Simplex PED Series - 54394 User manual

Operating & Maintenance Instructions

Electric Dump Pumps.

PED SERIES

The world's most complete line of industrial, hydraulic and

mechanical lifting and positioning equipment.

SIMPLEX DIVISION OF TEMPLETON, KENLY & CO., INC.

2525 Gardner Road • Broadview, Illinois 60155 • (708) 865-1500 / Fax (708) 865-0894

www.tksimplex.com

HYDRAULIC & MECHANICAL POWER

Part Sheet #: 54394

Revised: 4-00

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SINCE - 1899

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A

ELECTRIC DUMP PUMPS

OPERATING INSTRUCTIONS AT A GLANCE

Before Operating Pump:

1. Be sure the electrical connection is grounded. Check that your power supply agrees

with the motor nameplate.

2. Use only cylinders, hoses and equipment rated at 10,000 PSI.

3. Make sure all hose and fitting connections are tight and secure. Hoses cannot be

kinked or twisted.

4. Oil level should be 1 to 2" from the top of the reservoir plate, with cylinders retracted

and motor off.

5. Never operate the pump with the directional control valve in advance or retract at

10,000 PSI without ram movement for more than 1 minute. Leaving the valve in the

advance or retract position without the rams piston rod moving will overheat the oil.

After Completing the Job:

1. Before disconnecting hoses, fittings, etc., first be sure the ram is retracted & unloaded,

then unplug the power cord and shift the hydraulic controls several times to release

system

pressure.

2. Store the pump in a clean, dry area.

Periodic Maintenance:

1. Completely change the hydraulic oil and clean the oil filter screen and magnet (located

in the reservoir) twice a year. (Use Simplex oil only, Model # AO1, 1 gallon). Change

the oil more frequently when used in extremely dusty areas or when the oil has been

overheated. Using oil other than Simplex Brand voids the pumps warranty.

-1-

SECTION I

SAFETY

1-1. Working Pressure

The pump's maximum working pressure is 10,000 PSI (700 kg/cm

2

). Make sure that all hy-

draulic equipment such as rams, hoses, etc. used with this pump are rated at 10,000 PSI

operating pressure.

1-2.

Hydraulic Connections

Never disconnect or connect any hydraulic hoses or fittings without first unloading the ram,

then unplug the electrical cord of the pump and shift, or open all hydraulic controls several

times to assure that the system has been depressurized. If the system includes a gauge,

double check the gauge to assure pressure has been released.

When making connections with quick disconnect couplings, make sure the couplings are fully

engaged. Threaded connections such as fittings, gauges, etc. must be securely tightened

and leak free.

CAUTION: Loose or improperly threaded fittings can be potentially dangerous if pressurized,

however, severe over tightening can cause premature thread failure. Fittings need to be

tightened secure & leak free. Never hold or stand directly in line with any hydraulic connec-

tions while pressurizing. Never grab, touch or in any way come in contact with a hydraulic

pressure leak. Escaping oil can penetrate the skin and a serious injury can result.

*Do not subject the hose to potential hazard such as sharp surfaces, extreme heat or heavy

impact. Do not allow the hose to kink & twist. Inspect each hose for wear before it is used.

1-3.

Electrical Power

1. CHECK FOR PROPER ELECTRICAL SUPPLY BEFORE CONNECTING.

2. THIS MOTOR MAY SPARK. DO NOT OPERATE IN AN EXPLOSIVE

ATMOSPHERE OR IN THE PRESENCE OF CONDUCTIVE LIQUIDS.

a. Do not use a power or extension cord that is damaged or has exposed wiring.

b. All single phase motors come equipped with a three prong grounding type plug

to fit the proper grounded type electrical outlet. Do not use a two prong

ungrounded extension cord as the pump's motor must be grounded.

1-4.

Jacking Safely

You must know the weight of what you intend to lift and choose a ram with at

least 10% more

capacity.

The ram should be placed on a solid foundation so that the base of the ram is fully supported.

The load

must be centered on the ram, or equally distributed on multiple rams. Off center

loading can result in the ram slipping out and loss of the load.

Never crawl or place any part of your body under any load at any time. Insert blocking or

cribbing under the load as you lift. Hydraulic rams are meant for lifting only and should not be

used to support the load for any period of time.

You should obtain and be familiar with the American National Standards Institute rules that

apply to hydraulic rams and jacks (ANSI B30.1).

-2-

!

SECTION II

INSTRUCTIONS BEFORE USE

Read carefully. Most malfunctions in new equipment are the result of improper operation

and/or improper set-up assembly.

Preparation: Remove pump from shipping container -- but do not remove any plugs or

valves until the unit is ready to be fully assembled to prevent dirt or foreign matter from

contaminating system.

Inspection: Visually inspect all components for shipping damage. If any damage is found,

notify carrier immediately.

2-1. Electrical Connections:

Compare motor nameplate against power availability to prevent motor burnout or dangerous

electrical overloading.

Minimize the length of extension cords and be sure they are of adequate wire size, with

grounded connections.

0.5 H.P., 115V

up to 50' 12-3 gage

2-2. Hydraulic Connections:

Check hydraulic oil level to prevent possible pump burnout. Open the red plastic fill plug

located on reservoir plate. Oil level should be approximately 2" from top of reservoir plate --

with cylinders retracted and motor off. Add Simplex oil as necessary. Do not mix different

grades of oil.

Make sure all desired gauge, valve, hose and quick coupler connections are tight and secure

before operating (See Section 1.2). The pumps pressure ports are 3/8 NPTF and are located

just below the control valve. (See Section 3-1).

The use of a pressure gauge is strongly recommended for normal operation of these pumps

and required when the external adjustable relief valve pressures are changed. Mounted on a

gauge adapter between the pump and cylinder, the gauge permits the operator to monitor

loads on cylinders.

Do not exceed rated capacity of equipment connected to pump. Where shock loading or

unsteady loads may cause overloading of cylinders, the operator must use larger capacity

cylinders to provide additional operating margin.

-3-

SECTION III

OPERATION

3-1. Control Valves:

a. 2-Way Valve for Single Acting Rams

To Advance.........turn lever to the right

& start motor.

To Hold................turn motor off.

To Retract............turn lever to the left.

b.

3-Way Valve for Single Acting Rams

To Advance..........push lever to right.

For Neutral/Hold...place lever in middle.

To Retract.............push lever to left.

c. 4-Way Valve for Double Acting Rams

Pushing lever to right directs pump output

to right-hand port.

Pushing lever to left directs pump output to

left-hand port.

Center position is neutral/hold. Pump

output is directed back to tank.

3-2.. Before starting pump, place valve in Neutral/Hold position (as described above) to prevent

accidental lifting or moving of load. Start the pump and let the pump idle for a few minutes.

3-3. Bleeding the Hydraulic System--air can be removed from the system by fully advancing and

retracting the hydraulic cylinder several times with the pump elevated so its reservoir is higher

than the cylinder. Single-acting cylinder should be inverted, and double-acting on their side

with the coupling fitting up. When the trapped air is removed from the hydraulic circuit, the

cylinder will advance and retract smoothly. Sluggish cylinder action is usually the first sign of

air in the system.

3-4. Move lever to Advance position (as described above) to activate ram or cylinder. To hold

load, place lever into Neutral/Hold. Move lever to Retract position (as described above) to

release load.

3-5. Never operate the pump at 10,000 PSI without ram movement for more than 1 minute without

shifting the control valve to neutral. Leaving the valve in the advance or retract position

without the piston rod moving will overheat the oil.

* Useable 3/8 NPTF port

*

* A

B *

Return ports

only.

(Marked T)

-4-

SECTION IV

MAINTENANCE

WARNING: THE ELECTRICAL POWER CORD MUST BE DISCONNECTED FROM ELEC-

TRICAL OUTLETS BEFORE PERFORMING MAINTENANCE OR REPAIR

PROCEDURES.

4-1.

Maintain Oil Level -- check hydraulic oil level every 30 hours of operation. Add Simplex oil

(Model # AO1 -- 1 gallon) when necessary. Oil level should be no more than 2" from top of

reservoir plate -- with cylinders retracted and motor off.

Completely change oil at least twice a year. The following conditions require more frequent

oil changes:

a. Rigorous duty, where oil temperature may reach 140 F.

b. High humidity environment and extreme changes in temperature that can result in con-

densation inside the reservoir.

c. Dirty or dusty environments that may contaminate the oil.

4-2. Clean Oil Filter Screen Once a Year

a. Loosen and remove reservoir plate bolts. Lift pump unit off the reservoir, being careful not

to damage the gasket.

b. Unscrew screen from bottom of pump unit and clean with nonflammable solvent.

c. Blow dry and reassemble.

4-3. Keep areas around pump unobstructed to provide good air flow around the motor and pump.

Keep the motor and pump as clean as possible.

4-4. Adjusting the External Relief Valve:

a. Install gauge and gauge adapter between pump and cylinder.

b. Remove cover to expose adjusting screw. Place valve lever in Neutral/Hold position and

start motor. Move lever to direct pump output to pressure port (Advance).

c. Insert allen wrench into adjusting screw in the hole on the lower left side of valve.

d. Turn adjusting screw clockwise to increase, or counter clockwise to decrease pressure .

(Do not exceed 10,000 PSI.)

e. Check valve setting by shifting the valve to advance and retract cylinder several times.

Maximum gauge reading should remain constant.

4-5. Flushing the Pump. If you suspect your pump has been contaminated or discover sludge or

other deposits on internal components, you should thoroughly flush the pump.

a. Remove the old oil from the reservoir, then thoroughly clean the reservoir and refill with a

clean, nonflammable flushing oil.

b. Reassemble the pump and motor to the reservoir.

c. Now run the pump in no load condition for 1 or 2 minutes maximum.

d. Unplug the pump and remove the motor and pump assembly again. Now drain the flush-

ing oil and reclean the inside of the reservoir. (Make sure flushing fluid is also drained

from pump assembly). Refill the reservoir with Simplex hydraulic oil and reassemble

the pump.

-5-

SECTION V

TROUBLESHOOTING

If the procedures listed below do not remedy the problem -- the pump will require

service and should be taken to an authorized Simplex service center for repair

Problem Cause -- Solution

Sporadic Cylinder Action

Motor Will Not Start

Noisy Operation

Pump Oil is Over Heating

Pump Runs but Will Not Pump Oil

1. Air in the hydraulic system. See Sec. 3-3 for

correct bleeding procedure.

2. Check reservoir oil level.

Be sure power cord is not damaged. Check for

tripped circuit breaker--be sure breaker is of ad-

equate size. Have qualified electrician inspect for

loose or faulty wiring. Have motor checked for

defective motor capacitor. Be sure electrical supply

and extension cords are adequate.

1. Air in system. (See Sec. 3-3 for bleeding

procedure).

2. Be sure the oil reservoir is filled to normal level.

3. Check all points where air might leak into

system.

1. Oil viscosity too high. Replace with Simplex #9.

2. Check for high pressure leakage on upper

pressure plate. (Leaking at plug).

3. Oil level is low. Fill reservoir to normal level, or

refit the pump with larger reservoir.

4. (See Section 3-5)

1. Pump is not primed. Run pump a few minutes

tipping from side to side.

2. Check to make sure that externally adjustable

relief valve set properly.

Check internal relief valve.

3. Damaged O-Rings. Take to nearest Simplex

service center for repair.

4. Defective control valve. (Troubleshoot

separately).

-6-

PUMP ASSEMBLIES

69118

51

52

21

35

37

38

55

25

15

16

38

11

12

13 10

9

42

1

8

7

6

5

3

4

5657

58

31

26

27

28

40

30

32

18

44

29

45

20

19

1817

23

24

2

22

25

21

41

50

49

48

47

25

36

46

59

60

61

62

63

64

65

66

67

14

18

43

20

68

53

54

PUMP ASSEMBLIES

69118

DISCRIPTION

Bearing

Retaining Ring

PIpe Plug

Ext. Relief Seat

Ext. Relief Cone

Valve Relief Spring

Adjust Screw

Ball 3/16"

Spring

Piston Block .210

SHCS 5/16-24x1.75

Dump Piston

Seal

O-Ring

Lever-Dump

Retaining Ring

SOC Set Screw

Nut-Self Locking

Spring

Cone

Seat

Backup Washer

O-Ring

SHCS 5/16-24x5/8

QTY.

3

1

3

6

1

2

1

6

ITEM

44

45

46

47

48

49

50

51

52

53

54

55

56

57

58

59

60

61

62

63

64

65

66

67

68

ITEM

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

35

36

37

38

40

41

42

43

PART NO.

68891

68892

81093

68004

68003

66085

66083

90548

68893

68832

69392

82321

68497

5602017

68494

68492

68542

68543

5757040

68498

68491

68482

56080087

5602008

82687

DISCRIPTION

4 Piston Pump Body

Roller Bearing

Thrust Bearing

Race Bearing

Ecc. Shaft Assm.

Thrust Bearing

Race Bearing

Adaptor Shaft Assm.

O-Ring

Retaining Ring

Adaptor Piston .210 Dia.

Piston .210 Dia

Piston Spring

Ball Stop

1/4 Socket Pipe Plug

Piston Unloading Assm.

Ball Retainer

803C-7D Ball Bearing

Intake Seat

Tube Assm.

R102-10B Ball Bearing

Spring

Set Screw

Nut-Hex Jam

Soc Pipe Plug Steel

Center Plate .375

Bottom Plate

Gear Pump .375

Shaft-Idler

Screen

Guide Tube .375

SHCS 1/4-28x1 1/2

Spring

Roll Pin

Screw, Ball Stop

Gasket

SHCS 1/4-28x1 3/4

Tube Return

Shaft Adp. Backup

Spring

PART NO.

69117

68360

66033

66474

68811

66106

66108

68829

56020322

68978

68915

68830

68340

68810

93950

68535

66043

90906

66046

68851

91701

68981

68242

68920

97641

68855

68849

68896

68850

68884

68922

98148

68225

81332

68226

85726

68255

68569

69513

66042

QTY.

1

2

1

2

1

2

1

6

1

2

1

3

1

2

1

2

1

4

1

2

1

B

PUMP ASSEMBLIES

69122, 18879, 18849

51

52

21

35

37

38 56

25

15

16

38

13

10

9

42

1

8

7

6

5

3

4

5758

59

31

26

27

28

3033

32

18

44

29

45

20

19

18

17

23

24

2

22

25

21

41

34

50

49

48

47

46

36

46

60

61

62

63

64

65

66

67

68

14

18

43

20

55

54

11

12

53

53A53B

12B

12A

11B

11A

PUMP ASSEMBLIES

69122, 18879, 18849

DISCRIPTION

Ball 5mm

Return Tube

Backup Washer

Spring

Bearing

Retaining Ring

PIpe Plug

Ext. Relief Seat

Ext. Relief Cone

Valve Relief Spring

Adjust Screw

Ball 3/16"

Spring

Piston Block .225

Piston Blk. .187 (18879)

Piston Blk. .290 (18849)

SHCS 5/16-24x1.75

SHCS 5/16-24x5/8

Dump Piston

Seal

O-Ring

Lever-Dump

Retaining Ring

SOC Set Screw

Nut-Self Locking

Spring

Cone

Seat

Backup Washer

O-Ring

QTY.

2

1

2

1

3

1

2

1

2

1

2

1

ITEM

40

41

42

43

44

45

46

47

48

49

50

51

52

53

53A

53B

54

55

56

57

58

59

60

61

62

63

64

65

66

67

68

ITEM

1

2

3

4

5

6

7

8

9

10

11

11A

11B

12

12A

12B

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

PART NO.

69727

68569

69513

66042

68891

68892

81093

68004

68003

66085

66083

90548

68893

68502

68982

68899

69392

82687

69321

68497

5602017

68494

68492

68542

68543

5757040

68498

68491

68482

56080087

5602008

DISCRIPTION

2 Piston Pump Body

Roller Bearing

Thrust Bearing

Race Bearing

Ecc. Shaft Assm.

Thrust Bearing

Race Bearing

Adaptor Shaft Assm.

O-Ring

Retaining Ring

Adaptor Piston .225 Dia.

Adpt. Piston .187 (18879)

Adpt. Piston .290 (18849)

Piston .225 Dia.

Piston .187 Dia. (18879)

Piston .290 Dia. (18849)

Piston Spring

Ball Stop

1/4 Socket Pipe Plug

Piston Unloading Assm.

Ball Retainer

803C-7D Ball Bearing

Intake Seat

Tube Assm.

R102-10B Ball Bearing

Spring

Set Screw

Nut-Hex Jam

Soc Pipe Plug Steel

Center Plate .11

Bottom Plate

Gear Pump

Shaft-Idler

Screen

Guide Tube

Screw

Plate-Screen Mount

Screw

Spring

Roll Pin 1/8 x 15/16

Ball Stop Screw

Gasket

PART NO.

68928

68360

66033

66474

69082

66106

66108

68829

56020322

68978

68945

68979

68820

67868

69980

68819

68340

68810

93950

68535

66043

90906

66046

68851

91701

68981

68242

68920

97641

68848

68849

68883

68850

68921

68894

68255

68927

89148

68225

81332

68226

85726

QTY.

1

2

1

2

1

5

1

2

1

2

1

2

1

2

4

1

2

PUMP ASSEMBLIES

18719

B

51

46

52

37

38

36

35

21

B

15

25

16

46

14

18

43

11

12 13 10 9 42

1

8

7

6

65

6463

62

61

59

60

57

58

56

55

54

53

SECTION B-B

5

3

4

2

31

26

27

28

30

33

32

18

44

29

45

20

19

18

17

23

24

22

25

21

41

34

50

49

48

47

38

PUMP ASSEMBLIES

18719

DISCRIPTION

Retaining Ring

PIpe Plug

Ext. Relief Seat

Ext. Relief Cone

Valve Relief Spring

Adjust Screw

Ball 3/16 303A-16

Spring

Dump Piston

Seal

O-Ring 11/16 x .75

Dump Leve

Dump Pin

Retaining Ring

Screw Set Soc. Rd.

Self Locking Nut

Spring

Dump Cone

Insert Seat

Backup Washer

2-008 O-Ring

QTY.

1

2

1

2

1

ITEM

45

46

47

48

49

50

51

52

53

54

55

56

57

58

59

60

61

62

63

64

65

ITEM

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

41

42

43

44

PART NO.

68892

81093

68004

68003

66085

66083

90548

68893

68493

68497

5602017

68494

68492

68542

68543

5757040

68498

68491

68482

56080087

5602008

DISCRIPTION

Dump Pump Body

Roller Bearing

Thrust Bearing

Race Bearing

Ecc. Shaft Assm.

Thrust Bearing

Race Bearing

Adaptor Shaft Assm.

O-Ring

Retaining Ring

Adaptor Pump .187 Dia.

2 Piston Pump .187 Dia

Piston Spring

Ball Stop

1/4 Socket Pipe Plug

Piston Unloading Assm.

Ball Retainer

803C-7D Ball Bearing

Intake Seat

Tube Assm.

R102-10B Ball Bearing

Spring

Set Screw

Nut-Hex Jam

Soc Pipe Plug Steel

Center Plate .11

Bottom Plate

Gear Pump

Shaft-Idler

Screen

Guide Tube

Screw

Plate-Screen Mount

Screw

Spring

Roll Pin 1/8 x 15/16

Ball Stop Screw

Gasket

Return Tube

Backup Washer

Spring

Bearing

PART NO.

69011

68360

66033

66474

69082

66106

66108

68829

56020322

68978

68979

68980

68340

68810

93950

68535

66043

90906

66046

68851

91701

68981

68242

68920

97641

68848

68849

68883

68850

68921

68894

68255

68927

89148

68225

81332

68226

85726

68569

56080327

66042

68891

QTY.

1

2

1

5

1

2

1

2

1

2

1

2

4

1

2

1

3

AA

69312 DUMP VALVE ASSEMBLY

9

3

10

DESCRIPTION

Dump Manifold

Ball 5/16”

Piston-Dump Valve

O-Ring

Backup Washer

Compression Spring

1/16 SOC Pipe Plug

Ball Bearing 7/32”

Compression Spring

Plug SAE #6 Port

SOC Pipe Plug 1/8

Hex Pipe Plug Asm.

ITEM

1

2

3

4

5

6

7

8

9

10

11

12

QTY.

1

2

1

PART NO.

69311

91701

69313

5602010

5608010

69315

97641

96006

68871

68115

93949

69314

4

5

6

12

8

11

7

2

1

AC

-

+

AC

-

+

AC

A

79

B

9

B

7

A

6

3

4

1

AC

+

AC

-

BROWN

GREEN

BLUE

AC

-

+

AC

50V

69493 BREAKER ASSEMBLY 115V MANUAL VALVE

2

10

17

DESCRIPTION

Mounting Bracket

Plug & Cord Assm.

Hose Clamp

Rectifier 25A 50V

Relay Sub-Asm 70 Series

Transformer Sub Assm.

Fitting, Cord

Locknut 1/2 inch

Bridge Rectifier

Tie Cable

RHMS 10-32 x 5/8

Nut 10-24

Screw

Screw 1/4-20 x 5/8

Hex Nut 1/4-20

Wire #14 White

Butt Connector

Push On Terminal

Spade Terminal

wire #14 Black

ITEM

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

20

21

23

QTY.

1

2

1

2

1

2

PART NO.

69256

68595

69235

69489

69587

69586

68375

85510

68623

68683

88032

68620

85961

86512

93849

68262

66132

65888

65887

68261

3

1

23

21

17

16

6

5

20

23

15

14

13

12

11

9

11

4

8

7

J

K1

J

K2

ELEC4 & ELEC5 CONNECT J TO 4

ELEC1 CONNECT J TO 5

K1

93-01

T91S5A22-12

POTTER & BRUMFIELD

240VAC

N.C. 10A

N.O. 15A

APPLY VOLTAGE TO 1 & 4

115V JUMPER 1-2 & 3-4

1

230V JUMPER 2-3

2345

& CO, INC.

TEMPLETON, KENLY

BOTTOM VIEW

MEXICO

93-01

240VAC

N.C. 10A

N.O. 15A

T91S5A22-12

POTTER & BRUMFIELD

108769

BOTTOM VIEW

MEXICO

K2

+

AC

-

AC

ELEC4 & ELEC5 CONNECT J TO 4

ELEC1 CONNECT J TO 5

240VAC

N.C. 10A

T91S5A22-24

N.O. 15A

POTTER & BRUMFIELD

APPLY VOLTAGE TO 1 & 4

115V JUMPER 1-2 & 3-4

230V JUMPER 2-3

1 2345

& CO, INC.

TEMPLETON, KENLY

BOTTOM VIEW

MEXICO

N.C. 10A

240VAC

T91S5A22-24

POTTER & BRUMFIELD

N.O. 15A

768910

93-01

BOTTOM VIEW

93-01

MEXICO

GREEN

BLUE

BROWN

AC

-

+

AC

69484 MOUNTING BRACKET ASSEMBLY

2

1

8

9

7

DESCRIPTION

Mounting Bracket

Circuit Board Assm.

Bridge Rectifier

RHMS 10-32 x 5/8

Cord Fitting

Locknut 1/2 inch

Plug & Cord Assm.

Wire #14 White

Push-On Terminal

ITEM

1

2

3

4

5

6

7

8

9

QTY.

1

PART NO.

69071

68977

68623

88032

68375

85510

68595

68262

65888

4

3

6

5

JOG

OFF

ON

GREEN

BLACK

WHITE

69380 MOTOR PENDANT

DESCRIPTION

Pendant Body & Relief

Junction Box

Switch

Pendant Cord 20’

ITEM

1

2

3

4

QTY.

1

PART NO.

69083

69150

69159

69381

3

2

1

4

JOG

OFF

ON

AC

-

+

AC

BA

7

4

1

6

9

3

BROWN

GREEN

BLUE

SWITCH

PENDANT

GREEN

BLACK

WHITE

BLACK

GRN/YLW

GREEN

BLK/GRN

RED/BLK

YLW/BLK

69549 BOX ASSEMBLY 30 & 40 SERIES PENDANT

DESCRIPTION

Electrical Box w/ Cover

Plug & Cord Assy.

Motor Pendant

Cord Fitting

Locknut 1/2”

Screw

Nut 10 - 24

Transformer

ITEM

1

2

3

4

5

6

7

8

QTY.

1

2

1

PART

NO.

69332

68595

69380

69375

85510

85961

68620

68717

9

13

9

13

9

8

14

15

12

16

13

9

10

11

12

10

9

10

9

3

4

1

6

2

7

5

DESCRIPTION

Butt Connector

Wire #14 Black

Relay 12VDC Coil

Push-On Terminal

Wire #14 White

Wire Nut

Rectifier 25A 50V

Terminal Push On

ITEM

9

10

11

12

13

14

15

16

QTY.

8

7

1

9

3

1

PART

NO.

66132

68261

69364

65888

68262

68093

69489

69427

JOG

OFF

ON

BLUE

GREEN

BROWN

A

7

B

9

AC

+

-

AC

1

4

3

6

WIRE

AC

+

-

AC

JUMPER

E.M.

GREEN

BLACK

WHITE

SWITCH

PENDANT

37

42

39

42

25

35

11

3

16

4

14

13

15

43

45

29

30

41

28

12

2

8

5

46

17

7

31

32

33

6

44

9

PED SERIES DUMP PUMP

30, 40 & 50 SERIES PUMPS

25

31

32

33

29

44

45

47

PED3001

PED3005

PED4005

PED7001

Part

Number

69476

18135

18719

18879

18849

69118

69122

68511

69090

18388

66014

68000

69264

87492

68571

86095

65891

65892

68259

68068

87305

69312

68872

93598

68963

87145

69030

69031

68957

69004

69029

69702

69032

68376

68403

69074

69076

69072

66238

69493

69484

69533

69549

69125

69502

69234

69236

69159

66044

68375

85510

88165

68977

65888

68623

69267

69380

69427

68964

69353

84417

88429

69562

PED2001

PED2002

PED2005

PED3002

PED4001

PED4002

PED5005

PED7002

PED7005

Item#

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

25

28

29

30

31

32

33

35

36

37

38

39

41

42

43

44

45

46

Description

RUBBER FOOT

1 GAL SIMPLEX OIL

PUMP ASSEMBLY1

RESERVOIR

GASKET

BREATHER VENT

HEX STL. PIPE PLUG

FILLER PLUG

SCREW COVER

WASHER

SIMPLEX LOGO

LABEL, SAFE USE

BLANK DECAL

DUMP VALVE ASSM.

VALVE GASKET

SHCS 3/8-16x2 1/4

ADAPTER ASSM.

PIPE PLUG

COVER PLATE

MOTOR

HANDLE

BRK. ASSM.

HEAVY HEX JAM NUT

BHSCS 10-24x.5 LG

SWITCH

FITTING, CORD L-TIGHT

LOCKNUT 1/2”

SIMPLEX LOGO

CIRCUIT BOARD

PUSH ON TERMINAL

RECTIFIER

#4 JUMPER WIRE x20’

MOTOR PENDENT

TERMINAL PUSH ON

SPACER

1/4-20x1 1/2 SCREW

STAINLESS WASHER

HOLE PLUG 7/8”

4

1

2

8

2

1

2

1

*1

1

*1

2

4

1

3

2

1

2

1

4

2

1

2

12

2

1

2

1

*1

1

*1

2

4

1

3

2

1

2

1

6

1

2

12

2

1

2

1

*1

1

*1

2

4

1

3

2

1

2

1

4

2

1

2

12

1

2

1

6

1

2

12

1

2

1

4

1

2

8

1

2

1

4

2

1

2

12

1

2

1

6

1

2

12

1

2

1

6

1

2

12

1

2

1

4

1

2

8

2

1

2

1

*1

1

*1

2

4

1

3

2

1

2

1

4

2

1

2

12

2

1

2

1

*1

1

*1

2

4

1

3

2

1

2

1

6

1

2

12

2

1

2

1

*1

1

*1

2

4

1

3

2

1

2

1

4

1

2

8

1

2

1

PED SERIES DUMP PUMP

*High Voltage

Simplex PED Series - 54394 User manual

Simplex PED Series - 54394 User manual

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