Jackson RackStar 66ER Installation, Operation & Service Manual

RACKSTAR

RackStar

Manual • 07610-004-33-05-E

INSTALLATION, OPERATION,

AND SERVICE MANUAL

RACKSTAR

SERIES CONVEYOR DISHMACHINES

®

MANUFACTURER'S LIMITED WARRANTY

(APPLICABLE ONLY IN THE UNITED STATES AND CANADA)

WARRANTY REGISTRATION:

To register your Jackson Dishmachine’s warranty go to www.jacksonwws-warranty.com or call 1-888-800-5672. Failure to

register the Dishmachine will void the warranty.

ONE YEAR LIMITED PARTS AND LABOR WARRANTY

For a period of one (1) year from date of original installation of a new Jackson Dishmachine (but in no event to exceed

eighteen (18) months from date of shipment from Jackson’s factory), Jackson WWS, Inc. (Jackson) will repair or replace,

at its discretion, any original part that proves defective in materials or workmanship at the time the Dishmachine was

purchased; provided that (i) the Dishmachine has not been altered, (ii) the Dishmachine has been properly installed,

maintained, and operated under normal use conditions and in accordance with the applicable installation, operation and

service manual available on the Jackson website, and (iii) a warranty claim is reported to a Jackson Authorized Service

Agency within the warranty period. This warranty includes replacement with Jackson specied genuine replacement

parts, purchased directly from a Jackson Authorized Parts Distributor or Service Agency. Use of generic replacement

parts may create a hazard and shall void this warranty.

THIS WARRANTY DOES NOT APPLY OUTSIDE THE UNITED STATES AND CANADA.

Jackson will pay the labor to repair or replace a defective original part as a part of the warranty, provided that a Jackson

Authorized Service Agency performs the labor. Any repair or replacement work by anyone other than a Jackson

Authorized Service Agency is the sole responsibility of the purchaser. Labor coverage is limited to regular hourly rates;

Jackson will not pay overtime premiums or emergency service charges.

Accessory components (such as table limit switches, pressure regulators, and drain water tempering kits) that are not

installed by Jackson at the factory and are shipped with the Dishmachine carry only a (1) one-year parts warranty. Labor

to repair or replace these components is not included in the warranty or covered by Jackson. Booster heaters not

manufactured by Jackson are not covered by this warranty but are warranted by their respective manufacturers.

This warranty is void if any defect or failure is a direct result from shipping, handling, re, water, accident, alteration,

modication, misuse, abuse, ood, acts of God, burglary, casualty, attempted repair by unauthorized persons, use of

replacement parts not authorized by Jackson, improper installation, installation not in accordance with local electrical and

plumbing codes, if the serial number has been removed or altered, if the Dishmachine is used for any purpose other than

originally intended, or if the equipment is installed for residential use.

Jackson does not authorize any other entity or person, including, without limitation, any entity or person who deals in

Jackson Dishmachines, to change this warranty or create any other obligation in connection with Jackson Dishmachines.

TRAVEL LIMITATIONS:

Jackson limits warranty travel time to the customer site within 50 miles of the Jackson authorized service agent’s ofce

and during regular business hours. Jackson will not pay for travel time and mileage that exceeds these limits, or any fees

such as those for air or boat travel without prior authorization.

REPLACEMENT PARTS WARRANTY:

For a period of (90) ninety days from the date of installation by a Jackson Authorized Service Agency (but in no event to

exceed (180) one-hundred-eighty days from the date of purchase from a Jackson Authorized Parts Distributor or Service

Agency), Jackson will repair or replace, at its discretion, any Jackson genuine replacement parts that prove defective

in materials or workmanship at the time the replacement parts were installed. This warranty does not include paying

the labor to repair or replace the replacement part. This warranty is subject to all conditions, exclusions and limitations

applicable to the Dishmachine.

07610-004-33-05-E

ii

MANUFACTURER'S LIMITED WARRANTY (CONT.)

(APPLICABLE ONLY IN THE UNITED STATES AND CANADA)

PRODUCT CHANGES:

Jackson reserves the right to make changes in design and specication of any component of the Dishmachine as

engineering or necessity requires.

DISCLAIMER OF WARRANTIES:

THERE ARE NO WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING, WITHOUT LIMITATION, ANY IMPLIED

WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY, THAT ARE NOT SET FORTH

HEREIN, OR THAT EXTEND BEYOND THE DURATION HEREOF.

LIMITATION OF REMEDIES AND LIABILITIES:

YOUR SOLE AND EXCLUSIVE REMEDY UNDER THIS LIMITED WARRANTY SHALL BE PRODUCT REPAIR OR

REPLACEMENT AS PROVIDED HEREIN.

UNDER NO CIRCUMSTANCES WILL JACKSON BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL

DAMAGES, OR FOR DAMAGES IN THE NATURE OF PENALTIES. JACKSON’S LIABILITY ON ANY CLAIM OF ANY

KIND WITH RESPECT TO THE GOODS OR SERVICES COVERED HEREUNDER SHALL IN NO CASE EXCEED THE

PRICE OF THE GOODS OR SERVICES OR PART THEREOF WHICH GIVES RISE TO THE CLAIM.

ITEMS NOT COVERED:

THIS WARRANTY DOES NOT COVER (1) ADJUSTMENTS INCLUDING, BUT NOT LIMITED TO, TIMER CAMS,

THERMOSTATS, DOORS, TANK HEATER ADJUSTMENTS OR CLUTCHES; (2) AIR FREIGHT OR OVERNIGHT

FREIGHT; (3) ANY AMOUNT EXCEEDING ORIGINAL PURCHASE PRICE; (4) CLEANING OF DRAIN VALVES,

GAS LINES, RINSE/WASH NOZZLES, STRAINERS, SCREENS, OR SPRAY PIPES; (5) CLEANING OR DELIMING

OF THE DISHMACHINE OR ANY COMPONENT INCLUDING, BUT NOT LIMITED TO, WASH ARMS, RINSE

ARMS AND STRAINERS; (6) CONDITIONS CAUSED BY THE USE OF INCORRECT (NON-COMMERCIAL)

GRADE DETERGENTS; (7) CORROSION FROM CHEMICALS DISPENSED IN EXCESS OF RECOMMENDED

CONCENTRATIONS; (8) COSMETIC DAMAGE, INCLUDING BUT NOT LIMITED TO, SCRATCHES, DENTS, CHIPS,

AND OTHER DAMAGE TO THE DISHMACHINE FINISHES, UNLESS SUCH DAMAGE RESULTS FROM DEFECTS IN

MATERIALS AND WORKMANSHIP AND IS REPORTED TO JACKSON WITHIN (30) THIRTY DAYS FROM THE DATE

OF INSTALLATION; (9) DAMAGE CAUSED BY LABOR DISPUTE; (10) DAMAGES RESULTING FROM IMPROPER

CONNECTION TO UTILITY SERVICE; (11) DAMAGES RESULTING FROM WATER CONDITIONS, INADEQUATE OR

EXCESSIVE WATER PRESSURE, ACCIDENTS, ALTERATIONS, IMPROPER USE, ABUSE, HANDLING, OVERLOADS,

TAMPERING, IMPROPER INSTALLATION OR FAILURE TO FOLLOW MAINTENANCE AND OPERATING

PROCEDURES; (12) DISCOLORATION, RUST OR OXIDATION OF SURFACES RESULTING FROM CAUSTIC

OR CORROSIVE ENVIRONMENTS, INCLUDING, BUT NOT LIMITED TO, HIGH SALT CONCENTRATIONS, HIGH

MOISTURE OR HUMIDITY, OR EXPOSURE TO CHEMICALS; (13) ELECTRIC BOOSTERS, FEED LINES, FLEX HOSE,

FUSES, GARBAGE DISPOSALS, OR GAS PILOTS; (14) EXCESSIVE LIME, MINERAL, OR ALKALINE BUILDUP; (15)

EXPENSES DUE TO DISCONNECTION, DELIVERY, RETURN AND REINSTALLATION; (16) FAILURE OF ELECTRICAL

COMPONENTS DUE TO CONNECTION OF CHEMICAL DISPENSING EQUIPMENT INSTALLED BY OTHERS; (17)

FAILURE OF FACILITY WATER HEATER TO MAKE TEMPERATURE; (18) FAILURE TO MAINTAIN WATER HARDNESS

LOWER THAN 3.0 GRAINS, PH BETWEEN 7.0 AND 8.5 AND TOTAL DISSOLVED SOLIDS BELOW 250 PPM; (19)

FAILURE TO COMPLY WITH LOCAL ELECTRICAL BUILDING CODES; (20) LEAKS OR DAMAGE RESULTING FROM

SUCH LEAKS CAUSED BY THE INSTALLER, INCLUDING THOSE AT MACHINE TABLE CONNECTIONS, OR BY

CONNECTION OF CHEMICAL DISPENSING EQUIPMENT INSTALLED BY OTHERS; (21) OPENING OR CLOSING OF

UTILITY SUPPLY VALVES OR SWITCHING OF ELECTRICAL SUPPLY CURRENT; (22) PERFORMANCE OF REGULAR

MAINTENANCE AND CLEANING AS OUTLINED IN THE OPERATOR’S GUIDE; (23) REMOVAL OR REINSTALLATION

OF INACCESSIBLE DISHMACHINES OR BUILT-IN FIXTURES THAT INTERFERE WITH SERVICING, REMOVAL OR

REPLACEMENT OF THE DISHMACHINE; (24) REPLACEMENT WEAR ITEMS INCLUDING, BUT NOT LIMITED TO,

CURTAINS, DRAIN BALLS, DOOR GUIDES, GASKETS, O-RINGS, SEALS, SQUEEZE TUBES, AND BEARINGS; (25)

RESIDENTIAL USE; (26) USE WITH UTILITY SERVICE OTHER THAN THAT DESIGNATED ON THE RATING PLATE.

iii

07610-004-33-05-E

Revision

Letter

Revision

Date

Made

by

Applicable

ECNs

Details

A 9-21-16 JH N/A Initial release of manual.

B 10-25-16 JH N/A

Corrected delime instructions.

Corrected P/Ns for item #6 on pg. 42.

Updated pg. 13 to change the pressure regulator from standard to optional.

Updated Miscellaneous Electrical Components page.

Added a Door Assemblies page.

Added a Frame Assembly page.

Added Display Fault Codes.

C 1-19-18 JH

8438

8504

8524

8526

8546

8547

8569

8570

8578

8579

Added the Energy Recovery unit to the manual.

Changed maximum water hardness to 3 GPG.

Added a Connection Points section to pg. 24.

Changed detergent connection point location on pg. 24.

Added links to external device and exhaust fan timer instructions to pg. 25.

Added Steam unit dimensional drawings.

Changed inlet steam ow pressure to 10-30 PSI.

Changed plumbing throughout to single-point connection.

Added dispenser connection fuses and P/Ns to pg. 41.

Updated Pawl Bar Assembly, pg. 57.

Corrected Rack Paddle Assembly, pg. 58.

Replaced item #12 on pgs. 59 and 60 with new part.

Added Drive Plate components to pg. 60.

Added communication cable to Display Assembly page.

Added a Frame Assembly page.

Replaced item #7 on pg. 66 with new part.

Changed P/N of Drive Link on pg. 67.

Added Booster Heater Add-on Kit to pg. 70.

Updated schematics.

D 3-13-18 JH N/A

Updated dimensional drawings with depiction of drain air-gap and associated

specications.

Updated Drain Line Connection section to be more descriptive and added

depiction of drain air-gap and associated specications.

E 9-10-20 JH

8553

8586

8609

8615

8623

8626

8627

8629

8654

8735

8736

Added 600 V unit to the manual.

Added HH unit to the manual.

Updated Electrical Requirements pgs.

Added instructions hyperlink icon and linked to applicable documents

throughout.

Added section on adjusting doors.

Added section on motor rotation.

Added section on table limit switch option.

Revised connection points section.

Updated curtain sizes.

Corrected delime instructions.

Added high-limit thermostat.

Updated inlet plumbing assemblies.

Updated Wash and Pre-wash Arm sections.

Updated pre-wash plumbing assembly.

Created Rack Rails section and added all rails and components.

Updated schematics.

REVISION HISTORY

iv

The manufacturer provides

technical support for all of

the dishmachines detailed

in this manual. We strongly

recommend that you refer to

this manual before making a call

to our technical support staff.

Please have this manual open

when you call so that our staff

can refer you, if necessary, to

the proper page.

Technical support is not

available

on holidays.

Contact technical support toll

free at 1-888-800-5672.

Technical support is available

for service personnel only.

RackStar

®

44

RackStar

®

66

Electrically-heated rack conveyor machine,

available in chemical-sanitizing and

hot-water-sanitizing models.

RackStar

®

44ER

RackStar

®

66ER

Electrically-heated, hot-water-sanitizing

rack conveyor machine

with Energy Recovery System.

RackStar

®

44S

RackStar

®

66S

Steam-heated, hot-water-sanitizing

rack conveyor machine.

Models also available with Higher Hood

(25-inch Dish Clearance)

NOMENCLATURE

TABLE OF CONTENTS

GUIDES

Symbols ......................................................................................................................................1

Abbreviations & Acronyms ..........................................................................................................1

SPECIFICATIONS

Electric/Steam Dimensions .........................................................................................................2

Energy Recovery Dimensions ....................................................................................................6

Side-loader Dimensions............................................................................................................10

Steam Booster Dimensions ......................................................................................................11

Operating Parameters ..............................................................................................................12

Electrical Requirements ............................................................................................................14

INSTALLATION

Installation Instructions ............................................................................................................. 19

Inspection....................................................................................................................... 19

Unpacking ...................................................................................................................... 19

Leveling.......................................................................................................................... 19

Adjusting Doors.............................................................................................................. 19

Plumbing ........................................................................................................................ 19

Drain Line Connection ................................................................................................... 20

Steam Line Connection.................................................................................................. 21

Electrical Power Connections ........................................................................................ 21

Motor Rotation ............................................................................................................... 22

Ventilation ...................................................................................................................... 22

Thermostats ................................................................................................................... 22

Table Limit Switch Option .............................................................................................. 22

Chemical Feeder Equipment ......................................................................................... 23

Connection Points .......................................................................................................... 23

External Device Wiring ................................................................................................... 24

Exhaust Fan Timer ......................................................................................................... 24

Curtain Installation ......................................................................................................... 25

OPERATION

Operating Instructions............................................................................................................... 26

Preparation .................................................................................................................... 26

Power Up ....................................................................................................................... 26

First Rack ....................................................................................................................... 27

vi

TABLE OF CONTENTS

OPERATION

Ware Preparation ........................................................................................................... 27

Washing a Rack of Ware ............................................................................................... 27

Operational Inspection ................................................................................................... 27

Shutdown & Cleaning .................................................................................................... 28

Display Instructions ........................................................................................................ 29

Delime Instructions ........................................................................................................ 30

MAINTENANCE

Preventative Maintenance ........................................................................................................ 31

TROUBLESHOOTING

Troubleshooting ........................................................................................................................ 32

Programming ............................................................................................................................ 34

Fault Codes .............................................................................................................................. 36

PARTS

Control Box ............................................................................................................................... 38

Display ...................................................................................................................................... 39

Miscellaneous Electrical Components ...................................................................................... 40

Wash Heater & Shroud ............................................................................................................. 41

Wash Heaters ........................................................................................................................... 42

Pump Suction ........................................................................................................................... 43

Plumbing ................................................................................................................................... 44

Pre-wash Fill Plumbing ............................................................................................................. 46

Energy Recovery Plumbing ...................................................................................................... 47

Wash System ............................................................................................................................ 50

Pre-wash System...................................................................................................................... 52

Rinse System............................................................................................................................ 54

Plumbing Options ..................................................................................................................... 56

Pawl Bar ................................................................................................................................... 57

Rack Rails ................................................................................................................................. 58

Drive Assembly ......................................................................................................................... 60

Ventilation Cowl ........................................................................................................................ 62

Ventilation Cowl for Unhooded Side-loader .............................................................................. 63

Motor Overloads ....................................................................................................................... 64

vii

TABLE OF CONTENTS

PARTS

Side-loaders.............................................................................................................................. 65

Side-loader Drive Linkage ........................................................................................................ 68

Steam Coil ........................................................................................................................69

Booster Heater (Electric) .......................................................................................................... 70

Booster Heater Add-on Kit (Electric) ......................................................................................... 71

Frame ....................................................................................................................................... 72

Doors ........................................................................................................................................ 73

Energy Recovery System ......................................................................................................... 74

Miscellaneous/Options .........................................................................................................76

SCHEMATICS

208/230 V, 50/60 Hz, 3-Phase .................................................................................................. 77

460 V, 50/60 Hz, 3-Phase ......................................................................................................... 78

600 V, 50/60 Hz, 3-Phase ......................................................................................................... 79

Steam ....................................................................................................................................... 80

Side-loader ............................................................................................................................... 81

ADDENDUM

Display Template ...................................................................................................................... 82

07610-004-33-05-E

1

GUIDES

SYMBOLS

ABBREVIATIONS & ACRONYMS

ANSI - American National Standards Institute

CFM - Cubic Feet per Minute

ER - Energy Recovery

GHT - Garden Hose Thread

GPM - Gallons per Minute

GPG - Grains per Gallon

HP - Horse Power

Hz - Hertz

ID - Inside Diameter

kW - Kilowatts

MIN - Minimum

NFPA - National Fire Protection Association

NPT - National Pipe Thread

ppm - Parts per Million

PSI - Pounds per Square Inch

V - Volts

40º - 40-degree Rise

70º - 70-degree Rise

5

!

CAUTION

!

WARNING

NOTICE

- Risk of Injury to Personnel

- Risk of Damage to Equipment

- Risk of Electrical Shock

- Lockout Electrical Power

- Reference Data Plate

- Important Note

i

- Caustic Chemicals



- Instructions Hyperlink

2

07610-004-33-05-E

4 MIN

[102 mm]

12

[305 mm]

22 1/2

[572 mm]

16

[406 mm]

20

[508 mm]

15

[381 mm]

30

[762 mm]

44

[1118 mm]

64

[1626 mm]

Machine

Drain Line

1 1/2 [38 mm]

MIN, Must NOT

Be Reduced.

Pitch 1/4

[6 mm] per ft.

Must Install

Machine Drain

Line above

3 [76 mm] MIN

Floor Drain

or Sink

1 1/2

[38 mm]

MIN

Air-gap

4

[102 mm]

5

[127 mm]

15 1/8

[384 mm]

8

[202 mm]

6 7/8

[210 mm]

21

[533 mm]

ADJUSTABLE FROM 51 1/2 TO 54

[1308 mm TO 1372 mm]

Primary Electrical Opening

(Provided on both ends of machine.)

Secondary Electrical Opening

(Provided on both ends of machine.)

Single-point (Option): uses only

primary opening to power the

entire machine.

Dual-point (Standard): also uses

secondary opening for a

separate connection to

only the booster.

LEGEND

A - Electrical Connection

B - Main Water Inlet

(1/2" NPT, 110 °F MIN (18 kW Booster),

140 °F MIN (12 kW Booster), or 180 °F MIN

(No Booster or Supplied from Steam Booster))

C - Drain Connection

(1 1/2" NPT)

D - Vent Connections

(Including Dampers)

E - Steam Connection

(3/4" NPT)

- Open Door

- High Hood Option

All dimensions from the floor can be increased

1 3/4” using the machine’s adjustable feet.

Items in red are not supplied with the machine.

Items in blue are for the Steam option.

A

25 1/4

[642 mm]

25

[635 mm]

CLEARANCE

(HIGH HOOD)

34 1/4

[870 mm]

TABLE HEIGHT

8

[202 mm]

73 3/4

[1873 mm]

11 3/4

[297 mm]

4 MIN

[102 mm]

19 3/4

[502 mm]

CLEARANCE

(STANDARD)

62 1/4

[1581 mm]

68 1/2

[1740 mm]

68 1/8

[1730 mm]

A

B

44" LEFT-TO-RIGHT

SPECIFICATIONS

44" ELECTRIC/STEAM DIMENSIONS

07610-004-33-05-E

3

4 MIN

[102 mm]

12

[305 mm]

22 1/2

[572 mm]

16

[406 mm]

20

[508 mm]

15

[381 mm]

30

[762 mm]

44

[1118 mm]

64

[1626 mm]

Machine

Drain Line

1 1/2 [38 mm]

MIN, Must NOT

Be Reduced.

Pitch 1/4

[6 mm] per ft.

Must Install

Machine Drain

Line above

3 [76 mm] MIN

Floor Drain

or Sink

1 1/2

[38 mm]

MIN

Air-gap

4

[102 mm]

5

[127 mm]

15 1/8

[384 mm]

8

[202 mm]

6 7/8

[210 mm]

21

[533 mm]

ADJUSTABLE FROM 51 1/2 TO 54

[1308 mm TO 1372 mm]

Primary Electrical Opening

(Provided on both ends of machine.)

Secondary Electrical Opening

(Provided on both ends of machine.)

Single-point (Option): uses only

primary opening to power the

entire machine.

Dual-point (Standard): also uses

secondary opening for a

separate connection to

only the booster.

LEGEND

A - Electrical Connection

B - Main Water Inlet

(1/2" NPT, 110 °F MIN (18 kW Booster),

140 °F MIN (12 kW Booster), or 180 °F MIN

(No Booster or Supplied from Steam Booster))

C - Drain Connection

(1 1/2" NPT)

D - Vent Connections

(Including Dampers)

E - Steam Connection

(3/4" NPT)

- Open Door

- High Hood Option

All dimensions from the floor can be increased

1 3/4” using the machine’s adjustable feet.

Items in red are not supplied with the machine.

Items in blue are for the Steam option.

A

25 1/4

[642 mm]

25

[635 mm]

CLEARANCE

(HIGH HOOD)

34 1/4

[870 mm]

TABLE HEIGHT

8

[202 mm]

73 3/4

[1873 mm]

11 3/4

[297 mm]

4 MIN

[102 mm]

19 3/4

[502 mm]

CLEARANCE

(STANDARD)

62 1/4

[1581 mm]

68 1/2

[1740 mm]

68 1/8

[1730 mm]

A

B

SPECIFICATIONS

44" ELECTRIC/STEAM DIMENSIONS

44" RIGHT-TO-LEFT

4

07610-004-33-05-E

Machine

Drain Line

1 1/2 [38 mm]

MIN, Must NOT

Be Reduced.

Pitch 1/4 [6 mm]

per ft.

Must Install

Machine Drain

Line above

3 [76 mm] MIN

Floor Drain

or Sink

1 1/2

[38 mm]

MIN

Air-gap

4 MIN

[102 mm]

12

[305 mm]

39 3/4

[1009 mm]

16

[406 mm]

20

[508 mm]

15

[381 mm]

30

[762 mm]

66

[1676 mm]

86

[2184 mm]

[102 mm]

4

[102 mm]

5

[127 mm]

15 1/8

[384 mm]

8

[202 mm]

6 7/8

[210 mm]

43 3/8

[1101 mm]

ADJUSTABLE FROM 73 1/2 TO 76

[1867 mm TO 1930 mm]

25 1/4

[642 mm]

25

[635 mm]

CLEARANCE

(HIGH HOOD)

34 1/4

[870 mm]

TABLE HEIGHT

8

[202 mm]

73 3/4

[1873 mm]

11 3/4

[297 mm]

4 MIN

[102 mm]

19 3/4

[502 mm]

CLEARANCE

(STANDARD)

62 1/4

[1581 mm]

68 1/2

[1740 mm]

68 1/8

[1730 mm]

Primary Electrical Opening

(Provided on both ends of machine.)

Secondary Electrical Opening

(Provided on both ends of machine.)

Single-point (Option): uses only

primary opening to power the

entire machine.

Dual-point (Standard): also uses

secondary opening for a

separate connection to

only the booster.

LEGEND

A - Electrical Connection

B - Main Water Inlet

(1/2" NPT, 110 °F MIN (18 kW Booster),

140 °F MIN (12 kW Booster), or 180 °F MIN

(No Booster or Supplied from Steam Booster))

C - Drain Connection

(1 1/2" NPT)

D - Vent Connections

(Including Dampers)

E - Steam Connection

(3/4" NPT)

- Open Door

- High Hood Option

All dimensions from the floor can be increased

1 3/4” using the machine’s adjustable feet.

Items in red are not supplied with the machine.

Items in blue are for the Steam option.

A

B

66" LEFT-TO-RIGHT

SPECIFICATIONS

66" ELECTRIC/STEAM DIMENSIONS

07610-004-33-05-E

5

SPECIFICATIONS

66" ELECTRIC/STEAM DIMENSIONS

66" RIGHT-TO-LEFT

Primary Electrical Opening

(Provided on both ends of machine.)

Secondary Electrical Opening

(Provided on both ends of machine.)

Single-point (Option): uses only

primary opening to power the

entire machine.

Dual-point (Standard): also uses

secondary opening for a

separate connection to

only the booster.

LEGEND

A - Electrical Connection

B - Main Water Inlet

(1/2" NPT, 110 °F MIN (18 kW Booster),

140 °F MIN (12 kW Booster), or 180 °F MIN

(No Booster or Supplied from Steam Booster))

C - Drain Connection

(1 1/2" NPT)

D - Vent Connections

(Including Dampers)

E - Steam Connection

(3/4" NPT)

- Open Door

- High Hood Option

All dimensions from the floor can be increased

1 3/4” using the machine’s adjustable feet.

Items in red are not supplied with the machine.

Items in blue are for the Steam option.

4 MIN

[102 mm]

12

[305 mm]

39 3/4

[1009 mm]

16

[406 mm]

20

[508 mm]

15

[381 mm]

30

[762 mm]

66

[1676 mm]

86

[2184 mm]

4

[102 mm]

5

[127 mm]

15 1/8

[384 mm]

8

[202 mm]

6 7/8

[210 mm]

43 3/8

[1101 mm]

ADJUSTABLE FROM 73 1/2 TO 76

[1867 mm TO 1930 mm]

25 1/4

[642 mm]

25

[635 mm]

CLEARANCE

(HIGH HOOD)

34 1/4

[870 mm]

TABLE HEIGHT

8

[202 mm]

73 3/4

[1873 mm]

11 3/4

[297 mm]

4 MIN

[102 mm]

19 3/4

[502 mm]

CLEARANCE

(STANDARD)

62 1/4

[1581 mm]

68 1/2

[1740 mm]

68 1/8

[1730 mm]

A

B

A B

Machine

Drain Line

1 1/2 [38 mm]

MIN, Must NOT

Be Reduced.

Pitch 1/4 [6 mm]

per ft.

Must Install

Machine Drain

Line above

3 [76 mm] MIN

Floor Drain

or Sink

1 1/2

[38 mm]

MIN

Air-gap

6

07610-004-33-05-E

8

[202 mm]

Machine

Drain Line

1 1/2 [38 mm]

MIN, Must NOT

Be Reduced.

Pitch 1/4 per ft.

Must Install

Machine Drain

Line above

3 [76 mm] MIN

Floor Drain

or Sink

1 1/2

[38 mm]

MIN

Air-gap

A - Electrical Connection

B - Water Inlet

(1/2" NPT, 110 °F MIN (27 kW Booster))

C - Drain Connection

(1 1/2" NPT)

D - Vent Connections

(Including Dampers)

E - Energy Recovery Water Inlet

(1/2" NPT, 55 °F MIN)

increased 1 3/4" using the machine’s

adjustable feet.

Items in red are not supplied with the

machine.

LEGEND

Primary Electrical Opening

(Provided on both ends of machine.)

Secondary Electrical Opening

(Provided on both ends of machine.)

Single-point (Option): uses only

primary opening to power the

entire machine.

Dual-point (Standard): also uses

secondary opening for a

separate connection to

only the booster.

34 1/4

[870 mm]

TABLE HEIGHT

89 1/8

[2264 mm]

All dimensions from the floor can be

- High Hood Option

- Open Door

SPECIFICATIONS

44" ENERGY RECOVERY DIMENSIONS

44" LEFT-TO-RIGHT

07610-004-33-05-E

7

Machine

Drain Line

1 1/2 [38 mm]

MIN, Must NOT

Be Reduced.

Pitch 1/4 per ft.

Must Install

Machine Drain

Line above

3 [76 mm] MIN

Floor Drain

or Sink

1 1/2

[38 mm]

MIN

Air-gap

Primary Electrical Opening

(Provided on both ends of machine.)

Secondary Electrical Opening

(Provided on both ends of machine.)

Single-point (Option): uses only

primary opening to power the

entire machine.

Dual-point (Standard): also uses

secondary opening for a

separate connection to

only the booster.

34 1/4

[870 mm]

TABLE HEIGHT

A - Electrical Connection

B - Water Inlet

(1/2" NPT, 110 °F MIN (27 kW Booster))

C - Drain Connection

(1 1/2" NPT)

D - Vent Connections

(Including Dampers)

E - Energy Recovery Water Inlet

(1/2" NPT, 55 °F MIN)

increased 1 3/4" using the machine’s

adjustable feet.

Items in red are not supplied with the

machine.

LEGEND

All dimensions from the floor can be

- High Hood Option

- Open Door

89 1/8

[2264 mm]

SPECIFICATIONS

44" ENERGY RECOVERY DIMENSIONS

44" RIGHT-TO-LEFT

8

07610-004-33-05-E

34 1/4

[870 mm]

TABLE HEIGHT

Machine

Drain Line

1 1/2 [38 mm]

MIN, Must NOT

Be Reduced.

Pitch 1/4 per ft.

Must Install

Machine Drain

Line above

3 [76 mm] MIN

Floor Drain

or Sink

1 1/2

[38 mm]

MIN

Air-gap

Primary Electrical Opening

(Provided on both ends of machine.)

Secondary Electrical Opening

(Provided on both ends of machine.)

Single-point (Option): uses only

primary opening to power the

entire machine.

Dual-point (Standard): also uses

secondary opening for a

separate connection to

only the booster.

A - Electrical Connection

B - Water Inlet

(1/2" NPT, 110 °F MIN (27 kW Booster))

C - Drain Connection

(1 1/2" NPT)

D - Vent Connections

(Including Dampers)

E - Energy Recovery Water Inlet

(1/2" NPT, 55 °F MIN)

increased 1 3/4" using the machine’s

adjustable feet.

Items in red are not supplied with the

machine.

LEGEND

All dimensions from the floor can be

- High Hood Option

- Open Door

89 1/8

[2264 mm]

SPECIFICATIONS

66" ENERGY RECOVERY DIMENSIONS

66" LEFT-TO-RIGHT

07610-004-33-05-E

9

Machine

Drain Line

1 1/2 [38 mm]

MIN, Must NOT

Be Reduced.

Pitch 1/4 per ft.

Must Install

Machine Drain

Line above

3 [76 mm] MIN

Floor Drain

or Sink

1 1/2

[38 mm]

MIN

Air-gap

Primary Electrical Opening

(Provided on both ends of machine.)

Secondary Electrical Opening

(Provided on both ends of machine.)

Single-point (Option): uses only

primary opening to power the

entire machine.

Dual-point (Standard): also uses

secondary opening for a

separate connection to

only the booster.

A - Electrical Connection

B - Water Inlet

(1/2" NPT, 110 °F MIN (27 kW Booster))

C - Drain Connection

(1 1/2" NPT)

D - Vent Connections

(Including Dampers)

E - Energy Recovery Water Inlet

(1/2" NPT, 55 °F MIN)

increased 1 3/4" using the machine’s

adjustable feet.

Items in red are not supplied with the

machine.

LEGEND

All dimensions from the floor can be

- High Hood Option

- Open Door

89 1/8

[2264 mm]

SPECIFICATIONS

66" ENERGY RECOVERY DIMENSIONS

66" RIGHT-TO-LEFT

10

07610-004-33-05-E

SPECIFICATIONS

SIDE-LOADER DIMENSIONS

23”

29”

30 5/16”

23”

29”

30 5/16”

16 3/8” 16 3/8”

10”

34” ± 1”

10”

22” 22”

Adjustable Ventilation

Duct Adapter

Side-loader

Drain Hose

23" L-R UNHOODED

SIDE-LOADER

23" R-L UNHOODED

SIDE-LOADER

Ventilation Scoop

Ventilation Cowl

with Cut-out for

L-R Units

Dimension is 30" for the 30”

unhooded side-loader.

Dimension is 30" for the 30”

unhooded side-loader.

Electrical

Conduit

Adjustable Ventilation

Duct Adapter

Ventilation Cowl

with Cut-out for

R-L Units

Side-loader

Drain Hose

Electrical

Conduit

34” ± 1”

07610-004-33-05-E

11

SPECIFICATIONS

STEAM BOOSTER DIMENSIONS

20

3

4

2

7

8

17

1

2

24”

14

5

8

33

1

8

7

8

5

8

S

PS

PW

C

S

W1

W2

C

10

1

8

PW

1

3

4

PS

W2

11

1

8

22”

3

8

19

20

1

8

28

5

8

20

1

4

W1

S

W2

PS

PW



33

11

3

8

22”

7

1

2

E

”

11

16

”

3

8

”

” ”

”

E Main Electrical Connection (7/8" Hole)

W1 Main Inlet Water Connection

(3/4" NPT, 110 °F MIN, 20 ± 5 PSI)

W2 Water Outlet Connection (3/4" NPT)

PW Water Pressure Relief Outlet (3/4" NPT)

PS Steam Pressure Relief Outlet (1" NPT)

S Steam Supply to Booster (1" NPT)

C Steam Condensate Connection (3/4" NPT)

Click here for the Steam Booster manual.



12

07610-004-33-05-E

Always refer to the machine data plate for specic electrical and water requirements.

The material provided on this page is for reference only and may change without notice.

NOTICE

i

SPECIFICATIONS

OPERATING PARAMETERS

Operating Capacity:

RackStar

44

RackStar

66

RackStar

44S

RackStar

66S

RackStar

44ER

RackStar

66ER

Racks per Hour 223 223 223 223 223 223

Dishes per Hour 5,575 5,575 5,575 5,575 5,575 5,575

Glasses per Hour 8,028 8,028 8,028 8,028 8,028 8,028

Tank Capacity (Gallons):

RackStar

44

RackStar

66

RackStar

44S

RackStar

66S

RackStar

44ER

RackStar

66ER

Wash Tank 25 25 25 25 25 25

Pre-wash Tank N/A 15.8 N/A 15.8 N/A 15.8

Electrical Loads:

RackStar

44

RackStar

66

RackStar

44S

RackStar

66S

RackStar

44ER

RackStar

66ER

Wash Motor HP 3 3 3 3 3 3

Drive Motor HP 1/4 1/4 1/4 1/4 1/4 1/4

Pre-wash Motor HP N/A 2 N/A 2 N/A 2

Wash Heater kW 15 15 N/A N/A 15 15

Booster Heater kW

40º 70º

12 18*

40º 70º

12 18*

N/A N/A 27 27

5 5 5 5

*On 208/60/3 machines, the booster heater is rated at 17.2 kW.

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Jackson RackStar 66ER Installation, Operation & Service Manual

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Jackson RackStar 66ER Installation, Operation & Service Manual

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