Sauder 409128 Installation guide

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NOTE: THIS INSTRUCTION

BOOKLET CONTAINS IMPORTANT

SAFETY INFORMATION.

PLEASE READ AND KEEP FOR

FUTURE REFERENCE.

English pg 1-28

Français pg 29-32

Español pg 33-36

Lot # 366034 10/16/14

Purchased: __________________

Be sure to give us a ring before

making any returns. 1-800-523-3987

Business or pleasure.

Works both ways.

Executive Trestle Desk

Model 409128

Table of Contents Assembly Tools Required

Part Identiﬁ cation

Hardware Identiﬁ cation

Assembly Steps

Français

Español

Safety

Warranty

Hammer

Not actual size

No. 2 Phillips Screwdriver

Tip Shown Actual Size

Skip the power trip.

This time.

3

4-5

6-28

29-32

33-36

37-38

39

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Part Identiﬁ cation

å While not all parts are labeled, some of the parts will have a label or an inked letter on the edge

to help distinguish similar parts from each other. Use this part identiﬁ cation to help identify similar parts.

Now you know

our ABCs.

A UPPER RIGHT END (2)

B UPPER LEFT END (2)

C LOWER RIGHT END (2)

D LOWER LEFT END (2)

E TOP (1)

F BOTTOM (2)

G SHELF (2)

H LARGE BACK (1)

I LOWER BACK (2)

J BACK (2)

K RIGHT FRONT LEG (2)

L LEFT FRONT LEG (2)

M RIGHT REAR LEG (1)

N CENTER RIGHT REAR LEG (1)

O LEFT REAR LEG (1)

P CENTER LEFT REAR LEG (1)

Q SKIRT (4)

R LARGE DRAWER FRONT (2)

W SMALL DRAWER FRONT (2)

D18 SMALL RIGHT DRAWER SIDE (2)

D19 SMALL LEFT DRAWWER SIDE (2)

D28 LARGE RIGHT DRAWER SIDE (2)

D29 LARGE LEFT DRAWER SIDE (2)

D66 SMALL DRAWER BACK (2)

D151 LARGE DRAWER BACK (2)

D954 DRAWER BOTTOM (4)

A

B

C

D

E

F

G

H

I

J

K

L

M

N

O

Q

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Page 3

D18

D66

D19

D954

D28

D151

D29

D954

R

W

D18

D66

D19

D954

D28

D151

D29

D954

R

W

G

P

Hardware Identiﬁ cation

å Screws are shown actual size. You may receive extra hardware with your unit.

METAL

BRACKET - 12

KK

GROMMET CAP - 1

PP

CAM COVER - 2

QQ

GG

TWIST-LOCK

®

FASTENER - 4

RR

SLIDE CAM - 8

PULL - 4

NN

CAM

SCREW - 18

8F

CORD CLIP - 4

MM

GROMMET - 1

OO

HIDDEN CAM - 42

1F

CAM DOWEL - 24

2F

BB

EXTENSION SLIDE - 4

AA

EXTENSION RAIL - 4

(EXTENSION SET SHOWN SEPARATED)

CC

RIGHT CABINET RAIL - 2

DD

LEFT CABINET RAIL - 2

FF

LEFT DRAWER SLIDE - 2

EE

RIGHT DRAWER SLIDE - 2 FILE GLIDE - 4

15B

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FILE ROD - 4

TT

Hardware Identiﬁ cation

å Screws are shown actual size. You may receive extra hardware with your unit.

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Page 5

BLACK 1-1/8" PAN HEAD SCREW - 16

VV

SILVER 1/2" MACHINE SCREW - 8

XX

BLACK 9/16" LARGE HEAD SCREW - 24

WW

BLACK 1-7/8" FLAT HEAD SCREW - 12

UU

YY

GOLD 5/16" FLAT HEAD SCREW - 32

30S

BLACK 1-9/16" FLAT HEAD SCREW - 16

Step 1

Look for this icon. It means a

video assembly tip is available at

www.sauder.com/services/tips

å

Assemble your unit on a carpeted ﬂ oor or on the empty

carton to avoid scratching your unit or the ﬂ oor.

å

To begin assembly, push a SAUDER TWIST-LOCK®

FASTENER (GG) into the large holes in the BACKS (H and J).

Do not tighten the TWIST-LOCK® FASTENERS in this step.

(4 used)

GG

H

J

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Step

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Page 7

å

Push twenty-four HIDDEN CAMS (1F) into the ENDS (A, B, C,

and D) and LOWER BACKS (I). Then, insert the metal end of a

CAM DOWEL (2F) into each HIDDEN CAM.

å

NOTE: There are two of each of these parts (A, B, C, D, and I).

Step 2

Arrow

1F

2F

Arrow

1F

2F

1F

2F

Arrow

Insert the metal end of the CAM

DOWEL into the HIDDEN CAM.

Arrow

Do not tighten the HIDDEN CAMS in this step.

A

B

C

D

I

(24 used)

Step

å

Push the remaining eighteen HIDDEN CAMS (1F) into the

BOTTOMS (F), SHELVES (G), and LARGE BACK (H).

Step 3

409128 www.sauder.com/servicesPage 8

Do not tighten the HIDDEN CAMS in this step.

Arrow

1F

Arrow

1F

The arrow in the HIDDEN

CAM must point toward the

hole in the edge of the board.

Hole

(18 used)

F

G

H

Step

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Page 9

å

Separate the EXTENSION SLIDES (BB) from the

EXTENSION RAILS (AA) as shown in the upper diagram

below. Be prepared, the parts are greasy.

å

Fasten two EXTENSION RAILS (AA) to a LOWER END (C

and D). Use four GOLD 5/16" FLAT HEAD SCREWS (YY).

Repeat this step for the remaining LOWER ENDS (C and D).

å

NOTE: For each EXTENSION RAIL, turn a SCREW into the

hole shown in the enlarged diagram. Then, slide the inner

cartridge of the EXTENSION RAIL out to ﬁ nd the other hole

that lines up with the hole in the END. Turn a SCREW into

this hole.

Step 4

Open end

GOLD 5/16" FLAT HEAD SCREW

(8 used in this step)

YY

Push the black lever in and pull the SLIDE from the RAIL.

AA

BB

C

D

Finished edge

Remember:

Righty tighty.

Lefty loosey.

Step

å

Turn eighteen CAM SCREWS (8F) into

the LEGS (K, L, M, N, O, and P).

Step 5

409128 www.sauder.com/servicesPage 10

8F

(18 used)

K

L

M

N

O

P

Remember:

Righty tighty.

Lefty loosey.

Step

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Page 11

å

Fasten the UPPER ENDS (A and B) to the

LEGS (K, L, M, N, O, and P). Use sixteen

BLACK 1-1/8" PAN HEAD SCREWS (VV).

Step 6

A

B

K

L

M

N

O

P

Surface with HIDDEN CAMS

Finished edge

BLACK 1-1/8" PAN HEAD SCREW

(16 used in this step)

VV

Step

å

Fasten the LOWER BACKS (I) to the SHELVES (G).

Tighten four HIDDEN CAMS.

Step 7

409128 www.sauder.com/servicesPage 12

G

I

Surface

with

HIDDEN

CAMS

Surface

without

HIDDEN

CAMS

Surface

with

HIDDEN

CAMS

Surface

with

HIDDEN

CAMS

Start Tighten

Arrow

Minimum

190 degrees

Caution

Risk of damage or

injury. HIDDEN CAMS

must be completely

tightened. HIDDEN

CAMS that are not

completely tightened

may loosen, and parts

may separate. To

completely tighten:

Arrow

Maximum

210 degrees

Step

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Page 13

å

Fasten the SHELVES (G) to the LEGS (K, L, M, and O).

Tighten four HIDDEN CAMS.

Step 8

K

L

M

O

1

2

G

I

Surface

with

HIDDEN

CAMS

Surface

without

HIDDEN

CAMS

Surface

with

HIDDEN

CAMS

Surface

with

HIDDEN

CAMS

Step

å

Fasten one of the LOWER ENDS (C and D) to the

SHELVES (G). Tighten four HIDDEN CAMS.

Step 9

409128 www.sauder.com/servicesPage 14

C

D

G

K

L

Arrow

Minimum

190 degrees

Maximum

210 degrees

Open end of

EXTENSION RAIL

Open end of

EXTENSION RAIL

Surface with

HIDDEN CAMS

Surface with

HIDDEN CAMS

Step

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Page 15

å

Fasten the BOTTOMS (F) to the LOWER BACKS (I) and

LOWER ENDS (C and D). Use eight BLACK 1-7/8" FLAT

HEAD SCREWS (UU).

å

Fasten the BOTTOMS (F) to the LEGS (K, L, M, and O).

Tighten four HIDDEN CAMS.

Step 10

D

F

I

L

M

O

K

C

1

2

BLACK 1-7/8" FLAT HEAD SCREW

(8 used in this step)

UU

Step

å

Fasten the LOWER ENDS (C and D) to the BOTTOMS (F).

Use four BLACK 1-7/8" FLAT HEAD SCREWS (UU).

å

Fasten the LOWER ENDS (C and D) to the SHELVES (G).

Tighten four HIDDEN CAMS.

Step 11

409128 www.sauder.com/servicesPage 16

C

D

F

G

Arrow

Minimum

190 degrees

Maximum

210 degrees

BLACK 1-7/8" FLAT HEAD SCREW

(4 used in this step)

UU

Finished edge

Step

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Page 17

å

Fasten the LEGS (K, L, N, and P) to the SHELVES (G) and

BOTTOMS (F). Tighten eight HIDDEN CAMS.

Step 12

F

G

K

L

N

G

1

2

P

Step

å

Fasten twelve METAL BRACKETS (KK) to the SKIRTS (Q).

Use twelve BLACK 9/16" LARGE HEAD SCREWS (WW).

å

NOTE: Be sure the BRACKETS are even with the edges of

the SKIRTS.

å

Fasten the SKIRTS (Q) to the BOTTOMS (F). Use twelve

BLACK 9/16" LARGE HEAD SCREWS (WW).

Step 13

409128 www.sauder.com/servicesPage 18

F

Q

BLACK 9/16" LARGE HEAD SCREW

(24 used in this step)

WW

KK

(12 used)

Step

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Page 19

å

Carefully stand your unit upright.

å

Fasten the BACKS (J) to the UPPER ENDS (A and B).

Tighten four HIDDEN CAMS.

å

Fasten the LARGE BACK (H) to the CENTER REAR

LEGS (N and P). Tighten two HIDDEN CAMS.

å

Turn two CORD CLIPS (MM) into the LARGE BACK (H).

Step 14

A

B

H

J

N

P

MM

Arrow

Minimum

190 degrees

Maximum

210 degrees

Pro Tip: Lift with your

legs. And, you know,

your arms.

Step

å

Fasten the CABINET RAILS (CC and DD) to the UPPER

ENDS (A and B). Use eight GOLD 5/16" FLAT HEAD

SCREWS (YY) through holes #1 and #3.

å

NOTE: The CABINET RAILS are marked "CABINET

RIGHT" and "CABINET LEFT" for easy identiﬁ cation.

Step 15

409128 www.sauder.com/servicesPage 20

A

B

CC

DD

Roller end

4

3

2

1

GOLD 5/16" FLAT HEAD SCREW

(8 used in this step)

YY

4

3

2

1

4

3

2

1

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