Steris Reliance Washer Accessories Operating instructions

Brand: Steris

Model: Reliance Washer Accessories

Type: Operating instructions

Introduction Operator Manual 920513-194

This manual contains important information on proper installation, use

and routine maintenance of the Transfer Cart. All personnel involved in

the use and maintenance of this equipment must carefully review

and comply with the Safety Precautions and instructions contained

in this manual. These instructions are important to protect the health

and safety of personnel using this equipment and should be retained in

a conveniently accessible area for quick reference.

Follow each step of the uncrating, installation and operating instructions

in the order presented. Open the crate carefully to avoid damage to

the equipment inside. If you find any indication of damage to the

equipment, no matter how slight, show it to your supervisor.

Refer to SECTION 5, ROUTINE MAINTENANCE, for instructions in routine

care of this cart.

Advisory IMPORTANT: A listing of Safety Precautions to be observed when

uncrating, installing, testing and using this equipment can be found in

SECTION 1 of this manual. Do not begin using this equipment until you

have become familiar with this information.

IMPORTANT: Ensure to verify local occupational health and safety

regulations for any special requirements that may pertain to the

installation of this cart.

Intended Use The Transfer Cart is designed to help operator safely load, unload

and transfer different types of accessories. The cart is designed to

be used with the following equipment:

-AMSCO

® 3052 Single-Chamber Washer/Disinfector; - Reliance® 444 Single-Chamber Washer/Disinfector;

-AMSCO

® 5052 Single-Chamber Washer/Disinfector; - Reliance® Genfore® Washer/Disinfector;

- Reliance® 300 Laboratory Glassware Washer; - Reliance® Synergy® Washer/Disinfector;

- Reliance® 400 Laboratory Glassware Washer; - Reliance® Vision® Multi-Chamber Washer/Disinfector;

- Reliance® 400XLS Laboratory Glassware Washer; - Reliance® Vision® Single-Chamber Washer/Disinfector;

- Reliance® 410 Hospital Utensil Washer; - Reliance® 730 Automated Washer;

- Reliance® 430 Single-Chamber Washer/Disinfector; - Reliance® 777 Automated Multi-Chamber Washer/Disinfector;

- Reliance® 450 Glassware Washer; - Reliance® Rack Return Module;

- Reliance® 470 Laboratory Glassware Washer; - Reliance® ATS Automated Transport System;

- SCS Conveyor System.

A WORD FROM STERIS CORPORATION

920513-194 Operator Manual Introduction

Service Information A thorough preventive maintenance program is essential to help

ensure safe and proper equipment operation. This manual contains

maintenance procedures which should be followed for satisfactory

equipment performance.

Customers are encouraged to contact STERIS concerning our

comprehensive annual maintenance program. Under the terms of

the program, preventive maintenance, adjustments and replacement

of worn parts are performed on a scheduled basis to help ensure

equipment performance at peak capability and to help avoid

untimely and costly interruptions. STERIS maintains a global staff of

well-equipped, qualified service technicians to provide this service,

as well as expert repair services. Please contact STERIS for details.

iii

Introduction Operator Manual 920513-194

The base language of this document

is ENGLISH. Any translation must

be made from the base language

document.

European Community Representative:

STERIS Ireland Limited

IDA Business and Technology Park

Tullamore

County Offaly

R35 X865

Ireland

Sales and Service -- Americas, Oceania and Asia:

STERIS Corporation

5960 Heisley Road

Mentor, Ohio 44060

440-354-2600 • 800-548-4873

Manufactured by:

STERIS Canada ULC

490 boulevard Armand-Paris

Québec (Québec)

Canada G1C 8A3

Website:

www.steris.com

Sales and Service -- Europe, Middle-East and Africa:

STERIS

116 Avenue de Magudas, 33185

Le Haillan

FRANCE

Support Service, by email:

Support_EMEA_IPT_SE@steris.com

All other requests, by phone: +33 5 56 93 94 94

920513-194 Operator Manual Introduction

Life Sciences/ Healthcare

Capital Equipment

920513-194 Operator Manual Table of Contents

TABLE OF CONTENTS

Section

Number Description Page

A WORD FROM STERIS CORPORATION...................................................................... I

Advisory ........................................................................................................................................................... i

Intended Use .................................................................................................................................................... i

Service Information...........................................................................................................................................ii

1 SAFETY PRECAUTIONS .....................................................................................1-1

2 UNCRATING INSTRUCTIONS .............................................................................2-1

2.1 Carton ................................................................................................................................................... 2-1

2.2 Carton Contents .................................................................................................................................... 2-2

3 ASSEMBLY INSTRUCTIONS ...............................................................................3-1

3.1 Technical Specifications ....................................................................................................................... 3-1

3.1.1 Shelf Dimension ......................................................................................................................... 3-1

3.1.2 Height Adjustment ..................................................................................................................... 3-1

3.1.3 Weight ........................................................................................................................................ 3-1

3.1.4 Load Capacity ........................................................................................................................... 3-1

3.2 Assembly .............................................................................................................................................. 3-2

3.2.1 Base ........................................................................................................................................... 3-2

3.2.2 Bottle Support ............................................................................................................................ 3-4

3.2.3 Cart Shelf Assembly .................................................................................................................. 3-4

3.3 Cleanup ................................................................................................................................................. 3-7

4 OPERATING INSTRUCTIONS .............................................................................4-1

4.1 Loading Cart ......................................................................................................................................... 4-1

4.2 Unloading Cart ...................................................................................................................................... 4-1

5 ROUTINE MAINTENANCE ...................................................................................5-1

5.1 Cleaning ................................................................................................................................................ 5-1

5.2 Routine Maintenance ............................................................................................................................ 5-2

5.3 Maintenance Procedures ...................................................................................................................... 5-2

5.3.1 How to Replace Wheels ............................................................................................................ 5-2

5.3.2 How to Replace Top Plastic Slides ............................................................................................ 5-2

6 ILLUSTRATED PARTS BREAKDOWN .................................................................6-1

920513-194 Operator Manual List of Illustrations

Figure

Number Description Page

2 UNCRATING INSTRUCTIONS

Figure 2-1. Open Carton .............................................................................................................................. 2-1

Figure 2-2. Slide Components Box .............................................................................................................. 2-1

3 ASSEMBLY INSTRUCTIONS

Figure 3-1. Insert Legs into Base ................................................................................................................ 3-3

Figure 3-2. Center Leg Flange .................................................................................................................... 3-3

Figure 3-3. Flange Centered ....................................................................................................................... 3-3

Figure 3-4. Insert Wheels ............................................................................................................................. 3-3

Figure 3-5. Install Bottle Support ................................................................................................................. 3-4

Figure 3-6. Cart Shelf Assembly .................................................................................................................. 3-4

Figure 3-7. Install Sliding Guides and Basket Latch .................................................................................... 3-5

Figure 3-8. Adjust Final Height .................................................................................................................... 3-6

4 OPERATING INSTRUCTIONS

Figure 4-1. Load and Unload Cart From Behind ......................................................................................... 4-2

Figure 4-2. Use Latch to Secure Basket ...................................................................................................... 4-2

6 ILLUSTRATED PARTS BREAKDOWN

Figure 6-1. Transfer Cart ............................................................................................................................. 6-2

LIST OF ILLUSTRATIONS

1-1

Safety Precautions Operator Manual 920513-194

The following Safety Precautions must be observed when unpacking, operating or servicing this Transfer Cart.

WARNING indicates the potential for personal injury and CAUTION indicates the potential for damage to

equipment. For emphasis, certain Safety Precautions are repeated throughout the manual. It is important to

review ALL Safety Precautions before operating or servicing the Transfer Cart.

Strictly following these Safety Precautions enhances the Customer’s ability to safely and effectively utilize the

Transfer Cart and helps avoid improper maintenance methods which may damage the Transfer Cart or render it

unsafe. It is important to understand that these Safety Precautions are not exhaustive; Customers are encouraged

to develop their own safety policies and procedures to enhance and complement these Safety Precautions.

WARNING – PERSONAL INJURY AND/OR EQUIPMENT DAMAGE HAZARD:

WARNING – PERSONAL INJURY HAZARD:

WARNING – LACERATION HAZARD:

WARNING – SLIPPING HAZARD:

Maximum loading weight is 135 lb (61 kg). Do not overload cart.

Only STERIS or STERIS-trained service personnel should make repairs and/or adjustments to this

equipment. Maintenance done by inexperienced, unqualified personnel or installation of unauthorized

parts could cause personal injury, invalidate warranty or result in costly damage.

Always apply brakes fully on both wheels before loading or unloading baskets from cart.

Never load a basket onto a cart sideways, this can result in back injuries.

When moving Transfer Cart from one location to another, always push on the handle. Do not push on

platform or baskets as baskets may tip over.

When removing bolts, wear gloves to protect your hands.

To prevent slips, keep floors dry. Promptly clean up any spills or drippage.

SAFETY PRECAUTIONS

1-2

920513-194 Operator Manual Safety Precautions

CAUTION – POSSIBLE EQUIPMENT DAMAGE:

Use nonabrasive cleaners when cleaning cart. Follow directions on containers and rub in a back-and-

forth motion (in same direction as surface grain). Abrasive cleaners will damage stainless steel. Cleaners

rubbed in a circular motion or applied with a wire brush or steel wool can be harmful to stainless steel. Do

not use these cleaners on painted surfaces.

When removing adhesives from stainless steel, use a small amount of nonflammable cleaning solvent.

Rub in a back-and-forth motion (in same direction as surface grain). Solvents rubbed in a circular

motion or applied with a wire brush or steel wool can be harmful to stainless steel. Do not use solvents

on painted surfaces.

2-1

Uncrating Instructions Operator Manual 920513-194

2.1 Carton • Carton Dimension: L x W x H = 30 x 32 x 9" (762 x 812 x 228 mm).

1. Provide a clear work area on all sides.

2. Open carton from top (see Figure 2-1).

3. Place carton onto floor (see Figure 2-2).

4. Slide components box from carton.

5. Pull carton away from equipment. Discard carton.

IMPORTANT: A listing of Safety Precautions to be observed when unpacking, testing and using this

equipment can be found in SECTION 1 of this manual. Do not begin using this equipment until you have

become familiar with this information.

Figure 2-1. Open Carton

Figure 2-2. Slide Out Components Box

UNCRATING INSTRUCTIONS

2-2

920513-194 Operator Manual Uncrating Instructions

2.2 Carton Contents 1. Two 4" swivel wheels with brake;

2. Two 4" swivel wheels without brake;

3. One bottle for transfer cart;

4. One bottle support;

5. One transfer cart shelf;

6. One transfer cart base;

7. Bag of hardware containing:

• For Reliance 400 Washer, Reliance 400XLS Washer and

Reliance 470 Washer:

• 8 screws, 1/4" -20 x 1/2";

• 26 screws, 8-32 x 1/4";

• 2 flat head screws, 8-32 x 3/16",

• For all other washer models:

• 4 screws, 1/4" -20 x 1/2";

• 12 screws, 8-32 x 1/4".

• Common to all washer models:

• Thread sealant, BLUE, 1 ml;

• Thread sealant, RED, 10 ml.

8. Leg Kit containing:

NOTE: Legs dimension inside kit are according to model ordered.

•Legs;

• Sliding Guides;

• Side Guides.

• For AMSCO 3052 Washer/Disinfector, AMSCO 5052 Washer/

Disinfector, Reliance 444 Washer/Disinfector, Reliance/

Hamo Synergy Washer/Disinfector, Reliance/Hamo Genfore

Washer/Disinfector, Vision Single-Chamber Washer/Disin-

fector and Vision Multi-Chamber Washer/Disinfector

9. Basket Latch kit containing:

• Basket latch;

• 2 screws, 8-32 x 3/8";

• 2 nuts, 8-32".

3-1

Assembly Instructions Operator Manual 920513-194

3.1 Technical

Specifications

3.1.1 Shelf Dimension • 25-1/2 x 29-5/8" (648 x 752 mm)

3.1.2 Height Adjustment

3.1.3 Weight • 60 lb (27 kg)

3.1.4 Load Capacity • Compatible with 24 x 24" (61 x 61 cm) baskets and racks;

• Maximum loading weight: 135 lb (61 kg).

IMPORTANT: A listing of Safety Precautions to be observed when unpacking, testing and using this

equipment can be found in SECTION 1 of this manual. Do not begin using this equipment until you have

become familiar with this information.

Compatible Equipment Cart Height

AMSCO® 3052 Single-Chamber Washer/Disinfector

AMSCO® 5052 Single-Chamber Washer/Disinfector

Reliance® 400XLS Laboratory Glassware Washer

Reliance® 444 Single-Chamber Washer/Disinfector

Reliance® 450 Glassware Washer

Reliance®/Hamo® Synergy® Washer/Disinfector

Reliance®/Hamo® Genfore® Washer/Disinfector

Reliance®/Hamo®Vision®Multi-Chamber

Washer/Disinfector

Reliance®/Hamo®Vision®Single-Chamber

Washer/Disinfector

Reliance® ATS Automated Transport System

Reliance® Rack Return Module

SCS Conveyor System

30-3/4"

(781 mm)

Reliance® 300 Laboratory Glassware Washer

Reliance® 400 Laboratory Glassware Washer

29-1/2"

(749 mm)

Reliance® 410 Hospital Utensil Washer

Reliance® 430 Single-Chamber Washer/Disinfector

Reliance® 470 Laboratory Glassware Washer

Reliance® 730 Automated Washer

Reliance® 777 Automated Multi-Chamber Washer/

Disinfector

36-9/16"

(929 mm)

ASSEMBLY INSTRUCTIONS

3-2

920513-194 Operator Manual Assembly Instructions

3.2 Assembly

3.2.1 Base 1. Remove leg kit from box and open.

2. Remove cart base from bottom of box.

3. Insert the four legs, the largest hole toward the bottom in the cart

base (see Figure 3-1 to Figure 3-3).

4. Lean transfer cart on its side. Insert the wheels through the base

and legs (see Figure 3-4).

NOTE: Ensure to place the wheels with brakes on the same side

of base, nearest the handle.

5. Pre-adjust distance between wheels and base to 1-1/4” [32 mm]

using adjustment bolts on four wheels.

3-3

Assembly Instructions Operator Manual 920513-194

Figure 3-1. Insert Legs into Base

Figure 3-2. Center Leg Flange

Flange

Center Leg Flange

with Hole

Figure 3-3. Flange Centered

Figure 3-4. Insert Wheels

Position Wheels with

Brakes on the Same Side

3-4

920513-194 Operator Manual Assembly Instructions

3.2.2 Bottle Support 1. Place cart shelf upside down on a flat surface.

2. Remove two wing nuts.

3. Attach bottle support under cart shelf.

4. Secure with two washers and 8-32 wing nuts.

3.2.3 Cart Shelf Assembly 1. Install the cart shelf on the legs using four 1/4" -20 x 1/2" screws.

Apply RED thread sealant on threads.

NOTE: Ensure to place the shelf handle on the same side as the

wheels with brakes.

2. Install two sliding guides (D), one on either side of cart shelf, as

indicated (see Figure 3-7). Secure using screws (B). Apply BLUE

thread sealant on screw threads.

Figure 3-5. Install Bottle Support

Bottle Support

Wing Nut

Washer

Figure 3-6. Cart Shelf Assembly

Wheels With

Brakes

Handle

3-5

Assembly Instructions Operator Manual 920513-194

3. For Reliance 400, Reliance 400XLS and Reliance 470

Washers: Install one sliding guide (D) on central guide (H)

using 8-32 x 3/16" screws (C). Secure assembly on cart shelf

using 8-32 x 1/4" screws (B). Apply BLUE thread sealant on

screw threads.

4. For AMSCO 3052, AMSCO 5052, Reliance 444, Reliance/Hamo

Synergy, Reliance/Hamo Vision Single-Chamber and Reliance/

Hamo Vision Multi-Chamber Washers/Disinfectors:

a. Install basket latch (A). Use a 24” x 24” basket and adjust

latch if needed. Pull the basket: it must lock into the latch.

Push down the latch to free the basket.

b. Install lateral guides (E) on either side of the shelf, using

provided screws (B).

Figure 3-7. Install Sliding Guides and Basket Latch

DETAIL A Reliance 400XLS

Reliance 400

Reliance 470

For all compatible

washers

AMSCO 3052

AMSCO 5052

Reliance 444

Reliance/Hamo Synergy

Reliance/Hamo Genfore

Reliance/Hamo Vision

AMSCO 3052

AMSCO 5052

Reliance 444

Reliance/Hamo Synergy

Reliance/Hamo Genfore

Reliance/Hamo Vision

For all compatible

washers

3-6

920513-194 Operator Manual Assembly Instructions

5. Adjust shelf height depending on the washer model, as indicated

in SECTION 3.1.2, HEIGHT ADJUSTMENT:

a. Loosen locknut under each wheel.

b. Measure height from floor to top of slide located on top of

cart shelf.

c. Screw or unscrew wheel assembly to match height indicated

for your washer model.

d. Make sure swivel wheels are correctly aligned with cart

frame.

e. Using a spirit level, ensure cart is level front-to-back and left-

to-right

6. If shelf height and level are right:

• Lean cart on its side;

• Loosen nuts 1/4 of an inch;

• Apply RED thread sealant on all wheel threads;

• Make sure that wheels equipped with brakes are correctly

aligned together and parallel with the base;

• Tighten nuts;

• Install dripping bottle in bottle support.

This completes the assembly.

Figure 3-8. Adjust Final Height

Locknut

DETAIL

Top of

Slide

See SECTION 3.1.2, HEIGHT ADJUSTMENT

for height adjustment for each washer

model.

3-7

Assembly Instructions Operator Manual 920513-194

3.3 Cleanup 1. Remove all white protective plastic found on cart surfaces.

2. Discard protective plastic.

3. Inspect work area to ensure all packing material and tools used

during installation have been removed.

Transfer Cart is now ready for normal use.

CAUTION – POSSIBLE EQUIPMENT

DAMAGE: When removing

adhesives from stainless steel,

use a small amount of

nonflammable cleaning

solvent. Rub in a back-and-

forth motion (in same direction

as surface grain). Solvents

rubbed in a circular motion or

applied with a wire brush or

steel wool can be harmful to

stainless steel. Do not use

solvents on painted surfaces.

3-8

920513-194 Operator Manual Assembly Instructions

Life Sciences/ Healthcare

Capital Equipment

4-1

Operating Instructions Operator Manual 920513-194

4.1 Loading Cart Refer to Figures 4-1 and 4-2.

1. Roll Transfer Cart to loading area.

2. Lock both rear wheels by pressing down on brakes to secure

Transfer Cart in place.

3. Ensure cart platform is flush with loading or unloading surface.

4. Carefully load baskets on cart platform while standing behind

the cart.

5. Secure basket on cart with latch.

6. Unlock both cart wheels.

7. Holding handle, slowly push cart to another location.

IMPORTANT: Always push on the handle to move Transfer Cart

from one location to another.

4.2 Unloading Cart Refer to Figures 4-1 to 4-2.

1. Roll Transfer Cart to unloading area.

2. Lock both rear wheels by pressing down on brakes to secure

Transfer Cart in place.

3. Ensure cart platform is flush with loading or unloading surface.

4. Press down on latch to release basket and push basket forward

from cart platform.

5. Unlock both cart wheels.

6. Holding handle, slowly push cart to another location.

IMPORTANT: Always push on the handle to move Transfer Cart

from one location to another.

IMPORTANT: A listing of Safety Precautions to be observed when unpacking, testing and using this

equipment can be found in SECTION 1 of this manual. Do not begin using this equipment until you have

become familiar with this information.

WARNING – PERSONAL INJURY

AND/OR EQUIPMENT DAMAGE

HAZARD: Maximum loading

weight is 135 lb (61 kg). Do

not overload cart.

WARNING – PERSONAL INJURY

HAZARD:

• Always apply brakes fully on

both wheels before loading

baskets on cart or unloading

baskets from cart.

• When moving Transfer Cart

from one location to

another, always push on the

handle. Do not push on

platform or baskets as

baskets may tip over.

• Never load a basket onto a

cart sideways, this can

result in back injuries.

WARNING – SLIPPING HAZARD:

To prevent slips, keep floors

dry. Promptly clean up any

spills or drippage.

OPERATING INSTRUCTIONS

4-2

920513-194 Operator Manual Operating Instructions

Figure 4-1. Load and Unload Cart From

Behind

Figure 4-2. Use Latch to Secure Basket

Page is loading ...

Steris Reliance Washer Accessories Operating instructions

Brand: Steris

Model: Reliance Washer Accessories

Type: Operating instructions

Download PDF

report

Steris Reliance Washer Accessories Operating instructions

Steris Reliance Washer Accessories Operating instructions

Related papers

Other documents