Andersen 9069145 Balance Shoe and Balance Replacement Service Instructions

Type
Service Instructions
Tools Needed
Safety Glasses
Flat Blade Screwdriver
Needle Nose Pliers
Finish Nailer (for monumental units only)
Pliers (for monumental units only)
Putty Knife (for monumental units only)
Supplies Needed
Denatured Alcohol
Clean Cloth
Andersen” and all other marks where denoted are trademarks of Andersen Corporation and its subsidiary. ©2013 Andersen Corporation. All rights reserved. 9069145 BA Revised 05/06/13
Balance Shoe and Balance Replacement
for E-Series Double-Hung and Single-Hung Windows
Thank you for choosing Andersen.
For questions call 1-888-888-7020. For more information and/or guides visit www.eaglewindow.com
Please leave this guide with building owner.
Read guide from beginning to end before starting maintenance procedure. Read all warnings and cautions during unit maintenance.
Parts Included
(1) Balance Shoe and Balance
For information, calculating, and design pressure ratings for E-Series windows and doors go to
www.eaglewindow.com/Wintelligence/Design-Pressure-Estimator.aspx
Check with your local building code ofcial to identify and conrm compliance with local building code requirements.
Balance Shoe
Balance
Use caution when working at elevated
heights and around unit openings. Follow
manufacturers’ instructions for ladders and/
or scaffolding. Failure to do so may result in
injury or death.
Follow manufacturers’ instructions for hand
or power tools. Always wear safety glasses.
Failure to do so may result in injury and/or
product damage.
Windows and doors can be heavy. Use safe
lifting techniques and a reasonable number of
people with enough strength to lift, carry and
install window and door products to avoid injury
and/or product damage.
2
9069145
Pivot bottom sash to remove from window
frame as shown. Place sash on clean at work
surface, exterior side up.
Rotate and hold lock handles toward center
while tilting sash in 90 degrees.
Unlock window and raise bottom sash 4".
Lock
Handles
4 Inches
Lock
Handles
2
Interior
3
Interior
Slide tilt latches inward while tilting sash in 90 degrees.
Tilt Latches
Tilt
Latches
Lower top sash 6”.
6 Inches
4
Interior
Bottom Sash
Bottom Sash
Pry interior side stop away from frame. Repeat on opposite side. Remove any nails from frame and
interior side stops.
Remove sash stop from the side jamb.
Putty Knife
Interior Side Stop
Pliers
Interior Side Stop
For Monumental Only
Single Hung and Monumental Only
For double hung units proceed to step 6.
1
Interior
For single and double hung units proceed to step 2.
6
Interior
7
Interior
5
Interior
3
9069145
Slide outside side jamb liner inserts up 12”.
12 Inches
Jamb Liner
Exterior Insert
Insert at blade screwdriver into cam slot, apply rm downward pressure, and rotate ¼ turn. Hold rmly allowing shoe to rise until it stops. Repeat for
balances being replaced.
Balance
Shoe
Shoe
Balance
Cam
Flat Blade
Screwdriver
Balance shoes are under
high tension. Use at blade
screwdriver with long handle
so that both hands can be
used to release balance
tension. Suddenly releasing
balance shoe could damage
window unit. Cam in unlocked
(travel) position
2nd
1st
Cam in locked position
Remove existing sill cushion and save for reuse.
Sill
Cushion
Flat Blade
Screwdriver
Pivot top sash to remove from window frame as shown. Place sash on
clean at work surface, exterior side up.
Top Sash
Pocket Cover
Grasp jamb liner pocket covers at bottom and pull outward and
down from behind head stop to remove and save for reuse.
8
Interior
9
Interior
11
Interior
12
Interior
10
Interior
4
9069145
15 Side
Jamb Liner
Balance
Balance Clip
Needle Nose
Pliers
Replace balance and/or shoe as required. Separate by sliding balance
tab out of shoe.
16
Remove balance and shoe from jamb liner pocket.
Balance
Slide balance clip off side jamb liner.
Balance
Balance Shoe
Balance Tab
Balance Tab
Balance Shoe
Balance
Balance Shoe
Balance Tab
Reassemble balance and shoe by sliding balance tab into shoe.
18
Balance Tab
Balance Shoe
Shoe
Balance
17
Remove side jamb liner working from bottom to top,
prying jamb liner edge from frame to disengage as shown.
Jamb Liner
Jamb
Liner
Pull side jamb liner down slowly, while supporting head stop
and remove from frame. Place side jamb liner on a clean at work
surface with balance side up.
Side Jamb
Liner
Head Stop
13
Interior
14
Interior
5
9069145
Position side jamb liner in frame, locking front lip behind
interior side stop.
21
Interior
Jamb Liner
Interior
Side
Stop
Balance
Shoe
Shoe
Balance
Cam
Flat Blade
Screwdriver
Unlocked
Position
Locked
Position
Jamb Liner
Insert at blade screwdriver into cam and pull down until shoe is
aligned with shoe on opposite side. Rotate cam ¼ turn to lock.
Re-engage side jamb liner, working from bottom to top, pressing jamb
liner edge into frame to engage as shown.
23
Interior
22
Interior
Slide outside side jamb liner insert down to sill.
24
Interior
Jamb Liner
Exterior Insert
19
Insert new balance assembly into side jamb liner pocket. Repeat for
all balance/shoe assemblies replaced.
Balance
Shoe
Balance
Insert side jamb liner behind head stop.
20
Interior
6
9069145
Rotate top sash to engage pivot pins into balance shoes of exterior
channel. Push down until both pivot pins are fully engaged.
Tilt
Latch
Balance
Shoes
Tilt Latches
Pivot Pin
28
Interior
27
Interior
Tilt sash up, retracting tilt latches by sliding inward. Release tilt latches to
re-engage sash in frame. Verify top sash operation. Repeat steps 27-28 if
sash does not operate correctly.
Clean area with a clean cloth and denatured alcohol.
Side Cutting
Pliers
Clean Cloth and
Denatured Alcohol
Position wide end of sill cushion in jamb liner channel, adhesive side
down, and press into place.
Sill Cushion
25
Interior
26
Interior
Jamb Liner
Channel
Wide End
Sill Cushion
Replace sash stop in the side jamb.
For double hung units proceed to step 30.
Insert top of jamb liner pocket covers, beveled side toward exterior, into
interior channel, sliding it up behind head stop.
Jamb Liner
Pocket Cover
Interior
Channel
Beveled Side
30
Interior
Head
Stop
29
Interior
Sash Stop
Single Hung and Monumental Only
Beveled Side
7
9069145
Rotate bottom sash to engage pivot pins into balance shoes of interior
channel. Push down until both pivot pins are fully engaged.
Balance
Shoe
Interior
Channel
Pivot Pin
Tilt sash up, retracting tilt latches by rotating lock handles toward
center, then release lock handles to re-engage sash.
Lock
Handles
Verify sash operation. Repeat steps 32-33 if sash does not operate
correctly. Close and lock sash.
Sash balance and/or shoe replacement procedure is complete for
monumental units.
33
Interior
32
Interior
Reapply interior side stop on frame. Repeat on opposite side. Fasten
with nish nailer.
For Monumental Only
Sash balance and/or shoe replacement procedure is complete for
single and double hung units.
For monumental units proceed to step 35.
35
Interior
34
Interior
Interior Side
Stop
Jamb Liner
Pocket Cover
31
Interior
Press jamb liner pocket covers rmly into place, starting at top,
zippering down full length.
Lock
Handles
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Andersen 9069145 Balance Shoe and Balance Replacement Service Instructions

Type
Service Instructions

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