Toro MH-400SH2 Material Handler User manual

FormNo.3427-232RevD

MH-400SH2andMH-400EH2

MaterialHandler

ModelNo.44931—SerialNo.403350001andUp

ModelNo.44954—SerialNo.403350001andUp

Registeratwww.Toro.com.

OriginalInstructions(EN)

*3427-232*D

ThisproductcomplieswithallrelevantEuropean

directives;fordetails,pleaseseetheseparateproduct

specicDeclarationofConformity(DOC)sheet.

ElectromagneticCompatibility

Domestic:ThisdevicecomplieswithFCCRulesPart15.

Operationissubjecttothefollowingtwoconditions:(1)This

devicemaynotcauseharmfulinterferenceand(2)thisdevice

mustacceptanyinterferencethatmaybereceived,including

interferencethatmaycauseundesirableoperation.

Thisequipmentgeneratesandusesradiofrequencyenergyand

ifnotinstalledandusedproperly,instrictaccordancewiththe

manufacturer'sinstructions,maycauseinterferencetoradio

andtelevisionreception.Ithasbeentypetestedandfoundto

complywithinthelimitsofaFCCClassBcomputingdevicein

accordancewiththespecicationsinSubpartJofPart15of

FCCRules,asstatedabove.However,thereisnoguarantee

thatinterferencewillnotoccurinaparticularinstallation.If

thisequipmentdoescauseinterferencetoradioortelevision

reception,whichcanbedeterminedbyturningtheequipmentoff

andon,theuserisencouragedtotrytocorrecttheinterference

byoneormoreofthefollowingmeasures:Reorientthereceiving

antenna,relocatetheremotecontrolreceiverwithrespecttothe

radio/TVantennaorplugthecontrollerintoadifferentoutletso

thatthecontrollerandradio/TVareondifferentbranchcircuits.If

necessary,theusershouldconsultthedealeroranexperienced

radio/televisiontechnicianforadditionalsuggestions.The

usermayndthefollowingbookletpreparedbytheFederal

CommunicationsCommissionhelpful:"HowtoIdentifyand

ResolveRadio-TVInterferenceProblems".Thisbookletis

availablefromtheU.S.GovernmentPrintingOfce,Washington,

DC20402.StockNo.004-000-00345-4.

FCCID:W7OMRF24J40MDME-Base,

OA3MRF24J40MA-HandHeld

IC:7693A-24J40MDME-Base,7693A-24J40MA-HandHeld

Operationissubjecttothefollowingtwoconditions:(1)this

devicemaynotcauseinterference,and(2)thisdevicemust

acceptanyinterference,includinginterferencethatmaycause

undesiredoperationofthedevice.

JapanElectromagneticCompatibilityCertication

Handheld:

RF2CAN:

MexicoElectromagneticCompatibilityCertication

Handheld:

RF2CAN:

KoreaElectromagneticCompatibilityCertication(Decal

providedinseparatekit)

Handheld:

RF2CAN:

SingaporeElectromagneticCompatibilityCertication

Handheld:TWM240007_IDA_N4021–15

RF2CAN:

TWM-240005_IDA_N4024–15

MoroccoElectromagneticCompatibilityCertication

AGREEPARL’ANRTMAROC

Numerod’agrement:MR14092ANRT2017

Delivred’agrement:

29/05/2017

WARNING

CALIFORNIA

Proposition65Warning

Useofthisproductmaycauseexposure

tochemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Introduction

Thismachineisintendedtobeusedbyprofessional,

hiredoperatorsincommercialapplications.Itis

primarilydesignedfortransporting,metering,and

dispersingmaterials.

Usingthisproductforpurposesotherthanitsintended

usecouldprovedangeroustoyouandbystanders.

Readthisinformationcarefullytolearnhowtooperate

andmaintainyourproductproperlyandtoavoid

injuryandproductdamage.Youareresponsiblefor

operatingtheproductproperlyandsafely.

Visitwww.Toro.comforproductsafetyandoperation

trainingmaterials,accessoryinformation,helpnding

adealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineT oroparts,or

additionalinformation,contactanAuthorizedService

DealerorToroCustomerServiceandhavethemodel

andserialnumbersofyourproductready.Figure1

identiesthelocationofthemodelandserialnumbers

ontheproduct.Writethenumbersinthespace

provided.

Important:Withyourmobiledevice,youcan

scantheQRcode(ifequipped)ontheserial

numberplatetoaccesswarranty,parts,andother

productinformation.

8111LyndaleAvenueSouth

Bloomington,MN55420

2

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

g234791

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas

safetymessagesidentiedbythesafety-alertsymbol

(Figure2),whichsignalsahazardthatmaycause

seriousinjuryordeathifyoudonotfollowthe

recommendedprecautions.

g000502

Figure2

1.Safety-alertsymbol

Thismanualuses2wordstohighlightinformation.

Importantcallsattentiontospecialmechanical

informationandNoteemphasizesgeneralinformation

worthyofspecialattention.

3

Contents

Safety.......................................................................5

GeneralSafety...................................................5

SafetyandInstructionalDecals..........................5

Setup........................................................................9

1InstallingtheHitch.........................................10

2InstallingtheWeightCase..............................10

3AdjustingtheMirror.........................................11

4WiringandInstallingtotheTraction

Unit...............................................................12

5InstallingtheEHWirelessControl

MountingBracketontheTraction

Unit...............................................................14

6InstallingthePendantSwitch.........................14

7AssemblingtheHandheldRemote.................15

8AttachingtheHydraulicstotheTraction

Unit...............................................................16

9Connectingthe7-pinCoiledPower

Cable............................................................16

10SettingtheElectricBrake

Adjustments..................................................16

11AssemblinganOptionalAttachmentto

theMachine..................................................16

ProductOverview...................................................18

Controls...........................................................18

Specications..................................................20

Attachments/Accessories.................................20

BeforeOperation.................................................20

BeforeOperationSafety...................................20

SelectingaTractionUnit...................................21

ConnectingtheMachinetotheTraction

Unit...............................................................21

BeforeOperationsChecks................................23

DuringOperation.................................................23

DuringOperationSafety...................................23

SlopeSafety.....................................................24

UsingtheRear-JackLeg..................................25

SupportingtheFrontoftheMachinewiththe

Jack..............................................................27

StowingtheJack..............................................27

TowingtheMachine..........................................28

ElectricBrakeOperatingTips...........................28

TurningtheMachinePowerOn/Off...................28

OperatingtheHydraulicControlValves.............29

OperatingtheHydraulicControlsand

Options.........................................................30

CaringfortheHandheldRemote.......................35

ReplacingtheBatteriesintheHandheld

Remote.........................................................35

AssociatingtheHandheldRemotewiththe

Base..............................................................36

OperatingtheFloorandOptionUsingthe

HandheldRemote.........................................36

HandheldRemotePresetModes......................39

LoadingtheHopper..........................................39

UnloadingMaterial............................................40

OperatingtheOptionalAttachment...................40

AfterOperation....................................................41

AfterOperationSafety......................................41

DisconnectingtheMachinefromtheTraction

Unit...............................................................41

Maintenance...........................................................42

MaintenanceSafety..........................................42

RecommendedMaintenanceSchedule(s)...........42

Pre-MaintenanceProcedures..............................42

InstallingtheHydraulic-Cylinder

Support.........................................................42

Lubrication..........................................................43

GreaseSpecication........................................43

LubricatingtheBearingsandBushings.............43

DriveSystemMaintenance..................................44

CheckingtheTireandWheels..........................44

ChangingTires.................................................44

BrakeMaintenance.............................................45

InspectingtheElectricBrakes...........................45

AdjustingtheElectricBrakes............................45

InspectingtheBrakeShoesandLinings............46

BrakeCleaningandInspection.........................46

BrakeLubrication.............................................46

InspectingtheMagnets.....................................46

HydraulicSystemMaintenance...........................47

HydraulicSystemSafety...................................47

HydraulicFluidSpecication.............................47

CheckingtheHydraulicSystem........................47

OptionalAttachments...........................................48

CheckingtheOptionalAttachments..................48

MaintainingtheConveyorBelt..............................48

CheckingtheConveyorBeltandRollers...........48

AdjustingtheConveyorBeltTracking................48

AdjustingtheConveyorBeltTension.................49

ChangingtheConveyorBelt.............................49

AdjustingtheConveyorDriveChain

Tension.........................................................51

MaintainingtheHopperandRearGate.................52

CheckingtheConveyorSealsandRear

GateSeal......................................................52

CheckingtheRearGate...................................52

Cleaning..............................................................52

WashingtheMachine.......................................52

Storage...................................................................53

Troubleshooting......................................................54

CheckingFaultCodes......................................54

HandheldRemoteMessages...........................56

4

Safety

GeneralSafety

Thisproductiscapableofcausingpersonalinjury.

Alwaysfollowallsafetyinstructionstoavoidserious

personalinjury.

•Readandunderstandthecontentsofthis

Operator’sManualbeforeusingthismachine.

Ensurethateveryoneusingthisproductknows

howtouseitandunderstandsthewarnings.

•Donotputyourhandsorfeetnearmoving

componentsofthemachine.

•Donotoperatethemachinewithoutallguards

andothersafetyprotectivedevicesinplaceand

workingonthemachine.

•Keepthemachineawayfrombystanderswhileit

ismoving.

•Keepchildrenoutoftheoperatingarea.Never

allowchildrentooperatethemachine.

•Parkthemachineonalevelsurface;engagethe

parkingbrake;shutoffthetraction-unitengine;

removethekey;andwaitforallmovementtostop

beforeservicingoruncloggingthemachine.

Improperlyusingormaintainingthismachinecan

resultininjury.Toreducethepotentialforinjury,

complywiththesesafetyinstructionsandalways

payattentiontothesafety-alertsymbol,which

meansCaution,Warning,orDanger—personalsafety

instruction.Failuretocomplywiththeseinstructions

mayresultinpersonalinjuryordeath.

Youcanndadditionalsafetyinformationwhere

neededthroughoutthismanual.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea

ofpotentialdanger.Replaceanydecalthatisdamagedormissing.

decal119-6823

119-6823

SHmodelsonly

1.Reverseconveyorbelt4.Raisehopper

2.Advanceconveyorbelt

5.Optionon

3.Lowerhopper

93-9899

decal93-9899

93-9899

1.Crushinghazard—installthecylinderlock.

decal119-6838

119-6838

1.Entanglementhazard,belt—stayawayfrommovingparts,

keepallguardsandshieldsinplace.

decal119-0217

119-0217

1.Warning—shutofftheengine;stayawayfrommovingparts;

keepallguardsandshieldsinplace.

5

decal119-6819

119-6819

1.Spinnerspeedpercentage

2.Beltspeedpercentage

decal93-9852

93-9852

1.Warning—readtheOperator’sManual.2.Crushinghazard—installthecylinderlock.

decal119-6836

119-6836

1.ReadtheOperator'sManual.

2.Locateweightsothatrearoftheweightcaseis28in(71

cm)fromthefrontfaceofhitchtube.

decal119-6833

119-6833

1.ReadtheOperator'sManual.

2.Maximumloadweight11,800lb(5.352kg);vehicleweight

3,000lb(1,361kg),Maximumgrossvehicleweight14,800

lb(6,713kg)

decal131-6766

131-6766

Model44954Only

1.7.5A3.Electricalaccessory—15A

2.7.5A

4.TEC-2403—2A

6

decal119-6806

119-6806

1.Warning—readtheOperator'sManual.4.Warning—shutofftheengine,removethekey,andreadthe

Operator'sManualbeforeperformingmaintenance.

2.Warning—alloperatorsshouldbetrainedbeforeoperating

themachine.

5.Warning—donotcarrypassengers.

3.Thrownobjecthazard—keepbystandersaway.

6.Warning—stayawayfrommovingparts;keepallguardsand

shieldsinplace.

decal119-6835

119-6835

1.ReadtheOperator'sManual.

2.Donotstorethejackonrearleg.

decal119-6869

119-6869

1.Tailgateheightadjustment

decal119-6822

119-6822

Model44931Only

1.Belt

2.On

3.Off

decal119-6832

119-6832

Model44954Only

1.Adjustoorspeed

2.Lowerthehopper

3.Raisethehopper

4.Adjustspinnerspeed

7

decal119-6812

119-6812

1.Tippinghazard—donotturnfast;turnslowly;whenthe

hopperisempty,donotgofasterthan15mph(24kph);

whenthehopperisloaded,moveslowly;whenmovingover

roughterrain,moveslowly.

decal119-6863

119-6863

1.Towafullhopperinthe

loweredposition;donot

towaloweredhopperwith

thespinnerattachedinthe

loweredposition.

3.Towanemptyhopperin

theraisedposition;tow

anemptyhopperwitha

spinnerattachedinthe

raisedposition;donottow

afullhopperintheraised

position;donottowafull

hopperwiththespinner

attachedintheraised

position.

2.Towthefullhopperin

themiddlepositionwith

thespinnerattachedand

active.

decal133-8061

133-8061

8

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

Qty.

Use

Bolt,1x6-1/2inches

2

1

Locknut,1inch2

Installthehitch

2

Nopartsrequired

–

Installtheweightcase.

3

Nopartsrequired

–

Adjustthemirror.

Footcontroller1

Brakecontroller1

Harnessassembly1

Socketbracket

1

Screw,5/16x1inch

4

Nut,5/16inch

4

Wiresplices6

Cabletie

10

Bolt,#10x7/8inch

2

Nut,#10

2

Hoseclamp1

4

Fuse(15A)

1

WireandInstalltothetractionunit.

Mountingbracketassembly1

Backingplate1

Flangeheadbolt,5/16x1-1/2inch

4

5

Flangeheadlocknut,5/16

4

InstalltheEHwirelesscontrolmounting

bracketonthetractionunit(Model

44954only).

Pendantswitch1

6

SHwireharness

1

Installthependantswitch.

Handheldremote1

AAbatteries4

Magneticbracket1

7

Screws,small

6

Assemblethehandheldremote.

8

Nopartsrequired

–

Attachthehydraulicstothetractionunit.

9

7-pincoiledpowercable1

Connectthe7-pincoiledpowercable.

10

Nopartsrequired

–

Settheelectricbrakeadjustments.

11

Quickattachmountingclamp

2

Assembleanoptionalattachmenttothe

machine.

9

MediaandAdditionalParts

Description

Qty.

Use

Operator'sManual

1

Readthemanualbeforeoperatingthemachine.

DeclarationofConformity

1

TheDeclarationofConformityservesasEUproofof

certication.

Attachmentclamps2Usetomountattachments.

Note:Determinetheleftandrightsidesofthe

machinefromthenormaloperatingposition.

1

InstallingtheHitch

Partsneededforthisprocedure:

2

Bolt,1x6-1/2inches

2Locknut,1inch

Procedure

1.Locateandremovetheloosepartsboxshipped

onthefender.

2.Removetherearjacklegfromthestowed

positionandassemblethejackleginthevertical

position;refertoSupportingtheMachinewith

theRear-JackLeg(page25).

3.Removethehitchfromtheshippingposition

bycuttingbothstrapssecuringthehitchto

thefender(Figure3).Removebothmounting

bracketsfromthefenderanddiscard.

g014065

Figure3

1.Removehitchfromshippingposition

Note:Use2peopletoremovethehitch

assembly.

4.Slidethehitchtubetongueintoplaceatthefront

ofthemachine.Ensurethatthejackmounting

bracketfacesouttowardtheleftside.

5.Placeabolt(1x6-1/2inches)throughtheframe

andhitchtubeandsecureitwithalocknut

(Figure4).Torquethelocknutto976to1,193

N-m(720to880ft-lb).

6.Placeabolt(1x6-1/2inches)throughthetopof

theframeanddownthroughthehitchtubeand

secureitwithalocknut(Figure4).T orquethe

locknutto976to1,193N-m(720to880ft-lb).

g014066

Figure4

1.Hitchtube2.Mountingboltandnut

7.Removethejackfromtherear-jacklegand

installthejackontothehitchtube;referto

SupportingtheFrontoftheMachinewiththe

Jack(page27).

Note:Donotinsertthepinthroughthevertical

holeofthejack,oryouwillnotbeabletoremove

thepinwhentheweightcaseisinstalled.

10

2

InstallingtheWeightCase

NoPartsRequired

Procedure

1.Removetheweightsfromtheweightcase.

2.Removethebolts(1/2x5-1/2inches)from

themountingbracketholdingtheweightcase.

Discardthemountingbrackets(Figure5).

g014067

Figure5

1.Weightcase2.Weightcasemounting

bracket

3.Positiontheweightcaseonthehitch,asfar

forwardaspossible.

4.Mounttheweightcasetothehitchwith2bolts

(1/2x5-1/2inches)andlocknuts.Torquethe

locknutsto91to112N-m(67to83ft-lb).

5.Filltheweightcasewiththeweightsandinstall

thebarandpin(Figure6).

g014069

Figure6

1.Fillweightcase

3

AdjustingtheMirror

NoPartsRequired

Procedure

Themirrormountedonthefrontofthehopperallows

youtomonitortheloadandthespreadingaction.

Checkthemirrorfrequentlytomonitortheoperation

ofthemachine.

Adjustthemirror(Figure7)sothatyoucanviewthe

insideofthehopperfromtheoperatorposition.

11

g015149

Figure7

1.Mirror

4

WiringandInstallingtothe

TractionUnit

Partsneededforthisprocedure:

1Footcontroller

1Brakecontroller

1Harnessassembly

1

Socketbracket

4

Screw,5/16x1inch

4

Nut,5/16inch

6Wiresplices

10

Cabletie

2

Bolt,#10x7/8inch

2

Nut,#10

1Hoseclamp

1

Fuse(15A)

SelectingaTractionUnit

Selectatractionunitthatmeetsthespecicationsand

tractionunitrecommendations;refertoSpecications

(page20)andSelectingaTractionUnit(page21).

InstallingtheBrakeController

OutcrossTractionUnits

1.Mountthebrakecontroller(Figure8)tothe

lowerleftareaofthedashboardwiththe2bolts

(#10x7/8inch)andnuts(#10).

g235379

Figure8

1.Brakecontroller

2.ConnecttheOutcrosswireharnessconnectorto

thebrakecontrollerconnector.

RefertotheOutcrosstractionunitOperator’s

Manualforadditionalmountingandoperating

instructions.

InstallingtheBrakeController

TractorTypeTractionUnits

Mountthebrakecontrollertothedashorthefender

ofthetractorwiththe2bolts(#10x7/8inch)and

nuts(#10).

InstallingtheWireHarnessand

BrakeController

Note:Layouttheharnessonthetractionunitto

determinethemountinglocationsoftheharness

components.Usecabletiestobundlesurpluscable

lengths.Also,usethewirespliceswhenalteringthe

harnesslength(shortenedorlengthened).Heatthe

shrinktheconnectorsuntiltheyaretighttothewires.

Important:Ifyouaddwiretotheharness,ensure

tousethepropergaugewire.

1.Mountthesocketbrackettotherearofthe

tractionunitwith2bolts(5/16x1inch)andnuts.

2.Routethewireharnessconnectorthroughthe

holetothesocket.

12

Iftheconnectordoesnotgothroughthehole,

slidethebootdowntheharness.

3.Boltthewireharness,withthesocketconnector,

totherearofthesocketbracketwith2bolts

(5/16x1inch)andnuts.

4.Routetheharnessalongthetractionunit.

5.Usethehoseclamptosecurethefootcontroller

tothepadonthebrakepedal.

6.Connecttheharnesstothecomponents(Figure

9)asfollows:

A.Plugtheshorterwirefromtheharnessinto

thefootcontrollerwireconnector.

B.Connectthelongerwirefromtheharnessto

thebrakecontrollerwireconnector.

C.Selectoneofthefollowingprocedureswhen

connectingtheringterminalwire(withthe

fuse)toapositiveelectricalsource:

•Tohavethebrakecontrollerpowered

onlywhenthetractionunitispowered

on,attachtheringterminalwire,with

thefuse,toanopenauxiliary-power

sourcethathasaratingof15Aormore.

Usea10Afusefora2wheelbrake

systemanda15Afusefora4wheel

brakesystem.

Note:Youmayneedtoremovethering

terminalandinstalladifferentterminal

typetomatchtheauxiliarypowersource

connection.

•Tohavethebrakecontrolleralways

powered,attachtheringterminalwire,

withthefuse,tothepositivebattery

terminal.

Note:Ifyoustorethetractionunitfor

anextendedperiod,removethefuse

fromthebrakecontrollerwireharness

ordisconnectthewireharnessfrom

thebrakecontroller.Thispreventsthe

batteryfromdischarging

D.Connecttheotherringterminalwire,

withoutthefuse,tothenegative(-)battery

terminal.

g021113

Figure9

1.Positivebatteryterminal(+)6.Socketconnector

2.Negativebatteryterminal(-)

7.Powercable

3.Fuse8.Brakecontroller

4.Wireharness(+)

9.Footcontroller

5.Wireharness(–)

10.Hoseclamp

13

7.Securetherubberboottotheconnectorandto

thewireharnesswithacabletie.

8.Securealllooseharnesswireswithcableties.

9.Ifyouareusinga4wheelbrakekit,removethe

10ampfusefromthefuseholderandinsertthe

15ampfuse.

5

InstallingtheEHWireless

ControlMountingBracket

ontheTractionUnit

Model44954Only

Partsneededforthisprocedure:

1Mountingbracketassembly

1Backingplate

4

Flangeheadbolt,5/16x1-1/2inch

4

Flangeheadlocknut,5/16

Procedure

1.Fortractionunitmounting,determinean

appropriatelocationforthehandheldremote

mountingbracket.Thesurfaceshouldbeat

andsolid.

2.Usingthebackingplateasatemplate,locate,

mark,anddrill4holes(11/32inchdiameter)in

thetractionunitmountingsurface.

3.Attachthemountingbracketandbackingplate

with4angeheadbolts(5/16x1-1/2inches)

andangelocknuts(Figure10andFigure11).

g028873

Figure10

1.Handheldremote3.Mountingbolts

2.EHhandheldremote

mount

g014103

Figure11

1.EHhandheldremotebackingplate

Note:Thewirelessremotemagnetcansticktoany

metalcomponent.

14

6

InstallingthePendant

Switch

SHModels

Partsneededforthisprocedure:

1Pendantswitch

1

SHwireharness

Procedure

Plugtheon/offpendantswitch(4prongend)intothe

socketatthefrontleftcornerofthemachine(Figure

12).

g014074

Figure12

1.On/offpendantswitch

Important:Alwaysunplugthependantswitch

cordordisconnectthepower-supplywire

whenthemachineandtractionunitarenot

used—otherwisethebatteryofthetractionunit

losespower.

7

AssemblingtheHandheld

Remote

EHModels

Partsneededforthisprocedure:

1Handheldremote

4AAbatteries

1Magneticbracket

6

Screws,small

Procedure

1.Removetherubberbandssecuringtheremote

halvestogether,andremovethebackcover.

2.Plugeachbatteryintoaterminalcradle

observingproperpolarity.(Ifthebatteries

areimproperlyinstalled,theunitwillnotbe

damaged,butitwillfailtooperate.)Thecradle

isembossedwithpolaritymarkingsforeach

terminal(Figure13).

g028875

Figure13

1.Rubberseal3.Handheldremote

2.Steelgasket

4.4AAbatteries

3.Ensurethatthesteelgasketandrubbersealare

seatedinthechannelintheremoteandsetthe

backcoverinplace(Figure13).

15

4.Securethecoverwith6screws(Figure13)and

torquethemto1.5to1.7N-m(13to15in-lb).

5.Installthehandheldremoteintothemagnetic

remotebracket,slidethehalvestogetherto

securetheremote,andtightentheboltinthe

magnet(Figure14).

g028874

Figure14

1.Handheldremote3.Boltinthemagnet

2.Magneticremotebracket

8

AttachingtheHydraulicsto

theTractionUnit

NoPartsRequired

Procedure

Attachthehydraulichoses;refertoConnectingthe

MachinetotheTractionUnit(page21)

9

Connectingthe7-pinCoiled

PowerCable

Partsneededforthisprocedure:

17-pincoiledpowercable

Procedure

Connectthe7-pincoiledpowercable;referto

ConnectingtheMachinetotheTractionUnit(page

21).

10

SettingtheElectricBrake

Adjustments

NoPartsRequired

Procedure

Adjustthebrakecontroller;refertoAdjustingthe

BrakeController(page22).

16

11

AssemblinganOptional

AttachmenttotheMachine

Partsneededforthisprocedure:

2

Quickattachmountingclamp

Procedure

g015127

Figure15

1.Rearofthemachine8.Option

2.Optionattachmentbracket9.Lift

3.Lockpin10.Pull

4.Lockring11.Rearclampassembly

5.Clamphandle12.Supporttheoptionbeforeremovingtheclamps

6.Safetylatchclip

13.Frontclampbrackets

7.Safetylatch

Important:Theoptionattachmentsareheavy.

Useanassistanttohelpliftthem.

Note:Themachinecomesequippedwith2quick

attachmountingclamps.Usetheseclampstomount

theoptionalaccessorytothemachine.

1.Removethesafetylatchclipsfromtheclamp

handles(Figure15).

2.Liftthesafetylatch,thenlifttheoption

attachmentclamphandles,andreleasethelock

ringsfromthelockpins(Figure15).

3.Slidetherearoptionattachmentclampassembly

outofthequick-attachslots(Figure15).

4.Withassistance,insertthefrontedgeofthe

optionattachmentupandundertherearofthe

machineintothefrontclampsonthebrackets

(Figure15).

5.Whilesupportingtheoptionattachment,slide

therearoptionattachmentclampassemblyback

intotheslotsinthebrackets,andovertherear

edge(Figure15).

6.Ensurethattheoptionattachmentiscentered

betweenthebrackets.Thenassemblethelock

ringsoverthelockpinsandpushdownonthe

clamphandles.

17

Note:Iftheclampassemblyistoolooseand

theoptionattachmentslideswithintheclamps,

turnthelockringsintotheclampsafewturns

untiltheoptionattachmentissecure.

Important:Donotover-tightentheclamps.

Thismaybendtheedgesoftheoption.

7.Installthesafetylatchclipstotheclamphandles

(Figure15).

Important:Ensurethatyoureinstallthe

safetylatchclipsintotheclamps.Otherwise,

theclampsmayopenduringoperation.

ProductOverview

Controls

HydraulicControlValves

SHModels

g014117

Figure16

1.Conveyorbeltdirection(leftcontrolvalve)

2.Raiseandlowermachine(centercontrolvalve)

3.Optionsonandoff(rightcontrolvalve)

4.Optionhydraulicquickconnectors

LeftValve

Theleftvalvecontrolsthemachineconveyorbelt

direction(Figure16).

CenterValve

Thecentervalveraisesandlowersthemachine

(Figure16).

RightValve

Therightvalvecontrolstheoption(Figure16).

OptionHydraulicQuickConnectors

Connecttheoptionhydraulichere(Figure16).

E-StopButton

EHModels

Whennishedworkingwiththemachine,always

presstheE-STOPbutton(Figure17)todisablethe

electricalsystem.Whenbeginningworkwiththe

machineyoumustpulltheE-STOPbuttonbackout

beforeturningonthehandheldremote.

18

g234789

Figure17

1.E-STOPButton

DiagnosticLEDFunction

EHModels

AfteryoupulluptheE-STOPbutton,thediagnostic

LED(Figure18)illuminatesandremainsonfor5

seconds,turnofffor5seconds,andthenbegins

ashingat3Hz(3ashesasecond)untilyouturn

onthehandheldremote.Ifthelightturnsonfor5

secondsandthenstartsblinkingat10Hz(withor

withouta5secondpause),thereisafaultwiththe

machine;refertoCheckingFaultCodes(page54).

Note:Ifyouhadthehandheldremoteonwhenyou

pulleduptheE-STOPbutton,thelightwillnotash

at3Hz(3ashespersecond)afterturningofffor5

seconds.

g234788

Figure18

1.DiagnosticLED

HandheldRemote

EHModels

g028671

Figure19

1.LCDdisplay

11.Floorstop

2.RemotestatusLED

12.Decreaseoorspeed

3.Allstart:startsoorand

option

13.Increaseoorspeed

4.On/Off

14.Floorreverse

5.Store:savespreset

settings

15.Tiltbeddown

6.Preset116.Tiltbedup

7.Preset2

17.Optionstart

8.Preset3

18.Optionstop

9.Allstop:stopsallfunctions

19.Increaseoptionspeed

10.Floorstart20.Decreaseoptionspeed

19

Specications

Machine

Length

4.8m(190inches)

Width

1.98m(78inches)

Height

2.2m(86inches)

Netweight(emptywithno

optionsinstalled)

1,360kg(3,000lb)

Hoppervolume

3.06m

3

(4.0yd

3

)

Maximummaterialload

5,353kg(11,800lb)

Maximumtowspeed

TractionUnitRequirements

Towingcapacity(maximumpayload)7,175kg(15,850

lb)

Minimumpower

34kw(45

horsepower)

Rear-attachmenthydraulicsystem

Opencenter

hydrauliccontrol

valve

minimum—without

optionsinstalled

32L/min(6US

gal/min)

Hydraulic-owrate

minimum—with

optionsinstalled

38L/min(10US

gal/min)

Hydraulicpressure(minimum)138bar(2,000psi)

Radio

Frequency

2.4GHz

MaxOutputPower

19.59dBm

Attachments/Accessories

AselectionofToroapprovedattachmentsand

accessoriesisavailableforusewiththemachine

toenhanceandexpanditscapabilities.Contact

yourAuthorizedServiceDealerorauthorizedToro

distributororgotowww.T oro.comforalistofall

approvedattachmentsandaccessories.

Toensureoptimumperformanceandcontinuedsafety

certicationofthemachine,useonlygenuineT oro

replacementpartsandaccessories.Replacement

partsandaccessoriesmadebyothermanufacturers

couldbedangerous,andsuchusecouldvoidthe

productwarranty.

Operation

BeforeOperation

BeforeOperationSafety

•Themachinehasdifferentbalance,weight,and

handlingcharacteristicscomparedtosomeother

typesoftowedequipment.Readandunderstand

thecontentsofthisOperator'sManualbefore

operatingthemachine.Becomefamiliarwithall

controlsandknowhowtostopquickly.

•Neverallowchildrentooperatethemachine.Do

notallowadultstooperatethemachinewithout

properinstructions.Onlytrainedandauthorized

personsshouldoperatethismachine.

•Keepallshieldsandsafetydevicesinplace.Ifa

shield,safetydeviceordecalisillegibleormissing,

repairorreplaceitbeforeoperatingthemachine.

•Themachineisdesignedonlyforoff-roaduse.

Themaximumrecommendedspeedis24km/h

(15mph)withoutaloadand13km/h(8mph)with

afullload.

•Tightenanyloosenuts,bolts,andscrewsto

ensurethatthemachineisinsafeoperating

condition.Ensurethatthemachinetongue

mountingpins,hitchpins,andtonguejackarein

placeandsecure.

•Donotmodifythisequipmentinanymanner.

•Thetongueistheareaonthemachinewherethe

hitchconnectstothetowvehicle.Theweightof

thetongueaffectsthestabilityofthemachine.

–Anegativeorpositivetongueweightcancause

injurywhenconnectingordisconnectingthe

machinetothetowvehicle.Wheninstalled,

ensurethatthejack-standsareproperly

engaged.

–Whentheweightofthetongueisforcedupinto

thehitchofthetowvehicle,thisproducesa

negativetongueweight.

Negativetongueweightmayalsoresultwhen

attachmentsaremountedontherearofthe

machine.

–Whentheweightofthetongueisforceddown

ontothehitchofthetowvehicle,thisproduces

apositivetongueweight.

•Neverattachthemachinetoorremovethe

machinefromthetractionunitifthereismaterialin

thehopper.Thetonguemayipup,causinginjury.

20

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Toro MH-400SH2 Material Handler User manual

Toro MH-400SH2 Material Handler User manual

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