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Operating & Maintenance Instructions
Electric Dump Pumps.
PED SERIES
The world's most complete line of industrial, hydraulic and
mechanical lifting and positioning equipment.
SIMPLEX DIVISION OF TEMPLETON, KENLY & CO., INC.
2525 Gardner Road • Broadview, Illinois 60155 • (708) 865-1500 / Fax (708) 865-0894
www.tksimplex.com
HYDRAULIC & MECHANICAL POWER
Part Sheet #: 54394
Revised: 4-00
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SINCE - 1899
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A
ELECTRIC DUMP PUMPS
OPERATING INSTRUCTIONS AT A GLANCE
Before Operating Pump:
1. Be sure the electrical connection is grounded. Check that your power supply agrees
with the motor nameplate.
2. Use only cylinders, hoses and equipment rated at 10,000 PSI.
3. Make sure all hose and fitting connections are tight and secure. Hoses cannot be
kinked or twisted.
4. Oil level should be 1 to 2" from the top of the reservoir plate, with cylinders retracted
and motor off.
5. Never operate the pump with the directional control valve in advance or retract at
10,000 PSI without ram movement for more than 1 minute. Leaving the valve in the
advance or retract position without the rams piston rod moving will overheat the oil.
After Completing the Job:
1. Before disconnecting hoses, fittings, etc., first be sure the ram is retracted & unloaded,
then unplug the power cord and shift the hydraulic controls several times to release
system
pressure.
2. Store the pump in a clean, dry area.
Periodic Maintenance:
1. Completely change the hydraulic oil and clean the oil filter screen and magnet (located
in the reservoir) twice a year. (Use Simplex oil only, Model # AO1, 1 gallon). Change
the oil more frequently when used in extremely dusty areas or when the oil has been
overheated. Using oil other than Simplex Brand voids the pumps warranty.
-1-
SECTION I
SAFETY
1-1. Working Pressure
The pump's maximum working pressure is 10,000 PSI (700 kg/cm
2
). Make sure that all hy-
draulic equipment such as rams, hoses, etc. used with this pump are rated at 10,000 PSI
operating pressure.
1-2.
Hydraulic Connections
Never disconnect or connect any hydraulic hoses or fittings without first unloading the ram,
then unplug the electrical cord of the pump and shift, or open all hydraulic controls several
times to assure that the system has been depressurized. If the system includes a gauge,
double check the gauge to assure pressure has been released.
When making connections with quick disconnect couplings, make sure the couplings are fully
engaged. Threaded connections such as fittings, gauges, etc. must be securely tightened
and leak free.
CAUTION: Loose or improperly threaded fittings can be potentially dangerous if pressurized,
however, severe over tightening can cause premature thread failure. Fittings need to be
tightened secure & leak free. Never hold or stand directly in line with any hydraulic connec-
tions while pressurizing. Never grab, touch or in any way come in contact with a hydraulic
pressure leak. Escaping oil can penetrate the skin and a serious injury can result.
*Do not subject the hose to potential hazard such as sharp surfaces, extreme heat or heavy
impact. Do not allow the hose to kink & twist. Inspect each hose for wear before it is used.
1-3.
Electrical Power
1. CHECK FOR PROPER ELECTRICAL SUPPLY BEFORE CONNECTING.
2. THIS MOTOR MAY SPARK. DO NOT OPERATE IN AN EXPLOSIVE
ATMOSPHERE OR IN THE PRESENCE OF CONDUCTIVE LIQUIDS.
a. Do not use a power or extension cord that is damaged or has exposed wiring.
b. All single phase motors come equipped with a three prong grounding type plug
to fit the proper grounded type electrical outlet. Do not use a two prong
ungrounded extension cord as the pump's motor must be grounded.
1-4.
Jacking Safely
You must know the weight of what you intend to lift and choose a ram with at
least 10% more
capacity.
The ram should be placed on a solid foundation so that the base of the ram is fully supported.
The load
must be centered on the ram, or equally distributed on multiple rams. Off center
loading can result in the ram slipping out and loss of the load.
Never crawl or place any part of your body under any load at any time. Insert blocking or
cribbing under the load as you lift. Hydraulic rams are meant for lifting only and should not be
used to support the load for any period of time.
You should obtain and be familiar with the American National Standards Institute rules that
apply to hydraulic rams and jacks (ANSI B30.1).
-2-
!
SECTION II
INSTRUCTIONS BEFORE USE
Read carefully. Most malfunctions in new equipment are the result of improper operation
and/or improper set-up assembly.
Preparation: Remove pump from shipping container -- but do not remove any plugs or
valves until the unit is ready to be fully assembled to prevent dirt or foreign matter from
contaminating system.
Inspection: Visually inspect all components for shipping damage. If any damage is found,
notify carrier immediately.
2-1. Electrical Connections:
Compare motor nameplate against power availability to prevent motor burnout or dangerous
electrical overloading.
Minimize the length of extension cords and be sure they are of adequate wire size, with
grounded connections.
0.5 H.P., 115V
up to 50' 12-3 gage
2-2. Hydraulic Connections:
Check hydraulic oil level to prevent possible pump burnout. Open the red plastic fill plug
located on reservoir plate. Oil level should be approximately 2" from top of reservoir plate --
with cylinders retracted and motor off. Add Simplex oil as necessary. Do not mix different
grades of oil.
Make sure all desired gauge, valve, hose and quick coupler connections are tight and secure
before operating (See Section 1.2). The pumps pressure ports are 3/8 NPTF and are located
just below the control valve. (See Section 3-1).
The use of a pressure gauge is strongly recommended for normal operation of these pumps
and required when the external adjustable relief valve pressures are changed. Mounted on a
gauge adapter between the pump and cylinder, the gauge permits the operator to monitor
loads on cylinders.
Do not exceed rated capacity of equipment connected to pump. Where shock loading or
unsteady loads may cause overloading of cylinders, the operator must use larger capacity
cylinders to provide additional operating margin.
-3-
SECTION III
OPERATION
3-1. Control Valves:
a. 2-Way Valve for Single Acting Rams
To Advance.........turn lever to the right
& start motor.
To Hold................turn motor off.
To Retract............turn lever to the left.
b.
3-Way Valve for Single Acting Rams
To Advance..........push lever to right.
For Neutral/Hold...place lever in middle.
To Retract.............push lever to left.
c. 4-Way Valve for Double Acting Rams
Pushing lever to right directs pump output
to right-hand port.
Pushing lever to left directs pump output to
left-hand port.
Center position is neutral/hold. Pump
output is directed back to tank.
3-2.. Before starting pump, place valve in Neutral/Hold position (as described above) to prevent
accidental lifting or moving of load. Start the pump and let the pump idle for a few minutes.
3-3. Bleeding the Hydraulic System--air can be removed from the system by fully advancing and
retracting the hydraulic cylinder several times with the pump elevated so its reservoir is higher
than the cylinder. Single-acting cylinder should be inverted, and double-acting on their side
with the coupling fitting up. When the trapped air is removed from the hydraulic circuit, the
cylinder will advance and retract smoothly. Sluggish cylinder action is usually the first sign of
air in the system.
3-4. Move lever to Advance position (as described above) to activate ram or cylinder. To hold
load, place lever into Neutral/Hold. Move lever to Retract position (as described above) to
release load.
3-5. Never operate the pump at 10,000 PSI without ram movement for more than 1 minute without
shifting the control valve to neutral. Leaving the valve in the advance or retract position
without the piston rod moving will overheat the oil.
* Useable 3/8 NPTF port
*
* A
* A
* A
* A
B *
B *
Return ports
only.
(Marked T)
-4-
SECTION IV
MAINTENANCE
WARNING: THE ELECTRICAL POWER CORD MUST BE DISCONNECTED FROM ELEC-
TRICAL OUTLETS BEFORE PERFORMING MAINTENANCE OR REPAIR
PROCEDURES.
4-1.
Maintain Oil Level -- check hydraulic oil level every 30 hours of operation. Add Simplex oil
(Model # AO1 -- 1 gallon) when necessary. Oil level should be no more than 2" from top of
reservoir plate -- with cylinders retracted and motor off.
Completely change oil at least twice a year. The following conditions require more frequent
oil changes:
a. Rigorous duty, where oil temperature may reach 140 F.
b. High humidity environment and extreme changes in temperature that can result in con-
densation inside the reservoir.
c. Dirty or dusty environments that may contaminate the oil.
4-2. Clean Oil Filter Screen Once a Year
a. Loosen and remove reservoir plate bolts. Lift pump unit off the reservoir, being careful not
to damage the gasket.
b. Unscrew screen from bottom of pump unit and clean with nonflammable solvent.
c. Blow dry and reassemble.
4-3. Keep areas around pump unobstructed to provide good air flow around the motor and pump.
Keep the motor and pump as clean as possible.
4-4. Adjusting the External Relief Valve:
a. Install gauge and gauge adapter between pump and cylinder.
b. Remove cover to expose adjusting screw. Place valve lever in Neutral/Hold position and
start motor. Move lever to direct pump output to pressure port (Advance).
c. Insert allen wrench into adjusting screw in the hole on the lower left side of valve.
d. Turn adjusting screw clockwise to increase, or counter clockwise to decrease pressure .
(Do not exceed 10,000 PSI.)
e. Check valve setting by shifting the valve to advance and retract cylinder several times.
Maximum gauge reading should remain constant.
4-5. Flushing the Pump. If you suspect your pump has been contaminated or discover sludge or
other deposits on internal components, you should thoroughly flush the pump.
a. Remove the old oil from the reservoir, then thoroughly clean the reservoir and refill with a
clean, nonflammable flushing oil.
b. Reassemble the pump and motor to the reservoir.
c. Now run the pump in no load condition for 1 or 2 minutes maximum.
d. Unplug the pump and remove the motor and pump assembly again. Now drain the flush-
ing oil and reclean the inside of the reservoir. (Make sure flushing fluid is also drained
from pump assembly). Refill the reservoir with Simplex hydraulic oil and reassemble
the pump.
-5-
SECTION V
TROUBLESHOOTING
If the procedures listed below do not remedy the problem -- the pump will require
service and should be taken to an authorized Simplex service center for repair
Problem Cause -- Solution
Sporadic Cylinder Action
Motor Will Not Start
Noisy Operation
Pump Oil is Over Heating
Pump Runs but Will Not Pump Oil
1. Air in the hydraulic system. See Sec. 3-3 for
correct bleeding procedure.
2. Check reservoir oil level.
Be sure power cord is not damaged. Check for
tripped circuit breaker--be sure breaker is of ad-
equate size. Have qualified electrician inspect for
loose or faulty wiring. Have motor checked for
defective motor capacitor. Be sure electrical supply
and extension cords are adequate.
1. Air in system. (See Sec. 3-3 for bleeding
procedure).
2. Be sure the oil reservoir is filled to normal level.
3. Check all points where air might leak into
system.
1. Oil viscosity too high. Replace with Simplex #9.
2. Check for high pressure leakage on upper
pressure plate. (Leaking at plug).
3. Oil level is low. Fill reservoir to normal level, or
refit the pump with larger reservoir.
4. (See Section 3-5)
1. Pump is not primed. Run pump a few minutes
tipping from side to side.
2. Check to make sure that externally adjustable
relief valve set properly.
Check internal relief valve.
3. Damaged O-Rings. Take to nearest Simplex
service center for repair.
4. Defective control valve. (Troubleshoot
separately).
-6-
PUMP ASSEMBLIES
69118
51
52
21
35
37
38
55
25
15
16
38
11
12
13 10
9
42
1
8
7
6
5
3
4
5657
58
31
26
27
28
40
30
32
18
44
29
45
20
19
1817
23
24
2
22
25
21
41
50
49
48
47
25
36
46
59
60
61
62
63
64
65
66
67
14
18
43
20
68
53
54
PUMP ASSEMBLIES
69118
DISCRIPTION
Bearing
Retaining Ring
PIpe Plug
Ext. Relief Seat
Ext. Relief Cone
Valve Relief Spring
Adjust Screw
Ball 3/16"
Spring
Piston Block .210
SHCS 5/16-24x1.75
Dump Piston
Seal
O-Ring
Lever-Dump
Pin
Retaining Ring
SOC Set Screw
Nut-Self Locking
Spring
Cone
Seat
Backup Washer
O-Ring
SHCS 5/16-24x5/8
QTY.
3
1
1
1
1
1
1
1
1
3
6
1
1
1
1
1
2
1
1
1
1
1
1
1
6
ITEM
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
35
36
37
38
40
41
42
43
PART NO.
68891
68892
81093
68004
68003
66085
66083
90548
68893
68832
69392
82321
68497
5602017
68494
68492
68542
68543
5757040
68498
68491
68482
56080087
5602008
82687
DISCRIPTION
4 Piston Pump Body
Roller Bearing
Thrust Bearing
Race Bearing
Ecc. Shaft Assm.
Thrust Bearing
Race Bearing
Adaptor Shaft Assm.
O-Ring
Retaining Ring
Adaptor Piston .210 Dia.
Piston .210 Dia
Piston Spring
Ball Stop
1/4 Socket Pipe Plug
Piston Unloading Assm.
Ball Retainer
803C-7D Ball Bearing
Intake Seat
Tube Assm.
R102-10B Ball Bearing
Spring
Set Screw
Nut-Hex Jam
Soc Pipe Plug Steel
Center Plate .375
Bottom Plate
Gear Pump .375
Shaft-Idler
Screen
Guide Tube .375
SHCS 1/4-28x1 1/2
Spring
Roll Pin
Screw, Ball Stop
Gasket
SHCS 1/4-28x1 3/4
Tube Return
Shaft Adp. Backup
Spring
PART NO.
69117
68360
66033
66474
68811
66106
66108
68829
56020322
68978
68915
68830
68340
68810
93950
68535
66043
90906
66046
68851
91701
68981
68242
68920
97641
68855
68849
68896
68850
68884
68922
98148
68225
81332
68226
85726
68255
68569
69513
66042
QTY.
1
1
1
2
1
1
2
1
2
1
1
1
1
1
1
1
1
6
1
1
2
1
1
1
3
1
1
2
1
1
2
1
1
1
1
1
4
1
2
1
B
B
PUMP ASSEMBLIES
69122, 18879, 18849
51
52
21
35
37
38 56
25
15
16
38
13
10
9
42
1
8
7
6
5
3
4
5758
59
31
26
27
28
3033
32
18
44
29
45
20
19
18
17
23
24
2
22
25
21
41
34
50
49
48
47
46
36
46
60
61
62
63
64
65
66
67
68
14
18
43
20
55
54
11
12
53
53A53B
12B
12A
11B
11A
PUMP ASSEMBLIES
69122, 18879, 18849
DISCRIPTION
Ball 5mm
Return Tube
Backup Washer
Spring
Bearing
Retaining Ring
PIpe Plug
Ext. Relief Seat
Ext. Relief Cone
Valve Relief Spring
Adjust Screw
Ball 3/16"
Spring
Piston Block .225
Piston Blk. .187 (18879)
Piston Blk. .290 (18849)
SHCS 5/16-24x1.75
SHCS 5/16-24x5/8
Dump Piston
Seal
O-Ring
Lever-Dump
Pin
Retaining Ring
SOC Set Screw
Nut-Self Locking
Spring
Cone
Seat
Backup Washer
O-Ring
QTY.
2
1
2
1
3
1
2
1
1
1
1
1
1
1
1
1
2
2
1
1
1
1
1
2
1
1
1
1
1
1
ITEM
40
41
42
43
44
45
46
47
48
49
50
51
52
53
53A
53B
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
ITEM
1
2
3
4
5
6
7
8
9
10
11
11A
11B
12
12A
12B
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
PART NO.
69727
68569
69513
66042
68891
68892
81093
68004
68003
66085
66083
90548
68893
68502
68982
68899
69392
82687
69321
68497
5602017
68494
68492
68542
68543
5757040
68498
68491
68482
56080087
5602008
DISCRIPTION
2 Piston Pump Body
Roller Bearing
Thrust Bearing
Race Bearing
Ecc. Shaft Assm.
Thrust Bearing
Race Bearing
Adaptor Shaft Assm.
O-Ring
Retaining Ring
Adaptor Piston .225 Dia.
Adpt. Piston .187 (18879)
Adpt. Piston .290 (18849)
Piston .225 Dia.
Piston .187 Dia. (18879)
Piston .290 Dia. (18849)
Piston Spring
Ball Stop
1/4 Socket Pipe Plug
Piston Unloading Assm.
Ball Retainer
803C-7D Ball Bearing
Intake Seat
Tube Assm.
R102-10B Ball Bearing
Spring
Set Screw
Nut-Hex Jam
Soc Pipe Plug Steel
Center Plate .11
Bottom Plate
Gear Pump
Shaft-Idler
Screen
Guide Tube
Screw
Plate-Screen Mount
Screw
Spring
Roll Pin 1/8 x 15/16
Ball Stop Screw
Gasket
PART NO.
68928
68360
66033
66474
69082
66106
66108
68829
56020322
68978
68945
68979
68820
67868
69980
68819
68340
68810
93950
68535
66043
90906
66046
68851
91701
68981
68242
68920
97641
68848
68849
68883
68850
68921
68894
68255
68927
89148
68225
81332
68226
85726
QTY.
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
5
1
1
2
1
1
1
2
1
1
2
1
1
2
4
1
1
1
1
1
2
PUMP ASSEMBLIES
18719
B
B
51
46
52
37
38
36
35
21
B
B
15
25
16
46
14
18
43
11
12 13 10 9 42
1
8
7
6
65
6463
62
61
59
60
57
58
56
55
54
53
SECTION B-B
5
3
4
2
31
26
27
28
30
33
32
18
44
29
45
20
19
18
17
23
24
22
25
21
41
34
50
49
48
47
38
PUMP ASSEMBLIES
18719
DISCRIPTION
Retaining Ring
PIpe Plug
Ext. Relief Seat
Ext. Relief Cone
Valve Relief Spring
Adjust Screw
Ball 3/16 303A-16
Spring
Dump Piston
Seal
O-Ring 11/16 x .75
Dump Leve
Dump Pin
Retaining Ring
Screw Set Soc. Rd.
Self Locking Nut
Spring
Dump Cone
Insert Seat
Backup Washer
2-008 O-Ring
QTY.
1
2
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
ITEM
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
41
42
43
44
PART NO.
68892
81093
68004
68003
66085
66083
90548
68893
68493
68497
5602017
68494
68492
68542
68543
5757040
68498
68491
68482
56080087
5602008
DISCRIPTION
Dump Pump Body
Roller Bearing
Thrust Bearing
Race Bearing
Ecc. Shaft Assm.
Thrust Bearing
Race Bearing
Adaptor Shaft Assm.
O-Ring
Retaining Ring
Adaptor Pump .187 Dia.
2 Piston Pump .187 Dia
Piston Spring
Ball Stop
1/4 Socket Pipe Plug
Piston Unloading Assm.
Ball Retainer
803C-7D Ball Bearing
Intake Seat
Tube Assm.
R102-10B Ball Bearing
Spring
Set Screw
Nut-Hex Jam
Soc Pipe Plug Steel
Center Plate .11
Bottom Plate
Gear Pump
Shaft-Idler
Screen
Guide Tube
Screw
Plate-Screen Mount
Screw
Spring
Roll Pin 1/8 x 15/16
Ball Stop Screw
Gasket
Return Tube
Backup Washer
Spring
Bearing
PART NO.
69011
68360
66033
66474
69082
66106
66108
68829
56020322
68978
68979
68980
68340
68810
93950
68535
66043
90906
66046
68851
91701
68981
68242
68920
97641
68848
68849
68883
68850
68921
68894
68255
68927
89148
68225
81332
68226
85726
68569
56080327
66042
68891
QTY.
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
5
1
1
2
1
1
1
2
1
1
2
1
1
2
4
1
1
1
1
1
2
1
1
1
3
AA
69312 DUMP VALVE ASSEMBLY
9
3
10
DESCRIPTION
Dump Manifold
Ball 5/16”
Piston-Dump Valve
O-Ring
Backup Washer
Compression Spring
1/16 SOC Pipe Plug
Ball Bearing 7/32”
Compression Spring
Plug SAE #6 Port
SOC Pipe Plug 1/8
Hex Pipe Plug Asm.
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
QTY.
1
1
1
1
1
1
1
1
1
1
2
1
PART NO.
69311
91701
69313
5602010
5608010
69315
97641
96006
68871
68115
93949
69314
4
5
6
12
8
11
7
2
1
AC
-
+
AC
AC
-
+
AC
A
79
B
9
B
7
A
6
3
4
1
AC
+
AC
-
BROWN
GREEN
BLUE
AC
-
+
AC
50V
69493 BREAKER ASSEMBLY 115V MANUAL VALVE
2
10
17
DESCRIPTION
Mounting Bracket
Plug & Cord Assm.
Hose Clamp
Rectifier 25A 50V
Relay Sub-Asm 70 Series
Transformer Sub Assm.
Fitting, Cord
Locknut 1/2 inch
Bridge Rectifier
Tie Cable
RHMS 10-32 x 5/8
Nut 10-24
Screw
Screw 1/4-20 x 5/8
Hex Nut 1/4-20
Wire #14 White
Butt Connector
Push On Terminal
Spade Terminal
wire #14 Black
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
20
21
23
QTY.
1
1
1
1
1
1
1
1
1
2
2
2
2
2
2
1
2
1
1
2
PART NO.
69256
68595
69235
69489
69587
69586
68375
85510
68623
68683
88032
68620
85961
86512
93849
68262
66132
65888
65887
68261
3
1
23
21
17
16
6
5
20
23
15
14
13
12
11
9
11
4
8
7
J
K1
J
K2
ELEC4 & ELEC5 CONNECT J TO 4
ELEC1 CONNECT J TO 5
K1
93-01
T91S5A22-12
POTTER & BRUMFIELD
240VAC
N.C. 10A
N.O. 15A
APPLY VOLTAGE TO 1 & 4
115V JUMPER 1-2 & 3-4
1
230V JUMPER 2-3
2345
& CO, INC.
TEMPLETON, KENLY
BOTTOM VIEW
MEXICO
93-01
240VAC
N.C. 10A
N.O. 15A
T91S5A22-12
POTTER & BRUMFIELD
108769
BOTTOM VIEW
MEXICO
K2
+
AC
-
AC
ELEC4 & ELEC5 CONNECT J TO 4
ELEC1 CONNECT J TO 5
240VAC
N.C. 10A
T91S5A22-24
N.O. 15A
POTTER & BRUMFIELD
APPLY VOLTAGE TO 1 & 4
115V JUMPER 1-2 & 3-4
230V JUMPER 2-3
1 2345
& CO, INC.
TEMPLETON, KENLY
BOTTOM VIEW
MEXICO
N.C. 10A
240VAC
T91S5A22-24
POTTER & BRUMFIELD
N.O. 15A
768910
93-01
BOTTOM VIEW
93-01
MEXICO
GREEN
BLUE
BROWN
AC
-
+
AC
69484 MOUNTING BRACKET ASSEMBLY
2
1
8
9
7
DESCRIPTION
Mounting Bracket
Circuit Board Assm.
Bridge Rectifier
RHMS 10-32 x 5/8
Cord Fitting
Locknut 1/2 inch
Plug & Cord Assm.
Wire #14 White
Push-On Terminal
ITEM
1
2
3
4
5
6
7
8
9
QTY.
1
1
1
1
1
1
1
1
1
PART NO.
69071
68977
68623
88032
68375
85510
68595
68262
65888
4
3
6
5
JOG
OFF
ON
GREEN
BLACK
WHITE
69380 MOTOR PENDANT
DESCRIPTION
Pendant Body & Relief
Junction Box
Switch
Pendant Cord 20’
ITEM
1
2
3
4
QTY.
1
1
1
1
PART NO.
69083
69150
69159
69381
3
2
1
4
JOG
OFF
ON
AC
-
+
AC
BA
7
4
1
6
9
3
BROWN
GREEN
BLUE
SWITCH
PENDANT
GREEN
BLACK
WHITE
BLACK
GRN/YLW
GREEN
GREEN
BLK/GRN
RED/BLK
YLW/BLK
69549 BOX ASSEMBLY 30 & 40 SERIES PENDANT
DESCRIPTION
Electrical Box w/ Cover
Plug & Cord Assy.
Motor Pendant
Cord Fitting
Locknut 1/2”
Screw
Nut 10 - 24
Transformer
ITEM
1
2
3
4
5
6
7
8
QTY.
1
1
1
2
2
2
2
1
PART
NO.
69332
68595
69380
69375
85510
85961
68620
68717
9
13
9
13
9
8
14
15
12
16
13
9
9
10
11
12
10
10
9
9
10
10
9
3
4
1
6
2
7
5
DESCRIPTION
Butt Connector
Wire #14 Black
Relay 12VDC Coil
Push-On Terminal
Wire #14 White
Wire Nut
Rectifier 25A 50V
Terminal Push On
ITEM
9
10
11
12
13
14
15
16
QTY.
8
7
1
9
3
1
1
1
PART
NO.
66132
68261
69364
65888
68262
68093
69489
69427
JOG
OFF
ON
BLUE
GREEN
BROWN
A
7
B
9
AC
+
-
AC
1
4
3
6
WIRE
AC
+
-
AC
JUMPER
E.M.
GREEN
BLACK
WHITE
SWITCH
PENDANT
37
37
37
42
39
42
25
35
11
3
16
4
14
13
15
43
45
29
30
41
28
12
2
8
5
46
17
7
31
32
33
6
44
9
PED SERIES DUMP PUMP
30, 40 & 50 SERIES PUMPS
25
31
32
33
29
44
45
47
PED3001
PED3005
PED4005
PED7001
Part
Number
69476
18135
18719
18879
18849
69118
69122
68511
69090
18388
66014
68000
69264
87492
68571
86095
65891
65892
68259
68068
87305
69312
68872
93598
68963
87145
69030
69031
68957
69004
69029
69702
69032
68376
68403
69074
69076
69072
66238
69493
69484
69533
69549
69125
69502
69234
69236
69159
66044
68375
85510
88165
68977
65888
68623
69267
69380
69427
68964
69353
84417
88429
69562
PED2001
PED2002
PED2005
PED3002
PED4001
PED4002
PED5005
PED7002
PED7005
Item#
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
25
28
29
30
31
32
33
35
36
37
38
39
41
42
43
44
45
46
Description
RUBBER FOOT
1 GAL SIMPLEX OIL
PUMP ASSEMBLY1
RESERVOIR
GASKET
BREATHER VENT
HEX STL. PIPE PLUG
FILLER PLUG
SCREW COVER
WASHER
SIMPLEX LOGO
LABEL, SAFE USE
BLANK DECAL
DUMP VALVE ASSM.
VALVE GASKET
SHCS 3/8-16x2 1/4
ADAPTER ASSM.
PIPE PLUG
COVER PLATE
MOTOR
HANDLE
BRK. ASSM.
HEAVY HEX JAM NUT
BHSCS 10-24x.5 LG
SWITCH
FITTING, CORD L-TIGHT
LOCKNUT 1/2”
SIMPLEX LOGO
CIRCUIT BOARD
PUSH ON TERMINAL
RECTIFIER
#4 JUMPER WIRE x20’
MOTOR PENDENT
TERMINAL PUSH ON
SPACER
1/4-20x1 1/2 SCREW
STAINLESS WASHER
HOLE PLUG 7/8”
4
1
1
1
1
1
1
2
8
2
1
1
1
1
2
1
1
1
*1
1
1
*1
2
4
1
1
1
1
1
3
2
1
1
2
2
2
1
4
2
1
1
1
1
1
1
1
2
12
2
1
1
1
1
2
1
1
1
1
*1
1
1
*1
2
4
1
1
1
1
1
3
2
1
1
2
2
2
1
6
1
1
1
1
1
2
12
12
2
1
1
1
1
2
1
1
1
1
*1
1
1
*1
2
4
1
1
1
1
1
3
2
1
1
2
2
2
1
4
2
1
1
1
1
1
1
2
12
1
1
1
1
2
1
1
1
1
1
1
1
1
6
1
1
1
1
1
2
12
12
1
1
1
1
2
1
1
1
1
1
1
1
4
1
1
1
1
1
1
2
8
1
1
1
1
2
1
1
1
1
1
1
1
1
4
2
1
1
1
1
1
2
12
1
1
1
1
2
1
1
1
1
1
1
1
1
6
1
1
1
1
1
2
12
12
1
1
1
1
2
1
1
1
1
1
1
1
6
1
1
1
1
1
2
12
12
1
1
1
1
2
1
1
1
1
1
4
1
1
1
1
1
1
2
8
2
1
1
1
1
2
1
1
1
1
*1
1
1
*1
2
4
1
1
1
1
1
3
2
1
1
2
2
2
2
1
4
2
1
1
1
1
1
1
1
2
12
2
1
1
1
1
2
1
1
1
1
*1
1
1
*1
2
4
1
1
1
1
1
3
2
1
1
2
2
2
2
1
6
1
1
1
1
1
2
12
12
2
1
1
1
1
2
1
1
1
1
*1
1
1
*1
2
4
1
1
1
1
1
3
2
1
1
2
2
2
2
1
4
1
1
1
1
1
1
2
8
1
1
1
1
2
1
1
1
1
1
1
1
1
PED SERIES DUMP PUMP
*High Voltage
/
