Toro 52in TURBO FORCE Mower Finishing Kit, Z400 and Z500 Twin Soft Bagger Installation guide

Brand: Toro

Model: 52in TURBO FORCE Mower Finishing Kit, Z400 and Z500 Twin Soft Bagger

Type: Installation guide

Toro 52in TURBO FORCE Mower Finishing Kit, Z400 and Z500 Twin Soft Bagger is a high-performance attachment for your Toro mower that allows you to collect grass clippings and debris while you mow. The kit includes a durable bagger and a powerful blower that work together to create a clean and efficient mowing experience.

The bagger has a large capacity, so you can mow for longer periods of time without having to empty it. The blower is also very powerful, so it can easily handle even the toughest mowing conditions.

W 2004 by The Toro Company

8111 Lyndale Avenue South

Bloomington, MN 55420-1196

Printed in the USA

Original Instructions (EN)

52in TURBO FORCE Mower Finishing Kit

Z400 Twin Soft Bagger

Model No. 78512

Form No. 3352-636

Installation Instructions

Setup

Important These instructions are for Z400 machines only.

Note: Determine the left and right sides of the machine from the normal operating position.

Loose Parts

Note: Use the chart below to verify all parts have been shipped.

Step

Description Qty. Use

No parts needed Removing the existing mower cover

Anti-scalp roller bracket

Tapping screw, 3/8 x 1 inch

Bolt, 3/8 x 1 inch

Installing the anti-scalp roller and

bracket

Mounting plate

Bolt, 3/8 x 1-1/4 inch

Flange nuts, 3/8 inch

Installing the mounting plate

Pulley assembly 1 Installing the pulley assembly

Belt cover 1 Installing the belt cover

Before Installation

Prepare the Mower

Perform the following procedure to prepare the mower for

attaching the blower and finishing kit.

1. Disengage the PTO, move the motion control levers to

the neutral locked position and set the parking brake.

2. Stop the engine, remove the key, and wait for all

moving parts to stop before leaving the operating

position.

3. Clean the mower of any debris on the deck or rear of

mower to ease installation.

Installation

Step

No Parts needed for this step.

Removing the Existing Belt

Cover

Note: Clean the area around the belt cover before

removing.

1. Unlatch and remove the right belt cover (Fig. 1).

2. Store the right belt cover for later use. If the bagger

blower and pulley is removed it can be reused.

m–7804

Figure 1

1. Belt cover 2. Latch

Step

Parts needed for this step:

• 1 Anti-scalp roller bracket

• 1 Tapping screw

• 3 Bolts, 3/8 x 1 inch

Installing the New Bracket and

Anti-Scalp Roller

1. Remove the 3 carriage bolts (3/8 x 3/4 inch) installed on

the dect at the anti-scalp roller position. Discard the

carriage bolts and retain the flange nuts.

2. Install the new anti–scalp roller bracket using the three

carriage bolts (3/8 x 1 inch) and flange nuts (3/8 inch)

removed previously (Fig. 2). Do not tighten at this time.

3. Install a tapping screw (3/8 x 1 inch) into the deck and

roller bracket (Fig. 2).

Note: The screw requires effort to turn. By installing the

screw, threads will be cut into the new bracket.

4. Tighten all bolts installed previously.

5. Install the anti-scalp roller with the axle bolt

(3/8 x 4-1/2 inches), flange nut (3/8 inch) (Fig. 2).

m–7805

Figure 2

1. Anti-scalp bracket, new

2. Carriage bolt, 3/8 x 1 inch

3. Flange nut, 3/8 inch

4. Screw, tapping,

3/8 x 1inch

5. Bolt, 3/8 x 4-1/2 inch

6. Anti-scalp roller

Step

Parts needed for this step:

• 1 Mounting plate

• 2 Bolts, 3/8 x 1-1/4 inch

• 2 Flange nuts, 3/8 inch

Installing the Mounting Plate

1. Move the grass deflector into the upright position.

Note: When the mower is switched to bagging leave the

grass deflector on the machine. The grass deflector will rest

against the blower belt cover.

2. Install the mounting plate to the inside of the deck

mounting bracket with 2 bolts (3/8 x 1-1/4 inch) and

2 flange nuts (3/8 inch) as shown in figure 3.

m–7806

Figure 3

1. Mounting plate

2. Bolt, 3/8 x 1–1/4 inch

3. Flange nut, 3/8 inch

Step

Parts needed for this step:

• 1 Pulley assembly

Installing the Pulley Assembly

1. Loosen, but do not remove, the tapping bolts on the

existing pulley (Fig. 4). There should be a 1/4 inch

(0.64 cm) clearance between the bolt head and pulley.

m–7807

1/4 inch

(0.64 cm)

Figure 4

1. Pulley assembly, bagger

belt

2. Pulley assembly, drive

belt

3. Locking slots

4. Bolts heads

2. Align the new pulley assembly so that the openings fit

over the pulley bolt heads loosened in step 1 and install

(Fig. 4).

3. Turn the pulley to lock it into position (Fig. 4).

Note: If the pulley does not turn, loosen the bolts to raise

the bolt heads and allow the pulley to lock into position.

4. After the new pulley assembly is in position, tighten the

existing bolts to secure new pulley.

Important Torque the nuts to 23 ft-lb ± 2 ft-lb

(31 N⋅m ± 3 N⋅m). Do not overtighten.

Step

Parts needed for this step:

• 1 Belt cover

Installing the Belt Cover

1. Install the new belt cover over the pulley assembly and

secure the latches (Fig. 5).

m–7808

Figure 5

1. Pulley assembly

2. Belt cover

3. Latch

Toro 52in TURBO FORCE Mower Finishing Kit, Z400 and Z500 Twin Soft Bagger Installation guide

Brand: Toro

Model: 52in TURBO FORCE Mower Finishing Kit, Z400 and Z500 Twin Soft Bagger

Type: Installation guide

The bagger has a large capacity, so you can mow for longer periods of time without having to empty it. The blower is also very powerful, so it can easily handle even the toughest mowing conditions.

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Toro 52in TURBO FORCE Mower Finishing Kit, Z400 and Z500 Twin Soft Bagger Installation guide

Toro 52in TURBO FORCE Mower Finishing Kit, Z400 and Z500 Twin Soft Bagger Installation guide

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