 5/16 x

5/8 inch

3. Nut, 5/16 inch

4. Hole to drill

5. Front wall

6. Mounting bracket

Step

Parts needed for this step:

• 3 Blade stiffeners

Installing the Blade Stiffener

Note: In most mowing conditions, improved bagging

performance can be achieved by using bagging blades

(high lift). Contact an Authorized Service Dealer for the

proper blades for different mowing conditions.

1. Install the blade onto the spindle shaft (Fig. 23).

Important The sail, or the curved part of the blade,

must be pointing upward toward the inside of the mower to

ensure proper cutting.

2. Install the blade stiffener, the spring disk and the blade

bolt (Fig. 23). Torque the blade bolt to 85–110 ft-lb

(115–150 Nm).

3. Rotate the blades to ensure there is clearance between

the blade tips and the baffles.

4. If contact is made, do not use the mower. Check and

make sure the baffles are installed properly.

Important Do not use the mower if blades contact the

baffles.

m–6728

Figure 23

1. Sail Area of Blade

2. Blade

3. Spring Disk

4. Blade Bolt

5. Cone Towards Bolt Head

6. Stiffener

Step

No Parts needed for this step.

Removing the Existing Mower

Pulley and Right Rear Gage

Wheel

Note: Clean the area around pulley before removing pulley

assembly. Hold spindle up from underneath the deck. It can

fall when nut and washer are removed.

1. Turn the mower over.

2. Remove the right belt cover from the mower and

discard.

3. Remove the nut and washer on top of the spindle

(Fig. 25). Save the nut and washer.

4. Remove the existing pulley assembly.

5. Remove the existing gage wheel from the right rear of

the mower (Fig. 24).

6. Remove the gage wheel from the stud by removing the

nut and washer (Fig. 24).

m–4161

Figure 24

1. Gage wheel

2. Stud

3. Spring disk

4. Flange nut

5. Nut and washer—retain

Step

Parts needed for this step:

• 1 Pulley assembly

Installing the Pulley Assembly

1. Install new pulley assembly onto the spindle. Install it

so the large pulley is on the bottom (Fig. 25).

2. Install the washer and nut (Fig. 25).

Important Tighten the nut to 115 ft–lb ± 15 ft–lb

torque.

3. Grease the spindle to fill bearings with grease.

m–6793

Figure 25

1. Nut

2. Washer

3. Pulley Assembly

4. Blade spindle

5. Mower

6. Lower pulley

7. Upper pulley

Step

Parts needed for this step:

• 2 Mounting plates

• 1 Template

• 4 Bolts, 3/8 x 1–1/4 inch

• 4 Flange nuts, 3/8 inch

Installing the Mounting Plates

Drilling the Holes into the Mounting

Bracket

This kit contains a metal template for locating the mounting

bracket holes to drill.

1. Remove the grass deflector from the mower (Fig. 57).

2. Remove the existing right rear gage wheel (Fig. 57).

3. Position the template onto the the mounting bracket and

align with the top and sides of the mounting bracket.

(Fig. 26).

4. Clamp the template to the mounting bracket (Fig. 26).

5. Mark and center punch the 4 holes and remove the

template (Fig. 26).

6. Drill 1/8 inch pilot holes at the 4 marked locations and

then drill 7/16 or 1/2 inch diameter holes.

7. File the metal burrs from the drilled holes.

m–6752

Figure 26

1. Template

2. Mounting bracket

3. Mark and center punch

holes

Installing the Mounting Plates

1. Install the mounting plates to the inside of the mounting

bracket with 4 bolts (3/8 x 1–1/4 inch) and 4 flange nuts

(3/8 inch) (Fig. 27).

m–6785

Figure 27

1. Mounting plate

2. Bolt, 3/8 x 1–1/4 inch

3. Flange nut, 3/8 inch

4. Mounting bracket

5. Drill 7/16 inch holes

2. When the bagger is to be used for dedicated bagging,

leave the grass deflector off the machine.

Important Remember to install the grass deflector

when changing to side discharge mode.

3. When the mower is switched between bagging and side

discharge frequently, leave the grass deflector on the

machine. The grass deflector will rest against the

blower belt cover.

Step

Parts needed for this step:

• 1 Bolt, 3/8 x 4–1/4

• 1 Roller bushing

Installing the Gage Wheel

1. Install the gage wheel to the new mounting plate with a

new bolt (3/8 x 4–1/4 inches), new roller bushing,

existing flat washer, and existing nut (Fig. 29).

Note: The roller bushing and bolt replace the existing gage

wheel stud (3/8 x 4–1/4 inches).

m–6784

Figure 28

1. Mounting plate

2. Bolt, 3/8 x 4–1/4 inch

3. Roller bushing

4. Gage wheel

5. Flat washer

6. Nut

Step

Installing the Mower and PTO

Drive Belts

Installing the Mower Belt

1. Install the mower belt around the spindle pulleys, belt

guide, the idler pulley, and in the lower groove of the

center and right side spindle pulleys (Fig. 29).

2. Using a socket and torque wrench, rotate the idler

adjusting nut until the torque is 25–30 ft–lb

(34–41 Nm). Tighten the two idler nuts.

M–4312

Figure 29

Top View

1. Deck Belt

2. Idler Arm

3. Idler nuts

4. Idler adjusting nut

Replacing the PTO Drive Belt

1. Install the drive belt over the clutch, around the rear

idler pulley, installed into the idler arm assembly,

installed into the fixed idler pulley assembly and onto

the top center pulley (Figures 4 and 30).

Important Check the amount of twist in belt between

pulleys. Make sure it is only what is specified in figure 30.

m–4451

M–4373

Figure 30

1. Clutch

2. Clutch retaining strap

3. Clutch terminal

4. PTO belt

5. Machine frame

6. 1/4 inch Belt Twist

7. 1/8 inch Belt Twist

2. Check the belt tension. The center bolt of the spring

loaded idler must be between the two alignment holes in

left support plate (Fig 31).

Note: Check position of center bolt in Low Height of Cut.

The center bolt must be at or below the top alignment hole.

Check position of center bolt in a High Height of Cut. The

center bolt must be at or above the lower adjustment hole

(Fig 31).

M–4417

Figure 31

1. Center bolt, spring loaded

idler

2. Alignment hole

3. If adjustment is required, loosen the fixed idler on right

support plate and move up or down in adjustment slot.

To relieve belt tension lift up on spring loaded idler.

m–3746

Figure 32

1. Fixed Idler 2. Adjustment slot

4. Check belt tension again. The center bolt of spring

loaded idler must be between the two alignment holes in

left support plate (Fig 31). Adjust, if necessary, and

tighten all hardware securely.

5. Rotate the belt guide, on rear of the mower, so it is

1/8–1/4 inch (3–7 mm) away from the vertical side of

the PTO belt (Fig. 33).

M–4374

Figure 33

1. Belt guide

2. PTO Drive belt

3. 1/8–1/4 inch (3–7 mm)

Step

No parts needed for this step.

Removing the Drive Wheels

and Bumper Guard

Danger

Mechanical or hydraulic jacks may fail to support

machine and cause a serious injury.

• Use jack stands when supporting machine.

• Do not use hydraulic jacks.

1. Remove the existing rear bumper guard (Fig. 34).

m–6794

Figure 34

1. Rear bumper guard

2. Bolt

3. Nut

2. Loosen the drive wheel lugs or nuts.

3. Raise the rear of the machine and support with jack

stands.

4. Remove the drive wheels.

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Toro 62" SFS Mower Finishing Kit, Z200 Triple Soft Bagger User manual

Toro 62" SFS Mower Finishing Kit, Z200 Triple Soft Bagger User manual

Toro 62" SFS Mower Finishing Kit, Z200 Triple Soft Bagger User manual

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