Simplicity ZF2300GKU User manual

Brand: Simplicity

Model: ZF2300GKU

Category: Lawnmowers

Type: User manual

Safety Instructions, Installation & Operator’s Manual For

KIT No. 6-3073 & 6-3100

MMZ/OFZ GRASS CATCHER FOR

MID MOUNT & OUT FRONT Z-RIDER™

ZERO TURNING HYDRO DRIVE

SERIES 0 & 1

KIT #6-3073 for

Kohler Engine Models

KIT #6-3100 for

Kubota Engine Models

ZF2500KH

ZM2500KH

ZM2501KH

MZM2200KH

ZMT2500KH

ZF2100DKU

ZF2300GKU

SNAPPER INC.

MANUAL NO. 7-2018 (REV. 2, 1/30/01)

IMPORTANT SAFETY INSTRUCTIONS

WARNING: This powerful cutting machine is capable of amputating hands and feet and can throw objects that

can cause injury and damage! Failure to comply with the following SAFETY instructions could result in serious

injury or death to the operator or other persons. The owner of the machine must understand these instructions

and must allow only persons who understand these instructions to operate machine. Each person operating

the machine must be of sound mind and body and must not be under the influence of any substance which

might impair vision, dexterity or judgment. If you have any questions pertaining to your machine which your

dealer cannot answer to your satisfaction, call or write the Customer Service Department at SNAPPER,

McDonough, Georgia 30253. Phone: (1-800-935-2967).

PROTECTION FOR CHILDREN

Tragic accidents can occur if the operator is not alert

to the presence of children. Children are often

attracted to the machine and the mowing activity.

Never assume that children will remain where you last

saw them.

1. KEEP children out of the mowing area and under

the watchful care of a responsible adult.

2. DO NOT allow children in yard when machine is

operated (even with the blade OFF).

3. DO NOT allow children or other passengers to ride

on machine or on attachments (even with the

blade OFF). They may fall and be seriously

injured.

4. DO NOT allow pre-teenage children to operate

machine.

5. ALLOW only responsible adults & teenagers with

mature judgment under close adult supervision to

operate machine.

6. BE SURE the area is clear of others before

mowing and turn machine OFF if anyone enters

the area.

7. DO NOT mow in reverse unless absolutely

necessary. LOOK BEHIND and down for small

children before and when backing.

8. USE EXTRA CARE when approaching blind

corners, shrubs, trees, or other objects that may

obscure vision.

PROTECTION AGAINST TIPOVERS

Slopes are a major factor related to loss-of-control

and tip-over accidents, which can result in severe

injury or death. All slopes require extra CAUTION. If

you cannot back up the slope or if you feel uneasy on

it, DO NOT mow it. Use extra care with grass catchers

or other attachments; these can change the stability

of the machine.

1. DO NOT operate machine on slopes exceeding 10

degrees (18% grade).

2. Exercise EXTREME CAUTION on slopes. Turn

blade OFF when traveling uphill. Use first speed

and avoid sudden or sharp turns.

3. DO NOT mow back and forth across face of

slopes. Mow up and down.

PROTECTION AGAINST TIPOVERS

(Continued From Previous Column)

4. AVOID uphill starts. If machine stops going uphill

or tires lose traction, turn blade OFF and back

slowly down the slope.

5. STAY ALERT for holes and other hidden hazards.

Tall grass can hide obstacles. Keep away from

ditches, washouts, culverts, fences and

protruding objects.

6. KEEP A SAFE DISTANCE (at least 3 feet) away

from edge of ditches and other drop offs. The

mower could turn over if an edge caves in.

7. Always begin forward motion in the #1 (slow)

speed position.

8. Use weights in accordance with instructions with

grass catcher.

9. DO NOT put your foot on the ground to try to

stabilize the machine.

10. DO NOT mow on wet grass. Reduced traction

could cause sliding.

11. DO NOT mow under any condition where traction,

steering or stability is doubtful without first test

driving over the terrain with blade OFF.

12. Operator Protective Structures are available for

this machine through your local Snapper dealer.

PREPARATION

1. Read this manual, get to know where all controls

are located and practice how to use them before

starting for the first time, and at the beginning of

each season. Read and follow Warnings and

Instructions on engine and machine. Read and

follow operator’s manual and instructions

furnished with attachments.

2. Only mature, responsible persons shall operate

the machine and only after proper instruction.

3. Data indicates that operators age 60 and above,

are involved in a large percentage of mower-

related injuries. These operators should evaluate

their ability to operate the mower safely enough to

protect themselves and others from serious injury.

4. Handle fuel with extra care. Fuels are flammable

and vapors are explosive. Use only an approved

fuel container. Never remove fuel cap or add fuel

with engine running. Add fuel outdoors only with

engine stopped and cool. Clean spilled fuel from

machine. DO NOT smoke.

5. Practice operation of machine with BLADE OFF to

learn controls and develop skills.

(Continued on Next Page)

IMPORTANT SAFETY INSTRUCTIONS

PREPARATION

(Continued From Previous Page)

6. Check the area to be mowed and remove all

objects such as toys, wire, rocks, limbs and other

objects that could cause injury if thrown by blade

or interfere with mowing.

7. Keep people and pets a safe distance from

machine.

8. Check shields, deflectors, switches, blade

controls and other safety devices frequently for

proper operation and location.

9. Make sure all safety decals are clearly legible.

Replace if damaged.

10. Protect yourself when mowing and wear safety

glasses, long pants and substantial footwear.

11. Know how to STOP blade and engine quickly in

preparation for emergencies.

12. Use extra care when loading or unloading the

machine into a trailer or truck.

13. Check grass catcher components frequently for

signs of wear or deterioration and replace as

needed to prevent injury from thrown objects

going through weak or worn spots.

OPERATION

1. Mount and dismount machine from left side.

2. Start engine from operator's seat, if possible.

Make sure blade is OFF and parking brake is set.

3. STOP blade, STOP engine, set parking brake and

remove key when leaving machine.

4. DO NOT operate machine unless properly seated

with feet on feet rests or pedal(s).

5. STOP BLADE and ENGINE and make sure blade

has stopped before removing grass catcher or

unclogging mower to prevent loss of fingers or

hand.

6. Blade must be OFF except when cutting grass. Set

blade in highest position when mowing over

rough ground.

7. Keep hands and feet away from rotating blade

underneath deck. NEVER place foot on ground

while BLADE is ON or machine is in motion.

8. Deflector or entire grass catcher must be in place.

NEVER point discharge at people, passing cars,

windows or doors.

9. Slow down before turning.

10. Watch out for traffic when near or crossing

roadways.

11. STOP engine immediately after striking an

obstruction. Inspect machine and repair damage

before resuming operation.

12. Mow only in daylight or with good artificial light.

13. Move motion control levers SLOWLY to maintain

control during speed and directional changes.

14. Exercise CAUTION when pulling loads. DO NOT

pull loads greater than 300 pounds. Avoid jack

knifing. DO NOT turn sharply.

MAINTENANCE

1. Never store machine or fuel container inside

where fumes may reach an open flame, spark or

pilot light such as in a water heater, furnace,

clothes dryer or other gas appliance. Allow engine

to cool before storing machine in an enclosure.

Store fuel container out of the reach of children in

a well ventilated, unoccupied building.

2. Keep engine free of grass, leaves or excess

grease to reduce fire hazard and engine

overheating.

3. When draining fuel tank, drain fuel into an

approved container outdoors and away from open

flame.

4. Check brakes frequently; adjust, repair or replace

as needed.

5. Keep all bolts, nuts and screws properly tight.

Check that all cotter pins are in proper position.

6. Always provide adequate ventilation when running

engine indoors. Exhaust gases contain carbon

monoxide, an odorless and deadly poison.

7. Disconnect negative (black) cable from battery

before performing maintenance or service.

Cranking engine could cause injury.

8. Never work under machine without safety blocks.

9. Service engine and make adjustments only when

engine is stopped. Remove spark plug wire(s)

from spark plug(s) and secure wire(s) away from

spark plug(s).

10. DO NOT change engine governor speed settings

or overspeed engine.

11. Lubricate machine at intervals specified in manual

to prevent controls from binding.

12. Mower blades are sharp and can cut. Wrap the

blades or wear heavy leather gloves and use

CAUTION when handling them.

13. NEVER test for spark by grounding spark plug

next to spark plug hole; spark plug could ignite

gas exiting engine.

14. Have machine serviced by an authorized

SNAPPER dealer at least once a year and have the

dealer install any new safety devices.

15. Use only genuine SNAPPER replacement parts to

assure that original standards are maintained.

DECALS

46360

24773

TABLE OF CONTENTS

IMPORTANT SAFETY INSTRUCTIONS..................................................................... 2-3

DECALS .........................................................................................................................4

TABLE OF CONTENTS..................................................................................................5

SECTION I - INSTALLATION ....................................................................................6-15

Introduction.................................................................................................................................... 6

Blower Drive Belt Installation (All Models)........................................................................... 6

Discharge Adapter Installation ...........................................................................................6-7

Blade Installation - 61” Decks Only

....................................................................................... 7

Counterweight Installation - Mid Mount Models Only

......................................................... 7

Stand-Off Bracket Installation - Out Front Models Only

..................................................... 8

Cannister Plate/Stand-Off Bracket Assembly / Installation - Out Front Models............8-9

Cannister Plate Installation - Mid Mount Models Only

........................................................ 9

Assembling the Catcher Frame - Mid Mount And

Out Front Models............................9-10

Mounting the Blower Support Assembly.......................................................................10-12

A. Out Front Models Only

.........................................................................................10-11

B. Mid Mount Models Only

........................................................................................11-12

Container Top Assembly...................................................................................................... 13

Indicator Installation ............................................................................................................. 13

Container Top Installation.................................................................................................... 13

Grass Container Installation ...........................................................................................13-14

Grass Tube Installation....................................................................................................14-15

SECTION 2 - OPERATION & MAINTENANCE........................................................16-17

Introduction............................................................................................................................ 16

Grass Catcher Operation...................................................................................................... 16

Emptying Grass Cannister ................................................................................................... 16

Side-Discharging With Catcher Installed.......................................................................16-17

Clearing Clogs From Discharge Chute, Grass Tubes & Blower....................................... 17

Maintenance........................................................................................................................... 17

SECTION 3 - PARTS IDENTIFICATION..................................................................18-26

Contents................................................................................................................................. 18

Catcher Frame Assembly................................................................................................19-20

Blower, Idler, Adapter & Blade Assemblies...................................................................21-22

Catcher Assembly............................................................................................................23-24

Blower Assembly .............................................................................................................25-26

WARRANTY .................................................................................................................27

IMPORTANT

NOTICE: Operator Protective Structures are available as optional kits for the Mid-Mount and Out-Front

Z-Rider machines. These structures, when installed and used properly can offer additional security to

the operator against serious injury in the event of a tip over accident. Operator Protective Structures

may be required by local ordinances. Discuss your mowing application and ordinances with your local

Snapper Dealer.

SECTION I - INSTALLATION

INTRODUCTION

This section covers installation of the Snapper MMZ/OFZ

Grass Catcher for both the Mid Mount and Out Front

models of the Snapper Z-Rider, Zero Turning Hydro Drive,

Series 0. FAMILIARIZE YOURSELF WITH THIS

PRODUCT BEFORE YOU BEGIN INSTALLATION. See

Section 3, Pages 18 thru 26 for the PARTS DRAWINGS

and PARTS LISTS. Study these pages. Become familiar

with the parts, their method of assembly, and also, their

location.

Open the Hardware Bag and separate the nuts, bolts,

washers, etc. according to their size. Put the separated

fasteners into different bags/containers. This will speed

assembly time.

Read the following installation instructions carefully.

When you begin installation, make certain that you

follow the steps in sequence - as presented - this also

will save you time.

1.1 BLOWER DRIVE BELT INSTALLATION (All Models)

Install the blower drive belt as follows:

A. Depress belt idler and remove the inside

(forward) clutch drive belt. See Figure 1.1.

FIGURE 1.1

IMPORTANT: The grass catcher kit includes two

different length blower drive belts. Carefully check the

part numbers in insure you install the correct belt on

your machine.

1) Belt Part No. 7-2738 fits ZMT and Kubota powered

ZF machines.

2) Belt Part No. 4-6249 fits Kohler powered ZF, ZM &

MZM machines.

WARNING

DO NOT attempt any maintenance, adjustments or

service with engine running. STOP blades. STOP

engine. Set brake. Remove key. DO NOT operate

machine without entire grass catcher, deflector or

guards in place.

IMPORTANT: Some models are equipped with a single

belt drive. To install the catcher on those models, the

single groove pulley P/N 4-6969 must be replaced with

dual groove pulley P/N 7-

2388. The idler pulley

P/N 1-8573 must also be replaced with P/N 3-5867. On

MZM Models only, do not use existing P/N 5-8209 belt.

Replace with P/N 3-5543 found in kit.

B. Install blower drive belt on inside (forward) pulley

of electric clutch. Stretch belt out to the right hand

side and lay it over the frame rail.

C. Place the other belt in storage for later use.

1.2 DISCHARGE ADAPTER INSTALLATION

NOTE: The adapter kits are sold separately based

on the size deck on your machine.

61” Decks require Kit No. 6-3076.

52” Decks require Kit No. 6-3077.

Disconnect the battery cables. Remove the

negative (Black) cable first. Remove the positive

(Red) cable last.

Remove the chute deflector as follows:

A. Remove cotter pin.

B. Remove chute hinge pin and spring.

C. Remove deflector and store it, along with the

other parts, for later use. See Figure 1.2.

FIGURE 1.2

REMOVE INSIDE

CLUTCH DRIVE BELT

ELECTRIC CLUTCH

CONNECTOR

WIRING

HARNESS

CONNECTOR

REMOVE COTTER PIN, CHUTE

HINGE PIN, CHUTE SPRING &

DEFLECTOR (OUTFRONT Z,

61” DECK SHOWN)

SPRING

DEFLECTOR

HINGE PIN

COTTER

SECTION 1 - INSTALLATION

D. Install the discharge adapter. See Figure 1.3.

FIGURE 1.3

1.3 BLADE INSTALLATION - 61” DECKS ONLY

NOTE: Blade Part No. 2-9251 is included in

Adapter Kit Part No. 6-3076 for 61” Decks.

A. Apply parking brake.

B. Use a hydraulic floor jack or hoist to raise machine

high enough to gain access to the underside of deck.

Secure machine with safety blocks.

WARNING

Wear heavy leather gloves when handling or working

around cutting blades. Blades are extremely sharp

and can cause severe injury.

C. Remove discharge-side cutter blade and store for

later use. See Figure 1.4.

FIGURE 1.4

D. Use blade hardware previously removed to install

new kit blade to discharge-side cutter spindle. Refer

to Figure 1.4.

1.4 COUNTERWEIGHT INSTALLATION -

MID MOUNT MODELS ONLY

(KIT # 6-3078 - Purchased Separately)

In order to counteract the additional weight on the

rear of the Mid Mount Z Rider, owing to the

installation of the grass catcher, SNAPPER has

provided a counterweight kit which should be

installed as follows:

A. Align the 1” diameter hole in ballast plates with

the 1” diameter hole in the footplate. See Figure

1.5.

FIGURE 1.5

B. Using the two (2) 1/4” diameter holes located at

the front of the plates as drill guides, drill two (2)

1/4” holes thru the footrest.

C. Secure the plates to the footrest with (2) 1/4-20 x 1-

1/4” bolts (PN 91814) and (2) 1/4-20 Nyloc nuts (PN

91603) which were provided in the grass catcher kit.

WARNING

Ballast kit must be installed on Mid-Mount

machines before operation with catcher.

Grass catcher affects handling & stability of all

machines. Exercise extreme caution when

operating on slopes.

DO NOT operate machine on slopes greater than 10

degrees.

DO NOT mow across slopes - mow up & down.

DO NOT park machine on slopes.

INSERT PIN

THRU HOLE

SECUR

E WITH

COTTER PIN

DISCHARGE

ADAPTER

FASTEN HOOK

OVER LIP ON

DECK. PUSH DOWN

TO SECURE IN

PLACE.

LIP

HOOK

DISCHARGE

ADAPTER

(SEE FIG. 1.3)

DISCHARGE

SIDE CUTTER

SPINDLE (61” DECKS ONLY)

NEW BLADE

PART No. 2-9251

TORQUE BLADE

BOLT 70 TO 80

FT. LBS.

LAY PLATES ON

FOOTREST. ALIGN

WITH REAR HOLE.

1/4-20X1-1/4” BOLTS

NON

SKID, SELF

ADHESIVE PAD ON TOP

BALLAST PLATE

1” DIA. HOLE

(2) 1/4 DIA. HOLES

BALLAST

PLATES

FOOTPLATE

EXISTING 1

DIA. HOLE

(2) 1/4-20 NYLOC NUTS

DRILL (2) 1/4” HOLES

IN FOOTREST

SECTION 1 - INSTALLATION

1.5 STAND-OFF BRACKET INSTALLATION -

OUT FRONT MODELS ONLY

A. Attach stand-off bracket to the underside of the

cannister plate as shown in Figure 1.6.

NOTE: For OFZ Models with Kubota engine. Use

template provided in kit. Center the template on the

top of the back flange of the frame. Mark & drill two

(2) 3/8” diameter holes. Then proceed with step

1.5A.

FIGURE 1.6

B. Insert two (2) 3/8-16 x 5-1/4” bolts and 3/8” flat-

washers through the 1” diameter holes and stand-

off brackets as shown in Figure 1.7.

FIGURE 1.7

1.6 CANNISTER PLATE/STAND-OFF BRACKET

ASSEMBLY INSTALLATION - OUT FRONT

MODELS -

A. Remove the existing hardware which secures

the counterweights to the rear of the machine. See

Figure 1.8.

B. Mount the cannister plate/stand-off bracket

assembly to the counterweights. See Figure 1.8.

KUBOTA OFZ MODELS

A. To provide adequate clearance with the blower

structure, wide stance tail wheels must be installed

with the caster pivots towards the rear of the

machine. Figure 1.8 shows the axle with caster

pivots towards the front. You must reverse the

orientation of the axle using the following

instructions. The kit also includes a new axle stop

bracket Part No. 7-2041 to be used with the wide

stance tail wheels that will be installed at this time.

1. Jack up rear frame of machine to remove

weight off of caster wheels. Block machine

securely to prevent it from rolling and falling.

2. Remove dust cap from center axle pivot.

3. Remove retaining ring from axle pivot and

slide axle off of pivot shaft.

4. Reverse axle so that caster pivots are

towards the rear, but do not install axle at this

time.

5. Remove axle pivot weldment from rear of

frame by removing the four nuts.

6. Install axle stop bracket onto bolts used to

mount axle pivot weldment. Install stop bracket

with “L” shaped leg at bottom and facing

towards rear of machine.

7. Reinstall axle pivot weldment and secure

with nuts removed in Step 5. Tighten nuts

securely.

8. Install axle over axle pivot insuring caster

pivots face the rear. Secure axle in place with

retaining ring.

9. Reinstall dust cap.

B. Align holes in standoff bracket with the holes in

the back flange of the OFZ frame. See Note at

1.5A.

C. Secure plate/stand-off bracket assembly to

frame using (2) P/N 91497 HHCS, 3/8-16 x 1-1/2”,

(2) P/N 91514 FW 13/32 x 13/16 x 5/64 and (2)

91299, and HNYL 3/8-16 YZ.

D. Replace PTO clutch shield on Kubota engine

with new shield included in kit. The shield is

mounted to the rear of engine below the muffler.

1. Locate shield at the rear of engine and

remove the two mounting bolts from engine

block.

2. Install new shield and tighten bolts

securely.

CARRIAGE BOLTS

(4x)

CANNISTER

PLATE

STANDOFF BRACKET

YLOC NUTS

(4x)

3/8-16 x 5-1/4” LG. GR. 5 BOLTS

3/8” FLATWASHER

1” DIA. HOLES IN

CANNISTER

PLATE

STANDOFF BRACKET

OUT FRONT Z ONLY

SECTION 1 - INSTALLATION

FIGURE 1.8

1.7 CANNISTER PLATE INSTALLATION -

MID MOUNT MODELS ONLY

A. Fit front lip of cannister plate over the machine’s

rear cross member. See Figure 1.9.

FIGURE 1.9

B. Clamp the cannister plate to the crossmember.

Make sure that the plate is properly centered and

aligned and that the front lip is firmly against the

crossmember.

C. Using the two (2) outermost holes in the plate as

drill guides, drill two 5/16” diameter holes in the

crossmember.

D. Attach plate to crossmember with hardware as

shown in Figure 1.9. Remove clamps.

1.8 ASSEMBLING THE CATCHER FRAME -

MID MOUNT AND

OUT FRONT MODELS

NOTE: The catcher frame may come partially

assembled. Refer to Figure 1.10 for location of

parts.

A. Lay the two (2) upright angles on a flat surface

with the “half-moon” cutouts facing up. Refer to

Figure 1.10.

B. Fit the cross brace channel over the two upright

angles. Secure with provided hardware.

FIGURE 1.10

C. Mount the assembled upright angles and cross

brace channel to the cannister plate with provided

hardware.

D. Install the two (2) plate support straps.

E. Mount the heat shield to the inside of the upright

angles.

F. Attach the lower hinge bracket to the top of the

cross brace channel.

G. Attach the retainer plate and stop bracket.

NOTE: Retainer plate should be free to turn. DO

NOT overtighten.

DUST

CAP

CASTER PIVOT

CANNISTER

PLATE/STANDOFF

BRACKET ASSEMBLY

COUNTERWEIGHTS

NYLOC NUTS

(FRONT LIP)

CANNISTER

PLATE

FIT FRONT LIP OVER

CROSSMEMBER AS

INDICATED BY ARROW

REAR CROSSMEMBER

(MID MOUNT)

SCREWS

CROSS BRACE

CHANNEL

UPRIGHT

ANGLE

PLATE

SUPPORT

STRAP

STOP

BRACKET

RETAINER

PLATE

CANNISTER PLATE

PLATE

SUPPORT

STRAP

HEAT

SHIELD

UPRIGHT

ANGLE

CHUTE

HANGER

LOWER HINGE

BRACKET

SECTION 1 - INSTALLATION

1.8 ASSEMBLING THE CATCHER FRAME -

MID MOUNT AND

OUT FRONT MODELS

NOTE: At this point of assembly, place an

adjustable support - small jack, etc. - beneath the

end of the cannister plate. It must be level and the

upright angles must be vertical. Place a level on the

plate. Adjust the support until the plate is level.

Next, place the level against the upright angles. If

required, loosen, and then retighten hardware until

the upright angles are vertical.

1.9 MOUNTING THE BLOWER SUPPORT ASSEMBLY

A. OUT FRONT MODELS ONLY

1. Place blower support assembly into position on

the right rear corner of the frame as follows:

(a) Place tab over top of frame rail. See Figure

1.11.

(b) Align rear holes in support assembly with

bottom holes in catcher frame assembly.

FIGURE 1.11

Figure 1.11.

2. Install the idler pulley assembly as shown in

Figure 1.12.

IMPORTANT KUBOTA OFZ MACHINES

The kit contains two idler arms. Use the long idler

arm on Kubota machines. After installing the idler

arm check for clearance between the fuel line and

the idler pulley. A wire tie has been provided in the

kit. Use the wire tie to secure the fuel line away

from the idler pulley being careful not kink the line.

NOTE: Remove two nuts from blower assembly

before mounting to the blower support.

3. Attach the blower assembly to the support as

shown in Figure 1.13.

4. Install belt as shown in Figure 1.14 and align

idler pulley, blower pulley and engine drive pulley

using belt. Align by moving blower support and

blower.

5. Mark holes in side of frame using blower support

plate as a template.

FIGURE 1.12

FIGURE 1.13

FIGURE 1.14

P/N 72399 ATTACHES FROM BLOWER SUPPORT TO GEAR BOX

MOUNT USING (4) P/N 91508 & (4) P/N 91298

BLOWER ASSEMBLY

BLOWER SUPPORT

BLOWER BRACE

SLOTTED

HOLES

NUTS

CATCHER FRAME ASSEMBLY

ALIGN WITH HOLES IN CATCHER

FRAME ASSEMBLY

PLACE TAB OVER TOP OF

R.H. FRAME RAIL

FRAME

SUPPORT

ASSEMBLY

THIS TAB

FITS UNDER

FRAME RAIL

IDLER

SPRING

FLAT

WASHER

IDLER

PULLEY

IDLER

PIVOT SHAFT

COTTER

BUSHINGS

LOCKNUT

MOVE BLOWER

& SUPPORT TO

ALIGN BELT

ENGINE

DRIVE

PULLEY

IDLER PULLEY

BLOWER

PULLEY

SECTION 1 - INSTALLATION

1.9 MOUNTING THE BLOWER SUPPORT ASSEMBLY

OUT FRONT MODELS ONLY

6. Drill three (3) 5/16” diameter holes in the frame

and secure blower support assembly with five (5)

5/16-18 x 3/4” carriage bolts and Nyloc nuts.

NOTE:

For Kubota OFZ Models, skip steps 7 &

7. Install blower support brace to side of blower

support as shown in Figure 1.15.

8. Slide brace toward frame. Then mark and drill

one (1) 5/16” diameter hole. Secure brace with two

(2) 5/16”-18 x 3/4” carriage bolts, one (1) 5/16-18 x

1” hex bolt, and three (3) 5/16-18 Nyloc nuts.

FIGURE 1.15

9. Loosen the two blower nuts, which interfere with

installation, then position belt guard in place as

shown. Secure using four (4) 5/16” self-tapping

screws. Retighten the two nuts. See Figure 1.16.

NOTE: Kubota OFZ Models require the removal of

the chrome extension from the muffler to install belt

guard.

10. Mount the left hand brace to the left hand side

of the catcher frame assembly. Mark holes in frame

and drill four (4) 5/16” diameter holes in side of

frame. See Figure 1.17.

FIGURE 1.16

FIGURE 1.17

1.9 MOUNTING THE BLOWER SUPPORT ASSEMBLY

B. MID MOUNT MODELS ONLY

1. Place blower support assembly into position on

the right rear corner of the frame.

2. Align the blower support assembly with the four

(4) holes in the side of the frame and secure with

four (4) 5/16-18 x 3/4” carriage bolts and Nyloc

nuts.

3. Secure blower support assembly to catcher frame

using two (2) 5/16-18 x 3/4” carriage bolts and Nyloc

nuts.

4. Install the idler pulley assembly as shown in

Figure 1.12.

5. Attach the blower assembly to the support as

shown in Figure 1.13. Leave room for adjustment.

6. Install belt onto idler and blower pulleys as

shown in Figure 1.14. Align idler pulley, blower

pulley, and engine drive pulley using belt.

7. Once aligned, tighten the blower assembly to the

support.

DRILL FOUR (4) HOLES

AND SECURE BRACE

WITH CARRIAGE BOLTS

AND LOCKNUTS

SECURE

BRACE TO

CATCHER

FRAME WITH

CARRIAGE

BOLTS AND

LOCK-NUTS

LEFT HAND

BRACE

KOHLER OFZ MODELS

KUBOTA

OFZ

MODELS

DRILL (1) 5/16 DIA.

HOLE IN FRAME

LOWER SUPPORT BRACE.

(NOT NEEDED FOR KUBOTA OFZ

MODELS)

HEX BOLT

NYLOC NUT

CARRIAGE

BOLTS

NYLOC

NUTS

KOHLER

OFZ MODEL

SHOWN

BELT GUARD

SELF

TAPPING

SCREWS

LOOSEN NUTS

FROM ONE

BLOWER BOLT ON

EACH SIDE.

RETIGHTEN NUTS

AFTER GUARD IS IN

PLACE.

SECTION 1 - INSTALLATION

1.9 MOUNTING THE BLOWER SUPPORT ASSEMBLY

B. MID MOUNT MODELS ONLY

8. Install belt guard. Refer to Figure 1.16.

9. Mount the left hand brace to the left hand side of

frame. See Figure 1.18.

10. After all parts have been installed, check pulley

and belt alignment again. If everything is O.K.,

tighten all nuts and bolts.

FIGURE 1.18

1.10 CONTAINER TOP ASSEMBLY

A. Attach the container inlet weldment and internal

discharge deflector to the container top as shown in

Figure 1.19.

FIGURE 1.19

FIGURE 1.20

B. Insert latch rod into latch top on container top.

See Figure 1.21, Steps 1, 2, & 3.

1. Insert long end of latch rod thru left hand hole as

shown in Figure 1.21.

FIGURE 1.21

2. Continue to feed long end of latch rod thru left

hand hole until the short end can be fed thru R.H.

hole by compressing center section with fingers.

3. Secure the short end of the latch rod with a

retainer. Refer to Figure 1.21.

LEFT HAND BRACE

CARRIAGE BOLTS &

LOCKNUTS

CARRIAGE BOLTS &

LOCKNUTS

CATCHER FRAME UPRIGHT

CONTAINER TOP

INLET

WELDMENT

CARRIAGE

BOLTS

LOCKNUTS

INTERNAL

DEFLECTOR

CONTAINER TOP

MOUNT SCREEN TO

INSIDE OF OPENING

1/4

20x3/4” HEX HEAD

BOLTS

1/4” FLATWASHERS

1/4-15 PLASTIC SCREWS

TOP COVER

LATCH TOP

RETAINER

COMPRESS

LATCH ROD

(FOLLOW STEPS

1,2 & 3 TO INSERT

INTO LATCH TOP)

SECTION 1 - INSTALLATION

1.10 CONTAINER TOP ASSEMBLY

C. Attach deflector to container top. See Figure

1.22.

FIGURE 1.22

D. INDICATOR INSTALLATION

1. Assemble and install the indicator as shown in

Figure 1.23.

FIGURE 1.23

1.11 CONTAINER TOP INSTALLATION

Attach container top to catcher frame as shown in

Figure 1.24.

FIGURE 1.24

1.12 GRASS CONTAINER INSTALLATION

A. Insert “S” hook thru hole in bungee mount as

shown in Figure 1.25.

B. Crimp “S” hook to help prevent loss of bungee.

FIGURE 1.25

CONTAINER TOP

1/4

20 NYLOC

NUTS

1/4

20x3/4” HEX HEAD

BOLT

DEFLECTOR

INDICATOR

1/4-20 NUT

1/4

20x3/4” HEX

HEAD CAPSCREW

1/4-20 NUT

BASE

1/4-20 NUT

DRIVER

ASSEMBLY

HOLD LATCH ROD “UP”

DURING ASSEMBLY

LATCH TOP

5/16

NYLOC

NUT

5/16

18x4

1/2”

HEX HEAD

SCREW

LATCH BASE

CATCHER

FRAME

INSERT “S” HOO

THROUGH MOUNT

BUNGEE

LOWER “S”

HOOK

BUNGEE MOUNT

HINGE

SHIELD

SECTION 1 - INSTALLATION

1.12 GRASS CONTAINER INSTALLATION

C. Lift up on container top until it latches.

D. Place the catcher container onto the cannister

plate.

E. Lift up slightly on container top while lifting up

on latch rod. Lower container top onto container.

See Figure 1.26.

FIGURE 1.26

F. Secure the container by extending the bungee

and placing the “S” hook in the hole. See Figure

1.27.

FIGURE 1.27

1.13 GRASS TUBE INSTALLATION

A. Attach short grass tube to inlet on container

top and secure with clamp. See Figure 1.28.

FIGURE 1.28

CONTAINER TOP

(LIFT UP SLIGHTLY

WHILE LIFTING UP ON

LATCH ROD)

LATCH ROD

REMOVE “S” HOOK TO

“OPEN” COVER.

INSERT “S” HOOK TO

“LOCK” COVER.

CATCHER

CONTAINER

CANNISTER

PLATE

HOLE

“S”

HOOK

BUNGEE

CONTAINER TOP

INLET

CLAMP

GRASS

TUBE

SECTION 1 - INSTALLATION

1.13 GRASS TUBE INSTALLATION

B. Attach the other end of the short grass tube to

the blower discharge flange and secure with a

clamp. Refer to Figure 1.29.

FIGURE 1.29

C. Attach the long grass tube to the blower

intake.

Secure with a clamp.

D. Remove mower discharge adapter and attach

to the end of this grass tube. Secure with a

clamp.

E. Stretch the tube/discharge adapter assembly

until pin aligns with hole in deck. Insert pin

through hole. Secure pin with washer & cotter pin.

Push rear of adapter down until hook fastens

completely over lip on deck.

NOTE:

When installing tube for Mid-Mount

Models, it may be necessary to trim the tube. The

tube should be stretched tight between the

blower and deck adapter so that it does not drag

the ground. Tube can be trimmed with a razor

knife or hacksaw.

Installation is now complete.

GRASS TUBE

CLAMP

LOCKNUT

BLOWER

DISCHARGE

FLANGE

BLOWER

CARRIAGE

BOLT

SECTION 2 - OPERATION & MAINTENANCE

INTRODUCTION

For operation & maintenance of the Out Front and Mid

Mount Z-Riders, refer to their respective operator’s

manuals. Operation of the MMZ/OFZ Grass Catcher is

an integral part of the blade operation of both Z-Riders.

WARNING

DO NOT operate machine without entire grass

catcher, deflector or guards in place.

2.1 GRASS CATCHER OPERATION

A. After the engine has been started; the grass

catcher blower will be activated when the blade

switch is pulled “OUT" See Figure 2.1.

FIGURE 2.1

B. When mowing, grass is discharged into the

cannister at the rear of the mower. As the grass

enters the cannister, it causes the indicator located

on the top cover to spin. When the indicator slows,

or stops, the cannister should be emptied. See

Figure 2.2.

FIGURE 2.2

WARNING

DO NOT turn around to inspect indicator when

mowing. STOP the machine, place the joystick in

Neutral (N) and engage the Parking Brake Lever. Then

turn to see if indicator is in motion or stopped.

2.2 EMPTYING GRASS CANNISTER

A. Stop blades. Push blade switch “IN”.

B. Stop engine by turning key to the “OFF” position.

C. Apply parking brake.

D. Remove “S” hook (bungee) from hole in top

cover.

E. Raise top cover until it latches in the “UP”

position. Latch engages automatically when cover

is lifted.

F. Remove the grass cannister.

G. Dispose of grass trimmings according to local,

state & Environmental Protection Agency codes

and regulations.

H. Reinstall grass cannister in reverse order.

I. Manually remove latch. First lift container top

cover removing weight off of latch. Raise latch while

at the same time lowering top cover. Secure cover

with bungee hook.

NOTE: When emptying grass container, check the

indicator mechanism under the top cover to insure

that it is operating correctly. Clean mechanism of

any debris buildup.

2.3 SIDE DISCHARGING WITH CATCHER INSTALLED

A. If you wish to “Side-Discharge” the grass

clippings for a short period with the catcher

installed, place discharge adapter in chute hanger

and secure with washer and hairpin. See Figure

2.3.

B. Install the discharge deflector previously

removed on the mower deck.

FIGURE 2.3

BLADE

SWITCH

PULL “OUT” TO ENGAGE

BLADE & BLOWER.

PUSH “IN” TO DISENGAGE

BLADE & BLOWER.

CONTROL PANEL

(OUT FRONT & MID MOUNT Z-RIDERS)

INDICATOR TOP COVER

SPINS AS GRASS IS BLOWN

INTO CANNISTER.

B - STOPS WHEN CANNISTER

IS FULL.

GRASS TUBE

HANGER

DISCHARGE

ADAPTER

WASHER

HAIRPIN

SECTION 2 - OPERATION & MAINTENANCE

2.3 SIDE DISCHARGING WITH CATCHER INSTALLED

C. If you wish to “Side Discharge” the clippings for

an extended period of time with the catcher in place

perform Steps A & B above and, also remove the

blower belt from the blower pulley and engine

pulley.

NOTE: The clutch drive belt removed in Step 1.1

should be reinstalled at this time.

2.4 CLEARING CLOGS FROM DISCHARGE CHUTE,

GRASS TUBES & BLOWER.

The grass catcher may become plugged with

clippings if grass conditions are too severe or the

machine is used improperly. If plugging occurs,

attempt the following:

1. Ground speed too fast - cut at slower speed.

2. Engine speed too slow - set engine speed control

to “FAST” position.

3. Removing too much grass - raise cutting height

and cut lawn more frequently.

4. Grass is too wet from dew or rain - allow grass to

dry.

5. Blades are too dull or worn - inspect blades and

replace as necessary. Use only genuine SNAPPER

replacement blades.

6. Incorrect blade(s) - catcher operation requires

high lift blade(s). Check to make sure proper blades

are installed. The 52” mower comes equipped with

high lift blades. The 61” mower requires the

installation of a high lift blade on the discharge

spindle only and comes as part of the kit.

7. Deck, deck adapter, blower or tubes have

clipping build up - clean all clippings from all

internal surfaces.

WARNING

DO NOT put fingers or hands inside fan! STOP

blades. STOP engine. Remove key. Use only a stick,

or other suitable means, to clear the fan of clogs or

other obstructions!

WARNING

DO NOT attempt any adjustments, maintenance or

repairs with engine running. STOP blades. STOP

engine. Remove key.

WARNING

Grass Catcher components are subject to

deterioration. Inspect frequently. Replace worn or

damaged components immediately. Use only genuine

SNAPPER replacement parts.

A. TO CLEAR A PLUGGED GRASS TUBE OR

DISCHARGE ADAPTER

1. Stop blades and blower. Stop engine. Remove

key.

2. After all rotating components (engine, blower,

blades) have come to a complete stop, remove

discharge adapter from deck.

3. Clear any obstructions from adapter and tube.

Use a stick to reach into the tube.

4. Install discharge adapter.

B. TO CLEAR A PLUGGED BLOWER

1. Stop blades and blower. Stop engine. Remove

key.

2. After all rotating components have come to a

complete stop, loosen the hose clamps at the inlet

and outlet of the blower.

3. Remove grass tubes from blower.

4. Using a stick or similar object, clear all

obstructions. DO NOT INSERT HAND.

5. Reinstall grass tubes to blower and securely

tighten hose clamps.

2.5 MAINTENANCE

Grass catcher components are subject to wear and

deterioration. All components must be inspected

frequently. Inspect the following before each use.

1. Grass Tubes. Check tubes for wear, tears and

holes. Replaced as needed.

2. Blades. Check blades for sharpness, wear,

flatness and damage. Refer to OFZ/MMZ

Operator’s Manual for blade wear limits and

sharpening/replacement instructions.

3. Blower. Check blower impeller, blower housing

and inlet/outlets for signs of wear and deterioration.

Replace as needed. Check all fasteners and

hardware to insure none are missing and all are

tightened securely.

4. Belts. Check belts for wear and fraying. Replace

as needed.

5. Idler Arm. Lubricate idler arm bushing with 1 to 3

shots of General Purpose grease from a grease

gun. Check idler arm to insure it pivots freely and

bushings are not worn. Replace worn bushings as

needed.

6. Gear Box. Right angle drive gear box requires

no maintenance. Inspect for signs of leakage. If

leakage is observed contact your local SNAPPER

Dealer for assistance.

SECTION 3 – PARTS IDENTIFICATION

CONTENTS

ITEM PAGE NO.

Catcher Frame Assembly............................................................................. 19-20

Blower, Idler, Adapter & Blade Assemblies ............................................... 21-22

Catcher Assembly........................................................................................ 23-24

Blower Assembly.......................................................................................... 25-26

CATCHER FRAME ASSEMBLY

BUCKET GRASS CATCHER

* NOTE: This part is required on

OFZ units only.

CATCHER FRAME ASSEMBLY

ITEM PART NO. DESCRIPTION

1 4-1994 BRACKET, Lower Hinge

2 4-1981 ANGLE, Upright (2)

3 4-6187 STRAP, Plate Support (2)

4A 4-6192 BRACE, Left Hand Grass Catcher (MMZ)

4B 4-6389 BRACE, Left Hand Grass Catcher (OFZ)

5 4-1988 CHANNEL, Cross Brace

6 4-6189 BRACKET, Stop

7 4-1999 Plate, Canister

8A 4-6190 BRACKET, Standoff, Grass Catcher (Kohler OFZ Models Only)

8B 7-2389 BRACKET, Standoff, Grass Catcher (Kubota OFZ Models Only)

9 4-6184 PLATE, Retainer

10 5-7778 ASSEMBLY, Heat Shield & Decal (Includes item 11)

11 4-6403 DECAL, Heat Shield

12 9-1508 BOLT, 5/16-18 x 3/4” Short Neck Carriage, Grade 5 (33)

13 9-1298 NUT, 5/16-18 Nyloc (39)

14 9-0998 BOLT, 5/16-18 x 4-1/2” Hex Head, Grade 2

15 2-7168 SCREW, 5/16-18 x 1” Hex Head Cap, Grade 5 (5)

16A 9-1982 SCREW, 3/8-16 x 5-1/4” Hex Head Cap, Gr. 5 (2) (Kohler OFZ Models)

16B 9-1497 SCREW, 3/8-16 x 1-1/2” Hex Head Cap, Gr. 5 (2) (Kubota OFZ Models)

17 9-1514 WASHER, 13/32 I.D. x 13/16 O.D. Flat (3) (OFZ Only)

18 9-1299 NUT, 3/8-16 Hex Nyloc (OFZ Only)

19 7-2040 BRACKET, Chute Hanger

20 4-5293 SHIELD, PTO Clutch (Kubota Models Only)

21 9-1315 WASHER, .32 Split Lock (2)

22 9-1933 SCREW, M8-1.25 x 25MM HHC (2)

BUCKET GRASS CATCHER

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Simplicity ZF2300GKU User manual

Brand: Simplicity

Model: ZF2300GKU

Category: Lawnmowers

Type: User manual

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Simplicity ZF2300GKU User manual

Simplicity ZF2300GKU User manual

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