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SICK Master Data Analyzer Operating instructions

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OPERATING INSTRUCTIONS
Master Data Analyzer
Track and trace systems
8020065-ZW99/2019-08-15|SICK
OPERATING INSTRUCTIONS | Master Data Analyzer
Subject to change without notice
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Product described
Product name: Master Data Analyzer
Document identification
Title: Operating instructions for Master Data Analyzer
Part number: 8020065-ZW99
Version: 2019-08-15
Manufacturer
SICK AG
Erwin-Sick-Str. 1 · 79183 Waldkirch · Germany
Trademarks
IBM is a trademark of the International Business Machine Corporation.
MS-DOS is a trademark of the Microsoft Corporation.
Windows is a trademark of the Microsoft Corporation.
Other product names in this document may also be trademarks and are
only used here for identification purposes.
Original documents
The German issue 8020064-ZLX3 of this document is an original SICK AG
document.
SICK AG does not assume liability for the correctness of any unauthorized
translation.
In case of doubt, contact SICK AG or your local agency.
Legal notes
Subject to change without notice
© SICK AG. All rights reserved
CONTENTS
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OPERATING INSTRUCTIONS | Master Data Analyzer
Contents
1 About these operating instructions ................................................................................ 6
1.1 Purpose of this document .................................................................................... 6
1.2 Information depth ................................................................................................ 6
1.3 Abbreviations used............................................................................................... 6
1.4 Symbols used ....................................................................................................... 7
2 On safety ............................................................................................................................ 8
2.1 Qualified safety personnel ................................................................................... 8
2.2 Applications of the system ................................................................................... 8
2.3 Intended use ......................................................................................................... 9
2.4 General safety notes and protective measures .............................................. 10
2.4.1 Safety notes and icons ...................................................................... 10
2.4.2 General safety notes .......................................................................... 11
2.4.3 Additional operating instructions ...................................................... 11
2.4.4 Dangers connected with handling of the device .............................. 12
2.4.4.1 Danger due to electrical current....................................... 12
2.4.4.2 Risks during transport and installation ............................ 13
2.4.4.3 Risks during operation ...................................................... 14
2.4.5 Protective devices .............................................................................. 16
2.4.6 Working area ...................................................................................... 17
2.4.7 Protective equipment ......................................................................... 17
2.4.8 Operating entity’s responsibilities ..................................................... 17
3 System description ........................................................................................................ 18
3.1 Scope of delivery ............................................................................................... 18
3.2 System components.......................................................................................... 19
3.3 The system’s operating principle...................................................................... 24
3.4 Project planning ................................................................................................ 29
4 Transport, setup, and mounting ................................................................................... 30
4.1 Accepting the delivery ....................................................................................... 30
4.1.1 Packaging ........................................................................................... 30
4.1.2 Checking delivery for visible transport damage ............................... 30
4.2 Transporting the MDA to its location of use .................................................... 31
4.3 Unpacking and setting up the device ............................................................... 32
4.3.1 Unpacking the MDA ........................................................................... 32
4.3.2 Checking delivery for hidden transport damage .............................. 33
4.3.3 Setting up the MDA ............................................................................ 34
4.4 Removing the transport locks........................................................................... 36
4.5 Mounting ............................................................................................................ 37
4.5.1 Ready to go ......................................................................................... 37
4.5.2 Mounting the WLAN module .............................................................. 37
5 Electrical installation .................................................................................................... 38
5.1 Connections on the MDA .................................................................................. 39
5.1.1 Components connected as standard ................................................ 39
5.1.2 Connections on the controller housing ............................................. 39
5.2 Connecting the MDA to the supply voltage ...................................................... 40
5.3 Connecting the MDA to the target network ..................................................... 41
5.4 Connecting the sliding table with rechargeable battery ................................. 41
5.5 Connecting the WLAN adapter ......................................................................... 42
CONTENTS
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6 Commissioning ...............................................................................................................43
6.1 Starting the MDA ................................................................................................43
6.1.1 Starting up the MDA ...........................................................................43
6.1.2 Checking operational readiness ........................................................43
6.2 Preparing the configuration PC .........................................................................45
6.2.1 Establishing a connection with the configuration PC .......................45
6.2.2 Service and data interface .................................................................45
6.2.3 Installing SOPAS .................................................................................46
6.2.4 Launching SOPAS ...............................................................................47
6.3 Adding the MDA to the SOPAS project ..............................................................48
6.3.1 Starting the device search .................................................................48
6.3.2 Transferring the controller to a SOPAS project .................................50
6.3.3 Loading device drivers into the SOPAS project .................................50
6.3.4 Setting the controller to online ..........................................................52
6.4 Configuring the MDA in SOPAS .........................................................................53
6.4.1 Incorporating the MDA controller into the customer’s network .......54
6.4.1.1 Issuing the Data interface IP address ..............................54
6.4.1.2 Testing the server connection ...........................................55
6.4.2 Storing connection data for the customer server .............................56
6.5 Saving data permanently ...................................................................................57
6.6 Performing a test run .........................................................................................58
6.7 Setting up the IP camera ...................................................................................59
6.8 Configuring the WLAN module ..........................................................................60
7 Operation .........................................................................................................................61
7.1 Safety information .............................................................................................61
7.2 Steps for preparing for your first measurement ...............................................63
7.2.1 Adjusting the display and operating position ....................................63
7.2.2 Starting up the MDA ...........................................................................64
7.2.3 Structure of the measurement window .............................................65
7.2.4 Moving the measurement gantry to a start position ........................67
7.2.5 Positioning a measuring object ..........................................................68
7.3 Performing measurements ................................................................................69
7.3.1 Starting the measurement process ...................................................69
7.3.1.1 Scanning the bar code (only for the operating mode
with bar code scanning) ....................................................69
7.3.1.2 Weighing the object (only for the operating mode
without bar code scanning) ...............................................71
7.3.2 Determining additional information ...................................................72
7.3.3 Measuring the volume ........................................................................74
7.3.4 Checking the measurement results...................................................75
7.3.4.1 Reading measurement data .............................................76
7.3.4.2 Checking measurements with the 2D display ..................76
7.3.4.3 Displaying measuring object in the photo display ...........77
7.3.4.4 Displaying additional fields after the measurement
process ...............................................................................77
7.4 Transmitting measurement results ...................................................................78
7.4.1 Direct data output if the device is connected to a server ................78
7.4.2 Saving measurement data internally (only for operating mode
with bar code scanning) .....................................................................78
7.4.3 Displaying the transmission status (only for operating mode
without bar code scanning) ................................................................80
7.4.4 Restoring a server connection manually ...........................................81
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7.5 Performing new measurements ....................................................................... 82
7.6 Repeating incorrect measurements................................................................. 84
7.6.1 Object was positioned incorrectly ..................................................... 84
7.6.2 Volume measurement without bar code (only for operating
mode with bar code scanning) .......................................................... 85
7.6.3 Volume measurement without a stable weight (only for
operating mode without bar code scanning) .................................... 86
7.7 Performing mobile measurements ................................................................... 87
7.8 Using the sliding table with rechargeable battery ........................................... 87
7.9 Configuration ..................................................................................................... 89
7.9.1 Registering in the configuration area ............................................... 89
7.9.2 General settings ................................................................................. 90
7.9.2.1 Selecting a language ......................................................... 90
7.9.2.2 Correcting the zero point .................................................. 90
7.9.2.3 Performing teach-in ........................................................... 90
7.9.3 Display settings .................................................................................. 92
7.9.4 Configuring additional customer-specific fields ............................... 94
8 Maintenance and repairs.............................................................................................. 98
8.1 Maintenance and repair ................................................................................... 99
8.1.1 Visual inspection for mechanical and electrical damage .............. 100
8.1.2 Cleaning the light grids .................................................................... 101
8.1.3 Cleaning the display ......................................................................... 102
8.1.4 Cleaning the glass panel ................................................................. 103
8.1.5 Cleaning the IP camera’s dust shield housing ............................... 103
8.2 Replacing components ................................................................................... 104
8.2.1 Replacing the hand-held scanner (only in operating mode
with bar code scanning)................................................................... 105
8.2.2 Replacing the display ....................................................................... 105
8.2.3 Replacing the glass panel ............................................................... 106
9 Fault diagnosis ............................................................................................................ 109
9.1 Response to errors .......................................................................................... 109
9.2 Status indicator on the display ....................................................................... 109
9.2.1 Dealing with status messages ........................................................ 109
9.2.2 Overview of status messages .......................................................... 110
9.3 SICK support .................................................................................................... 113
10 Technical data.............................................................................................................. 114
10.1 Data sheet ....................................................................................................... 114
10.2 Dimensional drawings ..................................................................................... 115
10.3 Spare parts list ................................................................................................ 115
10.4 Data interface .................................................................................................. 116
10.4.1 Output format 2 (default) ................................................................ 116
10.4.2 Output format 1................................................................................ 117
11 Disposal ........................................................................................................................ 118
1 ABOUT THESE OPERATING INSTRUCTIONS
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1 About these operating instructions
Please read through this chapter carefully before you use the documentation and work
with the Master Data Analyzer (also abbreviated to MDA in these operating instructions).
1.1 Purpose of this document
These operating instructions are intended for people who install, connect, commission,
operate, and maintain the Master Data Analyzer.
Activities
Target group
Mounting, electrical installation,
maintenance, and replacement of
components
Qualified personnel, such as service technicians or
industrial electricians
Commissioning
Qualified personnel, such as service technicians or
industrial electricians
Operation
Qualified personnel
Tab. 1: Target group
1.2 Information depth
These operating instructions contain information on the Master Data Analyzer relating to
the following topics:
• Safety
• System description
• Transport, setup, and mounting
• Electrical installation
• Commissioning
• Operation
• Maintenance and repair
• Fault diagnosis and troubleshooting
• Technical data and dimensional drawings
1.3 Abbreviations used
Custom fields
File Transfer Protocol
Hypertext markup language
Light emitting diode
Master Data Analyzer
Modular light grid
Modular system controller (MSC800)
Power over Ethernet
Note
CF
FTP
HTML
LED
MDA
MLG
MSC
PoE
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1.4 Symbols used
Recommendations are intended to help you make a decision regarding the use of a
particular function or technical feature.
Notes provide information about the features of a device, application tips, or other useful
information.
Instructions that must be carried out in the described order are referred to as step-by-step
instructions and are indicated by numbered lists. Carefully read and follow the
instructions for action.
Instructions requiring specific action are indicated by an arrow. Carefully read and follow
the instructions for action.
LED icons describe the status of a diagnostics LED. Examples:
The LED is illuminated continuously.
The LED is flashing.
The LED is off.
Recommendation
Note
1. / 2. ...
,
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2 On safety
This chapter provides information that concerns your own safety as well as the safety
of the plant operator.
▸
Please read this chapter carefully before you begin working with the Master Data
Analyzer.
2.1 Qualified safety personnel
The Master Data Analyzer must only be set up, commissioned, operated, and maintained
by adequately qualified personnel.
The following qualifications are necessary for the various tasks:
Activities
Qualification
Mounting and maintenance
Practical technical training
Knowledge of the current safety regulations in the workplace
Electrical installation and
device replacement
Practical electrical training
Knowledge of current electrical safety regulations
Commissioning, operation,
and configuration
Basic knowledge of data transmission
Basic knowledge of the design and setup (addressing) of
Ethernet connections when connecting the system to the
Ethernet
Basic knowledge of how to use an HTML browser (e.g.,
Internet Explorer) to access the online help
Basic knowledge of 1D / 2D code technology
Basic knowledge of the Windows operating system used
Tab. 2: Qualified safety personnel
2.2 Applications of the system
The Master Data Analyzer is a stationary DWS system (Dimensioning-Weighing-Scanning).
It enables master data for products to be logged in a standardized manner for goods entry
or shipping, for example. The products are measured, weighed, identified, and visualized
in a single operation. Data are processed in real time, regardless of their shape, surface,
and material properties.
Operating modes
The Master Data Analyzer is set up at the factory to support two operating modes:
• Operating mode with bar code scanning: The object is identified using its bar code
and is then measured. In this case, the Master Data Analyzer supplies the complete set
of master data with bar code, weight, and dimensions.
• Operating mode without bar code scanning. This variant assumes that the bar code
for the object is already available, meaning that only the weights and dimensions have
to be logged. The measurement results are assigned to an existing bar code in the
customer’s system.
The master data set can be supplemented in both operating modes before the
measurement process to include additional information such as information on the
measurement staff or location or on company-specific object information.
Note
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Brief description
• The object is placed on a rugged glass plate. The object does not need to be aligned.
• In the operating mode with bar code scanning, the object is identified using a wired bar
code scanner. An electronic scale measures the weight of the item.
In the operating mode without bar code scanning, the measuring process starts with
the system detecting a stable weight value. There is no hand-held scanner.
• To measure the dimensions, a gantry with two pairs of light grids is moved manually
over the object using two linear guides. Measurements can be taken in both directions.
The object’s dimensions and volume are measured.
• The data are sent to the warehouse management system in a stationary solution via
Ethernet. An external PC or screen is not required.
• In mobile use, the Master Data Analyzer saves the data offline and outputs it as soon
as an Ethernet connection is available. Up to 1,000 data sets can be temporarily
stored. With the optional WLAN module, data can be output independently of the
location via the WLAN access point.
• All system components are pre-assembled in a rugged industrial design and are ready
for operation immediately after commissioning.
The majority of the images and screenshots in these operating instructions visualize the
Master Data Analyzer in the operating mode with bar code scanning.
2.3 Intended use
The Master Data Analyzer may only be used as described in 2.2 Applications of the
system. It may only be used by qualified personnel in the environment in which it was
mounted and initially commissioned by qualified safety personnel in accordance with
these operating instructions.
The equipment may only be operated in an industrial environment. Operation of the
system is not allowed outdoors or in an explosion-protected environment.
If used in any other way or if alterations are made to the system or the devices are
opened – including in the context of mounting and installation – this will void any warranty
claims directed to SICK AG.
Examples of non-intended use:
• Measurement of products not defined in the contract or in these operating instructions.
• Non-observance of the permitted parameters for measuring objects.
• Failure to observe the operating instructions.
• Use of parts other than original spare parts.
WARNING
Danger due to non-intended use
Non-intended use of the device can lead to danger to the life and limb of persons and
damage to the plant.
The device must only be used for the intended use.
Note
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2.4 General safety notes and protective measures
2.4.1 Safety notes and icons
The following safety and hazard symbols are used for your own safety, for the safety of
third parties, and for the safety of the system. You should therefore observe them at all
times.
DANGER
Denotes an immediate hazard that may result in severe to fatal injuries.
The symbol shown on the left-hand side of the note refers to the type of hazard in
question (the example here shows a risk of injury resulting from electrical current).
WARNING
Denotes a potentially dangerous situation that may result in severe to fatal injuries.
The symbol shown on the left-hand side of the note refers to the type of hazard in
question (the example here shows a risk of injury resulting from suspended loads).
CAUTION
Denotes a potentially dangerous situation that may result in minor personal injury or
possible material damage.
The symbol shown on the left-hand side of the note refers to the type of hazard in
question (the example here shows a risk of damage to the eye by laser beams).
NOTE
Denotes a potential risk of damage or functional impairment of the device or the devices
connected to it.
This symbol refers to supplementary technical documentation.
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2.4.2 General safety notes
General, recognized safety-related rules and regulations were taken into account in the
design and manufacture of the Master Data Analyzer. However, risks for the user resulting
from the MDA cannot be completely ruled out. The safety notes below must therefore be
observed.
WARNING
Safety notes
Observe the following to ensure the safe use of the system as intended.
• The notes in these operating instructions (e.g., regarding use, mounting, installation,
or integration into the machine controller) must be observed.
• All official and statutory regulations governing the operation of the system must be
complied with.
• The national and international legal specifications apply to the installation and use of
the system, to its commissioning, and to recurring technical inspections, in particular:
– The accident prevention regulations and work safety regulations
– Any other relevant safety regulations
• The manufacturer and user of the system are responsible for coordinating and
complying with all applicable safety specifications and regulations in cooperation with
the relevant authorities.
• The checks must be carried out by qualified safety personnel or specially qualified and
authorized personnel, and must be recorded and documented to ensure that the tests
can be reconstructed and retraced at any time.
• These operating instructions must be made available to the operator of the system.
The system operator must be instructed by qualified safety personnel and must read
the operating instructions.
• Maintenance and repair work may only be performed by trained and authorized SICK
AG service technicians or qualified safety personnel of the customer.
2.4.3 Additional operating instructions
Other operating instructions of the individual components are enclosed along with these
operating instructions.
When working on or with these components, please observe the notes in the operating
instructions of the relevant manufacturer.
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2.4.4 Dangers connected with handling of the device
The Master Data Analyzer has been designed and built in a way that allows for safe
operation. Protective devices reduce potential risks to the maximum possible extent.
Furthermore, the system has been subjected to an internal safety check.
However, certain residual risks apply in the event of misconduct or misuse.
Awareness of potential sources of danger in the Master Data Analyzer will help you to
work in a safer manner and thus prevent accidents.
That is why all persons involved with the transport and storage, mounting, commissioning
and decommissioning, operation, maintenance, and repair must carefully read and
observe the following safety notes.
In order to avoid danger, also follow the special warning information in the individual
chapters as well as the current national accident prevention regulations and any company
work, operation, and safety regulations.
2.4.4.1 Danger due to electrical current
DANGER
Risk of injury due to electrical current
The Master Data Analyzer is connected to the power supply (AC
100 to 264 V / 50 to 60 Hz) via an external power supply unit.
Only a qualified electrician or trained persons working under the guidance and super-
vision of a qualified electrician are permitted to work on electrical plants or equipment
and must comply with electrical regulations when doing so.
Improper handling of live devices may lead to severe personal injury or death by electric
shock!
Measures
▸
Electrical installation and maintenance work must only be performed by electrically
qualified personnel.
▸
Standard safety requirements must be met when carrying out any work on electrical
systems or equipment.
▸
Do not touch any live parts.
▸
In the event of danger, immediately disconnect the device from the grid.
▸
Electrical connections may only be made or disconnected when there is no power in the
system.
▸
Only switch on the supply voltage when the connection tasks have been completed and
the wiring has been thoroughly checked.
▸
Only carry out maintenance and repair work when the power is off.
▸
Always use original fuses with the specified current rating.
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2.4.4.2 Risks during transport and installation
WARNING
Risk of injury from suspended load
The Master Data Analyzer is delivered in a transport crate on a pallet. Use a suitable lifting
device to unload and transport the device.
During transport, tipping or falling loads pose a risk of severe injury or damage to
property.
Measures
▸
Only use lifting equipment which is suitable for the weight and dimensions of the
freight.
▸
Make sure that the center of gravity is in the center between the forks of the lifting
device and the forks are completely entrenched under the transport pallet.
▸
Do not stop underneath the suspended load.
▸
Wear safety shoes in addition to your personal protective equipment.
WARNING
Risk of injury due to components falling over
The side panels and lid of the transport crate are heavy and difficult to handle.
Falling objects pose a risk of crushing during dismantling.
Measures
▸
Always use 2 people to mount the side panels and lid.
▸
Wear protective shoes in addition to your personal protective equipment.
WARNING
Risk of injury when lifting heavy objects.
There is a risk of injury when lifting heavy objects.
Depending on the system variant, the MDA weighs around 65 kg to 80 kg.
Measures
▸
Use 4 people to lift the MDA.
▸
In order to do this, use the four handles on the two long sides of the MDA.
▸
Lift and carry the MDA according to ergonomic principles.
▸
Wear protective shoes in addition to your personal protective equipment.
WARNING
Impermissible handling of the device
There is a risk of damage to the device when lifting the MDA using the measurement
gantry.
Measures
▸
Do not lift the MDA using the measurement gantry under any circumstances!
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WARNING
Risk of crushing when settings down the MDA
The adjustable feet are designed so that the safety distance between the bottom of the
device and the tabletop can be observed.
There is a risk of crushing when installing the MDA on the tabletop.
Measures
▸
Do not put your hands under the base of the housing when installing the MDA.
WARNING
Risk of crushing due to the device tipping over
There is a risk of the MDA tipping over during installation. An unsuitable surface may also
lead to the device tipping over.
The device tipping over can lead to the severe crushing or even loss of limbs.
There is also the risk of inflicting damage to the device.
Measures
▸
Place the MDA on a sufficiently stable and steady table.
▸
Secure the table against rolling away.
▸
Make sure that all four adjustable feet are completely on the tabletop.
2.4.4.3 Risks during operation
WARNING
Risk of injury and/or material damage caused by incorrect operation!
Risk of injury and/or material damage due to absence of qualification and/or incorrect
and non-intended use.
Measures
▸
Follow the instructions on proper operation.
▸
Only use the device in perfect working order and for its intended purpose, keeping
safety and potential dangers in mind, and in compliance with the operating
instructions.
▸
Never exceed the permitted technical limit values.
▸
Do not do work on the device
• You do not have the required qualification.
• You have not received full instructions from the operating entity.
• You have not completely read or understood these operating instructions.
WARNING
Risk of injury when lifting heavy objects.
There is a risk of injury when placing down and removing the objects to be measured.
Objects weighing up to 30 kg can be measured.
Measures
▸
Consider ergonomic aspects when placing down and removing the objects.
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WARNING
Risk of injury when moving the measurement gantry
There is a risk of crushing when moving the measurement gantry.
Hands may be crushed between the measurement frame and the side recesses in the
housing.
The device has been designed with sufficient safety distances to prevent fingers from
being crushed.
Measures
▸
Always use the handles to move the measurement gantry.
▸
Do not grip onto the side recesses in the housing.
WARNING
Risk of tripping due to cables. Risk of damage to cables
Exposed cables on the floor in areas used by people can pose a risk.
Measures
▸
Lay the connecting cables for the hand-held scanner and the voltage supply so that
there is no risk of people tripping over them and the cables are protected against
damage.
WARNING
Risk of injury when transporting the MDA to the place of use
The measurement gantry may accidentally be damaged when the MDA is transported on
a sliding table. Hands may be crushed between the measurement frame and the side
recesses in the housing.
Measures
▸
Use cable ties to secure the handles of the measurement gantry so that it does not
move accidentally during transport.
WARNING
Danger due to malfunction!
Cease operation if the cause of the malfunction has not been clearly identified!
Measures
▸
Immediately stop system operation if you cannot clearly identify the fault and if you
cannot safely remedy the problem.
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WARNING
Risk of injury caused by accidental movement of the measurement gantry
Whenever work is performed on the housing interior, there is a risk of crushing if the
measurement gantry moves accidentally.
There is also a risk of damage to the wire draw encoder.
Measures
▸
Use cable ties to secure the handles of the measurement gantry so that it does not
move accidentally during maintenance and repair work.
NOTE
Claims under the warranty rendered void
If the device is opened, any warranty claims against SICK AG will be void.
Measure
▸
Do not open the device housing.
2.4.5 Protective devices
The Master Data Analyzer has been built in a way that allows for safe operation.
Protective devices reduce potential risks to people and the device to the maximum
possible extent.
Fig. 1: Protective devices
• Four handles (1) make it easier to unpack and lift the MDA in line with ergonomic
principles.
• Handles (2) allow the measurement gantry to be moved safely over the object to be
measured.
• Cover plates (3) protect cables and electronic components.
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2.4.6 Working area
The work station for measuring objects is located on the side of the display and the hand-
held scanner. The handles for moving the measurement gantry are also located on this
side.
Fig. 2: Work station
We recommend placing the Master Data Analyzer on a sufficiently stable and steady table
so that the measuring objects can be loaded and unloaded in line with ergonomic
principles. The table must be secured against rolling away.
A sliding table is available as an accessory.
2.4.7 Protective equipment
The operating entity must wear personal protective equipment (PPE) in accordance with
the locally applicable safety regulations.
Personal protective equipment for transport and installation
▸
Wear safety shoes in addition to your basic safety equipment during transport and
installation.
2.4.8 Operating entity’s responsibilities
The operating entity must execute the electrical installation in compliance with the
respective provisions of the local electricity supply company as well as applicable
standards.
The following directive applies to the Master Data Analyzer:
• EMC Directive: 2014/30/EU
3 SYSTEM DESCRIPTION
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3 System description
This chapter provides information on the special properties of the DWS system. It
describes the design and operating principle of the system solution.
3.1 Scope of delivery
The Master Data Analyzer is available in two different monitoring lengths, each of which is
available with and without an IP camera.
System variants
Part No.
Description
1087605
Master Data Analyzer MDA650 - 2.5 mm
Monitoring length: 650 mm
Beam separation: 2.5 mm
1079161
Master Data Analyzer MDA650
Monitoring length: 650 mm
Beam separation: 5 mm
1087606
Master Data Analyzer MDA800 - 2.5 mm
Monitoring length: 800 mm
Beam separation: 2.5 mm
1079162
Master Data Analyzer MDA800
Monitoring length: 800 mm
Beam separation: 5 mm
1087607
Master Data Analyzer MDA650 Image - 2.5 mm with permanently installed
IP camera
Monitoring length: 650 mm
Beam separation: 2.5 mm
1079163
Master Data Analyzer MDA650 Image with permanently installed IP camera
Monitoring length: 650 mm
Beam separation: 5 mm
1087608
Master Data Analyzer MDA800 Image - 2,5 mm with permanently installed
IP camera
Monitoring length: 650 mm
Beam separation: 2.5 mm
1079164
Master Data Analyzer MDA800 Image with permanently installed IP camera
Monitoring length: 650 mm
Beam separation: 5 mm
Tab. 3: System variants
Optional accessories
Part No.
Description
2087193
WLAN module with mounting kit for mobile applications
2092736
Sliding table
2087217
Sliding table with built-in rechargeable battery
2087223
Power supply unit with EU Schuko male connector
2091880
Power supply unit with US NEMA male connector
2092752
Power supply unit with cold device male connector
Tab. 4: Optional accessories
SYSTEM DESCRIPTION 3
19
Subject to change without notice
OPERATING INSTRUCTIONS | Master Data Analyzer
3.2 System components
The Master Data Analyzer consists of:
1. One hand-held scanner for scanning bar code information (only in the operating mode
with bar code scanning).
2. One set of rugged electronic scales with a glass panel for supporting the measuring
object.
3. One moving measurement gantry with two pairs of light grids for recording the
object’s dimensions and a wire draw encoder for calculating the length.
4. One controller for recording the measurement data and emitting the measurement
results to the customer’s system.
5. One display for entering additional customer-specific information and visualizing the
measurement results.
6. One IP camera (only for MDA650 Image / MDA800 Image).
7. One stable mechanism for holding the components
8. One WLAN module available as an accessory for mobile applications of the MDA.
Fig. 3: System components
1 – Hand-held scanner
In the operating mode with bar code scanning, the number used to identify the object is
detected using a wired hand-held scanner. The hand-held scanner recognizes 1D and 2D
bar codes and all common stacked codes.
Fig. 4: Hand-held scanner
The hand-held scanner is connected to the MDA’s controller by a cable. This cable is used
to both supply the hand-held scanner with voltage and transmit data.
3 SYSTEM DESCRIPTION
8020065-ZW99/2019-08-15|SICK
OPERATING INSTRUCTIONS | Master Data Analyzer
Subject to change without notice
20
2 – Electronic scales
The electro-mechanical scales consist of a glass panel as the weighing surface (1),
four weighing cells at the corners (2), one electronic evaluating system, and a separate
display (3).
Fig. 5: Electronic scales
Four positioning points are used for measurement. These points transfer the force to
the weighing cells installed on the corners. The glass panel makes sure the force is
distributed evenly on all four corners.
The scales’ display only visualizes the recorded object weight.
3 – Measurement gantry with MLG-2 light grids and wire draw encoder
The measurement gantry consists of a horizontal and vertical pair of light grids, which are
arranged at right angles. Both pairs of light grids determine the object’s contour based on
the principles of shadows.
Each pair of light grids consists of a sender unit with emitting diodes and a receiver unit
with receiving diodes.
Fig. 6: MLG-2 light grids
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