Toro CE Kit, 122cm E-Z Vac Bagger for Titan HD Riding Mower Installation guide

CE Kit, 122cm E-Z Vac Bagger for Titan HD Riding Mower
Toro
Brand
Toro
Model
CE Kit, 122cm E-Z Vac Bagger for Titan HD Riding Mower
Type
Installation guide

This manual is also suitable for

FormNo.3413-588RevA
CEKit
122cmand132cmE-ZVac
™
BaggerforTitan
®
HDRidingMower
ModelNo.126-9360
ModelNo.126-9361
InstallationInstructions
WARNING
CALIFORNIA
Proposition65Warning
ThisproductcontainsachemicalorchemicalsknowntotheStateofCaliforniato
causecancer,birthdefects,orreproductiveharm.
Note:TocreateaCEbagger,installthiskitontheBlowerandDriveKit(ToroModelNo.78483,78486,78433,or78436
for122cmmowerdecksorToroModelNo.78484,78487,78434,or78437for132cmmowerdecks),andwiththeE-Z
Vac™TwinBaggerKit(ToroModelNo.78481or78431).
Installation
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
Qty.
Use
1
Nopartsrequired
–
Preparethemachine.
2
Nopartsrequired
–
Removethedischargechute.
3
Nopartsrequired
–
RemovetheOEMcoverandbracket.
Left,rearsupportrod
1
Right,rearsupportrod1
4
Whiznut(3/8inch)
4
Installtherearsupportrods(Bagger
Model78481only).
5
Nopartsrequired
–
Removetheblowerkitparts.
CEpulleyguard
1
CEbelt-coverbracket
1
Hex-headbolt(1/4x1inch)
1
Carriagebolt(1/4x3/4inch)
1
Flangenut(1/4inch)
2
Hex-headbolt(3/8x1inch)
2
Flangenut(3/8inch)
2
Clipnut
1
6
Rearguard(122cmmowerdeckonly)
1
InstalltheCEdeckbracket.
CEshaftguard
1
CEforwardguard
1
7
CEtensionerguard
1
InstalltheupperCEguards.
©2017—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.T oro.com.
OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved
*3413-588*A
ProcedureDescription
Qty.
Use
CElowerguard
1
Hex-headbolt(1/4x3/4inch)
2
Washer(1/4x5/8)
2
8
Locknut(1/4inch)
2
InstallthelowerCEGuard.
Hex-headbolt(1/4x3/4inch)
1
Washer(5/16x3/4inch)
1
Washer(1/4x1/2inch)
1
9
Retainer1
InstalltheCEbeltcover.
2
1
PreparingtheMachine
NoPartsRequired
Procedure
1.Parkthemachineonalevelsurface.
2.Engagetheparkingbrake.
3.Shutofftheengineandremovethekey.
4.Thoroughlycleanthemowerdeck.
Note:Youmustremoveallthedebristoensurethat
thekitwilltproperly.
5.Repairallbentordamagedareasandreplaceany
missingparts.
6.Lowerthemowerdecktothelowestheight-of-cut
position;refertothemowerOperator’sManual.
2
RemovetheDischargeChute
NoPartsRequired
Procedure
1.Removethelocknut,bolt,spacer,andspringthatsecure
theside-dischargechutetothemowerdeck(Figure1).
g015594
1
6 2
4
7
3
5
g015594
Figure1
1.Bolt
5.Springinstalled
2.Spacer6.Side-dischargechute
3.Locknut
7.J-hookendofspring
4.Spring
2.Removethesidedischargechutefromthemowerdeck
(Figure1).
Note:Retainthechuteandhardwareforinstallation
whenoperatingthemowerwiththebloweraccessory
removed.
3
RemovingtheOEMCoverand
Brackets
NoPartsRequired
RemovingtheBeltCover
Ifinstalled,removetheOEMbeltcoverasfollows:
1.Rotatetheboltthatsecuresthebeltcovertothedeck
counterclockwisetoloosenit(Figure2).
g203155
Figure2
1.Bolt(retainedtothebelt
cover)
4.Flangenut(3/8inch)
2.Beltcover
5.Carriagebolt(3/8x7/8
inch)
3.Cover-mountingbracket
2.RemovetheOEMbeltcoverandboltfromthe
mountingbracket(Figure2).
Note:RetaintheOEMbeltcoverandboltforinstallation
whenoperatingthemowerwiththebloweraccessory
removed.
3
RemovingtheCoverMountingBracket
1.Removethe2boltsand2angenutsthatsecurethe
covermountingbrackettothedeck(Figure2).
2.Removethebracket.
Note:RetaintheOEMcovermountingbracket,bolts,
andangenutforinstallationwhenoperatingthe
mowerwiththebloweraccessoryremoved.
RemovingtheExistingLowerSupport
Rod
Removethecarriageboltandnutfromtheexistinglower
supportrodandremoveit(Figure3).
Note:Retainthecarriageboltandnut.
g203724
Figure3
1.Existinglowersupportrod
3.Carriagebolt
2.Nut
InstallingtheNewLowerSupportRod
Installthenewlowersupportrodusingthepreviously
removedcarriageboltandnut(Figure4).
g203723
Figure4
1.Existinglowersupportrod
3.Carriagebolt
2.Nut
4
InstallingtheRearSupport
Rods(BaggerModel78481
Only)
Partsneededforthisprocedure:
1
Left,rearsupportrod
1Right,rearsupportrod
4
Whiznut(3/8inch)
Procedure
1.Removetheexistingrearsupportrodsfromthe
hydrostat(Figure5).
g203737
Figure5
LeftSideShown
1.Existingrearsupportrod2.Hydrostat
2.Installthenewleftandrightrearsupportrodsusing2
whiznuts(3/8inch)oneachside(Figure6).
4
g203736
Figure6
LeftSideShown
1.Newrearsupportrod
2.Whiznut(3/8inch)
5
RemovingtheBlowerKitParts
(IfInstalled)
NoPartsRequired
RemovingtheBeltCoverfortheBlower
Iftheblowerkitisinstalledonthemachine,removethebelt
coverinstalledfrombloweranddrivekitasfollows:
1.Removethethumbscrewthatsecuresthebeltcover
(Figure7).
g038117
Figure7
1.Thumbscrew2.Beltcover
2.Movethecoveroutwarduntiltheedgeofthecover
clearsthehooksinthedeckanges(Figure7).
3.Removethecoverfromthedeck.
Note:Discardthethumbscrew .
RemovingtheBeltCoverBracket
Iftheblowerkitisinstalledonthemachine,removethe
beltcoverbracketinstalledfromthebloweranddrivekitas
follows:
1.Removethe2carriagebolts(1/4x3/4inch)and2
locknuts(1/4inch)thatsecuresthebelt-coverbracket
totheforwardangeofthemowerdeck(Figure8).
g022380
Figure8
1.Carriagebolt(1/4x3/4
inch)
3.Locknut(1/4inch)
2.Belt-coverbracket
2.Removethebelt-coverbracketfromthemowerdeck
(Figure8).
Note:Discardthebelt-coverbracket.
5
RemovingtheOEMShaftCoverand
Hardware
ForStandardBlowers
1.Removethe3serratednutsthatsecuretheOEMshaft
covertotheblowerassembly(Figure9).
Note:Donotloosentheboltsandnutsthatsecure
theupper-bearinghousingthatarebeneaththeOEM
shaftcover.
G018861
1
2
4
5
5
4
5
4
3
g018861
Figure9
BlowerShaftCoverandHardwareRemoval
1.Serratednut(5/16inch)4.Hex-headbolt(1/4x3/4
inch)
2.OEMshaftcover5.Locknut(1/4inch)
3.Boltandnut(upper
bearinghousing)
2.RemoveanddiscardtheOEMshaftcover(Figure9).
3.Removethe3hex-headbolts(1/4x3/4inch)and3
locknut(1/4inch)fromtheblowerhousingasshown
inFigure9.
RemovingtheOEMShaftCoverand
Hardware
ForHDBlowers
1.Removethe2nutsand2washersthatsecuretheOEM
shaftcovertotheblowerassembly(Figure10).
g203344
Figure10
122cmMowerDeckShown
1.Nut
3.OEMshaftcover
2.Washer4.Bolt
2.RemoveanddiscardtheOEMshaftcover(Figure10).
6
6
InstallingtheCEPulleyGuard
andBelt-CoverBracket
Partsneededforthisprocedure:
1
CEpulleyguard
1
CEbelt-coverbracket
1
Hex-headbolt(1/4x1inch)
1
Carriagebolt(1/4x3/4inch)
2
Flangenut(1/4inch)
2
Hex-headbolt(3/8x1inch)
2
Flangenut(3/8inch)
1
Clipnut
1
Rearguard(122cmmowerdeckonly)
InstallingtheCEPulleyGuardand
Belt-CoverBracket
For122cmMowerDecks
1.AligntheholesoftheCEpulleyguardtotheholein
theforwarddeectorbracketandtheoutboardholein
theforwarddeckange(Figure11).
Note:TheCEpulleybracketwrapsaroundthe
outboardedgeofthedeectorbracket
g203671
Figure11
1.Hex-headbolt(3/8x1
inch)
6.Flangenut(1/4inch)
2.Flangenut(3/8inch)7.Deckange(forward)
3.Rearguard(122cm
mowerdeckonly)
8.Carriagebolt(1/4x3/4
inch)
4.Belt-coverbracket
9.Flange-headbolt(1/4x1
inch)
5.Clipnut10.CEpulleyguard
2.AligntheCEbelt-coverbrackettotheholesattherear
sideoftheforwarddeckange(Figure11).
3.SecuretheCEpulleyguardandthebeltcoverbracket
totheforwarddeckangeattheoutboardholewith
thehex-headbolt(1/4x1inch)andaangenut(1/4
inch)asshowninFigure11.
4.Securethebelt-coverbrackettotheforwarddeckange
attheinboardholewiththeacarriagebolt(1/4x3/4
inch)andaangenut(1/4inch)asshowninFigure11.
5.AligntheholeintherearangeoftheCEbelt-cover
bracketwiththeholeinthedeckwhereyouremoved
theOEMbeltcoverbracketinstep1ofRemovingthe
CoverMountingBracket(page4);refertoFigure11.
6.SecuretherearangeoftheCEbelt-coverbracket
tothedeckwithahex-headbolt(3/8x1inch)anda
angenut(3/8inch)asshowninFigure11.
7.AligntheclipnutwiththeholeinthetopoftheCE
belt-coverbracket,andpushtheclipnutontothe
bracket(Figure11).
8.Looselyinstalltherearguardtothemowerdeckusing
ahex-headbolt(3/8x1inch)andaangenut(3/8
inch)asshowninFigure11.
Tightenthefastenersafteryouinstalltheblower;refer
toInstallingtheBlower(page11).
Important:Thisstepappliesto122cmmower
decksonly.
7
InstallingtheCEPulleyGuardand
Belt-CoverBracket
For132cmMowerDecks
1.AligntheholesoftheCEpulleyguardtotheholein
theforwarddeectorbracketandtheoutboardholein
theforwarddeckange(Figure12).
Note:TheCEpulleybracketwrapsaroundthe
outboardedgeofthedeectorbracket
g203771
Figure12
1.CEpulleyguard4.Flangenut(1/4inch)
2.Flange-headbolt(1/4x1
inch)
5.Clipnut
3.Carriagebolt(1/4x3/4
inch)
6.Belt-coverbracket
2.AligntheCEbelt-coverbrackettotheholesattherear
sideoftheforwarddeckange(Figure12).
3.SecuretheCEpulleyguardandthebeltcoverbracket
totheforwarddeckangeattheoutboardholewith
thehex-headbolt(1/4x1inch)andaangenut(1/4
inch)asshowninFigure12.
4.Securethebelt-coverbrackettotheforwarddeckange
attheinboardholewiththeacarriagebolt(1/4x3/4
inch)andaangenut(1/4inch)asshowninFigure12.
5.AligntheclipnutwiththeholeinthetopoftheCE
belt-coverbracket,andpushtheclipnutontothe
bracket(Figure12).
7
InstallingtheCEUpperGuards
Partsneededforthisprocedure:
1
CEshaftguard
1
CEforwardguard
1
CEtensionerguard
InstallingtheCEShaftGuard
ForStandardBlowers
1.AligntheCEshaftguardtothe3boltsand3nutsthat
securetheupperbearinghousing(Figure13).
G018858
1
2
4
5
6
6
7
4
4
3
g018858
Figure13
1.Serratednut(5/16inch)5.CEforwardguard
2.CEshaftguard6.Locknut(1/4inch)
3.Boltandnut(upper
bearinghousing)
7.CEtensionerguard
4.Hex-headbolt(1/4x3/4
inch)
2.SecuretheCEshaftguardtotheblowerwiththe3
serratednuts(Figure13).
8
InstallingtheCEShaftGuard
ForHDBlowers
InstalltheCEshaftguardtotheblowerassemblyusing2
nutsand2washers(Figure14).
g203156
Figure14
1.Nut
3.CEshaftguard(HD)
2.Washer4.Bolt
InstallingtheCEUpperGuards
1.AligntheCEforwardguardtotheupperblower
housing(Figure13).
2.SecuretheCEforwardguardtotheupperblower
housingwithahex-headbolt(1/4x3/4inch)anda
locknut(1/4inch)asshowninFigure13.
3.AligntheCEtensionerguardtotheupperblower
housing(Figure13).
4.SecuretheCEtensionerguardtotheupperblower
housingwith2hex-headbolt(1/4x3/4inch)and2
locknut(1/4inch)asshowninFigure13.
8
InstallingtheCELowerGuard
Partsneededforthisprocedure:
1
CElowerguard
2
Hex-headbolt(1/4x3/4inch)
2
Washer(1/4x5/8)
2
Locknut(1/4inch)
RemovingtheBlower
Ifinstalledremovetheblowerassemblyfromthemower
deckasfollows:
1.Pullthespringloadedidlerpulleyawayfromthexed
springpost,andremovethebeltfromtheidlerpulley
(Figure15).
g203195
Figure15
1.Latchpin(lockingposition)6.Belt(alignedtotheidler
pulley)
2.Chutebracket
7.Idlerspringpost
3.Blowerassembly
8.Spring
4.Springhookends
9.Fixedspringpost
5.Idlerpivotbracket
9
2.Movetheidlerpivotbrackettowardthexedspring
post.removethehookofthespringfromtheidler
springpost(Figure15).
3.Routethebeltbeneaththeidlerpulley(Figure16).
G018367
1
2
3
2
4
6
5
7
7
g018367
Figure16
1.Drivepulley
5.Blower(housing
repositionedforillustrative
purposes)
2.Blowerbelt
6.Blowerinposition(housing
portionremovedfor
illustrativepurposes)
3.Blowerpulley7.Mowerdeck
4.Idler/tensionpulley
4.Removethebeltfromdrivepulley(Figure16).
5.Movetheblowerlatchpintotheopenpositionand
swingthebloweroutward(Figure15).
6.Removetheblowerandbeltfromthemowerdeck.
DrillingtheMountingHolesfortheCE
LowerGuard
1.AlignthelowerCElowerguardtotheblower-chute
bracketasshowninFigure17.
11
9
10
5
1
2
3
4
98
6
7
10
G018859
g018859
Figure17
1.Hole1
7.Hex-headbolt(1/4x3/4
inch)
2.Hole2
8.Locknut(1/4inch)
3.Hole39.Rivettails
4.Hole410.Blower-chutebracket
5.CElowerguard11.Drillbit7mm(0.277inch)
6.Washer
2.Alignhole2andhole4ofthelowerCElowerguard
totherivettailsprotrudingthroughtheblower-chute
bracket(Figure17).
Note:EnsurethattheangeoftheCElower
guard(theangewiththeholes)isatagainstthe
blower-chutebracket.
3.Marktheoutlineofhole1andhole3oftheCElower
guardontheblower-chutebracket,andremovetheCE
guard(Figure17).
4.Locatethemarksontheblower-chutebracket,and
center-punchthelocations.
5.Drill7mm(0.277inch)holesintheblower-chute
bracketatthe2center-punchmarks(Figure17).
10
InstallingtheCELowerGuard
Note:InstalltheCElowerguardwiththeblowerassembly
removedfromthemowerdeck;refertotheE-ZVac™Blower
andDriveKitInstallationInstructions.
1.AligntheCElowerguardtotheblower-chutebracket
(Figure17).
2.Alignhole2andhole4oftheCElowerguardto
therivettailsprotrudingthroughtheblower-chute
bracket(Figure17).
3.SecuretheCElowerguardtotheblowerwith2
hex-headbolts(1/4x3/4inch),2washers,and2
locknut(1/4inch)throughhole1andhole4ofthe
CEguard(Figure17).
InstallingtheBlower
Ifyouremovedtheblower,installtheblowerassemblyto
themowerdeckasfollows:
Note:Refertothe48inor52inE-ZVac™TwinSoftBagger
Owner’sManual.
1.Aligntheblowerbeltaroundthepulleyoftheblower
(Figure16).
2.Alignthepivotpinontheblowerwiththepivotpin
holeinthedeckandlowertheblowerontodeck.
3.Opentheblowerlatchpin,closetheblowertothe
deck,andsecurethelatchpintothechutebracket
(Figure15).
Note:Ensurethatthelatchpinextendsthroughthe
holeinchutebracketandtheCEpulleyguard.
4.Temporarilyroutethebeltbeneaththeidlerpulley
(Figure16).
5.Routethebeltaroundthedrivepulley(Figure16).
6.Movetheidler/tensionpulleytowardthexedspring
post,andinstallthespringbyaligningthespringhook
ontotheidlerspringpost(Figure15).
7.Pullthespringloadedidler/tensionpulleyawayfrom
thexedspringpost,androutethebeltaroundthe
idlerpulley(Figure16).
11
9
InstallingtheCEBeltCover
Partsneededforthisprocedure:
1
Hex-headbolt(1/4x3/4inch)
1
Washer(5/16x3/4inch)
1
Washer(1/4x1/2inch)
1Retainer
InstallingtheCEBeltCoverBolt
1.Assemblethewasher(5/16x3/4inch)tothehex-head
bolt(1/4x3/4inch)asshowninFigure18.
g203194
Figure18
122cmMowerDeckShown
1.Hex-headbolt(1/4x3/4
inch)
5.Retainer
2.Washer(5/16x3/4inch)
6.Deckbracketnotch
3.Beltcover
7.CEbelt-coverbracket
4.Washer(1/4x1/2inch)8.Clipnut
2.Inserttheboltandwasherthroughtheholeinthetop
ofthebeltcoverfromtheOEMbloweranddrivekit
(Figure18).
3.Fromthebottomofthebeltcover,assemblethe
washer(1/4x1/2inch)andretaineroverthehex-head
boltthreads(Figure18).
Ensurethattheboltheadandwasherarepositioned
ushwiththeuppersurfaceofthebeltcoverandthe
washerandretainerareushwiththebottomsurface
ofthecover.
InstallingtheBeltCover
1.Unlatchtheblowerandpullitoutpartially.
2.Alignthebeltcoverwithnotchesinthedeckanges
(Figure18).
3.Alignthehex-headboltinthecoverwiththeclipnut
onthebelt-coverbracket.
4.Securethebeltcovertothecoverbracketwiththe
hex-headbolt(Figure18).
5.Opentheblowerlatchpin,closetheblowertothe
deck,andsecurethelatchpintothechutebracket.
12
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Toro CE Kit, 122cm E-Z Vac Bagger for Titan HD Riding Mower Installation guide

CE Kit, 122cm E-Z Vac Bagger for Titan HD Riding Mower
Toro
Brand
Toro
Model
CE Kit, 122cm E-Z Vac Bagger for Titan HD Riding Mower
Type
Installation guide
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