Viessmann Vitosol 200-T Installation Instructions Manual

Brand: Viessmann

Model: Vitosol 200-T

Type: Installation Instructions Manual

Installation instructions

for contractors

VIESMANN

Vitosol 200-T

Type SP2

Vacuum tube collector based on the heat pipe principle

VITOSOL 200-T

5458 006 GB 6/2010 Dispose after installation.

Please follow these safety instructions closely to prevent accidents and mate-

rial losses.

Safety instructions explained

Danger

This symbol warns against the

risk of injury.

!Please note

This symbol warns against the

risk of material losses and envi-

ronmental pollution.

Note

Details identified by the word "Note" con-

tain additional information.

Target group

These instructions are exclusively

designed for qualified personnel.

■ Work on electrical equipment must

only be carried out by a qualified elec-

trician.

Regulations

Observe the following when working on

this system

■ All legal instructions regarding the pre-

vention of accidents,

■ All legal instructions regarding envi-

ronmental protection

■ The Code of Practice of relevant trade

associations,

■ All current safety regulations as

defined by DIN, EN, DVGW, VDE and

all locally applicable standards.

aÖNORM, EN and ÖVE

cSEV, SUVA, SVTI, SWKI and

SVGW

■ Gas Safety (Installation & Use) Reg-

ulations

– the appropriate Building Regulation

either the Building regulations, the

Building Regulation (Scotland),

Building Regulations (Northern Ire-

land),

– the Water Fittings Regulation or

Water Bylaws in Scotland,

– the current I.E.E. Wiring Regula-

tions.

Working on the system

■ Isolate the system from the power sup-

ply and check that it is no longer 'live',

e.g. by removing the separate fuse or

by means of a main isolator.

■ Safeguard the system against unau-

thorised reconnection.

Safety instructions

5458 006 GB

Installation sequence

Horizontal above roof installation......................................................................... 4

■Installation with roof hooks................................................................................ 4

■ Installation with mounting brackets................................................................... 13

Vertical above roof installation............................................................................. 17

■ Installation with roof hooks................................................................................ 17

■ Installation with mounting brackets................................................................... 24

Installation on supports........................................................................................ 28

■ Components...................................................................................................... 28

■ Determining collector row clearance z.............................................................. 28

■ Installation......................................................................................................... 29

Horizontal installation on flat roofs....................................................................... 34

■ Components...................................................................................................... 34

■ Installation......................................................................................................... 34

Installation on walls.............................................................................................. 39

■ Components...................................................................................................... 39

■ Installation......................................................................................................... 40

Making the hydraulic connections........................................................................ 44

■ Connecting the header casing.......................................................................... 44

■ Fitting the connection set.................................................................................. 45

■ Fitting the vacuum tubes................................................................................... 47

Fitting the collector temperature sensor............................................................... 48

Installation............................................................................................................ 50

Commissioning..................................................................................................... 51

Index

5458 006 GB

Installation with roof hooks

Components

119

325

385

280

1439/2148

2025

Pantiled roof

1Timber

■ 38 x 58 x 2430 mm

■ 30 x 100 x 2430 mm

2Roof hook

3Zinc-plated countersunk chipboard

screw (Spax-s) 6 x 80 mm

4Zinc-plated countersunk chipboard

screw (Spax-s) 5 x 80 mm

Slate roof

5Roof hook

6Zinc-plated countersunk chipboard

screw (Spax-s) 6 x 80 mm

Corrugated sheet roof

7Roof hook for corrugated sheet

roofs, profiles 5 and 6

8Roof hook for corrugated sheet

roofs, profile 8

Plain tiles

9Roof hook

4Zinc-plated countersunk chipboard

screw (Spax-s) 5 x 80 mm

For all types of roofing

qW T-slot bolt

qE Washer

qR Hexagon nut

qT Mounting rail

qZ Mounting rail with tube holders

qU Mounting plate

qI Locking bracket

qO Spacer

wP Retaining rubber

Horizontal above roof installation

5458 006 GB

Dimensions overview

102

160

x160x

Dimension x according to the width of the tile head. For dimensions a to e, see the

following table.

ASpacer

BHeader casing

CMounting bracket

DMounting rail with tube holders

EMounting rail

FTimber, 38 x 100 mm

(only for pantiles)

GTimber, 30 x 58 mm

(only for pantiles)

HRoof hook

Horizontal above roof installation (cont.)

5458 006 GB

Combination a mm b mm c mm d mm e mm

2 m2 1439 — 850 — —

3 m2 2149 — 1260 — —

2 m2/2 m2 1439 1439 850 1520 2370

2 m2/3 m2 1439 2148 850 1670 2930

3 m2/2 m2 2148 1439 1260 2080 2930

3 m2/3 m2 2148 2148 1260 2230 3490

1360

580

200 1650

Note

f = 81 mm

For installations without roof hooks, mounting brackets are used in place of roof

hooks.

Fitting roof hooks

Roof tiles

Observe dimensions in chapter "Dimen-

sions overview".

Horizontal above roof installation (cont.)

5458 006 GB

2. 5.

30 x 100

38 x 58

Continue with chapter "Fitting mounting

rails".

Slate roof

Observe dimensions in chapter "Dimen-

sions overview".

61.

Note

Fit commercially available lead flashing

to protect against the ingress of mois-

ture.

Continue with chapter "Fitting mounting

rails".

Horizontal above roof installation (cont.)

5458 006 GB

Corrugated sheet roof

Observe dimensions in chapter "Dimen-

sions overview".

7,8

Ø8

ASealing washer (on site)

BExisting roof batten

Continue with chapter "Fitting mounting

rails".

Plain tiles

Observe dimensions in chapter "Dimen-

sions overview".

9 4

Horizontal above roof installation (cont.)

5458 006 GB

Trim tile with angle grinder; cut off

approx. 30 mm.

Fitting mounting rails

Information regarding fitting the rail

Fit the mounting rails with tube holders

offset against each other. This achieves

a slope of the vacuum tubes towards the

horizontal.

A B

AHeader casing BMounting rail with tube holders

Vitosol 200-T a mm b mm c mm

2 m2 240 293 283

3 m2 389 442 432

Horizontal above roof installation (cont.)

5458 006 GB

AqR qWqE

90°

ARoof hook

Horizontal above roof installation (cont.)

5458 006 GB

90°

580

230

1360

Horizontal above roof installation (cont.)

5458 006 GB

If several collectors are fitted above each other

90°

qW qEqRqO

Installing the header casing

Use the centring nut on the back of the

header casing as a drilling guide.

Horizontal above roof installation (cont.)

5458 006 GB

90°

Ø9

9. 10.

Continue with chapter "Making the

hydraulic connections".

Installation with mounting brackets

Components

For example, installation on sheet steel

roofs.

Use on-site fixings to secure the brack-

ets (e.g. for box profiles).

Horizontal above roof installation (cont.)

5458 006 GB

1439/2148

2025

qP Mounting bracket

qQ Clamping bracket

qW T-slot bolt

qE Washer

qR Hexagon nut

qT Mounting rail

qZ Mounting rail with tube holders

qU Mounting plate

qI Locking bracket

qO Spacer

wP Retaining rubber

Horizontal above roof installation (cont.)

5458 006 GB

Dimensions overview

102

ASpacer

BHeader casing

CMounting bracket

DMounting rail with tube holders

HMounting rail

Combination a mm b mm c mm d mm e mm

2 m2 1439 — 850 — —

3 m2 2148 — 1260 — —

2 m2/2 m2 1439 1439 850 1520 2370

2 m2/3 m2 1439 2148 850 1670 2930

3 m2/2 m2 2148 1439 1260 2080 2930

3 m2/3 m2 2148 2148 1260 2230 3490

Horizontal above roof installation (cont.)

5458 006 GB

Installation

Fit mounting rails offset against each

other (see page 9).

90°

Screws for mounting brackets to be supplied on site.

Proceed as follows:

■ See chapter "Fitting mounting rails".

■ See chapter "Making the hydraulic

connections".

Horizontal above roof installation (cont.)

5458 006 GB

Installation with roof hooks

Components

1439/2148

2025

119

325

385

280

Pantiled roof

1Timber

■ 38 x 58 x 2430 mm

■ 30 x 100 x 2430 mm

2Roof hook

3Zinc-plated countersunk chipboard

screw (Spax-s) 6 x 80 mm

4Zinc-plated countersunk chipboard

screw (Spax-s) 5 x 30 mm

Slate roof

5Roof hook

6Zinc-plated countersunk chipboard

screw (Spax-s) 6 x 80 mm

Corrugated sheet roof

7Roof hook for corrugated sheet

roofs, profiles 5 and 6

8Roof hook for corrugated sheet

roofs, profile 8

Plain tiles

9Roof hook

4Zinc-plated countersunk chipboard

screw (Spax-s) 5 x 80 mm

For all types of roofing

qQ Clamping bracket

qW T-slot bolt

qE Washer

qR Hexagon nut

qT Mounting rail

qZ Mounting rail with tube holders

qU Mounting plate

qI Locking bracket

qO Spacer

wP Retaining rubber

Vertical above roof installation

5458 006 GB

Dimensions overview

160

580

1650

160

230

1360

AB C D E F G B C H K B

Dimension x according to the width of the tile head.

AVacuum tube

BClamping bracket

CMounting rail with tube holders

DMounting rail

ERoof hook

FTimber, 38 x 58 mm

(only for pantiles)

GTimber, 30 x 100 mm

(only for pantiles)

HMounting plate

KHeader casing

Vertical above roof installation (cont.)

5458 006 GB

aec

580

1650

1360

Note

For installations without roof hooks, mounting brackets are used in place of roof

hooks.

Combination a mm b mm c mm d mm e mm

2 m2 850 — — — —

3 m2 1260 — — — —

2 m2 /2 m2 850 1520 850 2370 670

2 m2 /3 m2 850 1875 1260 2930 820

3 m2 /3 m2 1260 2230 1260 3490 970

Fitting roof hooks

Roof tiles

Observe dimensions in chapter "Dimen-

sions overview".

Vertical above roof installation (cont.)

5458 006 GB

2. 5.

30 x 100

38 x 58

Continue with chapter "Fitting mounting

rails".

Slate roof

Observe dimensions in chapter "Dimen-

sions overview".

61.

Note

Fit commercially available lead flashing

to protect against the ingress of mois-

ture.

Continue with chapter "Fitting mounting

rails".

Vertical above roof installation (cont.)

5458 006 GB

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Viessmann Vitosol 200-T Installation Instructions Manual

Viessmann Vitosol 200-T Installation Instructions Manual

Viessmann Vitosol 200-T Installation Instructions Manual

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