FläktGroup ISYteq 3030 OM / GB Installation guide

ISYteq 3030

OPERATION MANUAL

LIMITS OF RESPONSIBILITIES

Although FläktGroup has tested and reviewed the documentation contained in this manual, FläktGroup makes no warranty, neither expressed nor

implied, with respect to this manual, including its quality, performance, or ﬁtness for a particular purpose. FläktGroup shall under no circumstances

be liable for direct, indirect, special, incidental or consequential damage arising from the use or the inability to use information contained in this

manual. FläktGroup reserves the right to revise this publication at any time and to make changes to its content without prior notice and has no duty

to provide notice to previous or current owners with respect to such revisions or changes.

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1 Overview of Units and Packaged Content ..................................4

1.1 Using ISYteq 3030 control panels .................................................. 4

1.2 Packaged content ................................................................................ 4

2 Safety and user instructions ..........................................................5

2.1 Availability of the operating manual .............................................. 5

2.2 Scope of the operating manual ......................................................5

2.3 Symbols used ....................................................................................... 5

2.4 Safety instructions: warning and danger symbols .................. 6

2.5 Security symbols used .......................................................................7

2.6 Safety-conscious work procedures...............................................7

2.7 Proper use ..............................................................................................7

2.8 Modiﬁcations and changes .............................................................. 8

2.9 Spare parts ............................................................................................ 8

2.10 Disposal ................................................................................................ 8

2.11 Selection and qualiﬁcation of personnel .................................... 8

3 Technical Description ........................................................................9

3.1 Product features and functions .......................................................9

3.2 ISYteq 3030 connection assignment ......................................... 12

3.3 ISYteq 3030 controller indications .............................................. 15

3.4 FläktGroup Controller Dimensions ............................................. 16

3.5 Models of ISYteq 3030 Display Panels ..................................... 18

4. Assembly and Installation ...........................................................20

4.1 Planning of mounting ........................................................................20

4.2 Electrical connection ........................................................................ 21

4.3 Electrical connection – Network connections .........................24

5 Commissioning .................................................................................26

5.1 Switch on unit ......................................................................................26

5.2 Operation ISYteq 3030-Web ..........................................................26

5.3 Menu bar ...............................................................................................28

5.4 Tile menu ..............................................................................................29

5.5 Tile menu conﬁguration ...................................................................39

5.6 Operating Data .................................................................................... 48

CONTENTS

6 Commissioning of the HMI ........................................................... 56

6.1 ISYteq 3030 Touch 2.1 ......................................................................56

6.2 Commissioning of the ISYteq LCD FSE50 ................................57

7 Operation of the HMI .......................................................................59

7.1 ISYteq 3030 Touch 2.1 ......................................................................59

7.2 Operation ISYteq LCD FSE50 .........................................................68

8 Service and Maintenance .............................................................. 71

8.1 Maintenance ..........................................................................................71

8.2 Disassembly and Disposal .............................................................71

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1 OVERVIEW OF UNITS AND PACKAGED CONTENT

1.1 USING ISYTEQ 3030 CONTROL PANELS

In combination with the ISYteq 3030 controller, the control panels let the user specify setpoint values for the

room air conditioning as well as the display of status and error messages. The features are summarised as

follows:

The assignment of…

• setpoints such as room or supply-air temperature

• fan operating modes such as automatic operation

• operating modes of the unit, such as day-night operation

• switching times

• system parameters

The display of...

• actual values

• unit status

• error messages

1.2 PACKAGED CONTENT

ISYteq 3030 Touch 2.1

− Control panel for ﬂush- or surface-mounted socket installation (protection type IP20) consisting of a front frame

and a mounting plate.

− Operation manual – document comprising all relevant operations of the controller.

− Switchable 120 Ohm terminating resistor for the Modbus line.

− Quick installation guide.

ISYteq 3030 LCD FSE50

− Control panel for ﬂush- or surface-mounted socket installation (protection type IP20) consisting of a front frame

and a mounting plate.

− Operation manual – document comprising all relevant operations of the controller.

− 120 Ohm terminating resistor for the Modbus line.

− Quick installation guide.

Optional:

− Sensor – Room-temperature sensor R= 10 kOhm/25 °C

− Sensor – Contact sensor for water-inlet temperature type R= 10 kOhm/25 °C

− Sensor – Outdoor-temperature sensor type R= 10 kOhm/25 °C

− Sensor – CO

2

sensor for air quality type 0-10 V = 0….2000 ppm with Non-Dispersive InfraRed

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2 SAFETY AND USER INSTRUCTIONS

The monitoring and controlling system ISYteq 3030 is built according to the state of technology and the recognized

safety engineering rules.

Operate the ISYteq 3030 System only in fully acceptable technical condition for its intended use. Observe all

relevant safety instructions and precautions in the operating manual. Use proper safety measures to prevent

hazardous situations which, if not avoided, could result in a threat to life and limb of the user or third parties or

damage the system itself, connected units, or other property!

Have all faults repaired by an authorized specialist without delay!

All remarks in this chapter are important and relevant to safety. Yet not all information in this chapter is marked

with special safety symbols.

2.1 AVAILABILITY OF THE OPERATING MANUAL

This operating manual contains important instructions regarding safe and proper operation of the unit.

This operating manual applies to installation companies, operators, building technicians, technical personnel or

instructed persons as well as electricians.

This operating manual must always be available at the location of the unit. When working on the equipment,

observe all instructions and precautions in the current operating manual, the chapter on safety.

2.2 SCOPE OF THE OPERATING MANUAL

This operating manual provides information about the following:

– Assembly/disassembly

– Installation

– Commissioning and testing

– Operation

– Maintenance and troubleshooting

2.3 SYMBOLS USED

The following symbols to highlight particular text sections are used in this operating manual:

− This symbol is used to indicate normal lists.

• This symbol indicates handling instructions.

9This symbol indicates the result of an action.

Note!

Additional information about using the ISYteq 3030 control panels is speciﬁed here.

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2.4 SAFETY INSTRUCTIONS: WARNING AND DANGER SYMBOLS

The following symbols and notices are provided in appropriate places throughout this document to designate

the safety instructions.

2.4.1 DANGER - Death/serious irreversible injury

Indicates an extremely hazardous situation which will result in death or serious irreversible injury, if the safety

instruction is not followed.

Example:

Electrocution through hazardous voltage will lead to death or serious injury!

• Disconnect the unit from the power supply and ensure the power cannot be switched back on.

• Ensure the unit is voltage-free and isolated, earth and short circuit the unit, cover or shield off

neighboring live components.

2.4.2 WARNING – Environmental or material damage

Indicates actions that can result in damage to equipment or property.

Examples:

Environmental Damage!

Heavily contaminated ﬁlters can have a negative impact on production processes. Depending on

the ﬁltered-out materials, contaminated ﬁlters are therefore classiﬁed as hazardous waste and

must be properly disposed of according to the prevailing guidelines and laws.

Damage to the unit!

If dampers are abruptly shut during unit operation, the unit can be damaged beyond repair as a

result of negative pressure or overpressure.

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2.5 SECURITY SYMBOLS USED

Electrical hazard

This symbol indicates a risk of electric shock when working on the equipment.

Personal injury

This section speciﬁes procedures and precautions for the prevention of personal injury.

Environmental damage

This symbol warns about possible damage to the environment.

Damage to the unit

This section speciﬁes procedures and precautions regarding the prevention of equipment

damage.

Risk of electrostatic discharge

This symbol precedes activities where there is a danger of damage to the electronic equipment

by static discharge.

2.6 SAFETY-CONSCIOUS WORK PROCEDURES

When working within range of mains voltage:

Electrocution through hazardous voltage will lead to death or serious injury!

• Disconnect the unit from the power supply and ensure the power cannot be switched back on.

• Ensure the unit is voltage-free and isolated, earth and short circuit the unit, cover or shield off

neighboring live components.

For all kinds of work:

Risk of electrostatic discharge!

While carrying out adjustment work on the ISYteq 3030 control panel, make sure that you discharge

yourself statically before manipulating PC boards and installing electrical components.

• Observe all assembly instructions for the ISYteq 3030 control panels.

• Fluctuations and imbalances in the supply voltage may not exceed the tolerance limits speciﬁed in the technical

data, otherwise functional failures and limit states cannot be excluded.

2.7 PROPER USE

The ISYteq 3030 control system has been speciﬁcally designed to suit all related products within the FläktGroup portfolio,

and is primarily intended to perform the following functions:

– to regulate the room/supply-air temperature

– to regulate the fan speed

– air heating and/or cooling

Proper use also includes observance of the operating manual and the inspection and maintenance conditions stipulated

by FläktGroup.

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IMPROPER USE:

Any use other than that described above is considered improper. The manufacturer/supplier is not liable for any

damages arising from improper use. The user alone bears the risk.

PERSONAL INJURY!

It is forbidden to operate the ISYteq 3030 controls platform in the following conditions:

• in areas subject to explosion risk

• in environments with conductive dust

• in environments with strong electromagnetic ﬁelds

• in environments with corrosive and/or aggressive atmosphere

• in humid rooms and wet areas

• in areas with high dust content

2.8 MODIFICATIONS AND CHANGES

Changes, alterations or modiﬁcations of the ISYteq 3030 controls platform are forbidden. Any changes or

modiﬁcations will invalidate the CE conformity and void warranty.

2.9 SPARE PARTS

Only original FläktGroup spare parts are allowed, since FläktGroup is not liable if third-party spare parts are used.

2.10 DISPOSAL

Equipment and operating supply materials must be disposed of according to the material type in a safe and

environmentally friendly manner.

2.11 SELECTION AND QUALIFICATION OF PERSONNEL

Ensure that every person commissioned to work on the ISYteq 3030 control system has completely read and

understood this operating manual – especially the chapter on safety.

Read this document fully before commencing any work, and not while performing a task.

Electrical connections may only be carried out by qualiﬁed licensed staff or other individuals with proper

professional training and experience in the following areas:

− Occupational health and safety regulations

− Accident prevention regulations

− Directives and recognized codes of practice

All skilled staff must be able to assess the work entrusted to them and must be able to recognize and avoid all

associated dangers.

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3 TECHNICAL DESCRIPTION

3.1 PRODUCT FEATURES AND FUNCTIONS

The ISYteq 3030 controller is a microprocessor-based, programmable electronic controller, featuring a multitasking

operating system, compatible with the FläktGroup decentral units. ISYteq 3030 has been developed to provide solutions

for decentral air conditioning. It can be connected via RS485, Ethernet LAN or WLAN with Modbus/BACnet protocols to

the BMS (Building Management System). The built-in web server supports HTML standards.

3.1.1 Controller board

Figure 1: Controller board

Electrical connection

Voltage supply AC 230 V, 50 …60 Hz recommended fuse protection 16 A

Max. power consumption AC 10.0 VA without external load

Communication

2× RS485 (X1) type of cable min. 2× 0.8 mm², wires twisted-pair and shielded

protocol MS/TP, Modbus RTU master, Modbus RTU slave

baud rate 9600, 19200, 38400, 57600, 76800, 115200

Interfaces

Wi-Fi TCP/UDP BACnet IP on UDP, Modbus IP, HTTP, FTP, ICMP, DHCP

• 802.11 b/g/n

• 802.11 n (2.4 GHz)

Bluetooth communication mode BLE (Bluetooth Low Energy) with app (Android)

Antenna connection

U.FL connector WLAN and Bluetooth • U.FL / IPEX connector (male)

• impedance: 50 Ohm

• supported frequency range: 2.4 GHz to 2.5 GHz

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Input

Analog (X2, X3) 1× AI (U1) • 0 … 10 V

• input impedance: 200 kΩ against G0

• active sensor CO

2

/ temperature, humidity sensor

4× AI (U2, U3, U4, U5) • NTC10k

• input impedance: 200 kΩ against G0, also usable as

NTC10k

• input (Imax: 1 mA)

2× AI (U6, U7) • 0 ... 10 V

• input impedance: 1,6 kΩ against internal 10 V, also usable

as DI for open collector outputs (Imax: 7 mA)

Digital (X3) 2× DI (I1, I2) • low (0 - off) - open, high (1 - on) - close

• internal 6.6 kΩ against DC 24 V (Imax: 4 mA)

• designed for switches connected to G0

2× DI (C1, C2) • low (0 - off) - open, high (1 - on) - close

• internal 1.6 kΩ against DC 5 V (Imax: 3.2 mA)

• designed for switches connected to G0

Output

Analog (X3) 2× AO (Y1, Y2) • 0 … 10 V

• max. 10 mA each

Digital (X5) 4× DO (V1 …V4) • max. 1.2 A at AC 250 V each

• solid-state relay - Triac (normally open contact)

• internal connected to voltage supply AC 230 V (Imax: 1.2 A)

Digital (X6) 4× DO (S1, S2, S3; CP) • relay contact (normally open contact)

• max. 5 A at AC 250 V each

• potential-loaded

• internal connected to voltage supply AC 230 V (Imax: 5 A)

Memory

microSD ﬂash card 4 GB for trend data, application, CAD drawing, languages, ﬁrmware

Operating conditions

Temperature -20 …+50 °C

Humidity 10 …95 % rH. non-condensing

Vibration 5.9 m/s² (0.6 G) max. 10 … 150 Hz

Air pressure 78 …106 kPa up to 2000 m above mean sea level

Storage conditions

Temperature -40 …+70 °C

Humidity 10 …95 % rH. non-condensing

Vibration

(transport)

5.9 m/s² (0.6 G) max. 10 … 150 Hz

Vibration (storage) 9.8 m/s² (1 G) max. 10 … 150 Hz

Air pressure 70 …106 kPa up to 3000 m above mean sea level

Housing

Dimensions 170.2 × 36.5 × 107.4 length × width × height (installation depth) in mm

Weight 200 g

CE conformity

see EU declaration of conformity

Table 1: Technical description of the controller board

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3.1.2 Ethernet extension card

Figure 2: Ethernet extension card

Electrical connection

Voltage supply DC 5 V

Max. power consumption 0.2 W

Interfaces

Ethernet 1 x xRJ45 connector

10/100 Base-T/TX

Transfer rates 10/100 Mbit/s

Switch half duplex/full duplex automatic recognition, automatic change

Operating conditions

Temperature -20 …+50 °C

Humidity 10 …95 % rH. non-condensing

Vibration 5.9 m/s² (0.6 G) max. 10 …150 Hz

Air pressure 78 …106 kPa up to 2000 m above mean sea level

Storage conditions

Temperature -40 …+70 °C

Humidity 10 …95 % rH. non-condensing

Vibration (transport) 5.9 m/s² (0.6 G) max. 10 …150 Hz

Vibration (storage) 9.8 m/s² (1 G) max. 10 …150 Hz

Air pressure 70 …106 kPa up to 3000 m above mean sea level

Housing

Dimensions 52.0 × 25.0 × 14.3 length × width × height (installation depth) in mm

Weight 8 g

Table 2: Technical description of the ethernet extension card

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3.2 ISYTEQ 3030 CONNECTION ASSIGNMENT

3.2.1 Controller board

Figure 3: Controller board

Position Designation Description

X1

124 DC 24 V out, total external load max 10 W, HMI ground

connection, 0 V

2G0

3A1 RS485-1 (BMS communication)

4B1

5A2 RS485-2 (internal communication)

6B2

X2

124 DC 24 V out, total external load max. 10 W, (active sensor

CO

2

/ temperature, humidity sensor)

ground connection, 0 V

2G0

3U1 analogue input, 0 …10 V

4 S RS485 shield

5A2 RS485-2 (internal communication)

6B2

X3

1I1 digital input, window contact (on/off switch)

2I2 digital input, presence contact (economy/comfort switch)

3 U2 analogue input, NTC Change-Over (INL temperature)

4U3 analogue input, NTC room temperature (IDA temperature)

5U4 analogue input, UNI outside air temperature (ODA

temperature)

6U5 analogue input, supply air temperature (SUP temperature)

7C1 digital input (counter), condensate pump DI-R On

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X3

8C2 digital input (counter), condensate pump DI-R alarm

9Y1 analogue output, 0 …10 V, fan EC-motor 1, set speed

10 Y2 analogue output, 0 …10 V, fan EC-motor 2, set speed

11 U6 analogue input, fan EC-motor 1, alarm

12 U7 analogue input, fan EC-motor 2, alarm

X4

1G0

ground connection, 0 V

2G0

3G0

4G0

5G0

6G0

75V DC 5 V

8G0

ground connection, 0 V9G0

10 G0

11 STP

not connected

12 STP

X5

1V4

valve heating, potential loaded with L-230V

2V3

3V2

valve cooling, potential loaded with L-230V

4V1

5N6

N-230V

6N5

X6

1CP digital output, condensate pump, F2 fused with 250 V

0.63 A, potential loaded with L-230V

2S3 digital output, fan AC S3, potential loaded with L-230V

3S2 digital output, fan AC S2, potential loaded with L-230V

4S1 digital output, fan EC/AC S1, potential loaded with L-230V

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X7

1EC digital output, fan EC S1, potential loaded with L-230V

2C0 C1, L AC 230 V output

3 L L-230V, F1 fused with 250 V 6.3 A

N-230V power supply

4 N

5 N

N-230V

6 N

7 N

8 N

9STP

not connected

10 STP

Other Designation Description

1U.FL connector

• U.FL / IPEX connector (male) for WLAN and Bluetooth

• Impedance: 50 Ohm

• supported frequency range: 2.4 GHz to 2.5 GHz

2 - for ethernet adapter, e.g. MTC ETH-V (F 04 90 00); for further

data and mounting see corresponding documentation

3SD card slot for microSD ﬂash card 4 GB

Table 3: Connection assignment of the controller board

3.2.2 Ethernet extension card

Figure 4: Ethernet extension card

Pos. Designation Description

1X1 Ethernet (RJ45)

2X2 Bus connection to controller

Table 4: Connection assignment of the ethernet extension card

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3.3 ISYTEQ 3030 CONTROLLER INDICATIONS

3.3.1 Controller board

Figure 5: Controller board

LED

Designation Display Description

LED Power

pos. 1

green

lighting: power supply available

LED Relay

pos. 2

yellow

lighting: relay active

LED Bluetooth

pos. 3

green

lighting: identiﬁcation of the selected device via Bluetooth

LED Status 1

pos. 4

green

lIndication booting

• blinking: cycle 40 Ms

Indication operation

• lighting: no program enable

• blinking: program execution runs in ﬂashing rhythm. The

ﬂashing slows down with increasing program execution time

(size).

LED Status 2

pos. 4

Indication operation

• blinking: processing of timers

• off: normal mode

LED Alarm

pos. 5

red

depends on application

LED Run

pos. 6

green

depends on application

Buzzer

Designation Display Description

Buzzer

pos. 7

-sound: identiﬁcation of the selected device via “beep” sound

Table 5: Controller indications of the controller board

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3.3.2 Ethernet extension card

Figure 6: Ethernet extension card

LED

Designation Display Description

Speed

pos. 1

yellow

• lighting: Ethernet 100 Mbit/s

• off: Ethernet 10 Mbit/s

Link

pos. 2

green

• lighting: Ethernet link available, no data exchange

• ﬂashing: Ethernet link available and data exchange

• off: no Ethernet link available

Table 6: Controller indications of the ethernet extension card

3.4 FLÄKTGROUP CONTROLLER DIMENSIONS

3.4.1 Controller board

Figure 7: Controller board dimensions

All dimensions are shown in millimetres.

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3.4.2 Drilling holes

Figure 8: Drilling holes

All dimensions are shown in millimetres.

3.4.3 Ethernet extension card

Figure 9: Ethernet extension card dimensions

All dimensions are shown in millimetres.

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3.5 MODELS OF ISYTEQ 3030 DISPLAY PANELS

3.5.1 ISYteq 3030 Touch 2.1

This Touch 2.1 control panel is designed as a compact user interface to the FläktGroup controllers. Due to its size, it can

be integrated into rooms more inconspicuously. Despite its small size, it is a complete and powerful control panel that

supports almost all functions of FläktGroup controllers.

The user will only see the controls on the display whose functionality is reported by the controller. Operating elements

that are not required are hidden.

Figure 10: Touch 2.1 display with a white frame

3.5.1.1 Space requirements

The control panel is mechanically designed for indoor installation in a standard ﬂush box (68 mm). If the room temperature

is to be measured via the integrated sensor in the control panel, an installation with a standard surface-mounted device

box is more suitable.

Figure 11: Space requirements

Touch 2.1 display

Length / width (mm) 86.7 / 86.7

Power supply 12-48 VDC

Backlight LED

Operating temperature 0 °C to +40 °C

Storage temperature -30 °C to +60 °C

Integrated temperature sensor Yes

Protection class IP20

Table 7: Touch 2.1 display

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3.5.2 ISYteq LCD FSE50

This LCD FSE50 control panel is designed as a simple and cost-efﬁcient user interface to the FläktGroup controllers. It

supports the basic functions to control room climate.

Figure 12: ISYteq LCD FSE50

3.5.2.1 Space requirements

Figure 13: Space requirements

LCD FSE50 display

Length / width (mm) 135 / 78

Power supply 24 VAC, 24 (+/- 10%) VDC

Backlight LCD

Operating temperature 0 °C to +40 °C

Storage temperature -20 °C to +50 °C

Integrated temperature sensor Yes

Protection class IP30

Table 8: LCD FSE50 display

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4. ASSEMBLY AND INSTALLATION

Electrocution through hazardous voltage will lead to death or serious injury!

The electrical installation and (dis)assembly of the ISYteq control panel should only be carried out by

qualiﬁed electricians in compliance with this operating manual and current EU standards.

• Before drilling, ensure that the drilling area is free from electrical cables and pipes.

• Only indoor mounting of the ISYteq 3030 control panel is allowed.

4.1 PLANNING OF MOUNTING

Note!

The installation site of the ISYteq 3030 control panel or room temperature sensor is crucial for the

precise measurement of room temperature. Therefore, the ISYteq 3030 control panels or sensors must

not:

− be ﬁtted next to doors, windows, passages etc., since intense movement of air can cause incorrect

measurements,

− be mounted to hot or cold walls (e.g. chimney, outside wall), since the wall temperature can cause

incorrect measurements,

− be ﬁtted behind curtains or net curtains, since the insulating layers of air can cause incorrect

measurements,

− be mounted adjacent to the unit’s discharge grilles, since the discharge temperature can cause

incorrect measurements,

− be ﬁtted below cold surfaces like windows, since descending cold air ﬂow can cause incorrect

measurements.

Figure 14: Mounting of the ISYteq 3030 control panels/room temperature sensor

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FläktGroup ISYteq 3030 OM / GB Installation guide

FläktGroup ISYteq 3030 OM / GB Installation guide

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