Deagostini Suzuki Hayabusa GSX 1300R User guide

Brand: Deagostini

Model: Suzuki Hayabusa GSX 1300R

Type: User guide

278

Pack 21

HAYABUSA

SUZUKI GSX 1300R

www.model-space.com

SUZUKI GSX 1300R HAYABUSA

CONTENTS

Stage 68: The front fork

Stage 69: The front panel of the display base

Stage 70: The silencers and the rear cowl

Assembly Guide

www.model-space.com

Editorial and design by Continuo Creative, 39-41 North Road, London N7 9DP.

Published in the UK by De Agostini UK Ltd, Battersea Studios 2,

82 Silverthorne Road, London SW8 3HE.

Published in the USA by De Agostini Publishing USA, Inc., 915 Broadway,

Suite 609, New York, NY 10010.

Warning: Not suitable for children under the age of 14. is product is not a toy and

is not designed or intended for use in play. Items may vary from those shown.

Page

280

285

289

280

SUZUKI GSX 1300R Hayabusa: Assembly Guide

STAGE 68 Area you are working on

The front fork

Tools Prepare

Phillips screwdriver

Pliers

Multi-purpose adhesive

Front fork (Stage 61)

Steering stem (Stage 61)

Nut (Stage 61)

Main frame (Stage 67)

Left grip (Stage 67)

Grip rubber (Stage 67)

Handle end (Stage 67)

Clutch lever (Stage 67)

2 × 6mm (black) self-tapping screw × 1 (Stage 67)

Your parts

Front panel

Lift the front end of the main frame (Stage

67) and t the front fork onto it, as shown

by the arrows. Align the holes in the front fork yokes with

the hole through the front of the frame.

Remove the 2 × 11mm screw from the

damper shaft on the front fork (Stage 61).

281

SUZUKI GSX 1300R Hayabusa: Assembly Guide

Place the nut (Stage 61) onto the end of the steering stem.

Insert the steering stem (Stage 61) into the hole in the

top yoke.

Hold the upper part of the steering stem in place, and

tighten the nut onto the end with pliers. If the nut is

loose, you can secure it with multi-purpose adhesive.

Push the steering stem through the frame and out of the

bottom yoke.

282

SUZUKI GSX 1300R Hayabusa: Assembly Guide

Hold the nut with pliers and use a screwdriver to turn the

screw into it.

Insert the damper shaft into the steering damper case.

Then insert the 2 × 11mm stepped screw into the hole at

the end of the shaft.

Place the clutch lever (Stage 67) onto the left end of the

handlebars.

Place the nut on the end of the 2 × 11mm stepped screw.

283

SUZUKI GSX 1300R Hayabusa: Assembly Guide

Insert a 2 × 6mm (black) self-tapping

screw (Stage 67) into the hole in the end

of the grip.

Insert the end of the left grip into the grip

rubber (Stage 67), aligning the projection

and recess.

Align the hole in the left grip with the end

of the handlebar.

Push the handle end onto the end of

the grip.

Push the clutch lever onto the end of the

handlebars.

Tighten the screw into place.

Push the grip rubber onto the left grip.

Align the hole in the at end of the handle

end (Stage 67) with the end of the grip.

Recess and projection

284

SUZUKI GSX 1300R Hayabusa: Assembly Guide

Push the left grip onto the end of the

handlebar. You can apply a drop of

multi-purpose adhesive to hold it in

place if it is loose.

Push the pins on the end of the clutch

lever hose fully into place in the gear

cover.

Pass the clutch lever hose between the

forks, then up and over the front left of

the frame.

Remove the radiator reservoir tank.

Fix the radiator reservoir tank back

into place.

Align the pins on the inside of the end of

the clutch lever hose with the two holes in

the gear cover.

Stage

complete

Between the forks Over the front left

of the frame

285

SUZUKI GSX 1300R Hayabusa: Assembly Guide

STAGE 69

Hold the free ends of the cables together

and align them with the cutout in the front

panel back plate. Place the back plate into position, aligning

the circled holes with those in the panel.

Fix the collected cables to the circuit board

with vinyl taper, as shown above.

Align all of the cables coming from the

back of the front panel (Stage 68).

The front panel

of the display

base

Tools Prepare

Phillips screwdriver

Scissors

Base frame (Stage 60)

Mount collars × 2 (Stage 58)

Front panel (Stage 68)

4 × 14mm screws with washers × 2 (Stage 58)

Vinyl tape

Masking tape

Pen

File

Your parts

Front panel back plate

Ignition key

Volume knob

Panel stopper

2.3 × 5mm self-tapping

screws × 5

2.3 × 6mm (silver) self-

tapping screws × 3

Cutout

286

SUZUKI GSX 1300R Hayabusa: Assembly Guide

Align the collar and the holes, and insert a

4 × 14mm screw with washer (Stage 58).

Tighten another 2.3 × 6mm (silver) self-

tapping screw into the other hole in the

back plate.

Push the front panel into place in the

base frame.

Insert a 2.3 × 6mm (silver) self-tapping

screw into the hole indicated above.

Half-tighten the screw into the base.

Pass the front panel cables through

the hole in the front of the base frame

(Stage 60).

Place a mount collar (Stage 58) between

the holes in the base frame and the front

panel back plate.

Tighten the screw into the hole.

287

SUZUKI GSX 1300R Hayabusa: Assembly Guide

STAGE Area you are working on

If the space is less than 3mm, then you

should le away one side of the stopper

until the pins t into the holes.

Tighten the two 4 × 14mm screws with

washers into place.

Repeat Steps 10-12 for the other hole in

the back plate.

Align the pins on the stopper with the

holes in the panel.

Test-t the stopper in place; le

more from the side if necessary.

Turn the volume control all the way to the

left. Then place a strip of tape below it,

and extend the line of the control onto it,

as shown.

Push the base frame and panel together.

If the space between the frame and the

front edges of the holes is less than 3mm

(red lines), then you will need to modify

the panel stopper before you can t it (see

Step 17).

Insert the panel stopper into the

front panel.

Extend the line

288

SUZUKI GSX 1300R Hayabusa: Assembly Guide

This stage is now complete. You will

continue to work on the display in the

next stage.

Turn the volume knob slowly from side to

side, to check that it rotates smoothly.

Insert the key into the ignition switch on the front panel and turn it to the right.

Now turn the volume control all the way

to the right, and mark a second line,

as shown. Then turn the knob halfway

to the left again, until the line on the

control is vertical.

Test the movement of the switches and

sliders on the front panel.

Hold the volume knob with the line on it

pointing straight up (dotted red line), and

t it onto the volume control.

21 23

2422

Central position

Second line

Stage

complete

289

SUZUKI GSX 1300R Hayabusa: Assembly Guide

STAGE 70 Area you are working on

Push the end of the downpipe onto the end

of the exhaust pipe.

Align the end of the left silencer with the

downpipe, matching the notches and

projections. If the connection is loose, you

can apply some multi-purpose adhesive to

secure it.

Align the end of the left downpipe (Stage

14) with the end of the left exhaust pipe.

The silencers and

the rear cowl

Tools Prepare

Phillips screwdrivers

Cross wrench/2.3mm tap

Scissors

Multi-purpose adhesive

Left exhaust assembly (Stage 14) and right exhaust

assembly (Stage 16)

Front fork caps × 2 (Stage 57)

Bottom cowl (Stage 67)

Main assembly (Stage 68) and base frame (Stage 69)

2.3 × 6mm (silver) screws × 2 (Stage 42)

2.3 × 5mm hex screws × 2 (Stage 55)

4 × 7mm screws with washer × 4 (Stage 58)

Vinyl tape and sponge sheet

Your parts

Control board

Centre box

290

SUZUKI GSX 1300R Hayabusa: Assembly Guide

Position the bottom cowl (Stage 67) next

to frame bridge C.

Align the holes of the silencer bracket and

the footrest bracket. Then tighten a 2.3 ×

5mm hex screw into the aligned holes.

Align the hole in the silencer bracket with

the hole in the footrest bracket. Then

insert the tip of a 2.3 × 5mm hex screw

(Stage 55) into the hole.

Fit the right downpipe (Stage 16) onto the

end of the right exhaust pipe.

Align the two holes in the bottom cowl

with those in frame bridge C.

Tap the two holes in the bottom of the

frame bridge (circled) with either a 2.3mm

tap or a 2.3mm self-tapping screw.

Tighten the hex screw into the hole. Place the right silencer onto the end of the

right downpipe. You may need to secure

the join with multi-purpose adhesive.

4 6

119

5 7

291

SUZUKI GSX 1300R Hayabusa: Assembly Guide

Tighten a 2.3 × 6mm (silver) screw (Stage

42) into each hole in the cowl.

Secure the cables to the inside of the frame

with tape, as with previous cables.

Pass the cable back and underneath the

frame bridges (dotted lines).

Pass the ignition cable between the left

fork and the steering stem.

Place the front fork caps (Stage 57) on top

of the screws, as shown.

Turn the front fork all the way to the right,

and bring the ignition and clutch cables

together. Hold the cables in the position

on the frame shown above.

This assembly stage is now complete. Keep the model to

hand, as you will be testing the electronics next.

All the way to

the right

Hold in this position

Stage

complete

292

SUZUKI GSX 1300R Hayabusa: Assembly Guide

Turn the box over and place the cables in the cutouts at

the sides. Tighten a 4 × 7mm screw with washer (Stage

58) into each of the four holes in the centre box to secure

it to the base.

Push the blue connector into the

blue socket. Then plug the rest of the

connectors from the front panel into the

corresponding sockets on the centre box.

Take the yellow connector from the

speaker and locate the yellow socket on

the centre box.

Collect the cables together and wrap some

tape around them.

Insert the yellow connector into the socket.

Prepare the display base and the centre

box. Locate the blue socket on the

underside of the centre box and the blue

connector of the front panel.

B DC

This stage of display base assembly is now complete.

Stage

complete

SUZUKI GSX 1300R Hayabusa: Assembly Guide

Deagostini Suzuki Hayabusa GSX 1300R User guide

Deagostini Suzuki Hayabusa GSX 1300R User guide

Deagostini Suzuki Hayabusa GSX 1300R User guide

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