aFe Power 50-70078D User manual

Type
User manual
Cold Air Intake System
Instruction Manual P/N: 50-70078D / 50-70078R__ __ ________________________
Make: Ford Model: Bronco Sport Year: 2021-2022 Engine: I3-1.5L (t)
Make: Ford Model: Escape Year: 2020-2022 Engine: I3-1.5L (t)
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Please read the entire instruction manual before proceeding.
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• Ensure all components listed are present.
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For technical support please call 951-493-7185.
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• Ensure you have all necessary tools before proceeding.
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• Do not attempt to work on your vehicle when the engine is hot.
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• Retain factory parts for future use.
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Label
Qty.
Description
Part Number
A1
1
Air Filter (Pro 5R)
20-91202R
A2
1
Air Filter (Pro DRY S)
20-91202D
B
1
Tube, Driver
05-5070078B1
C
1
Housing
05-5070078B2
D
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Screw, Flange Hex Head: M6 x 1.00 x 25mm
03-50774
E
1
Grommet, Rubber
03-50167
F
1
Fitting, Air Temp Sensor
05-01454
G
1
Clamp, 044 (2-5/16" - 3-1/4")
03-50019
H
1
Coupling, Silicone Bellow Rdr: (3"x2-5/8")ID X 3"L
05-01730
J
1
Clamp, 048 (2-9/16" - 3-1/2 ")
03-50007
K
1
Plug, Silicone: 2.25" Dia
05-01482
Installation will require the following tools:
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Panel clip remover, 7mm & 8mm nut driver, 10mm deep socket and driver, 4mm and 10mm socket and
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driver
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13
14
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Warranty Information available at https://afepower.com/contact#warranty
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Emissions Disclaimer: This product is not currently CARB exempt and is not available for purchase in
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California or for use on any vehicle registered with the California Department of Motor Vehicles.
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Refer to Figure A for Step 1
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Step 1: Using a panel clip remover, remove the two (x2) panel clips 1 holding the scoop shield. Remove
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the scoop shield and set it aside with the clips.
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REMOVAL
Figure A
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Refer to Figure B for Steps 2-4
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Step 2: Using a 7mm nut driver, loosen the clamp 2 at the factory intake tube. Detach the factory rubber
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tube from the factory intake tube.
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Step 3: Disconnect the IAT sensor electrical connector 3 .
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Step 4: Release the clips 4 and position the wiring harness aside.
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44
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REMOVAL
Figure B
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2
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Refer to Figure C for Step 5
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Step 5: Detach and remove the factory airbox from the isolators 5 . If the isolators are pulled out and are
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stuck in the lower half of the factory airbox, remove them and insert them back on the mounting bracket.
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REMOVAL
Figure C
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Refer to Figure D for Step 6-8
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Step 6: Using a 10mm deep socket and driver, remove the nut 6 holding the factory intake tube.
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Step 7: Using a 4mm socket and driver, remove the stud 7 and replace it with the provided M6x25mm
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screw. Tighten the screw using a 10mm socket and driver.
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Step 8: Remove the rubber isolator 8 from the hose.
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REMOVAL
Figure D
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Refer to Figure E for Steps 9-11
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Step 9: Install the aFe POWER housing into the vehicle. Make sure housing pins are aligned and all the way
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through the isolators.
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Step 10: Install the air cleaner scoop shield and the two (x2) clips 9 while snapping into the aFe POWER
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housing.
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Step 11: Install the supplied aFe plug 10 on the side of the aFe POWER housing as shown.
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NOTE: This plug is accessible to be removed and installed at any time to increase airflow and engine
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sound if desired.
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REMOVAL
Figure E
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Refer to Figure F for Step 12
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Step 12: Slide the aFe POWER filter and clamp into the aFe POWER housing and push them in until it locks
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into place. Do not tighten the clamp at this time.
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REMOVAL
Figure F
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Refer to Figure G for Steps 13-14
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Step 13: Install the supplied coupling 11 with the small end onto the factory intake tube with the supplied #44
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clamp 12 and tighten the clamp using an 8mm nut driver.
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Step 14: Place the supplied #48 clamp 13 onto the coupling and slightly snug so it will not fall off.
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12
INSTALL
Figure G
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11
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Refer to Figure H for Steps 15-17
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Step 15: Remove the IAT sensor 14 from the factory airbox by rotating ¼ turn counterclockwise and gently
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pulling out.
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Step 16: Install the provided grommet and temp sensor fitting 15 into the the filter side of the aFe POWER
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intake tube.
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NOTE: Lubricant can be used to facilitate the installion of the fitting into the grommet.
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Step 17: Install the IAT sensor into the temp sensor fitting by rotating ¼ turn clockwise until it locks into
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place. Rotate the temp sensor fitting to have mounting tab 16 pointing in the direction of the tube opening
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as shown.
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16
INSTALL
Figure H
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Refer to Figure I for Steps 18-20
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Step 18: Install the aFe POWER intake tube into the coupling first and then into the air filter. Align the tube
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correctly and tighten the clamps using an 8mm nut driver.
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Step 19: Connect the IAT sensor electrical connector 17 .
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Step 20: Check all the components are tight and secure. Your installation is now complete. Thank you for
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choosing aFe POWER!
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NOTE: Check all bolts, clamps, and connectors after 100-200 miles.
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INSTALL
Figure I
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252 Granite Street Corona, CA 92879
https://afepower.com/contact
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aFe Power 50-70078D User manual

Type
User manual

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