Simplex PI2 - 54186 B User manual

Brand
Simplex
Model
PI2 - 54186 B
Type
User manual
P I 2 F O U R WAY
H Y DR A U L I C I N T E N S I F I E R
SIMPLEX DIVISION OF TEMPLETON, KENLY & CO., INC.
2525 GARDNER ROAD
BROADVIEW, IL 60155
PHONE: 708-865-1500 * FAX: 708-865-0894 * www.tksimplex.com
INSTRUCTIONAL SHEET #: 54186
REV. B 2/04
A Division Of Templeton, Kenly & Co., Inc.
OPERATING & MAINTENANCE INSTRUCTIONS
- 2 -
P I2 S et-Up:
This intensifier is equipped with a three position, four way control valve capable of operat-
ing single-acting hydraulic tools and requires attaching a pair of hydraulic hos es with one
end of a hose to port “A” of valve and the other end of the hose to the advance coupler of
the tool, and the other hose to the “B ” port and the retract coupler on the tool. If the hoses
are frequently connected and disconnected, quick disconnect couplers s hould be used to
prevent wear and tear on fittings.
NOTE : The P I2 is equipped with a pres s ure gauge that reads output pressure directed to
either the advance “A” port, or retract “B” port.
P I2 Intens ifier Operation:
S tartup P rocedure:
1. P lace the manual valve in the center position.
2. C onnect the pres sure and tank lines from the low pressure source (P TO) to the intensi-
fier.
3. Activate the low pressure power source (P T O).
Manual V alve Operation:
1. R emove control valve lock pin.
2. To extend the tool, shift the valve handle to the advance or “A” valve position.
3. To hold the tool in position, place the valve handle in the center position.
4. To retract the tool, shift the valve handle to the retract valve position.
OPERATING INSTRUCTIONS AT A GLANCE
- 3 -
Intens ifier F ails to Operate.
Intens ifier Operates but F ails to B uild
F ull Operating P res sure.
1. C heck pres sure and tank connections for P T O.
2. Make s ure P TO is turned on.
3. C heck P T O for required pres sure 2000 psi and
flow 5 G P M minimum.
4. C heck hose connections to the tool.
5. C heck for external leaks.
6. T ake unit to S implex Authorized S ervice C enter
for repairs.
1. C heck for required pres sure 2000 psi and flow 5
G P M minimum.
2. C heck hose connection to tool.
3. C heck for external leakages .
4. C heck for faulty gauge.
5. C heck external relief valve adjustment.*
6. T ake unit to S implex Authorized S ervice C enter
for repairs.
If the procedures listed below do not remedy the problem -- the intens ifier will require
s ervice and should be taken to an authorized S implex service center for repair.
P roblem C ause -- S olution
TROUBLESHOOTING
R
0
a
3
D
600 0
b
7
0
0
6
0
0
0
0
800 0
0
5
4
0
0
0
N
E
G
N
r
A
O
Z
R
100 00
PSI
E
0
400 0
200 0
0
0
2
0
1
-4 -
4 WAY INT E NS IF IE R
17459
30
28
23
36
29
27
24
40
33
14
22
16
31
17
42
41
13
10
4
2
3
5
12
13
38
19
21
39
11
18
15
24
32
1
2034
23
37
44
43
6
9
8
7
35
- 5 -
4 WAY INT E NS IF IE R
17459
IT E M
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
DE S C R IP T ION
C over
R ubber F oot
Mounting P late
B ooster
F HC S 1/4-20 x .50
S HC S 1/4-20 x 1 1/4
S traight E lbow
Tube Assembly
Male E lbow
Adapter Assembly
4 Way Manifold As sm.
O-R ing
O-R ing
Lock Washer
S hear S eal
S pring Washer
O-R ing
B ackup Washer
G 6 G auge
Hole P lug
G auge C over
S HC S 3/8-16 x 3.5S S
B HC S 10-24 x .25
F 1 Hex
Dus t C ap F F Hose Half
Dus t C ap F F R am Half
LP C oupler Male 3/8
LP C oupler F emale 3/8
O-R ing
Lock P in
Label
Ins tructional Label
P ort Label
P ort Label P TO
4 Way Valve Assembly
Manifold S ub Assembly
10-24 Lock Nut
B HC S 10-24 x .50
F emale C oupler
Dus t C ap
Metal Tag
Drive S crew 6 x 1/4
P AR T NO.
44894
69479
43913
43912
44076
93584
43955
43956
43957
68963
44906
56020112
5602014
Y 0010260
68181
68028
5602011
65882
18906
44895
43916
43362
43365
18101
C 515
C 516
43959
43960
5602225
88530
43935
43936
43937
43938
43964
43965
43914
44559
40858
C R 215
44735
44908
QT Y .
1
4
1
1
4
4
1
1
1
1
1
1
2
4
3
3
3
3
1
1
1
4
10
2
1
1
1
1
1
1
1
1
1
1
1
1
4
4
2
2
1
2
- 6 -
4 WAY MANIF OL D AS S E MB LY
44906
12
11
7
14
5
4
3
15
3
13
16
3
3
33
1
2
6
8
9
10
T
orque to
150-175 in./lbs.
SECTION A-A
A
A
- 7 -
4 WAY MANIF OL D AS S E MB LY
44906
IT E M
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
DE S C R IP T ION
4 Way Manifold
F lush S OC 3/8-18 P TF
1/16 P ipe P lug
1/4 S OC P ipe P lug
Hole P lug C over
S HC S 10-24 x .50 LG
Int. Manifold Hole P lug
O-R ing
P opper R elief As sembly
G asket
S eat-E xternal R elief
C one-E xternal R elief
S pring R elief Valve
Was her 7/16 Nylon
Acorn Nut 7/16-20
Adjusting S crew
P AR T NO.
44905
84084
40049
93950
44893
85009
44892
5602020
44642
86269
68004
68003
66085
69124
69105
69104
QT Y .
1
1
6
1
1
4
1
1
1
1
1
1
1
1
1
1
SIMPLEX products are warranted to be free of defects in materials and workmanship under normal use for as long as the original purchaser owns them,
subject to the guidelines and limitations listed. This warranty does not cover: normal wear & tear, cosmetic items, abuse, overloading, alterations,
improper fluid, or use in a manner for which they are not intended. If the customer believes a product is defective, the product must be delivered, or
shipped freight prepaid, to the nearest SIMPLEX Authorized Service Center for evaluation and repair.
2525 GARDNER ROAD * BROADVIEW * ILLINOIS * 60155 * PHONE (708) 865-1500 * FAX (708) 865-0894
S
E
R
V
I
N
G
I
N
D
U
S
T
R
Y
W
I
T
H
P
R
I
D
E
Q
U
A
L
I
T
Y
T
e
m
p
l
e
t
o
n
K
e
n
l
y
&
C
o
.
,
I
n
c
.
S
I
N
C
E
-
1
8
9
9
  • Page 1 1
  • Page 2 2
  • Page 3 3
  • Page 4 4
  • Page 5 5
  • Page 6 6
  • Page 7 7
  • Page 8 8

Simplex PI2 - 54186 B User manual

Brand
Simplex
Model
PI2 - 54186 B
Type
User manual
Download PDF
report

Ask a question and I''ll find the answer in the document

Finding information in a document is now easier with AI

Related papers

Other documents