Wavetronix Click 100 User guide

Click 100–400 Series

USER GUIDE

Click 100–400 Series

USER GUIDE

www.wavetronix.com  78 East 1700 South Provo, Utah 84606  801.734.7200

Wavetronix, SmartSensor, Click, Command, and all associated product names and logos are trademarks of Wavetronix LLC. All other

products or brand names as they appear are trademarks or registered trademarks of their respective holders.

Protected by US Patent Nos. 6,556,916; 6,693,557; 7,426,450; 7,427,930; 7,573,400; 7,889,097; 7,889,098; 7,924,170; 7,991,542;

8,248,272; 8,665,113; Canadian Patent Nos. 2461411; 2434756; 2512689; and European Patent Nos. 1435036; 1438702; 1611458. Other

US and international patents pending.

e Company shall not be liable for any errors contained herein or for any damages arising out of or related to this document or the

information contained therein, even if the Company has been advised of the possibility of such damages.

is document is intended for informational and instructional purposes only. e Company reserves the right to make changes in the

specications and other information contained in this document without prior notication.

FCC Part 15 Compliance: e Wavetronix SmartSensor sensors comply with Part 15 of the Federal Communications Commission

(FCC) rules which state that operation is subject to the following two conditions: (1) this device may not cause harmful interference,

and (2) this device must accept any interference received, including interference that may cause undesirable operation. FCC compli-

ance statements for applicable optional modules are to be found in the module specications. Unauthorized changes or modications

not expressly approved by the party responsible for compliance with the FCC rules could void the user’s authority to operate this

equipment.

Disclaimer: e advertised detection accuracy of the Wavetronix SmartSensor sensors is based on both external and internal testing,

as outlined in each product’s specication document. Although our sensors are very accurate by industry standards, like all other sen-

sor manufacturers we cannot guarantee perfection or assure that no errors will ever occur in any particular applications of our tech-

nology. erefore, beyond the express Limited Warranty that accompanies each sensor sold by the company, we oer no additional

representations, warranties, guarantees or remedies to our customers. It is recommended that purchasers and integrators evaluate the

accuracy of each sensor to determine the acceptable margin of error for each application within their particular system(s).

WX-500-0055

10/2016

Contents

Introduction 7

Using this Manual 7

Part I Introduction to the Click Series

Chapter 1 The Power Plant 11

Connecting to a Circuit Breaker 12; Connecting AC Surge

Protection 12; Connecting Power 13; Wiring AC Power into

the Click 201/202/204 14

Chapter 2 T-bus Basics 17

Adding a T-bus to the DIN Rail 18; Mounting Click Devices

18; Wiring T-buses 18

Chapter 3 Wiring the Devices 21

Working with Screw Terminal Blocks 21; RS-485 Communica-

tion 22; RS-232 Communication 24

Chapter 4 Installing Click Supervisor 27

Installing Click Supervisor 28; Microso .NET Framework 31

Chapter 5 Using Click Supervisor 33

Connecting to Your Computer 33; Accessing the Communica-

tion Screen 34; Serial Communication 35; IP Communication

37; Working with Modules 38

Part II Individual Click 100–400 Series Modules

Chapter 6 Click 100 — 16 Output Contact Closure 43

Physical Features 44; Troubleshooting 48

Chapter 7 Click 104 — 4-channel DIN Rail Contact Closure 49

Physical Features 50; Installation 52; Conguration 53; Rotary

Switch 54; Front Panel Menu 55; Click Supervisor 61

Chapter 8 Click 110 — 4-channel Contact Closure Eurocard 67

Physical Features 68; Installation and Wiring 70; Fail-safe

Mode 73; Conguration 73; DIP Switches 74; Front Panel

Menu 80; Click Supervisor 89

Chapter 9 Click 112/114 — Detector Rack Cards 95

Physical Features 96; Installation and Wiring 97; Congura-

tion 99; DIP Switches 100; Front Panel Menu 103

Chapter 10 Click 120/121 — Relay 117

Physical Features 118; Installation 118

Chapter 11 Click 200 — Lightning Surge Protector 121

Physical Features 122; Installation 123

Chapter 12 Click 201/202/204 — AC to DC Power Supply 127

Physical Features 128; Installation 128

Chapter 13 Click 203 — UPS/Battery 131

Physical Features 132; Installation 133; On-device Congura-

tion 134

Chapter 14 Click 210 — AC Circuit Breaker 137

Physical Features 138; Installation 138

Chapter 15 Click 211 — AC Outlet 139

Physical Features 140; Installation 140

Chapter 16 Click 221 — DC Surge Protector 143

Physical Features 144; Installation 144

Chapter 17 Click 222 — System Surge Protector 145

Physical Features 146; Installation 147

Chapter 18 Click 223 — Dual-485 Surge Protector 151

Physical Features 152; Installation 153

Chapter 19 Click 230 — AC Surge Protector 155

Physical Features 156; Installation 156

Chapter 20 Click 250 — Wireless Surge Protector 159

Physical Features 160; Installation 160

Chapter 21 Click 301 — Serial to Ethernet Converter 163

Physical Features 164; On-device Conguration 165

Chapter 22 Click 304 — RS-232 to RS-485 Converter 183

Physical Features 184; On-device Conguration 185; Com-

puter Conguration 186

Chapter 23 Click 330 — Unmanaged Switch 195

Physical Features 196; Installation 197; Switching Characteris-

tics 198

Chapter 24 Click 400 — 900 MHz Radio 199

Physical Features 200; On-device Conguration 201; Com-

puter Conguration 203

Chapter 25 Click 421 — Serial to Bluetooth® Radio 215

Physical Features 216; On-device Conguration 217; Com-

puter Conguration 219

In the introduction

 Using this Manual

Wavetronix Click products are a simple and cost-eective way to connect various trac

components into a single, unied system. With a broad range of easy-to-use products, the

Click line integrates quickly and operates in even the harshest conditions. Click devices

provide the power and communication solutions needed for eective trac control and

management.

e Click series is divided into ve smaller, numerically based series. Each device in a par-

ticular series shares common elements, functions, etc.:

Click 100 series – Contact closure devices

Click 200 series – Power and surge protection devices

Click 300 series – Wired communication devices

Click 400 series – Wireless communication devices

Click 500 series – Customizable devices built on our Click 500 platform

is user guide covers the Click 100–400 series. For the Click 500 series, please see the Click

500 Series User Guide.

Using this Manual

is manual is divided into two parts:

Part I: Introduction to the Click Series – is part contains information common to

the Click line, beginning with basic module installation guidelines. It then covers the

Introduction

8 INTRODUCTION  CLICK 100–400 SERIES USER GUIDE

Click Supervisor soware, which is used with certain Click devices for conguration.

For a list of Click 100–400 series devices that use Click Supervisor, see the beginning

of Chapter 4.

A few Click devices dier from what is written in the common information chapters

in the way they are installed or the soware used to congure them. In the event that a

Click device departs from what is written in Part I, that dierence will be noted in that

device’s chapter in Part II.

Part II: Individual Click 100–400 Series Modules – is part contains a chapter for

every device (or set of devices, in some cases) in the Click 100–400 series. Each chap-

ter has an introduction to the device along with a description of the device’s physical

features and, when pertinent, sections on installation, conguration, troubleshooting

and more.

Part I

Introduction to the Click Series

Chapter 1 – The Power Plant

Chapter 2 – T-bus Basics

Chapter 3 – Wiring the Devices

Chapter 4 – Installing Click Supervisor

Chapter 5 – Using Click Supervisor

In this chapter

 Connecting to a Circuit Breaker

 Connecting AC Surge Protection

 Connecting Power

1

Power and surge protection are provided to your devices via the Click modules that make

up what is known as the power plant (see Figure 1.1). Assembling the power plant is the rst

step in installing your Click devices.

Black (Ground)

Red (+24 VDC)

Black (Line)

Green (Ground)

White (Nuetral)

Earth

Ground

Figure 1.1 – The Click Power Plant

The Power Plant 1

12 CHAPTER 1  THE POWER PLANT

Note

The power plant will only be used if your cabinet is supplied with AC power. If DC is

coming into your cabinet, you will need the Click 221 DC surge protector, discussed in

Part II.

Connecting to a Circuit Breaker

e rst Click module you will connect is the Click 210, a circuit breaker designed to inter-

rupt an electric current under overload conditions. e breaker is trip-free and can be easily

reset aer a current interruption by pushing the reset button (see the Click 210 chapter for

more information on this device).

To add a Click 210 circuit breaker and switch:

1 Using a rocking motion, mount the Click 210 onto the DIN rail.

2 Make sure the reset button on front of the module is pressed down before wiring.

3 Connect the black (line) wire from the terminal block or from the AC cord into one

side of the module.

4 Connect power out of the other side.

Note

It doesn’t matter which side is power in, as long as the opposite end is power out.

Connecting AC Surge Protection

e next module in the power plant is the Click 230, which provides surge protection to

other modules on the DIN rail (see the Click 230 chapter for more information on this de-

vice). Use these steps to include AC surge protection in your installation:

1 Using a rocking motion, mount the Click 230 onto the DIN rail next to the Click 210.

2 Connect the wire from the Click 210 to the rightmost screw terminal (terminal 5) on

the side of the Click 230 marked IN (see Figure 1.2).

3 Connect the white (neutral) and green (ground) wires from the AC terminal block or

from the AC cord into screw terminals 1 and 3, respectively, also on the side marked

IN.

4 Connect the outgoing neutral and power wires to screw terminals 2 and 6, respectively,

on the side marked OUT.

CHAPTER 1  THE POWER PLANT 13

Figure 1.2 – Click 230 Screw Terminals (labels beneath terminals have been added)

Screw terminals 3 and 4 are directly bonded via the metal mounting foot of the base ele-

ment to the DIN rail. ere is no need for any additional grounding between terminals 3

and 4 and the DIN rail.

Note

If you are using a Click 211 in your installation, the conﬁguration of the power plant

will dier slightly from what is listed in this chapter, starting at this point in the

installation process. See the Click 211 chapter of this manual for more information.

Connecting Power

e nal component of the power plant is the AC to DC converter. e Click line features

several such converters. e Click 201/202/204 are AC to DC power supplies that provide

DC power to every Click product mounted on the DIN rail. e Click 201 provides 1 A, the

Click 202 provides 2 A and the Click 204 provides 4 A.

e screw terminals on the top and bottom of the Click 201/202/204 can be unplugged

from the module, allowing you to pre-wire power before the nal installation. e screw

terminal blocks are red-keyed, allowing the block to plug back into only one specic jack.

Note

If you prefer, instead of the Click 201/202/204, you can use the Click 203, which is a

combination UPS and battery. This set of modules will convert AC to DC and provide

uninterrupted power to your equipment. See the Click 203 chapter in Part II of this

document for more information.

14 CHAPTER 1  THE POWER PLANT

Wiring AC Power into the Click 201/202/204

Use the steps below to properly wire AC power to the top of the Click 201/202/204:

1 Using a rocking motion, mount the Click 202/202/204 to the DIN rail next to the Click 230.

2 Connect the power and neutral wires from the Click 230 into the screw terminals

marked L and N, respectively, on the side of the module marked 100–240V AC In.

Figure 1.3 – Wiring AC Power into the Click 201/202/204

Caution

Make sure power to AC mains is disconnected while wiring the AC input.

Wiring DC Power out of the Click 201/202/204

e screw terminals on the bottom of the devices are slightly dierent. e Click 202 and

204 have a single terminal block, while the Click 201 has two; it doesn’t matter which of

the two terminal blocks on the 201 you wire into. Connect one wire for DC power (red is

standard) to a screw terminal marked +. Connect a second wire as a ground wire (black is

standard) to either of the two terminals marked – (see Figure 1.4).

Note

Do not wire into the DCOK terminal; it provides only 20 mA and should only be used

to monitor the power supply.

CHAPTER 1  THE POWER PLANT 15

Figure 1.4 – Wiring DC Power out of the Click 201/202/204

Caution

An authorized electrical technician should perform installation and operation of this

unit. Persons other than authorized and approved electrical technicians should NOT

attempt to connect this unit to a power supply and/or trac control cabinet, as there

is a serious risk of electrical shock through unsafe handling of the power source. Ex-

treme caution should be used when connecting this unit to an active power supply.

In this chapter

 Adding a T-bus to the DIN Rail

 Mounting Click Devices

 Wiring T-buses

2

Now that the power plant is complete, the next step in installing your Click modules is add-

ing a T-bus to your DIN rail. A T-bus is made up of small modules called T-bus connectors

that snap onto your DIN rail to provide power and communication connections to your

Click devices. You can connect together as many T-bus connectors as you need to provide

power and communication to all the Click devices on the rail with only a single wiring con-

nection.

Wavetronix has two varieties of T-bus connectors: green connectors, which conduct both

power and communication, and gray connectors, which only conduct power. Gray T-bus

connectors are used when you don’t want certain devices to communicate with each other.

In such a case, a gray connector placed between the two devices would prevent communica-

tion while still providing power.

Note

Wavetronix removes the communication lines from the gray T-bus connectors it pro-

vides. Gray T-bus connectors obtained from suppliers other than Wavetronix, how-

ever, will still have communication capabilities.

T-bus Basics 2

18 CHAPTER 2  T-BUS BASICS

Adding a T-bus to the DIN Rail

Placing the T-bus on the DIN rail is quick and easy. To attach a T-bus connector to the rail,

simply position the connector over the rail with the male connector pointing to the right.

Hook one arm of the connector over one side of the DIN rail and press the other arm down

over the other side until the connector snaps in place. All the T-bus connectors you connect

together should be facing this direction.

To connect T-bus connectors together, simply slide them toward each other until you hear

them snap into place. To disconnect T-bus connectors, use a small, thin item, like a small

screwdriver, to gently pry the two modules apart.

Mounting Click Devices

To connect a Click device to the DIN rail and T-bus, simply position the device over the T-

bus connector and, using the same rocking motion used to connect the devices in the power

plant, snap the device onto the DIN rail.

Note

Not all Click devices use the T-bus this way. Some devices, such as the 330, 331, 340,

341, 342, and those in the power plant, snap onto the DIN rail but not onto the T-bus.

For more information on how to install these devices, see the appropriate chapters in

Part II of this document.

Wiring T-buses

ere are two ways to provide power to a T-bus: wiring through a Click 200 and wiring

through a 5-screw terminal block.

Wiring through a Click 200

e Click 200 is a surge protection device that can be connected to a sensor. e Click 200

is unique among Click devices because it can take power and communications in through

its screw terminals and send it through any T-bus it is currently mounted on.

To provide power to a T-bus through a Click 200, follow these steps (see Figure 2.1):

1 Connect a Click 200 to a DIN rail and T-bus.

2 Connect the red (+24 VDC) wire from the Click 201/202/204 into the +DC screw ter-

minal on the side of the Click 200 marked PROTECTED.

3 Connect the black (ground) wire from the Click 201/202/204 into any of the terminals

marked GND on the same screw terminal block as the red wire.

CHAPTER 2  T-BUS BASICS 19

Figure 2.1 – Wiring Power into the Click 200

Wiring through a 5-screw Terminal

If you choose not to use a Click 200, or if you have one but prefer not to wire through it,

you can also connect power through a 5-screw terminal block connected to the end of the

T-bus.

To provide power to a T-bus through a 5-screw terminal block, follow these steps:

1 Attach a male 5-screw terminal block to the le end of the T-bus by aligning it with the

rst connector and pushing the modules together.

2 Connect the black (ground) and red (+24 VDC) wires from the Click 201/202/204

into the top two screw terminals in the 5-screw terminal block (see Figure 2.2 for the

5-screw terminal block pinout).

Figure 2.2 – 5-screw Terminal Block Pinout

Note

To disconnect a 5-screw terminal block from a T-bus connector, use a small, thin item,

such as a small screwdriver, to gently pry the two modules apart.

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