2. Fritsch
  3. Heavy Duty Analytical Sieve Shaker ANALYSETTE 18

Fritsch Heavy Duty Analytical Sieve Shaker ANALYSETTE 18 Operating instructions

  • Hello! I've reviewed the operating instructions for the FRITSCH ANALYSETTE 18 heavy duty analytical sieve shaker. This document covers important safety information, installation procedures, device operation, and maintenance guidelines. The device is designed for both dry and wet sieving and features a digital controller to store settings. I'm here to answer your questions about the device and how to use it according to the document.
  • What is the maximum weight of the sieve stack?
    What is the maximum particle size permitted for test sieves?
    What is the maximum sieving time that can be set?
    Can I store sieving parameters?
    What is the protection class of the device?
Operang
instrucons
HEAVY DUTY ANALYTICAL SIEVE
SHAKER
ANALYSETTE 18
Read the instrucons prior to performing any task!
Valid starng with: 18.30x0/00100
Translaon of the original operang instrucons
Version 04/2022 Index 004
Fritsch GmbH
Milling and Sizing
Industriestraße 8
D - 55743 Idar-Oberstein
Telephone: +49 6784 70-0
Email: inf[email protected]
Internet: www.fritsch.de
3
Cercaons and CE conformity
Cercaon
CE Conformity
Cercaons and CE conformity
Fritsch GmbH has been cered by the SGS-TÜV Saar GmbH.
An audit cered that Fritsch GmbH conforms to the requirements of the DIN EN
ISO 9001:2015.
The enclosed Conformity Declaraon lists the guidelines the FRITSCH instrument
conforms to, to be able to bear the CE mark and the UKCA mark!
4
Table of contents
Table of contents
1 Basic structure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2Safety informaon and use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.1 Requirements for the user. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.2 Scope of applicaon. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.2.1 Operang principle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.3 Obligaons of the operator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.4 Informaon on hazards and symbols used in this manual. . . . . . . . . . . . 9
2.5 Device safety informaon. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3Technical data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.1 Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.2 Weight. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.3 Operang noise. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.4 Voltage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.5 Frequency. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.6 Protecon class. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.7 Power rang. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.8 Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
4Installaon. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4.1 Transport. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4.2 Unpacking. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4.2.1 Scope of delivery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4.3 Seng up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
4.4 Mounng the guide rods. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4.5 Ambient condions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
4.6 Electrical connecon. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
5 Using the device. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
5.1 Clamping the sieve stack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
5.1.1 TwinNut clamping system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
5.1.2 Clamping. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
5.1.3 Preparing for wet sieving. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
5.2 Sieve analysis in accordance with ISO 2591-1. . . . . . . . . . . . . . . . . . . . . . 21
5.3 The maximum parcle size permied for test sieves. . . . . . . . . . . . . . . . 22
5.4 Recommended bulk volume for test sieves with diameters of 400 mm. 22
5.5 Start-up and operaon. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
5.5.1 Switching on. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
5.5.2 Time. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
5.5.3 Interval. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
5
Table of contents
5.5.4 Amplitude. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
5.5.5 Start / Stop. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
5.5.6 Connue. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
5.5.7 Store. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
5.5.8 Load. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
5.5.9 Deleng. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
5.6 PC connecon. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
6 Cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
6.1 Sieves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
6.2 Device. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
7Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
8Disposal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
9Guarantee terms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
10 Exclusion of liability. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
11 Safety logbook. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
12 Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
6
Basic structure
1 Basic structure
Dry sieving
1 Clamping nut with grips
2 Transparent screen
3 Machine lid
4 Rubber bumper
5 Test sieve stack
6 Guide rod
7Oscillang solenoid with armature
8 Rubber prole
9 Base
10 Rubber bumper
11 Flat spring
12 Base plate
13 Separate control device
14 Rubber rings
7
Basic structure
Wet sieving
1 Clamping nut with grips
2 Transparent screen
3 Machine lid
4 Rubber bumper
5 Test sieve stack
6 Guide rod
7Oscillang solenoid with armature
8 Rubber prole
9 Base
10 Rubber bumper
11 Flat spring
12 Base plate
13 Separate control device
14 Rubber rings
15 Wide spreading spray diuser with water hose
16 Sieve pan with outlet
8
Safety informaon and use
2 Safety informaon and use
2.1 Requirements for the user
This operang manual is intended for persons assigned with operang and moni-
toring the Fritsch ANALYSETTE 18. The operang manual and especially its safety
instrucons are to be observed by all persons working on or with this device.
In addion, the applicable rules and regulaons for accident prevenon at the
installaon site are to be observed. Always keep the operang manual at the
installaon site of the ANALYSETTE 18.
People with health problems or under the inuence of medicaon, drugs, alcohol
or exhauson must not operate this device.
The ANALYSETTE 18 may only be operated by authorised persons and serviced or
repaired by trained specialists. All commissioning, maintenance and repair work
may only be carried out by technically qualied personnel. Qualied personnel
are persons who, because of their educaon, experience and training as well
as their knowledge of relevant standards, regulaons, accident prevenon guide-
lines and operang condions, are authorised by those responsible for the safety
of the machine to carry out the required work and are able to recognize and
avoid possible hazards as dened for skilled workers in IEC 364.
In order to prevent hazards to users, follow the instrucons in this manual.
Malfuncons that impair the safety of persons, the ANALYSETTE 18 or other
material property must be reced immediately. The following informaon
serves both the personal safety of operang personnel as well as the safety
of the products described and any devices connected to them: All maintenance
and repair work may only be performed by technically qualied personnel.
This operang manual is not a complete technical descripon. Only the details
required for operaon and maintaining usability are described.
Fritsch has prepared and reviewed this operang manual with the greatest care.
However, no guarantee is made for its completeness or accuracy.
Subject to technical modicaons.
2.2 Scope of applicaon
The ANALYSETTE 18 is exclusively for sieving granular materials (rocks and soils,
food, glass, ceramics, pellets, ferlisers and seeds) to determine grain distribu-
on. Any other use or use beyond this scope is considered unintended use. The
manufacturer/supplier excludes all liability for any damage resulng from such
use. The user is responsible for all associated risk.
2.2.1 Operang principle
The ANALYSETTE 18 uses a three-dimensional sieving acon for test sieves up to
450 mm in diameter. It has a self-adjusng amplitude. The whole system is driven
by an electromagnec drive. The device features a digital controller. Ten sieving
parameter sets can be stored. As standard, it is delivered with a separate control
device, which is equipped with a waterproof plug connecon.
9
Safety informaon and use
Safety informaon
2.3 Obligaons of the operator
Before using the ANALYSETTE 18, this manual is to be carefully read and under-
stood. The use of the ANALYSETTE 18 requires technical knowledge; only com-
mercial use is permied.
The operang personnel must be familiar with the content of the operang
manual. For this reason, it is very important that these persons actually receive
the present operang manual. Ensure that the operang manual is always near
the device.
The ANALYSETTE 18 may exclusively be used within the scope of applicaons set
down in this manual and within the framework of guidelines put forth in this
manual. In case of non-compliance or improper use, the customer assumes full
liability for the funconal capability of the ANALYSETTE 18 and for any damage or
injury arising from failure to full this obligaon.
By using the ANALYSETTE 18 the customer agrees with this and recognizes that
defects, malfuncons or errors cannot be completely excluded. To prevent risk of
damage to persons or property or of other direct or indirect damage, resulng
from this or other causes, the customer must implement sucient and compre-
hensive safety measures for working with the ANALYSETTE 18.
Neither compliance with this manual nor the condions and methods used
during installaon, operaon, use and maintenance of the ANALYSETTE 18 can be
monitored by Fritsch GmbH. Improper execuon of the installaon can result in
property damage and thus endanger persons. Therefore, we assume absolutely
no responsibility or liability for loss, damage or costs that result from errors at
installaon, improper operaon or improper use or improper maintenance or are
in any way connected to these.
The applicable accident prevenon guidelines must be complied with.
Generally applicable legal and other obligatory regulaons regarding environ-
mental protecon must be observed.
2.4 Informaon on hazards and symbols used in this manual
Safety informaon in this manual is designated by symbols. Safety informaon is
introduced by keywords that express the extent of the hazard.
DANGER
This symbol and keyword combinaon points out a directly
hazardous situaon that can result in death or serious injury if
not avoided.
WARNING
This symbol and keyword combinaon points out a possibly
hazardous situaon that can result in death or serious injury if
not avoided.
CAUTION
This symbol and keyword combinaon points out a possibly
hazardous situaon that can result in slight or minor injury if
not avoided.
10
Safety informaon and use
NOTICE
This symbol and keyword combinaon points out a possibly
hazardous situaon that can result in property damage if not
avoided.
ENVIRONMENT
This symbol and keyword combinaon points out a possibly
hazardous situaon that can result in environmental damage if
not avoided.
Special safety informaon
To call aenon to specic hazards, the following symbols are used in the safety
informaon:
DANGER
This symbol and keyword combinaon points out a directly haz-
ardous situaon due to electrical current. Ignoring informaon
with this designaon will result in serious or fatal injury.
DANGER
This symbol and keyword combinaon designates contents and
instrucons for proper use of the machine in explosive areas
or with explosive substances. Ignoring informaon with this
designaon will result in serious or fatal injury.
DANGER
This symbol and keyword combinaon designates contents
and instrucons for proper use of the machine with combus-
ble substances. Ignoring informaon with this designaon will
result in serious or fatal injury.
WARNING
This symbol and keyword combinaon points out a directly
hazardous situaon due to movable parts. Ignoring informaon
with this designaon can result in hand injuries.
WARNING
This symbol and keyword combinaon points out a directly
hazardous situaon due to hot surfaces. Ignoring informaon
with this designaon can result in serious burn injuries due to
skin contact with hot surfaces.
Safety informaon in the procedure instrucons
11
Safety informaon and use
Please observe!
Safety informaon can refer to specic, individual procedure instrucons. Such
safety informaon is embedded in the procedure instrucons so that the text can
be read without interrupon as the procedure is being carried out. The keywords
described above are used.
Example:
1. Loosen screw.
2. CAUTION
Risk of entrapment at the lid.
Close the lid carefully.
3. Tighten screw.
Tips and recommendaons
This symbol emphasises useful ps and recommendaons as
wells as informaon for ecient operaon without malfunc-
on.
Further designaons
To emphasise procedure instrucons, results, lists, references and other ele-
ments, the following designaons are used in this manual:
Designaon Explanaon
1., 2., 3. ...
Step-by-step procedure instrucons
ðResults of steps in the procedure
References to secons in this manual and relevant
documentaon
Lists without a specic order
[Buon]
Operang elements (e.g. push buon, switch), dis-
play elements (e.g. signal lamps)
‘Display’
Screen elements (e.g. buons, funcon key assign-
ment)
2.5 Device safety informaon
■Only use original accessories and original spare parts. Failure to observe this
instrucon can compromise the safety of the machine.
■Accident-proof conduct is to be strictly followed during all work.
■Comply with all currently applicable naonal and internaonal accident pre-
venon guidelines.
12
Safety informaon and use
CAUTION
Wear hearing protecon!
If a noise level of 85 dB(A) is reached or exceeded, ear protec-
on should be worn to prevent hearing damage.
WARNING
The maximum accepted concentraon (MAC) levels of the rel-
evant safety guidelines must be observed; if necessary, venla-
on must be provided or the machine must be operated under
an extractor hood.
DANGER
Explosion hazard!
−When sieving oxidizable substances, e.g. metals or coal,
there is a risk of spontaneous combuson (dust explosion)
if the share of ne parcles exceeds a certain percentage.
When sieving these kinds of substances, special safety
measures must be taken and the work must be supervised
from a specialist.
−The ANALYSETTE 18 is not explosion protected and is not
designed to sieve explosive materials.
■Do not remove the informaon signs.
NOTICE
Immediately replace damaged or illegible informaon signs.
■Unauthorised alteraon of the ANALYSETTE 18 will void Fritsch's declaraon
of conformity to European direcves and void the guarantee.
■Only use the ANALYSETTE 18 when it is in proper working order, as intended
and in a safety- and hazard-conscious manner adhering to the operang
manual. In parcular, immediately recfy any malfuncons that could pose a
safety hazard.
■If, aer reading the operang manual, there are sll quesons or problems,
please do not hesitate to contact our specialised personnel.
13
Technical data
3 Technical data
3.1 Dimensions
585 x 575 x 1300 mm (depth x width x height)
3.2 Weight
Device without test sieves: 135 kg
Maximum weight of the sieve stack: 42 kg
3.3 Operang noise
The sound emied by the machine in the workplace was assessed using compa-
rave noise measurement in accordance with DIN 45635-01 KI1. The A-rated
equivalent connuous sound pressure level is: LpAeq = 73 (dB).
3.4 Voltage
230 volts
110 volts with a transformer
3.5 Frequency
50 hertz
60 hertz
3.6 Protecon class
IP 32
3.7 Power rang
Approx. 1200 VA at full load
3.8 Control
Fully electronic
14
Installaon
4Installaon
4.1 Transport
The device is packaged in accordance with HPE packaging guidelines, which
are dened by the Bundesverband Holzmiel, Paleen, Exportverpackungen e.V.
(German Federaon for Wood Packaging, Pallets and Export Packaging) and the
Verein Deutscher Maschinenbauanstalten (Associaon of German Engineering
Companies).
The device is delivered on a transport pallet with a wooden cover. We recom-
mend using a forkli or pallet truck for transporng the packed device.
DANGER
Do not step under the transport pallet during transport.
WARNING
Improper liing can lead to personal injury or property
damage. The machine is only to be lied with suitable equip-
ment and by qualied personnel.
The guarantee excludes all claims for damage due to improper transport.
4.2 Unpacking
CAUTION
Crushing hazard!
Always li with 2 persons!
■Remove the screws which aach the lid to the wooden case.
■Li the lid o the transport crate.
■Remove the accessories.
■Compare the contents of the delivery with your order.
4.2.1 Scope of delivery
Drive with connecon cable
15
Installaon
Machine lid with inspecon glass (in
the scope of delivery for the dry ver-
sion)
Machine lid with inspecon glass and
wide spreading spray diuser (in the
scope of delivery for the wet version)
1 pair of guide rods with clamping
nuts
1 spanner SW27 DIN 894 WGB to
aach the guide rods
Separate control device with connec-
on cable, euro-plug and wall bracket
A 3 m PVC water hose is included
in the scope of delivery for the wet
version
16
Installaon
2 ring bolts
4.3 Seng up
NOTICE
Allow the device to acclimase for two hours before commis-
sioning. High temperature dierences can lead to condensaon
in the device and damage to the electronics aer switching on.
Strong temperature uctuaons can occur during transport or interim storage.
Depending on the temperature dierence between the installaon site and the
transport or storage environment, condensaon can form inside the device. This
can damage the electronics if the devices are switched on too early. Wait for at
least two hours aer setup before switching on the device.
DANGER
Do not step under the transport pallet during transport.
CAUTION
Use a transport crane to li the device out of the packaging.
17
Installaon
1. Screw the ring bolts provided in the corresponding bore holes.
2. Then li the device out of the transport crate with the crane.
3. Place the device indoors, ideally, on a concrete oor. It does not have to be
fastened to the surface.
NOTICE
Do not use any rubber pads!
NOTICE
Never operate the device while it is standing on the
transport pallet!
4.4 Mounng the guide rods
The sieve shaker is delivered fully assembled, apart from the
guide rods.
1. Remove the ring bolts.
2. Screw the guide rods (2) into the thread of the vibrang plate (1) and
ghten with the spanner.
18
Installaon
3. Select an appropriate posion for the wall bracket of the separate control
device provided, and secure the bracket in place.
4. Connect the controller provided for the sieve shaker to the device drive.
4.5 Ambient condions
WARNING
Mains voltage!
−The device may only be operated indoors.
−The surrounding air may not carry any electrically conduc-
ve dust.
−Maximum relave humidity 80% for temperatures up to
31°C, linearly decreasing down to 50% relave humidity at
40°C.
■The room temperature has to stay between 5 - 40°C.
■Altudes up to 2000 m
■Degree of polluon 2 according to IEC 664.
4.6 Electrical connecon
DANGER
Provide short-circuit protecon!
Risk of damage due to short-circuits.
−Make sure that the socket is connected to a mains line
protected with a residual current circuit breaker.
DANGER
Mains voltage!
Changes to the connecon line may only be made by a quali-
ed technician.
CAUTION
Ignoring the values on the type plate may result in damage to
the electrical and mechanical components.
19
Installaon
Before establishing the connecon, compare the voltage and current values
stated on the type plate with the values of the mains system to be used.
1. Plug the supplied power cord into the port (11) at the back of the device.
2. Then connect the device to the mains using the power cord!
20
Using the device
5 Using the device
WARNING
If the sieves and clamping devices used are not genuine acces-
sories, we assume no guarantee and exclude all liability for
damage to the device or for personal injury.
WARNING
Make sure before starng the machine that the sieves have
been clamped correctly and that there are no loose parts on
the device.
Failure to observe this will render void the guarantee, and
releases us from liability for any resulng damage to the device
as well as for any resulng personal injury.
NOTICE
When using the ANALYSETTE 18, at least 4 test sieves (65 mm
in height) have to be used.
5.1 Clamping the sieve stack
5.1.1 TwinNut clamping system
1 TwinNut clamping nut
2 Guide rod
3 Sieve cover
Height adjustment:
■Pull apart the halves of the nut.
■Slide the nut down the guide rod to the sieve cover.
■Then close the nut again.
Clamping:
Tighten both TwinNut nuts at the same me.
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