Steris Reliance Washer Accessories Operating instructions

Brand
Steris
Model
Reliance Washer Accessories
Type
Operating instructions
i
Introduction Operator Manual 920513-194
This manual contains important information on proper installation, use
and routine maintenance of the Transfer Cart. All personnel involved in
the use and maintenance of this equipment must carefully review
and comply with the Safety Precautions and instructions contained
in this manual. These instructions are important to protect the health
and safety of personnel using this equipment and should be retained in
a conveniently accessible area for quick reference.
Follow each step of the uncrating, installation and operating instructions
in the order presented. Open the crate carefully to avoid damage to
the equipment inside. If you find any indication of damage to the
equipment, no matter how slight, show it to your supervisor.
Refer to SECTION 5, ROUTINE MAINTENANCE, for instructions in routine
care of this cart.
Advisory IMPORTANT: A listing of Safety Precautions to be observed when
uncrating, installing, testing and using this equipment can be found in
SECTION 1 of this manual. Do not begin using this equipment until you
have become familiar with this information.
IMPORTANT: Ensure to verify local occupational health and safety
regulations for any special requirements that may pertain to the
installation of this cart.
Intended Use The Transfer Cart is designed to help operator safely load, unload
and transfer different types of accessories. The cart is designed to
be used with the following equipment:
-AMSCO
® 3052 Single-Chamber Washer/Disinfector; - Reliance® 444 Single-Chamber Washer/Disinfector;
-AMSCO
® 5052 Single-Chamber Washer/Disinfector; - Reliance® Genfore® Washer/Disinfector;
- Reliance® 300 Laboratory Glassware Washer; - Reliance® Synergy® Washer/Disinfector;
- Reliance® 400 Laboratory Glassware Washer; - Reliance® Vision® Multi-Chamber Washer/Disinfector;
- Reliance® 400XLS Laboratory Glassware Washer; - Reliance® Vision® Single-Chamber Washer/Disinfector;
- Reliance® 410 Hospital Utensil Washer; - Reliance® 730 Automated Washer;
- Reliance® 430 Single-Chamber Washer/Disinfector; - Reliance® 777 Automated Multi-Chamber Washer/Disinfector;
- Reliance® 450 Glassware Washer; - Reliance® Rack Return Module;
- Reliance® 470 Laboratory Glassware Washer; - Reliance® ATS Automated Transport System;
- SCS Conveyor System.
©2019, STERIS Corporation. All rights reserved. Printed in Canada.
A WORD FROM STERIS CORPORATION
ii
920513-194 Operator Manual Introduction
Service Information A thorough preventive maintenance program is essential to help
ensure safe and proper equipment operation. This manual contains
maintenance procedures which should be followed for satisfactory
equipment performance.
Customers are encouraged to contact STERIS concerning our
comprehensive annual maintenance program. Under the terms of
the program, preventive maintenance, adjustments and replacement
of worn parts are performed on a scheduled basis to help ensure
equipment performance at peak capability and to help avoid
untimely and costly interruptions. STERIS maintains a global staff of
well-equipped, qualified service technicians to provide this service,
as well as expert repair services. Please contact STERIS for details.
iii
Introduction Operator Manual 920513-194
The base language of this document
is ENGLISH. Any translation must
be made from the base language
document.
European Community Representative:
STERIS Ireland Limited
IDA Business and Technology Park
Tullamore
County Offaly
R35 X865
Ireland
Sales and Service -- Americas, Oceania and Asia:
STERIS Corporation
5960 Heisley Road
Mentor, Ohio 44060
440-354-2600 • 800-548-4873
Manufactured by:
STERIS Canada ULC
490 boulevard Armand-Paris
Québec (Québec)
Canada G1C 8A3
Website:
www.steris.com
Sales and Service -- Europe, Middle-East and Africa:
STERIS
116 Avenue de Magudas, 33185
Le Haillan
FRANCE
Support Service, by email:
Support_EMEA_IPT_SE@steris.com
All other requests, by phone: +33 5 56 93 94 94
iv
920513-194 Operator Manual Introduction
Life Sciences/ Healthcare
Capital Equipment
v
920513-194 Operator Manual Table of Contents
TABLE OF CONTENTS
Section
Number Description Page
A WORD FROM STERIS CORPORATION...................................................................... I
Advisory ........................................................................................................................................................... i
Intended Use .................................................................................................................................................... i
Service Information...........................................................................................................................................ii
1 SAFETY PRECAUTIONS .....................................................................................1-1
2 UNCRATING INSTRUCTIONS .............................................................................2-1
2.1 Carton ................................................................................................................................................... 2-1
2.2 Carton Contents .................................................................................................................................... 2-2
3 ASSEMBLY INSTRUCTIONS ...............................................................................3-1
3.1 Technical Specifications ....................................................................................................................... 3-1
3.1.1 Shelf Dimension ......................................................................................................................... 3-1
3.1.2 Height Adjustment ..................................................................................................................... 3-1
3.1.3 Weight ........................................................................................................................................ 3-1
3.1.4 Load Capacity ........................................................................................................................... 3-1
3.2 Assembly .............................................................................................................................................. 3-2
3.2.1 Base ........................................................................................................................................... 3-2
3.2.2 Bottle Support ............................................................................................................................ 3-4
3.2.3 Cart Shelf Assembly .................................................................................................................. 3-4
3.3 Cleanup ................................................................................................................................................. 3-7
4 OPERATING INSTRUCTIONS .............................................................................4-1
4.1 Loading Cart ......................................................................................................................................... 4-1
4.2 Unloading Cart ...................................................................................................................................... 4-1
5 ROUTINE MAINTENANCE ...................................................................................5-1
5.1 Cleaning ................................................................................................................................................ 5-1
5.2 Routine Maintenance ............................................................................................................................ 5-2
5.3 Maintenance Procedures ...................................................................................................................... 5-2
5.3.1 How to Replace Wheels ............................................................................................................ 5-2
5.3.2 How to Replace Top Plastic Slides ............................................................................................ 5-2
6 ILLUSTRATED PARTS BREAKDOWN .................................................................6-1
vi
920513-194 Operator Manual List of Illustrations
Figure
Number Description Page
2 UNCRATING INSTRUCTIONS
Figure 2-1. Open Carton .............................................................................................................................. 2-1
Figure 2-2. Slide Components Box .............................................................................................................. 2-1
3 ASSEMBLY INSTRUCTIONS
Figure 3-1. Insert Legs into Base ................................................................................................................ 3-3
Figure 3-2. Center Leg Flange .................................................................................................................... 3-3
Figure 3-3. Flange Centered ....................................................................................................................... 3-3
Figure 3-4. Insert Wheels ............................................................................................................................. 3-3
Figure 3-5. Install Bottle Support ................................................................................................................. 3-4
Figure 3-6. Cart Shelf Assembly .................................................................................................................. 3-4
Figure 3-7. Install Sliding Guides and Basket Latch .................................................................................... 3-5
Figure 3-8. Adjust Final Height .................................................................................................................... 3-6
4 OPERATING INSTRUCTIONS
Figure 4-1. Load and Unload Cart From Behind ......................................................................................... 4-2
Figure 4-2. Use Latch to Secure Basket ...................................................................................................... 4-2
6 ILLUSTRATED PARTS BREAKDOWN
Figure 6-1. Transfer Cart ............................................................................................................................. 6-2
LIST OF ILLUSTRATIONS
1-1
Safety Precautions Operator Manual 920513-194
1
The following Safety Precautions must be observed when unpacking, operating or servicing this Transfer Cart.
WARNING indicates the potential for personal injury and CAUTION indicates the potential for damage to
equipment. For emphasis, certain Safety Precautions are repeated throughout the manual. It is important to
review ALL Safety Precautions before operating or servicing the Transfer Cart.
Strictly following these Safety Precautions enhances the Customer’s ability to safely and effectively utilize the
Transfer Cart and helps avoid improper maintenance methods which may damage the Transfer Cart or render it
unsafe. It is important to understand that these Safety Precautions are not exhaustive; Customers are encouraged
to develop their own safety policies and procedures to enhance and complement these Safety Precautions.
WARNING – PERSONAL INJURY AND/OR EQUIPMENT DAMAGE HAZARD:
WARNING – PERSONAL INJURY HAZARD:
WARNING – LACERATION HAZARD:
WARNING – SLIPPING HAZARD:
Maximum loading weight is 135 lb (61 kg). Do not overload cart.
Only STERIS or STERIS-trained service personnel should make repairs and/or adjustments to this
equipment. Maintenance done by inexperienced, unqualified personnel or installation of unauthorized
parts could cause personal injury, invalidate warranty or result in costly damage.
Always apply brakes fully on both wheels before loading or unloading baskets from cart.
Never load a basket onto a cart sideways, this can result in back injuries.
When moving Transfer Cart from one location to another, always push on the handle. Do not push on
platform or baskets as baskets may tip over.
When removing bolts, wear gloves to protect your hands.
To prevent slips, keep floors dry. Promptly clean up any spills or drippage.
SAFETY PRECAUTIONS
1-2
920513-194 Operator Manual Safety Precautions
CAUTION – POSSIBLE EQUIPMENT DAMAGE:
Use nonabrasive cleaners when cleaning cart. Follow directions on containers and rub in a back-and-
forth motion (in same direction as surface grain). Abrasive cleaners will damage stainless steel. Cleaners
rubbed in a circular motion or applied with a wire brush or steel wool can be harmful to stainless steel. Do
not use these cleaners on painted surfaces.
When removing adhesives from stainless steel, use a small amount of nonflammable cleaning solvent.
Rub in a back-and-forth motion (in same direction as surface grain). Solvents rubbed in a circular
motion or applied with a wire brush or steel wool can be harmful to stainless steel. Do not use solvents
on painted surfaces.
2
2-1
Uncrating Instructions Operator Manual 920513-194
2.1 Carton • Carton Dimension: L x W x H = 30 x 32 x 9" (762 x 812 x 228 mm).
1. Provide a clear work area on all sides.
2. Open carton from top (see Figure 2-1).
3. Place carton onto floor (see Figure 2-2).
4. Slide components box from carton.
5. Pull carton away from equipment. Discard carton.
IMPORTANT: A listing of Safety Precautions to be observed when unpacking, testing and using this
equipment can be found in SECTION 1 of this manual. Do not begin using this equipment until you have
become familiar with this information.
Figure 2-1. Open Carton
Figure 2-2. Slide Out Components Box
UNCRATING INSTRUCTIONS
2-2
920513-194 Operator Manual Uncrating Instructions
2.2 Carton Contents 1. Two 4" swivel wheels with brake;
2. Two 4" swivel wheels without brake;
3. One bottle for transfer cart;
4. One bottle support;
5. One transfer cart shelf;
6. One transfer cart base;
7. Bag of hardware containing:
• For Reliance 400 Washer, Reliance 400XLS Washer and
Reliance 470 Washer:
• 8 screws, 1/4" -20 x 1/2";
• 26 screws, 8-32 x 1/4";
• 2 flat head screws, 8-32 x 3/16",
• For all other washer models:
• 4 screws, 1/4" -20 x 1/2";
• 12 screws, 8-32 x 1/4".
• Common to all washer models:
• Thread sealant, BLUE, 1 ml;
• Thread sealant, RED, 10 ml.
8. Leg Kit containing:
NOTE: Legs dimension inside kit are according to model ordered.
•Legs;
• Sliding Guides;
• Side Guides.
• For AMSCO 3052 Washer/Disinfector, AMSCO 5052 Washer/
Disinfector, Reliance 444 Washer/Disinfector, Reliance/
Hamo Synergy Washer/Disinfector, Reliance/Hamo Genfore
Washer/Disinfector, Vision Single-Chamber Washer/Disin-
fector and Vision Multi-Chamber Washer/Disinfector
9. Basket Latch kit containing:
• Basket latch;
• 2 screws, 8-32 x 3/8";
• 2 nuts, 8-32".
3
3-1
Assembly Instructions Operator Manual 920513-194
3.1 Technical
Specifications
3.1.1 Shelf Dimension • 25-1/2 x 29-5/8" (648 x 752 mm)
3.1.2 Height Adjustment
3.1.3 Weight • 60 lb (27 kg)
3.1.4 Load Capacity • Compatible with 24 x 24" (61 x 61 cm) baskets and racks;
• Maximum loading weight: 135 lb (61 kg).
IMPORTANT: A listing of Safety Precautions to be observed when unpacking, testing and using this
equipment can be found in SECTION 1 of this manual. Do not begin using this equipment until you have
become familiar with this information.
Compatible Equipment Cart Height
AMSCO® 3052 Single-Chamber Washer/Disinfector
AMSCO® 5052 Single-Chamber Washer/Disinfector
Reliance® 400XLS Laboratory Glassware Washer
Reliance® 444 Single-Chamber Washer/Disinfector
Reliance® 450 Glassware Washer
Reliance®/Hamo® Synergy® Washer/Disinfector
Reliance®/Hamo® Genfore® Washer/Disinfector
Reliance®/Hamo®Vision®Multi-Chamber
Washer/Disinfector
Reliance®/Hamo®Vision®Single-Chamber
Washer/Disinfector
Reliance® ATS Automated Transport System
Reliance® Rack Return Module
SCS Conveyor System
30-3/4"
(781 mm)
Reliance® 300 Laboratory Glassware Washer
Reliance® 400 Laboratory Glassware Washer
29-1/2"
(749 mm)
Reliance® 410 Hospital Utensil Washer
Reliance® 430 Single-Chamber Washer/Disinfector
Reliance® 470 Laboratory Glassware Washer
Reliance® 730 Automated Washer
Reliance® 777 Automated Multi-Chamber Washer/
Disinfector
36-9/16"
(929 mm)
ASSEMBLY INSTRUCTIONS
3-2
920513-194 Operator Manual Assembly Instructions
3.2 Assembly
3.2.1 Base 1. Remove leg kit from box and open.
2. Remove cart base from bottom of box.
3. Insert the four legs, the largest hole toward the bottom in the cart
base (see Figure 3-1 to Figure 3-3).
4. Lean transfer cart on its side. Insert the wheels through the base
and legs (see Figure 3-4).
NOTE: Ensure to place the wheels with brakes on the same side
of base, nearest the handle.
5. Pre-adjust distance between wheels and base to 1-1/4” [32 mm]
using adjustment bolts on four wheels.
3-3
Assembly Instructions Operator Manual 920513-194
Figure 3-1. Insert Legs into Base
Figure 3-2. Center Leg Flange
Flange
Center Leg Flange
with Hole
Figure 3-3. Flange Centered
Figure 3-4. Insert Wheels
Position Wheels with
Brakes on the Same Side
3-4
920513-194 Operator Manual Assembly Instructions
3.2.2 Bottle Support 1. Place cart shelf upside down on a flat surface.
2. Remove two wing nuts.
3. Attach bottle support under cart shelf.
4. Secure with two washers and 8-32 wing nuts.
3.2.3 Cart Shelf Assembly 1. Install the cart shelf on the legs using four 1/4" -20 x 1/2" screws.
Apply RED thread sealant on threads.
NOTE: Ensure to place the shelf handle on the same side as the
wheels with brakes.
2. Install two sliding guides (D), one on either side of cart shelf, as
indicated (see Figure 3-7). Secure using screws (B). Apply BLUE
thread sealant on screw threads.
Figure 3-5. Install Bottle Support
Bottle Support
Wing Nut
Washer
Figure 3-6. Cart Shelf Assembly
Wheels With
Brakes
Handle
3-5
Assembly Instructions Operator Manual 920513-194
3. For Reliance 400, Reliance 400XLS and Reliance 470
Washers: Install one sliding guide (D) on central guide (H)
using 8-32 x 3/16" screws (C). Secure assembly on cart shelf
using 8-32 x 1/4" screws (B). Apply BLUE thread sealant on
screw threads.
4. For AMSCO 3052, AMSCO 5052, Reliance 444, Reliance/Hamo
Synergy, Reliance/Hamo Vision Single-Chamber and Reliance/
Hamo Vision Multi-Chamber Washers/Disinfectors:
a. Install basket latch (A). Use a 24” x 24” basket and adjust
latch if needed. Pull the basket: it must lock into the latch.
Push down the latch to free the basket.
b. Install lateral guides (E) on either side of the shelf, using
provided screws (B).
Figure 3-7. Install Sliding Guides and Basket Latch
E
C
D
H
B
A
DETAIL A Reliance 400XLS
Reliance 400
Reliance 470
D
D
For all compatible
washers
AMSCO 3052
AMSCO 5052
Reliance 444
Reliance/Hamo Synergy
Reliance/Hamo Genfore
Reliance/Hamo Vision
AMSCO 3052
AMSCO 5052
Reliance 444
Reliance/Hamo Synergy
Reliance/Hamo Genfore
Reliance/Hamo Vision
For all compatible
washers
E
3-6
920513-194 Operator Manual Assembly Instructions
5. Adjust shelf height depending on the washer model, as indicated
in SECTION 3.1.2, HEIGHT ADJUSTMENT:
a. Loosen locknut under each wheel.
b. Measure height from floor to top of slide located on top of
cart shelf.
c. Screw or unscrew wheel assembly to match height indicated
for your washer model.
d. Make sure swivel wheels are correctly aligned with cart
frame.
e. Using a spirit level, ensure cart is level front-to-back and left-
to-right
6. If shelf height and level are right:
• Lean cart on its side;
• Loosen nuts 1/4 of an inch;
• Apply RED thread sealant on all wheel threads;
• Make sure that wheels equipped with brakes are correctly
aligned together and parallel with the base;
• Tighten nuts;
• Install dripping bottle in bottle support.
This completes the assembly.
Figure 3-8. Adjust Final Height
Locknut
DETAIL
Top of
Slide
See SECTION 3.1.2, HEIGHT ADJUSTMENT
for height adjustment for each washer
model.
3-7
Assembly Instructions Operator Manual 920513-194
3.3 Cleanup 1. Remove all white protective plastic found on cart surfaces.
2. Discard protective plastic.
3. Inspect work area to ensure all packing material and tools used
during installation have been removed.
Transfer Cart is now ready for normal use.
CAUTION – POSSIBLE EQUIPMENT
DAMAGE: When removing
adhesives from stainless steel,
use a small amount of
nonflammable cleaning
solvent. Rub in a back-and-
forth motion (in same direction
as surface grain). Solvents
rubbed in a circular motion or
applied with a wire brush or
steel wool can be harmful to
stainless steel. Do not use
solvents on painted surfaces.
3-8
920513-194 Operator Manual Assembly Instructions
Life Sciences/ Healthcare
Capital Equipment
4
4-1
Operating Instructions Operator Manual 920513-194
4.1 Loading Cart Refer to Figures 4-1 and 4-2.
1. Roll Transfer Cart to loading area.
2. Lock both rear wheels by pressing down on brakes to secure
Transfer Cart in place.
3. Ensure cart platform is flush with loading or unloading surface.
4. Carefully load baskets on cart platform while standing behind
the cart.
5. Secure basket on cart with latch.
6. Unlock both cart wheels.
7. Holding handle, slowly push cart to another location.
IMPORTANT: Always push on the handle to move Transfer Cart
from one location to another.
4.2 Unloading Cart Refer to Figures 4-1 to 4-2.
1. Roll Transfer Cart to unloading area.
2. Lock both rear wheels by pressing down on brakes to secure
Transfer Cart in place.
3. Ensure cart platform is flush with loading or unloading surface.
4. Press down on latch to release basket and push basket forward
from cart platform.
5. Unlock both cart wheels.
6. Holding handle, slowly push cart to another location.
IMPORTANT: Always push on the handle to move Transfer Cart
from one location to another.
IMPORTANT: A listing of Safety Precautions to be observed when unpacking, testing and using this
equipment can be found in SECTION 1 of this manual. Do not begin using this equipment until you have
become familiar with this information.
WARNING – PERSONAL INJURY
AND/OR EQUIPMENT DAMAGE
HAZARD: Maximum loading
weight is 135 lb (61 kg). Do
not overload cart.
WARNING – PERSONAL INJURY
HAZARD:
• Always apply brakes fully on
both wheels before loading
baskets on cart or unloading
baskets from cart.
• When moving Transfer Cart
from one location to
another, always push on the
handle. Do not push on
platform or baskets as
baskets may tip over.
• Never load a basket onto a
cart sideways, this can
result in back injuries.
WARNING – SLIPPING HAZARD:
To prevent slips, keep floors
dry. Promptly clean up any
spills or drippage.
OPERATING INSTRUCTIONS
4-2
920513-194 Operator Manual Operating Instructions
Figure 4-1. Load and Unload Cart From
Behind
Figure 4-2. Use Latch to Secure Basket
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Steris Reliance Washer Accessories Operating instructions

Brand
Steris
Model
Reliance Washer Accessories
Type
Operating instructions
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