Operating & Maintenance Instructions
PI3 Three Way Hydraulic
Intensifier
PI3 THREE WAY
HYDRAULIC INTENSIFIER
SIMPLEX DIVISION TEMPLETON, KENLY & CO., INC.
2525 GARDNER ROAD • BROADVIEW, IL 60155
PHONE: 708-865-1500 • FAX: 708-865-0894
www.tksimplex.com
Revised: 12-02
Part Sheet #: 54186
3 WAY HYDRAULIC INTENSIFIER
PI3
WARNING
A Division Of Templeton, Kenly & Co., Inc.
- 2 -
OPERATING INSTRUCTIONS AT A GLANCE
PI3 Set-Up
:
This intensifier is equipped with a three position, three way control valve capable of operat-
ing single-acting hydraulic tools and requires attaching one end of a hose to port “A” of
valve and the other end of the hose to the coupler of the tool. If the hoses are frequently
connected and disconnected, quick disconnect couplers should be used to prevent wear
and tear on fittings.
NOTE: The PI3 is equipped with a pressure gauge that reads output pressure directed to
the advance “A” port.
PI3 Intensifier Operation:
Startup Procedure:
1. Place the manual valve in the center position.
2. Connect the pressure and tank lines from the low pressure source (PTO) to the intensi-
fier.
3. Activate the low pressure power source (PTO).
Manual Valve Operation:
1. Remove control valve lock pin.
2. To extend the tool, shift the valve handle to the advance or “A” valve position.
3. To hold the tool in position, place the valve handle in the center position.
4. To retract the tool, shift the valve handle to the retract valve position.
- 3 -
TROUBLESHOOTING
Intensifier Fails to Operate.
Intensifier Operates but Fails to Build
Full Operating Pressure.
1. Check pressure and tank connections for PTO.
2. Make sure PTO is turned on.
3. Check PTO for required pressure 2000 psi and
flow 5 GPM minimum.
4. Check hose connection to tool.
5. Check for external leaks.
6. Take unit to Simplex Authorized Service Center
for repairs.
1. Check for required pressure 2000 psi and flow 5
GPM minimum.
2. Check hose connection to tool.
3. Check for external leakages.
4. Check for faulty gauge.
5. Check external relief valve adjustment.*
6. Take unit to Simplex Authorized Service Center
for repairs.
If the procedures listed below do not remedy the problem -- the intensifier will require
service and should be taken to an authorized Simplex service center for repair.
Problem Cause -- Solution
-4 -
3 WAY INTENSIFIER
17469
0
R
ADVANCERETRACT
HYDRAULIC\PRESSURE
TANK
2000
4000
6000
8000
10000
PSI
D
A
N
G
E
R
Z
O
N
E
0
0
1
2
0
0
3
0
0
0
0
4
0
5
0
0
0
6
0
0
7
a
b
r
WARNING
30
28
23
36
28
27
24
40
33
23
14
22
16
31
17
12
42
41
13
10
4
2
3
5
12
13
38
19
21
39
11
18
15
24
32
25
1
20
34
23
37
44
43
26
6
9
8
7
- 5 -
3 WAY INTENSIFIER
17469
DESCRIPTION
Dust Cap
Metal Tag
Drive Screw 6 x 1/4
QTY.
1
1
2
ITEM
42
43
44
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
36
37
38
39
40
41
PART NO.
CR215
44735
44908
DESCRIPTION
Cover
Rubber Foot
Mounting Plate
Booster
FHCS 1/4-20 x .50
SHCS 1/4-20 x 1 1/4
Straight Elbow
Tube Assembly
Male Elbow
Adapter Assembly
3 Way Manifold Assm.
O-Ring
O-Ring
Lock Washer
Shear Seal
Spring Washer
O-Ring
Backup Washer
G6 Gauge
Hole Plug
Gauge Cover
SHCS 3/8-16 x 4.2SS
BHCS 10-24 x .25
F1 Hex
Subplate Valve
O-Ring
Dust Cap FF Hose Half
Dust Cap FF Ram Half
LP Coupler Male 3/8
LP Coupler Female 3/8
O-Ring
Lock Pin
Label
Instructional Label
Port Label PTO
4 Way Valve Assembly
Manifold Sub Assembly
10-24 Lock Nut
BHCS 10-24 x .50
Female Coupler
PART NO.
44894
69479
43913
43912
44076
93584
43955
43956
43957
68963
44891
56020112
5602014
Y0010260
68181
68028
5602011
65882
18906
44895
43916
44903
43365
18101
68180
5602008
C515
C516
43959
43960
5602225
88530
43935
43936
43938
43964
43965
43914
44559
40858
QTY.
1
4
1
1
4
4
1
1
1
1
1
5
2
4
4
4
4
4
1
1
1
4
10
2
1
1
1
1
1
1
1
1
1
1
1
1
1
4
4
1
- 6 -
3 WAY MANIFOLD ASSEMBLY
44920
B
B
SECTION A-A
SECTION B-B
1
2
33
3
3
3
4
4
3
5
6
8
7
APPLY LOCTITE 609 TO
NOZZLE AND RETAINING SLEEVE
SURFACES IN ASSEMBLY
AA
TORQUE TO 150-175 IN*LBS
9
11
12
10
- 7 -
3 WAY MANIFOLD ASSEMBLY
44920
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
DESCRIPTION
3 Way Manifold
Flush SOC 3/8-18 PTF
1/16 Pipe Plug Flush
1/4 SOC Pipe Plug
Screw
Gasket 29/64 x 5/8
Retaining Sleeve Int.
Nozzle-Valve
Int. Man.Hole Plug
Hole Plug Cover
O-Ring
SHCH 10-24 x .50 LG
PART NO.
44889
84084
40049
93950
68825
86269
44890
68197
44892
44893
5602020
85009
QTY.
1
1
6
2
1
1
1
1
1
1
1
4
/
