Fritsch Heavy Duty Analytical Sieve Shaker ANALYSETTE 18 Operating instructions

Brand: Fritsch

Model: Heavy Duty Analytical Sieve Shaker ANALYSETTE 18

Type: Operating instructions

Fritsch Heavy Duty Analytical Sieve Shaker ANALYSETTE 18 is a high-performance sieve shaker for precise particle size analysis of dry and wet samples. It features a powerful three-dimensional sieving motion that ensures fast and accurate separation of particles. The ANALYSETTE 18 is equipped with a digital control panel for easy operation and programming of sieving parameters. It also comes with a variety of sieves and accessories to meet specific application requirements.

Operang

instrucons

HEAVY DUTY ANALYTICAL SIEVE

SHAKER

ANALYSETTE 18

Read the instrucons prior to performing any task!

Valid starng with: 18.30x0/00100

Translaon of the original operang instrucons

Version 04/2022 Index 004

Fritsch GmbH

Milling and Sizing

Industriestraße 8

D - 55743 Idar-Oberstein

Telephone: +49 6784 70-0

Email: inf[email protected]

Internet: www.fritsch.de

Cercaons and CE conformity

Cercaon

CE Conformity

Cercaons and CE conformity

Fritsch GmbH has been cered by the SGS-TÜV Saar GmbH.

An audit cered that Fritsch GmbH conforms to the requirements of the DIN EN

ISO 9001:2015.

The enclosed Conformity Declaraon lists the guidelines the FRITSCH instrument

conforms to, to be able to bear the CE mark and the UKCA mark!

Table of contents

1 Basic structure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2Safety informaon and use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2.1 Requirements for the user. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2.2 Scope of applicaon. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2.2.1 Operang principle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2.3 Obligaons of the operator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

2.4 Informaon on hazards and symbols used in this manual. . . . . . . . . . . . 9

2.5 Device safety informaon. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

3Technical data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

3.1 Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

3.2 Weight. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

3.3 Operang noise. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

3.4 Voltage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

3.5 Frequency. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

3.6 Protecon class. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

3.7 Power rang. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

3.8 Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

4Installaon. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

4.1 Transport. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

4.2 Unpacking. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

4.2.1 Scope of delivery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

4.3 Seng up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

4.4 Mounng the guide rods. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

4.5 Ambient condions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

4.6 Electrical connecon. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

5 Using the device. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

5.1 Clamping the sieve stack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

5.1.1 TwinNut clamping system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

5.1.2 Clamping. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

5.1.3 Preparing for wet sieving. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

5.2 Sieve analysis in accordance with ISO 2591-1. . . . . . . . . . . . . . . . . . . . . . 21

5.3 The maximum parcle size permied for test sieves. . . . . . . . . . . . . . . . 22

5.4 Recommended bulk volume for test sieves with diameters of 400 mm. 22

5.5 Start-up and operaon. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

5.5.1 Switching on. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

5.5.2 Time. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

5.5.3 Interval. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Table of contents

5.5.4 Amplitude. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

5.5.5 Start / Stop. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

5.5.6 Connue. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

5.5.7 Store. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

5.5.8 Load. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

5.5.9 Deleng. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

5.6 PC connecon. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

6 Cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

6.1 Sieves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

6.2 Device. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

7Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

8Disposal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

9Guarantee terms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

10 Exclusion of liability. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

11 Safety logbook. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

12 Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Basic structure

1 Basic structure

Dry sieving

1 Clamping nut with grips

2 Transparent screen

3 Machine lid

4 Rubber bumper

5 Test sieve stack

6 Guide rod

7Oscillang solenoid with armature

8 Rubber prole

9 Base

10 Rubber bumper

11 Flat spring

12 Base plate

13 Separate control device

14 Rubber rings

Basic structure

Wet sieving

1 Clamping nut with grips

2 Transparent screen

3 Machine lid

4 Rubber bumper

5 Test sieve stack

6 Guide rod

7Oscillang solenoid with armature

8 Rubber prole

9 Base

10 Rubber bumper

11 Flat spring

12 Base plate

13 Separate control device

14 Rubber rings

15 Wide spreading spray diuser with water hose

16 Sieve pan with outlet

Safety informaon and use

2 Safety informaon and use

2.1 Requirements for the user

This operang manual is intended for persons assigned with operang and moni-

toring the Fritsch ANALYSETTE 18. The operang manual and especially its safety

instrucons are to be observed by all persons working on or with this device.

In addion, the applicable rules and regulaons for accident prevenon at the

installaon site are to be observed. Always keep the operang manual at the

installaon site of the ANALYSETTE 18.

People with health problems or under the inuence of medicaon, drugs, alcohol

or exhauson must not operate this device.

The ANALYSETTE 18 may only be operated by authorised persons and serviced or

repaired by trained specialists. All commissioning, maintenance and repair work

may only be carried out by technically qualied personnel. Qualied personnel

are persons who, because of their educaon, experience and training as well

as their knowledge of relevant standards, regulaons, accident prevenon guide-

lines and operang condions, are authorised by those responsible for the safety

of the machine to carry out the required work and are able to recognize and

avoid possible hazards as dened for skilled workers in IEC 364.

In order to prevent hazards to users, follow the instrucons in this manual.

Malfuncons that impair the safety of persons, the ANALYSETTE 18 or other

material property must be reced immediately. The following informaon

serves both the personal safety of operang personnel as well as the safety

of the products described and any devices connected to them: All maintenance

and repair work may only be performed by technically qualied personnel.

This operang manual is not a complete technical descripon. Only the details

required for operaon and maintaining usability are described.

Fritsch has prepared and reviewed this operang manual with the greatest care.

However, no guarantee is made for its completeness or accuracy.

Subject to technical modicaons.

2.2 Scope of applicaon

The ANALYSETTE 18 is exclusively for sieving granular materials (rocks and soils,

food, glass, ceramics, pellets, ferlisers and seeds) to determine grain distribu-

on. Any other use or use beyond this scope is considered unintended use. The

manufacturer/supplier excludes all liability for any damage resulng from such

use. The user is responsible for all associated risk.

2.2.1 Operang principle

The ANALYSETTE 18 uses a three-dimensional sieving acon for test sieves up to

450 mm in diameter. It has a self-adjusng amplitude. The whole system is driven

by an electromagnec drive. The device features a digital controller. Ten sieving

parameter sets can be stored. As standard, it is delivered with a separate control

device, which is equipped with a waterproof plug connecon.

Safety informaon and use

Safety informaon

2.3 Obligaons of the operator

Before using the ANALYSETTE 18, this manual is to be carefully read and under-

stood. The use of the ANALYSETTE 18 requires technical knowledge; only com-

mercial use is permied.

The operang personnel must be familiar with the content of the operang

manual. For this reason, it is very important that these persons actually receive

the present operang manual. Ensure that the operang manual is always near

the device.

The ANALYSETTE 18 may exclusively be used within the scope of applicaons set

down in this manual and within the framework of guidelines put forth in this

manual. In case of non-compliance or improper use, the customer assumes full

liability for the funconal capability of the ANALYSETTE 18 and for any damage or

injury arising from failure to full this obligaon.

By using the ANALYSETTE 18 the customer agrees with this and recognizes that

defects, malfuncons or errors cannot be completely excluded. To prevent risk of

damage to persons or property or of other direct or indirect damage, resulng

from this or other causes, the customer must implement sucient and compre-

hensive safety measures for working with the ANALYSETTE 18.

Neither compliance with this manual nor the condions and methods used

during installaon, operaon, use and maintenance of the ANALYSETTE 18 can be

monitored by Fritsch GmbH. Improper execuon of the installaon can result in

property damage and thus endanger persons. Therefore, we assume absolutely

no responsibility or liability for loss, damage or costs that result from errors at

installaon, improper operaon or improper use or improper maintenance or are

in any way connected to these.

The applicable accident prevenon guidelines must be complied with.

Generally applicable legal and other obligatory regulaons regarding environ-

mental protecon must be observed.

2.4 Informaon on hazards and symbols used in this manual

Safety informaon in this manual is designated by symbols. Safety informaon is

introduced by keywords that express the extent of the hazard.

DANGER

This symbol and keyword combinaon points out a directly

hazardous situaon that can result in death or serious injury if

not avoided.

WARNING

This symbol and keyword combinaon points out a possibly

hazardous situaon that can result in death or serious injury if

not avoided.

CAUTION

This symbol and keyword combinaon points out a possibly

hazardous situaon that can result in slight or minor injury if

not avoided.

Safety informaon and use

NOTICE

This symbol and keyword combinaon points out a possibly

hazardous situaon that can result in property damage if not

avoided.

ENVIRONMENT

This symbol and keyword combinaon points out a possibly

hazardous situaon that can result in environmental damage if

not avoided.

Special safety informaon

To call aenon to specic hazards, the following symbols are used in the safety

informaon:

DANGER

This symbol and keyword combinaon points out a directly haz-

ardous situaon due to electrical current. Ignoring informaon

with this designaon will result in serious or fatal injury.

DANGER

This symbol and keyword combinaon designates contents and

instrucons for proper use of the machine in explosive areas

or with explosive substances. Ignoring informaon with this

designaon will result in serious or fatal injury.

DANGER

This symbol and keyword combinaon designates contents

and instrucons for proper use of the machine with combus-

ble substances. Ignoring informaon with this designaon will

result in serious or fatal injury.

WARNING

This symbol and keyword combinaon points out a directly

hazardous situaon due to movable parts. Ignoring informaon

with this designaon can result in hand injuries.

WARNING

This symbol and keyword combinaon points out a directly

hazardous situaon due to hot surfaces. Ignoring informaon

with this designaon can result in serious burn injuries due to

skin contact with hot surfaces.

Safety informaon in the procedure instrucons

Safety informaon and use

Please observe!

Safety informaon can refer to specic, individual procedure instrucons. Such

safety informaon is embedded in the procedure instrucons so that the text can

be read without interrupon as the procedure is being carried out. The keywords

described above are used.

Example:

1. Loosen screw.

2. CAUTION

Risk of entrapment at the lid.

Close the lid carefully.

3. Tighten screw.

Tips and recommendaons

This symbol emphasises useful ps and recommendaons as

wells as informaon for ecient operaon without malfunc-

on.

Further designaons

To emphasise procedure instrucons, results, lists, references and other ele-

ments, the following designaons are used in this manual:

Designaon Explanaon

1., 2., 3. ...

Step-by-step procedure instrucons

ðResults of steps in the procedure

References to secons in this manual and relevant

documentaon

Lists without a specic order

[Buon]

Operang elements (e.g. push buon, switch), dis-

play elements (e.g. signal lamps)

‘Display’

Screen elements (e.g. buons, funcon key assign-

ment)

2.5 Device safety informaon

■Only use original accessories and original spare parts. Failure to observe this

instrucon can compromise the safety of the machine.

■Accident-proof conduct is to be strictly followed during all work.

■Comply with all currently applicable naonal and internaonal accident pre-

venon guidelines.

Safety informaon and use

CAUTION

Wear hearing protecon!

If a noise level of 85 dB(A) is reached or exceeded, ear protec-

on should be worn to prevent hearing damage.

WARNING

The maximum accepted concentraon (MAC) levels of the rel-

evant safety guidelines must be observed; if necessary, venla-

on must be provided or the machine must be operated under

an extractor hood.

DANGER

Explosion hazard!

−When sieving oxidizable substances, e.g. metals or coal,

there is a risk of spontaneous combuson (dust explosion)

if the share of ne parcles exceeds a certain percentage.

When sieving these kinds of substances, special safety

measures must be taken and the work must be supervised

from a specialist.

−The ANALYSETTE 18 is not explosion protected and is not

designed to sieve explosive materials.

■Do not remove the informaon signs.

NOTICE

Immediately replace damaged or illegible informaon signs.

■Unauthorised alteraon of the ANALYSETTE 18 will void Fritsch's declaraon

of conformity to European direcves and void the guarantee.

■Only use the ANALYSETTE 18 when it is in proper working order, as intended

and in a safety- and hazard-conscious manner adhering to the operang

manual. In parcular, immediately recfy any malfuncons that could pose a

safety hazard.

■If, aer reading the operang manual, there are sll quesons or problems,

please do not hesitate to contact our specialised personnel.

Technical data

3 Technical data

3.1 Dimensions

585 x 575 x 1300 mm (depth x width x height)

3.2 Weight

Device without test sieves: 135 kg

Maximum weight of the sieve stack: 42 kg

3.3 Operang noise

The sound emied by the machine in the workplace was assessed using compa-

rave noise measurement in accordance with DIN 45635-01 KI1. The A-rated

equivalent connuous sound pressure level is: LpAeq = 73 (dB).

3.4 Voltage

230 volts

110 volts with a transformer

3.5 Frequency

50 hertz

60 hertz

3.6 Protecon class

IP 32

3.7 Power rang

Approx. 1200 VA at full load

3.8 Control

Fully electronic

Installaon

4Installaon

4.1 Transport

The device is packaged in accordance with HPE packaging guidelines, which

are dened by the Bundesverband Holzmiel, Paleen, Exportverpackungen e.V.

(German Federaon for Wood Packaging, Pallets and Export Packaging) and the

Verein Deutscher Maschinenbauanstalten (Associaon of German Engineering

Companies).

The device is delivered on a transport pallet with a wooden cover. We recom-

mend using a forkli or pallet truck for transporng the packed device.

DANGER

Do not step under the transport pallet during transport.

WARNING

Improper liing can lead to personal injury or property

damage. The machine is only to be lied with suitable equip-

ment and by qualied personnel.

The guarantee excludes all claims for damage due to improper transport.

4.2 Unpacking

CAUTION

Crushing hazard!

Always li with 2 persons!

■Remove the screws which aach the lid to the wooden case.

■Li the lid o the transport crate.

■Remove the accessories.

■Compare the contents of the delivery with your order.

4.2.1 Scope of delivery

Drive with connecon cable

Installaon

Machine lid with inspecon glass (in

the scope of delivery for the dry ver-

sion)

Machine lid with inspecon glass and

wide spreading spray diuser (in the

scope of delivery for the wet version)

1 pair of guide rods with clamping

nuts

1 spanner SW27 DIN 894 WGB to

aach the guide rods

Separate control device with connec-

on cable, euro-plug and wall bracket

A 3 m PVC water hose is included

in the scope of delivery for the wet

version

Installaon

2 ring bolts

4.3 Seng up

NOTICE

Allow the device to acclimase for two hours before commis-

sioning. High temperature dierences can lead to condensaon

in the device and damage to the electronics aer switching on.

Strong temperature uctuaons can occur during transport or interim storage.

Depending on the temperature dierence between the installaon site and the

transport or storage environment, condensaon can form inside the device. This

can damage the electronics if the devices are switched on too early. Wait for at

least two hours aer setup before switching on the device.

DANGER

Do not step under the transport pallet during transport.

CAUTION

Use a transport crane to li the device out of the packaging.

Installaon

1. Screw the ring bolts provided in the corresponding bore holes.

2. Then li the device out of the transport crate with the crane.

3. Place the device indoors, ideally, on a concrete oor. It does not have to be

fastened to the surface.

NOTICE

Do not use any rubber pads!

NOTICE

Never operate the device while it is standing on the

transport pallet!

4.4 Mounng the guide rods

The sieve shaker is delivered fully assembled, apart from the

guide rods.

1. Remove the ring bolts.

2. Screw the guide rods (2) into the thread of the vibrang plate (1) and

ghten with the spanner.

Installaon

3. Select an appropriate posion for the wall bracket of the separate control

device provided, and secure the bracket in place.

4. Connect the controller provided for the sieve shaker to the device drive.

4.5 Ambient condions

WARNING

Mains voltage!

−The device may only be operated indoors.

−The surrounding air may not carry any electrically conduc-

ve dust.

−Maximum relave humidity 80% for temperatures up to

31°C, linearly decreasing down to 50% relave humidity at

40°C.

■The room temperature has to stay between 5 - 40°C.

■Altudes up to 2000 m

■Degree of polluon 2 according to IEC 664.

4.6 Electrical connecon

DANGER

Provide short-circuit protecon!

Risk of damage due to short-circuits.

−Make sure that the socket is connected to a mains line

protected with a residual current circuit breaker.

DANGER

Mains voltage!

Changes to the connecon line may only be made by a quali-

ed technician.

CAUTION

Ignoring the values on the type plate may result in damage to

the electrical and mechanical components.

Installaon

Before establishing the connecon, compare the voltage and current values

stated on the type plate with the values of the mains system to be used.

1. Plug the supplied power cord into the port (11) at the back of the device.

2. Then connect the device to the mains using the power cord!

Using the device

5 Using the device

WARNING

If the sieves and clamping devices used are not genuine acces-

sories, we assume no guarantee and exclude all liability for

damage to the device or for personal injury.

WARNING

Make sure before starng the machine that the sieves have

been clamped correctly and that there are no loose parts on

the device.

Failure to observe this will render void the guarantee, and

releases us from liability for any resulng damage to the device

as well as for any resulng personal injury.

NOTICE

When using the ANALYSETTE 18, at least 4 test sieves (65 mm

in height) have to be used.

5.1 Clamping the sieve stack

5.1.1 TwinNut clamping system

1 TwinNut clamping nut

2 Guide rod

3 Sieve cover

Height adjustment:

■Pull apart the halves of the nut.

■Slide the nut down the guide rod to the sieve cover.

■Then close the nut again.

Clamping:

Tighten both TwinNut nuts at the same me.

Page is loading ...

Fritsch Heavy Duty Analytical Sieve Shaker ANALYSETTE 18 Operating instructions

Fritsch Heavy Duty Analytical Sieve Shaker ANALYSETTE 18 Operating instructions

Fritsch Heavy Duty Analytical Sieve Shaker ANALYSETTE 18 Operating instructions

Related papers

Other documents