Andersen 200 Series - Narroline® Hung - 0005133 Installation guide

Type
Installation guide
30Ā°& 45Ā°Angle Bay Window Assembly
and Installation Guide
for AndersenĀ® 400 Series Tilt-Wash and 200 Series NarrolineĀ® Double-Hung Windows
Instructions are for typical, new wood-framed wall construction with weather protection in place.
Instructions may not be right for all installations due to building design, construction materials or methods used and/or building or site
conditions. Consult a contractor or architect for recommendations.
Flanges on the unit alone will not properly ī‚€ash and seal the window. Follow these instructions carefully.
For questions call 1-888-888-7020 Monday - Friday, 7 a.m. to 7 p.m. and Saturday, 8 a.m. to 4 p.m. central time.
For more information and/or guides visit andersenwindows.com.
Please leave this guide with building owner.
Thank you for choosing Andersen.
ā–¶ā–¶Readā–¶guideā–¶fromā–¶beginningā–¶toā–¶endā–¶beforeā–¶startingā–¶installation.ā–¶Readā–¶allā–¶warningsā–¶andā–¶cautionsā–¶duringā–¶unitā–¶installation.ā–¶ā–¶
Use caution when working at elevated
heights and around unit openings. Follow
manufacturersā€™ instructions for ladders and/or
scaffolding. Failure to do so may result in injury
or death.
Follow manufacturersā€™ instructions for hand
or power tools. Always wear safety glasses.
Failure to do so may result in injury and/or
product damage.
Windows and doors can be heavy. Use safe
lifting techniques and a reasonable number
of people with enough strength to lift, carry
and install window and door products to
avoid injury and/or product damage.
ā€œAndersenā€ and all other marks where denoted are trademarks of Andersen Corporation. Ā©1996-2010 Andersen Corporation. All rights reserved. 0005133 BD Revised 10/27/10
Unless speciī‚cally ordered, Andersen windows
and doors are not equipped with safety glass,
and if broken, could fragment causing injury.
Many laws and building codes require safety
glass in locations adjacent to or near doors.
Andersen windows are available with safety
glass that may reduce the likelihood of injury
when broken. Information on safety glass is
available from your local Andersen dealer.
ā€¢ AndersenĀ® Head Flashing and Installation Flanges DO NOT take the place of standard window
and door ī‚…ashing. Unit must be properly ī‚…ashed and sealed with sealant for protection
against water and air inī‚ltration. Use non-reī‚…ective ī‚…ashings. Highly reī‚…ective ī‚…ashing tapes
can raise the surface temperature of the vinyl to the point where vinyl deformation and product
damage may occur.
ā€¢ Do not apply any type of ī‚lm to glass. Thermal stress conditions resulting in glass damage
could occur.
ā€¢ Use of movable insulating materials such as window coverings, shutters, and other shading
devices may damage glass and/or vinyl. In addition, excessive condensation may result
causing deterioration of windows and doors.
Section One - 30Ā° & 45Ā° Bay Window Assembly Guide
2
For Joined Transom & 2-Wide Center Units Only
Installations with Joined Transom and/or 2-Wide
Center Units require the use of additional joining
material to join units. Refer to Combination
Design Section of the AndersenĀ® Product
Guide for Professionals to make sure correct
joining material is used and combination will
appropriately perform and comply with local
building codes. Consult an architect or contractor.
Failure to do so could result in injury and/or
product damage.
Parts Required
ā€¢ Center Unit(s) (A)
ā€¢ Flanking Units (B)
ā€¢ 30Ā° or 45Ā° Joining Posts (C)
ā€¢ Upper and Lower Platform (D)
ā€¢ Head and Seat Boards (E)
ā€¢ Joining Post Clips (F)
ā€¢ Joining Clips (G)
ā€¢ 30Ā° or 45Ā° Inside Joining
Post Casing (H)
ā€¢ Side Flashing (I)
ā€¢ 30Ā°or 45Ā° Adaptor (J)
ā€¢ Rigid Foam Insulation (K)
Tools and Supplies
ā€¢ Safety Glasses
ā€¢ Hammer
ā€¢ Flat Blade Screwdriver
ā€¢ Phillips Screwdriver
ā€¢ Level
ā€¢ Carpenterā€™s Square
ā€¢ Combination Square
ā€¢ Tape Measure
ā€¢ Clamps
ā€¢ Shims (waterproof)
ā€¢ Caulk Gun
ā€¢ Sealant
ā€¢ Flashing Tape
ā€¢ Pencil
ā€¢ Small Pry Bar
ā€¢ Awl
ā€¢ Sharp Utility Knife
ā€¢ Soft Rags
ā€¢ Isopropyl Alcohol
ā€¢ Jack and Support
ā€¢ Flat Head Wood Screws
#8 x 1-1/4"
#8 x 1-1/2"
#8 x 2"
#8 x 2-1/2"
#8 x 3"
#8 x 5-1/2"
ā€¢ Drill/Driver
ā€¢ 3/8" Drill Bit
ā€¢ 1/8" Drill Bit
ā€¢ 3/32" Drill Bit
ā€¢ 1-1/4" Finishing Nails
ā€¢ 2-1/2" Finishing Nails
ā€¢ 3/4" Staples or Nails
ā€¢ 1-3/8" Spacer Boards
ā€¢ 2 x 4 Skid Material
ā€¢ 1 x 4 Cross Bracing
Component Identiļ¬cation
Optional Accessories
ā€¢ Extension Jambs (L)
ā€¢ Head and Seat Board
Inside Trim
ā€¢ Auxiliary Casing
ā€¢ Cable Support System
ā€¢ Perma-ShieldĀ®
NarrolineĀ® Sill Stop
ā€¢ FibrexĀ® Cellular Trim Board
Interior Side Up
Section One - 30Ā° & 45Ā° Bay Window Assembly
L
J
I
B
C
D
K
HA
EK
H
F
GC
B
L
I
J
Metal fasteners and other hardware components
may corrode when exposed to preservative treated
and ļ¬re-retardant treated lumber. Obtain and use
the appropriate metal fasteners and hardware as
called out by the installation guide to fasten unit
to any rough opening made from pressure treated
and ļ¬re-retardant treated lumber. Failure to use the
appropriate materials for the installation may cause
a failure resulting in injury, property or product
damage.
Section One - 30Ā° & 45Ā° Bay Window Assembly Guide
3
For Joined Transom Units Only
ā€¢ Transom joining of units must be
performed before bay unit
assembly begins. Perform
transom joining according to
instructions in the Double-Hung
Transom Joining Kit.
ā€¢ Projecting Units with Transom Units attached
must not exceed 8' 2-1/4" in height.
For Joined Transom & 2-Wide Center Units Only
ā€¢ Determine joining type required according to Combination Design Section of the AndersenĀ® Product Guide for
Professionals.
ā€¢ Determine unit windload performance capacity. Join units according to appropriate design windload table
found in the AndersenĀ® Product Guide for Professionals.
ā€¢ Join units according to appropriate joining material kit's instruction guide.
ā€¢ Available joining material kits include Non Reinforced Joining Kit for Tilt-Wash Units, Non Reinforced Joining Kit
for NarrolineĀ® Units, and Non Reinforced Joining with Transom Attached Kit.
For 2-Wide Center Units Only
ā€¢ Center units must be joined before
proceeding with bay unit assembly.
ā€¢ Follow joining instructions when two
Tilt-Wash or two NarrolineĀ® Windows are
used in place of a Double-Hung Picture Window.
Section One - 30Ā° & 45Ā° Bay Window Assembly Guide
4
Attach Head Filler Piece to head of Tilt-Wash
and Double-Hung Picture Window Units
ļ¬‚ush with Head Jamb using 1" staples or
nails located every 6" (staples or nails are
not included in kit).
Head Filler
Piece
Double-Hung
Picture Window
or Tilt-Wash Unit
Only
Head Jamb
1" Staple
or Nail
For Tilt-Wash and Double-Hung Picture Units Only
Interior Side Up
1. Prepare Units for Assembly
ā€¢ When arranging units for assembly, make sure
placement and direction of units are correct.
ā€¢ Wall must be 4-9/16" to 7-1/8" for stock platforms,
head boards, and seat boards.
Head Center Unit(s) Flanking Unit
Flanking Unit
Sill
ā€¢ Carefully remove units from cartons and place interior
side up on a clean ļ¬‚at work surface.
ā€¢ Remove foam packing blocks.
ā€¢ Remove Side Installation Flanges by pulling outward
from sides on all units.
ā€¢ Trim Head and Sill Installation Flange ļ¬‚ush with Side
Jambs of units using a sharp utility knife.
ā€¢ Arrange units in correct positions for assembly.
Trim Head Installation
Flanges Flush with
Side Jambs
Remove Side
Installation Flanges
Interior Side Up
Side Jamb
Trim Sill Installation
Flanges Flush with
Side Jamb
2. Attach Flanking Units to Center Unit(s)
ā€¢ Slide units together aligning head and sill
of Flanking Units with Center Unit(s).
Center Unit(s) Flanking Unit
Flanking Unit
Interior Side Up
Section One - 30Ā° & 45Ā° Bay Window Assembly Guide
5
2. Attach Flanking Units to Center Unit(s) (Continued)
Double-Hung Picture Window to NarrolineĀ®
Double-Hung Window
Tilt-Wash to Tilt-Wash
Tilt-Wash to Double-Hung Picture Window NarrolineĀ® to Narroline Double-Hung Window
Tilt-Wash
Joining Clip
NarrolineĀ®
Joining Clip
ā€¢ Position Joining Clips on side jambs 4" from ends of
units. Equally space remaining two clips on units.
For Joined Transom Units, an extra set of Joining
Clips are needed.
ā€¢ Tap Joining Clips into place. Predrill through holes
1-1/4" deep, using a 3/32" drill bit, and fasten Joining
Clips using #8 x 1-1/4" screws.
Joining Clip
For NarrolineĀ® Flanking Units Only
Place temporary shims under outside edge of
Flanking Units until Joining Clips are fastened.
Interior Side Up
ā€¢ Determine type of Joining Clip to apply according to
units being joined from details below.
ā€¢ Place Platforms rough side up on work surface.
ā€¢ Measure length of Platform along interior edge. Place
pencil mark at center of Platform.
ā€¢ Mark centerline across width of Platform using
carpenterā€™s square.
ā€¢ Repeat step for other Platform.
ā€¢ Flip Upper Platform over, smooth side up (opposite
side of centerline mark).
ā€¢ Scribe two lines, 3" and 1-1/4" in from and along entire
length of exterior edge of Upper Platform using
combination square.
3. Prepare Platforms
1-1/4" Scribed Line
3" Scribed Line
Centerline Mark
Upper Platform
Upper Platform
Combination
Square
Carpenterā€™s Square
Pencil
NarrolineĀ®
Joining Clip
Upper/Lower
Platform
Rough Side
Smooth Side
Interior Edge
Exterior
Edge
Section One - 30Ā° & 45Ā° Bay Window Assembly Guide
6
4. Determine and Mark Centerline on Unit
ā€¢ For Single Center Unit, measure width of center unit
along frame. Place pencil mark at center of unit on
frame, as shown. Repeat at other end of center unit.
ā€¢ For 2-Wide Center Unit, place pencil mark in center of
middle Joining Post or joining area. Repeat at other
end of middle Joining Post.
Mark Center
Single Center Unit
5. Position and Temporarily Secure Lower Platform
ā€¢ Position Lower Platform, centerline facing inward,
against Installation Flange of Center Unit(s).
ā€¢ Align centerline on Lower Platform with center mark on
Center Unit(s).
ā€¢ Drill 3/32" holes every 4"- 6" on scribe line no more
than 1-1/2" deep.
ā€¢ Temporarily fasten Lower Platform using two
#8 x 1-1/2" ļ¬‚at head wood screws placed on scribed
line.
Sill
Head
Lower Platform
Installation Flange
Number of center units will determine centerline
placement on unit. Follow procedure below
according to number of center units in installation.
For NarrolineĀ® Center Units Only
Narroline Units have a ļ¬‚exible weatherstrip on
Sill in place of a rigid Installation Flange. Lower
Platform, when positioned, cannot rest on ļ¬‚exible
weatherstrip. Use a 1-3/8" thick spacer under
ļ¬‚exible weatherstrip to help support Lower Platform.
Interior Side Up
Interior Side Up
Pencil
ā€¢ Flip Lower Platform over, smooth side up (opposite
side of centerline mark).
ā€¢ Scribe a line 3/4" in from and along entire length of
exterior edge of Lower Platform using combination
square.
Lower Platform
3. Prepare Platforms (Continued)
Lower Platform
3/4" Scribed Line Combination
Square
Sill
Pencil
Head
Smooth
Side
Smooth
Side
Section One - 30Ā° & 45Ā° Bay Window Assembly Guide
7
6. Secure Lower Platform to Center Unit(s)
ā€¢ Fasten Lower Platform to center unit(s) along scribed
line using #8 x 1-1/2" ļ¬‚at head wood screws in
predrilled holes. Lower Platform
#8 x 1-1/2"
Screw
Scribed Line
Lower Platform
Sill
Interior Side Up
4" to 6"
3/4"
Cross Section Detail
ā€¢ Fasten Upper Platform to center unit(s) along scribed
lines, as shown, using #8 x 1-1/2" ļ¬‚at head wood
screws. Space screws at 6" to 8" intervals.
Head
Sill
Upper Platform
#8 x 1-1/2" Screw
7. Secure Upper Platform to Center Unit(s)
Upper Platform
DO NOT place screws in balancer
areas highlighted in black.
Flanking
Unit Flanking
Unit
DO NOT place screws in balancer
areas highlighted in black.
For NarrolineĀ® Double-Hung Windows Only
DO NOT secure Upper Platform to head of NarrolineĀ®
Units within 8" of either side jamb. Balancer damage
will result.
Interior Side Up
Scribed Lines
6" to 8"
3"
1-1/4"
Cross Section Detail
Double-Hung Picture
Window as Center Unit
Narroline Unit(s) as
Center Unit
Flanking
Unit Flanking
Unit
8" 8"
8" 8"
8" 8"
8" 8"
8" 8" 8" 8"
Section One - 30Ā° & 45Ā° Bay Window Assembly Guide
8
9. Secure Platforms to Flanking Units
Flanking Unit Flanking Unit
Head
Upper Platform
Upper Platform
For NarrolineĀ® Double-Hung Windows Only
DO NOT secure Upper Platform to head of NarrolineĀ® Units
within 8" of either side jamb. Balancer damage will result.
Refer to caution in Step 7 for balancer locations.
ā€¢ Lift Flanking Unit into position and temporarily
secure to Upper Platform using a 1-1/2" ļ¬‚at
head wood screw. Place screw on scribed lines
of Upper Platform.
ā€¢ Repeat procedure for Lower Platform.
ā€¢ Repeat procedure for opposite Flanking Unit.
ā€¢ Check Head and Seat Board for correct ļ¬t.
If adjustment is needed, remove temporary
screw and readjust unit to obtain correct ļ¬t.
Reattach Flanking Unit using 1-1/2" ļ¬‚at head
wood screw in a different location than above.
ā€¢ Fasten Upper Platform to head of Flanking
Units using 1-1/2" ļ¬‚at head wood screws.
Locate screws along scribed lines 1-1/4" and 3"
in from the exterior edge of Upper Platform.
Space screws at 6" to 8" intervals.
ā€¢ Fasten Lower Platform to sill of Flanking Units
using 1-1/2" ļ¬‚at head wood screws. Locate
screws along scribed lines 3/4" in from the
exterior edge of Lower Platform. Space screws
at 6" to 8" intervals.
Interior Side Up
Scribed
Lines
8. Position Head and Seat Boards Temporarily
ā€¢ Determine interior ļ¬nished side of Head and
Seat Boards.
ā€¢ Place Head Board, ļ¬nished toward interior, into
position against Upper Platform.
ā€¢ Place Seat Board, ļ¬nished toward interior, into
position against Lower Platform.
ā€¢ Place a 1-1/2" thick spacer board between Lower
Platform and Seat Board.
ā€¢ Center Head and Seat Board to obtain best ļ¬t.
ā€¢ Clamp Head and Seat Board to Platforms.
Head Board
(unļ¬nished side)
Head
Clamp
Upper Platform
Head and Seat Boards must be temporarily
installed as a template to assist in securing
Platforms.
Interior Side Up
Seat Board
(ļ¬nished side)
Lower
Platform
1-1/2"
Spacer
Board Head Board
(installed)
Sill
Head
1-1/2" Flat
Head Screws
Note: Upper Platform shown in illustrations.
Seat Board
(installed)
Section One - 30Ā° & 45Ā° Bay Window Assembly Guide
9
3" 1-1/4"
2-3/16"
2-3/16"
1-1/4" 3"
Head
10. Secure Platforms to Side Jambs
ā€¢ Determine screw locations for securing Platforms to
Side Jambs using either 30Ā° Joining Post or 45Ā°
Joining Post detail below.
ā€¢ Mark screw positions by measuring along edge of
Platforms from corner at Joining Post. Locate screws
1-1/4" and 3" in from exterior edge of Platforms.
ā€¢ Fasten Platforms to Side Jambs of Center and Flanking
Units using #8 x 1-1/2" ļ¬‚at head wood screws.
ā€¢ Repeat procedure for sill end of unit.
Area of cross section
details to left.
For Custom Bay Using Cable Support System Only
Platforms and Head/Seat Boards for Custom Bay
Units may not have predrilled holes for Cable
Support System. Follow Cable Hole Template
instructions, found in the Cable Support System
Package, to determine cable hole locations. Drill
3/8" holes through Platforms and Head/Seat Boards
at all Joining Post locations before proceeding with
Step 11.
Cross Section Detail
30Ā° Mullion Post
Cross Section Detail
45Ā° Mullion Post Interior Side Up
12. Apply Skids and Cross Bracing
ā€¢ Cut and fasten, using #8 x 2" screws, two 2 x 4 skids to
Lower Platform for transporting unit. Make sure skid
closest to interior is at least 5" from interior edge of
Lower Platform.
ā€¢ Fasten 1 x 4 cross brace to corners of platforms at a
diagonal, as shown, using screws.
1 x 4 Cross
Brace
2 x 4 Skids
ā€¢ Label Head Board and Seat Boards for reinstallation.
ā€¢ Remove clamps holding Head Board and Seat Board to
Platforms.
ā€¢ Carefully remove and repackage Head Board and Seat
Board for shipment to installation site.
11. Remove Head and Seat Boards Seat Board Clamps
Head Board
Upper Platform
Interior Side Up
Interior Side Up
Head
Sill
5"
1 x 4 Cross
Brace
Lower Platform Sill
3"
1-1/4"
1-9/16"
1-9/16"
1-1/4" 3"
Head
Sill
Section One - 30Ā° & 45Ā° Bay Window Assembly Guide
10
14. Cut Head End of Joining Post (Joined Transom Units Only)
ā€¢ Measure height from sill of bottom unit to head of
Transom Unit.
ā€¢ Measure Joining Post beginning at sill end and mark
location of cut on head end using a pencil. Sill end has
a step cut. DO NOT cut off sill end.
ā€¢ Cut off head end of Joining Post squarely at pencil
mark.
15. Apply Joining Post Clips
ā€¢ Position Joining Post Clips in side jamb kerf 4" from
Joining Post ends. Space remaining Joining Post Clips
equally along Joining Post.
ā€¢ Fasten Joining Post Clips using #8 x 1-1/4" ļ¬‚at head
screws.
Joining
Post Clip
Joining Post
Sill End With
Step Cut
Head End
Cut and
Remove
Head End
Pencil
Mark
ā€¢ Carefully ļ¬‚ip unit over exterior side up.
ā€¢ Insert rigid foam insulation into Joining Post area.
ā€¢ Seal entire edge of rigid foam insulation to units and
Platforms using 1/4" bead of sealant.
13. Apply Rigid Foam Insulation
Rigid Foam
Insulation Installed
Note: Platform omitted for clarity.
Apply Sealant
Along Edge
Joined Transom Bay Units Only
Joining Posts for Joined Transom Bay
Units must be measured and cut to size.
Joined Transom Bay Units Only
Place an additional two Joining Post
Clips in side jamb kerf 2" from ends of
Transom Units.
Windows and doors can be heavy. Use safe lifting
techniques and a reasonable number of people with
enough strength to lift, carry and install window and
door products to avoid injury and/or product
damage.
Exterior Side Up
Joining Post
Joining
Post Clip
#8 x 1-1/4"
Flat Head
Screw
Section One - 30Ā° & 45Ā° Bay Window Assembly Guide
11
17. Seal Ends of Joining Posts Apply Sealant to
Ends of Joining
Post
Sill
16. Install Joining Posts
ā€¢ Position 30Ā° or 45Ā° Joining Posts with square
end ļ¬‚ush with head of unit.
ā€¢ Beginning at one end, gently tap Joining Posts
into place using a hammer and wood block.
30Ā° or 45Ā° Joining Post
Flanking
Unit
Center Unit(s)
DO NOT tap on ridge in center of Joining
Post. Tapping on ridge could result in
damage to Joining Post.
18. Apply Auxiliary Casing
ā€¢ Measure and cut Auxiliary Casing to ļ¬t along
head of unit. For 45Ā° Bay Units, cut 22-1/2Ā°
miters. For 30Ā° Bay Units cut 15Ā° miters.
ā€¢ For Flanking Units, cut outermost ends of Auxiliary
Casing ļ¬‚ush with outside edge of Flanking Unit
and parallel to edge of Platform as shown.
ā€¢ Position and hold Auxiliary Casing in place.
Predrill through insect screen slot in Head Outer
Frame Member using a 3/32" drill bit, 1-1/4" deep.
Space holes every 6" to 8".
ā€¢ Apply sealant between Platform and units and at all
mitered ends of Auxiliary Casing.
ā€¢ Fasten Auxiliary Casing through predrilled holes
using corrosion resistant 1-1/2" ļ¬‚at head wood
screws.
ā€¢ Remove any excess sealant squeeze out on units or
Auxiliary Casing using a soft rag.
Auxiliary Casing
Head
Sill
Head
Auxiliary
Casing
Cross Section Detail - Vertical
Corrosion Resistant
1-1/2" Screw
Head Outer
Frame
Member
Insect Screen
Slot
Cut Auxiliary Casing ļ¬‚ush
with edge of Flanking Unit and
parallel with edge of platform.
Upper Platform
Sealant
Sealant
Sealant
DO NOT overtighten screws.
Overtightening screws may cause damage
to Head Outer Frame Members.
Exterior Side Up
ā€¢ Clean exterior surface of unit at head and sill
ends of Joining Posts using isopropyl alcohol
and a clean cloth.
ā€¢ Seal head and sill ends of Joining Posts using
sealant. Level out sealant using a small piece of
cardboard.
Head
Note: Platform omitted for clarity.
Exterior Side Up
Apply
Sealant to
Ends of
Joining
Post
Section One - 30Ā° & 45Ā° Bay Window Assembly Guide
12
20. Secure Joining Posts
Joining Clip
#10 x 5-1/2"
Screw
21. Prepare Unit for Transport
ā€¢ Make sure all components and accessories are located
and prepared for transport to installation site along with
unit. These may include the following:
- Interior 30Ā° or 45Ā° Joining Post Casing
- Head and Seat Board Trim
- Extension Jambs
- Cable Support System
- Head and Seat Boards
- 3-1/2" FibrexĀ® Cellular Trim Board
ā€¢ For unit installation, proceed to Section 2 - 30Ā° and 45Ā°
Bay Window Installation on Page 13 of this guide.
ā€¢ Carefully tighten screws until Joining Posts are snug
up to outside of units.
ā€¢ Carefully stand unit upright on sill end. Temporarily
secure unit to ļ¬‚at or other stable surface using
fasteners, straps, or 2 x 4 bracing.
19. Stand Unit Up and Secure
ā€¢ Insert #10 x 5-1/2" long screw into all Joining Clips.
Drive screw through rigid foam insulation and into
Joining Posts until snug.
Flat
Rigid Foam
Insulation
Please attach this
assembly and installation
guide to glass of unit
using a piece of tape.
ATTENTION
DEALER / DISTRIBUTOR
Joining Post
Windows and doors can be heavy. Use safe lifting
techniques and a reasonable number of people with
enough strength to lift, carry and install window and
door products to avoid injury and/or product
damage.
30Ā° or 45Ā° Bay Window Unit must be supported at
all times when in upright position to prevent tipping.
Failure to do so could result in personal injury and
product damage.
DO NOT overtighten screws. Overtightening screws
will damage screws and/or Joining Posts.
Exterior View
Section Two - 30Ā° & 45Ā° Bay Window Installation Guide
13
1. Identify Type of Installation
ā€¢ Most common type of installation.
ā€¢ Used if rough opening height is smaller than Bay
Unit.
ā€¢ If window must be raised above previously installed
header to meet sofļ¬t or to match line of adjoining
window trim, cut top platform back to clear header
as shown.
ā€¢ If window is raised install ļ¬ller blocks at sill plate of
equal dimension to amount raised.
ā€¢ Unit opening is extended down to ļ¬‚oor line.
ā€¢ Masonry anchoring required.
Section Two - 30Ā° & 45Ā° Bay Window Installation
Center Unit
Cable
Cable End Lower Platform
Upper Platform
Header
Cable Clamp
Shim
Double Sill Plate
Center Unit
Cable
Cable End Lower Platform
Upper Platform
Header
Cable Clamp
Double Sill Plate
Center Unit
Lower Platform cut back
to wall thickness
Header
Shim
Double Sill Plate
Center Unit
Cable
Cable End Lower Platform
Upper Platform
Masonry
Cable Clamp
Shim/Nailer
Masonry
Shim/Nailer
Standard Installation
Modiļ¬ed Standard Installation
Walk-Out Installation
Masonry Installation
Metal fasteners and other hardware components
may corrode when exposed to preservative treated
and ļ¬re-retardant treated lumber. Obtain and use
the appropriate metal fasteners and hardware as
called out by the installation guide to fasten unit
to any rough opening made from pressure treated
and ļ¬re-retardant treated lumber. Failure to use the
appropriate materials for the installation may cause
a failure resulting in injury, property or product
damage.
3-1/2" FibrexĀ®
Cellular Trim
Board or wider
trim by others
3-1/2" FibrexĀ®
Cellular Trim
Board or wider
trim by others
3-1/2" FibrexĀ®
Cellular Trim
Board or wider
trim by others
3-1/2" FibrexĀ®
Cellular Trim
Board or wider
trim by others
3-1/2" FibrexĀ®
Cellular Trim
Board or wider
trim by others
3-1/2" FibrexĀ®
Cellular Trim
Board or wider
trim by others
3-1/2" FibrexĀ®
Cellular Trim
Board or wider
trim by others
Section Two - 30Ā° & 45Ā° Bay Window Installation Guide
14
2. Determine Type of Support System Required
Note: Units are omitted for clarity in all illustrations.
Posts Foundation
Header
Sofļ¬t
Cable
Support
System
Knee Braces
Knee Braces
ā€¢ A support system such as a cable support system, post and foundation support, knee braces, and
attachment to header or sofļ¬t support must be installed to properly support projecting window units.
Failure to do so could result in product damage and/or incorrect operation of units.
ā€¢ When a roof or bonnet is built over unit, make sure that adequate support is provided to carry weight of
roof. Failure to do so could result in product damage and/or incorrect operation of units.
ā€¢ If Custom Bay Unit is being installed, use Cable Support System at every Joining Post. Failure to do so
could result in product damage and/or incorrect operation of units.
ā€¢ Bay unit is supported by cables attached to header,
gable or eave. Cable Support System allows unit to be
adjusted to overcome difļ¬culties associated with
normal building settlement. The Cable Support System
in 9' and 12' versions are available through your
Andersen dealer. See Cable Support System Installation
Guide for proper installation.
ā€¢ IMPORTANT: If Custom Bay Unit is being installed,
use Cable Support System at every Joining Post.
ā€¢ Install Cable Support System after Step 7 on Page 16.
ā€¢ When adequate support cannot be achieved by Cable
Support System or by header or sofļ¬t support or
cantilever system, Knee Braces (provided by others)
must be attached to structural member below each
Joining Post.
ā€¢ Anchor Knee Brace into structural member or install
double cripple below unit and secure braces into them.
ā€¢ IMPORTANT: If Custom Bay Unit is being installed,
use Cable Support System at every Joining Post.
ā€¢ Bay unit is supported by cantilevered ļ¬‚oor joist or
attached directly to header/sofļ¬t. Projection of
cantilevered ļ¬‚oor joist must not exceed 1/3 of overall
length of support joist.
ā€¢ Unit is supported by post or foundation of dwelling.
Cable Support System Knee Brace
Cantilever Mount or Header/Sofļ¬t Post or Foundation Support
Exterior View Exterior Views
Exterior Views Exterior Views
1/3
2/3
Section Two - 30Ā° & 45Ā° Bay Window Installation Guide
15
Overall Wall Thickness
3. Prepare Rough Opening
ā€¢ Frame rough opening to dimensions recommended at
www.andersenwindows.com or prepare an existing
rough opening. Masonry rough opening must be 1/2"
greater than unit width and height.
ā€¢ Make sure sill plate is level by checking with a level.
Shim sill plate to level.
ā€¢ Make sure rough opening is plumb by checking with a
level.
ā€¢ Make sure rough opening is square by placing tape
measure diagonally across rough opening, upper left to
lower right and upper right to lower left corner, if
measurements are within 1/8", opening is square.
Level
Double Sill Plate
ā€¢ Determine overall wall thickness (excluding siding) by
measuring wall from outside edge of exterior sheathing
to inside edge of interior wall board.
ā€¢ Determine interior offset dimension by subtracting 4"
from wall thickness dimension.
4. Determine Wall Thickness and Position of Unit in Wall
Interior
Wallboard
Exterior
Sheathing
ā€¢ From the interior, use a combination square to transfer
Interior Offset Dimension to double sill plate and header.
Acid solutions commonly used to wash masonry
will damage glass, fasteners, hardware, and metal
ļ¬‚ashings. Follow the cleaning solution
manufacturer's recommendations carefully. Protect
and/or cover Andersen products during cleaning
process to prevent acid contact. If solution does
come in contact with unit immediately wash all
surfaces with clean water.
Pencil
Interior View
Formula: Overall Wall - 4" = Interior Offset
Dimension Dimension
Example: 6-9/16" - 4" = 2-9/16"
Interior Offset
Dimension
Overall Wall Thickness
4"
Rough Opening Width
Rough
Opening
Height
Header
Section Two - 30Ā° & 45Ā° Bay Window Installation Guide
16
6. Temporarily Support Unit in Rough Opening
7. Position and Fasten Unit
ā€¢ Align inside edge of Lower Platform with line scribed on sill plate
and align centerline of unit with centerline on sill plate.
ā€¢ Temporarily fasten Lower Platform to sill plate using three #8 x 3"
ļ¬‚at head wood screws.
ā€¢ Align inside edge of Upper Platform with scribed line on header.
#8 x 3"
Flat Head
Wood
Screw
Lower Platform
ā€¢ Make sure unit is plumb. Temporarily fasten Upper Platform to
header using three #8 x 3" ļ¬‚at head wood screws.
ā€¢ Check unit for plumb, level and correct operation of operating
units. If adjustment is required, remove screws and adjust as
needed using shims and jack.
ā€¢ Refasten unit using #8 x 3" ļ¬‚at head wood screws.
Upper Platform
ā€¢ Temporarily place jack and 2 x 4 support braces under
Lower Platform to prevent unit from tipping out of opening.
2 x 4
Support
Brace
Jack
Level
Projecting unit must be installed plumb and level regardless
of plumbness or levelness of dwelling wall. Failure to do so
may result in product damage.
Projecting unit must be supported during installation until
fully fastened into opening to prevent tipping. Failure to
do so could result in severe personal injury and/or product
damage.
Exterior View
Interior View
Metal fasteners and other hardware components may corrode when exposed to preservative treated and ļ¬re-retardant
treated lumber. Obtain and use the appropriate metal fasteners and hardware as called out by the installation guide
to fasten unit to any rough opening made from pressure treated and ļ¬re-retardant treated lumber. Failure to use the
appropriate materials for the installation may cause a failure resulting in injury, property or product damage.
5. Place Unit in Rough Opening
ā€¢ Remove cross bracing and skids from unit.
ā€¢ From exterior of dwelling, carefully lift unit into rough opening. Interior View
Scribed
Line
Windows and doors can be heavy. Use safe lifting
techniques and a reasonable number of people with
enough strength to lift, carry and install window and door
products to avoid injury and/or product damage.
Section Two - 30Ā° & 45Ā° Bay Window Installation Guide
17
6" to 8"
ā€¢ Shim space between header and Upper Platform.
ā€¢ Fasten both Upper and Lower Platforms in rough
opening using #8 x 3" ļ¬‚at head wood screws spaced at
6" to 8" intervals.
9. Apply Blocking or Filler
Header
#8 x 3" Flat
Head Wood
Screws
Shims
30Ā° or 45Ā° Blocking
8. Secure Unit to Sill Plate and Header
Double
Sill Plate
ā€¢ Cut 30Ā° or 45Ā° blocking or ļ¬ller pieces to length
according to trim-out option desired.
ā€¢ Insert blocking or ļ¬ller pieces between side jamb and
rough opening of wall. Fasten to rough opening using
#8 x 3" ļ¬‚at head wood screws spaced at 10" to 12"
intervals.
10. Prepare Flanking Units to be Secured to Side Jambs
Filler
Piece
ā€¢ For Tilt-Wash Flanking Units, Sash and Side Jamb
Liners must be removed to secure side jamb of
Flanking Units to wall. Proceed with sash removal
instructions (A-H), starting on Page 18.
ā€¢ For NarrolineĀ® Flanking Units, Flanking Units will be
secured through side jambs without removing Sash or
Side Jamb Liner. Proceed to Step 11 on Page 22.
30Ā° or 45Ā° Blocking Filler
#8 x 3"
Screws
Side Jambs attached to wall must have blocking or
a ļ¬ller installed vertically between rough opening
and side jamb. Failure to do so could result in
bowed side jambs and incorrect operation of units.
Support Systems such as Cable Support, Knee
Brace, Cantilever Mount, or Post Support can be
installed at this time. Refer to Page 14 of this guide.
If support system is not installed at this time, jack
and temporary support pieces must remain in place.
Method of blocking depends on type of trim-out
desired. See "Trim-Out Options" in Step 19 on Page
30 of this guide.
ā€¢ For Modiļ¬ed Trim-Out, cut blocking to ļ¬t angle
between rough opening and side jamb.
ā€¢ For Standard Trim-Out, trim ļ¬ller pieces to match
jamb angle. Inserted ļ¬ller pieces vertically.
#8 x 3"
Screws
Interior View
Interior View
Modiļ¬ed Trim-Out Standard Trim-Out
Left side of illustration depicts Modiļ¬ed Trim-Out.
Right side of illustration depicts Standard Trim-Out.
Section Two - 30Ā° & 45Ā° Bay Window Installation Guide
18
DO NOT jerk sash. Glass may break causing injury
or sash may be damaged.
B. Tilt the Lower Sash Down
A. Position Lower Sash for Removal
ā€¢ Raise Lower Sash about 3" from sill.
ā€¢ Slide both Wash Assists down from top of side jambs
until they ā€œsnapā€ in place between Lower Sash and
Vinyl Side Jamb Liner.
ā€¢ Pull in on top rail of sash with ļ¬rm but gentle force.
ā€¢ While supporting weight of sash, tilt in and down until
sash is at 90 degree position.
C. Remove Lower Sash from Unit
ā€¢ Depress Shoe Retainer Clip holding Sash Pivot Pin
using a Phillips screwdriver.
ā€¢ This step continued at top of next page.
Vinyl Side
Jamb Liner
Wash Assist
(one for each side
of the sash)
Lower Sash
Shoe
Depress
Shoe Retainer Clip
Tilt Lower Sash in and
down to 90Ā° position.
Sash cannot be removed if it is at an angle less than
90 degrees.
Sash Removal for Tilt-Wash Flanking Units Only
Interior View
Interior View
Phillips
Screwdriver
Sash must be supported at all times when
disengaging it from side jamb. Failure to do so may
result in personal injury or damage to property or
product.
3"
Interior View
Section Two - 30Ā° & 45Ā° Bay Window Installation Guide
19
D. Prepare Upper Sash for Removal
E. Position Upper Sash for Removal
ā€¢ While holding Upper Sash in position, depress left-
hand vinyl Side Jamb Liner and exert ļ¬rm but gentle
inward force on top portion of Upper Sash.
ā€¢ Tilt Upper Sash in and down until it is at a 90 degree
position.
C. Remove Lower Sash from Unit (Continued)
ā€¢ While Shoe Retainer Clip is depressed, raise Sash
corner 2" above Shoe.
ā€¢ Keep Sash Pivot Pin out of its Shoe while repeating
this step for opposite side of Lower Sash.
ā€¢ When both Sash Pivot Pins are out of their Shoes,
lift Lower Sash up and out of window.
ā€¢ Set Lower Sash safely aside.
ā€¢ Slide Wash Assists to top of vinyl Side Jamb Liners.
ā€¢ Lower Upper Sash until it is about 5" above sill.
ā€¢ Grasp top right-hand side of Upper Sash. While
depressing vinyl Side Jamb Liner using one hand,
gently, but ļ¬rmly, pull Upper Sash inward until it
releases at top.
Wash Assist
Upper Sash
Vinyl Side
Jamb Liner
2"
Vinyl Side
Jamb Liner
Raise Wash Assists
to Top of Both Vinyl
Side Jambs
Tilt Upper
Sash 90Ā°
Upper Sash
Raise Sash Corner
2" Above Shoe
Shoe
DO NOT leave window opening unattended,
especially when small children are present. A fall
from the window opening could cause death or
serious injury.
DO NOT pull left-hand side of sash out at this time.
Sash cannot be removed if it is at an angle of less
than 90 degrees.
Sash Removal for Tilt-Wash Flanking Units Only
Interior View
Interior View
Interior View
Section Two - 30Ā° & 45Ā° Bay Window Installation Guide
20
F. Remove Upper Sash
ā€¢ Depress Shoe Retaining Clip using a Phillips
screwdriver.
ā€¢ While Shoe Retaining Clip is depressed, raise Sash
corner 2" above Shoe.
ā€¢ Keep Sash Pivot Pin out of its Shoe while repeating
this step for opposite side of sash.
ā€¢ When both Sash Pivot Pins are out of their Shoes, lift
sash up and out of frame.
ā€¢ Set Upper Sash safely aside
2"
Depress
Shoe
Retainer
Clip
Shoe
Shoe
G. Release Tension on Balances
Unlocked Position Locked Position
Omega
Spring
Brake
ā€¢ Turn Shoe Balance Cam 90 degrees (unlocked position)
using a ļ¬‚at blade screwdriver. Hold screwdriver ļ¬rmly
in Shoe Balance Cam and carefully let shoe rise until
tension is released.
ā€¢ Repeat for other Shoe on same side of unit.
ā€¢ Repeat this step for opposite side.
Shoe
Balance
Cam
Shoe
Balance
Cam
Lower Sash Shoe
Upper Sash Shoe
Note: When sash is tilted in, Omega Spring Brake engages side jamb
to secure sash.
Continue supporting sash while disengaging it from
unit. Sash could fall causing product damage or
personal injury.
DO NOT leave window opening unattended,
especially when small children are present. A fall
from window opening could cause death or serious
injury.
Balance Shoes are under high tension. Use a ļ¬‚at
blade screwdriver with a long handle so both hands
can be used to release balance energy. Suddenly
releasing Balance Shoe could damage window unit.
Sash Removal for Tilt-Wash Flanking Units Only
Interior Views
Interior View
Phillips
Screwdriver
Flat Blade
Screwdriver
Exterior View
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Andersen 200 Series - Narroline® Hung - 0005133 Installation guide

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Installation guide

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