Fagor CNC 8070 for other applications User manual

(Ref: 1911)

8070

CNC

Installation manual.

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MACHINE SAFETY

It is up to the machine manufacturer to make sure that the safety of the machine

is enabled in order to prevent personal injury and damage to the CNC or to the

products connected to it. On start-up and while validating CNC parameters, it

checks the status of the following safety elements. If any of them is disabled, the

CNC shows the following warning message.

• Feedback alarm for analog axes.

• Software limits for analog and sercos linear axes.

• Following error monitoring for analog and sercos axes (except the spindle)

both at the CNC and at the drives.

• Tendency test on analog axes.

FAGOR AUTOMATION shall not be held responsible for any personal injuries or

physical damage caused or suffered by the CNC resulting from any of the safety

elements being disabled.

DUAL-USE PRODUCTS

Products manufactured by FAGOR AUTOMATION since April 1st 2014 will

include "-MDU" in their identification if they are included on the list of dual-use

products according to regulation UE 428/2009 and require an export license

depending on destination.

TRANSLATION OF THE ORIGINAL MANUAL

This manual is a translation of the original manual. This manual, as well as the

documents derived from it, have been drafted in Spanish. In the event of any

contradictions between the document in Spanish and its translations, the wording

in the Spanish version shall prevail. The original manual will be labeled with the

text "ORIGINAL MANUAL".

HARDWARE EXPANSIONS

FAGOR AUTOMATION shall not be held responsible for any personal injuries or

physical damage caused or suffered by the CNC resulting from any hardware

manipulation by personnel unauthorized by Fagor Automation.

If the CNC hardware is modified by personnel unauthorized by Fagor

Automation, it will no longer be under warranty.

COMPUTER VIRUSES

FAGOR AUTOMATION guarantees that the software installed contains no

computer viruses. It is up to the user to keep the unit virus free in order to

guarantee its proper operation. Computer viruses at the CNC may cause it to

malfunction.

FAGOR AUTOMATION shall not be held responsible for any personal injuries or

physical damage caused or suffered by the CNC due a computer virus in the

system.

If a computer virus is found in the system, the unit will no longer be under warranty.

transcribed, stored in a backup device or translated into another language

without Fagor Automation’s consent. Unauthorized copying or distributing of this

software is prohibited.

The information described in this manual may be subject to changes due to

technical modifications. Fagor Automation reserves the right to change the

contents of this manual without prior notice.

All the trade marks appearing in the manual belong to the corresponding owners.

The use of these marks by third parties for their own purpose could violate the

rights of the owners.

It is possible that CNC can execute more functions than those described in its

associated documentation; however, Fagor Automation does not guarantee the

validity of those applications. Therefore, except under the express permission

from Fagor Automation, any CNC application that is not described in the

documentation must be considered as "impossible". In any case, Fagor

Automation shall not be held responsible for any personal injuries or physical

damage caused or suffered by the CNC if it is used in any way other than as

explained in the related documentation.

The content of this manual and its validity for the product described here has been

verified. Even so, involuntary errors are possible, hence no absolute match is

guaranteed. However, the contents of this document are regularly checked and

updated implementing the necessary corrections in a later edition. We appreciate

your suggestions for improvement.

The examples described in this manual are for learning purposes. Before using

them in industrial applications, they must be properly adapted making sure that

the safety regulations are fully met.

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INDEX

About the product - CNC 8070 ....................................................................................................11

Declaration of CE conformity and warranty conditions ............................................................... 15

Version history - CNC 8070 ........................................................................................................ 17

Safety conditions ........................................................................................................................ 35

Returning conditions ................................................................................................................... 39

CNC maintenance ...................................................................................................................... 41

[1] INSTALLATION MANUAL.

CHAPTER 1 SOFTWARE INSTALLATION.

1.1 Software installation at the CNC. ................................................................................... 45

1.1.1 Work modes and software protection for the CNC..................................................... 46

1.2 Software installation at the PC (simulator)..................................................................... 49

1.3 Changing the language of the help files......................................................................... 50

1.4 Updating the software version. ...................................................................................... 51

1.4.1 Software update since previous versions................................................................... 52

1.5 Requirements before and after CNC setup.................................................................... 57

1.6 Installing third-party software. ........................................................................................ 58

1.7 Software configuration. .................................................................................................. 59

1.7.1 MTB (Machine Tool Builder) folder. ........................................................................... 60

1.7.2 USERS folder............................................................................................................. 61

CHAPTER 2 MACHINE PARAMETERS.

2.1 Parameter matching between the CNC and the Sercos drive. ...................................... 65

2.2 Parameters to verify before the startup.......................................................................... 67

2.3 General machine parameters. ....................................................................................... 69

2.3.1 Channel configuration. ............................................................................................... 69

2.3.2 Configuring the axes of the system............................................................................ 70

2.3.3 Configuration of a tandem system. ............................................................................ 71

2.3.4 Configuration of a gantry axis. ................................................................................... 75

2.3.5 Configuration of a multi-axis group. ........................................................................... 78

2.3.6 Configuring the spindles of the system. ..................................................................... 80

2.3.7 Time setting (system)................................................................................................. 81

2.3.8 Sercos bus configuration............................................................................................ 83

2.3.9 Mechatrolink bus configuration. ................................................................................. 84

2.3.10 CAN bus configuration. .............................................................................................. 85

2.3.11 Serial line configuration.............................................................................................. 86

2.3.12 MODBUS. .................................................................................................................. 87

2.3.13 Default conditions (sytem).......................................................................................... 88

2.3.14 Arithmetic parameters................................................................................................ 89

2.3.15 Cross compensation table.......................................................................................... 91

2.3.16 Volumetric compensation tables. ............................................................................... 94

2.3.17 Execution times.......................................................................................................... 97

2.3.18 Numbering of the digital inputs (CANfagor bus)......................................................... 98

2.3.19 Numbering of the digital outputs (CANfagor bus). ..................................................... 99

2.3.20 Numbering of the digital inputs (CANopen bus)....................................................... 100

2.3.21 Numbering of the digital outputs (CANopen bus)..................................................... 102

2.3.22 Numbering of analog inputs for temperature sensors PT100. ................................. 104

2.3.23 Probe setting. ........................................................................................................... 105

2.3.24 Shared PLC memory................................................................................................ 107

2.3.25 Management of local I/O.......................................................................................... 107

2.3.26 Synchronized switching............................................................................................ 108

2.3.27 PWM (Pulse-Width Modulation). .............................................................................. 109

2.3.28 Power control. .......................................................................................................... 110

2.3.29 Gap control............................................................................................................... 111

2.3.30 Leapfrog................................................................................................................... 116

2.3.31 Compensating the dispersion by the CO2 laser path............................................... 117

2.3.32 Backup of non-volatile data...................................................................................... 119

2.3.33 Tool offset and wear................................................................................................. 119

2.3.34 Spindle synchronization. .......................................................................................... 120

2.3.35 Define the number of jog panels and their relationship with the channels. .............. 120

2.3.36 PLC type. ................................................................................................................. 121

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2.3.37 Rename the axes and the spindles.......................................................................... 121

2.3.38 Zero offsets. ............................................................................................................. 122

2.3.39 Remote module RCS-S (Sercos Counter). .............................................................. 122

2.3.40 Access to the parameter table of the channel.......................................................... 123

2.4 General machine parameters. Execution channels. .................................................... 124

2.4.1 Channel configuration. ............................................................................................. 124

2.4.2 Configuring the axes of the channel. ....................................................................... 125

2.4.3 Configuring the spindles of the channel................................................................... 128

2.4.4 Configuration of the C axis....................................................................................... 129

2.4.5 Time setting (channel). ............................................................................................ 130

2.4.6 Configuration of the HSC mode (channel). .............................................................. 131

2.4.7 Virtual tool axis......................................................................................................... 135

2.4.8 Default conditions (channel). ................................................................................... 136

2.4.9 Arc center correction................................................................................................ 143

2.4.10 Behavior of the feedrate and the feedrate override. ................................................ 144

2.4.11 Override of the dynamics. ........................................................................................ 145

2.4.12 Override for DMC..................................................................................................... 145

2.4.13 Movement of the independent axes......................................................................... 146

2.4.14 Definition of the subroutines. ................................................................................... 147

2.4.15 Tabletop probe position. .......................................................................................... 150

2.4.16 Block search. ........................................................................................................... 152

2.4.17 Interruption subroutines. .......................................................................................... 152

2.4.18 Machining feedrate. ................................................................................................. 153

2.4.19 Rapid traverse for the automatic mode.................................................................... 154

2.4.20 Maximum acceleration and jerk on the tool path. .................................................... 155

2.4.21 Maximum frequency on the tool path....................................................................... 155

2.4.22 Resonance frequency of the machine. .................................................................... 156

2.4.23 "Retrace" function. ................................................................................................... 156

2.4.24 Withdrawal the tool. ................................................................................................. 157

2.4.25 Master spindle.......................................................................................................... 157

2.5 Machine parameters for the axes and spindles. .......................................................... 158

2.5.1 Belonging to the channel. ........................................................................................ 158

2.5.2 Type of axis and drive.............................................................................................. 159

2.5.3 Configuring a Sercos drive....................................................................................... 160

2.5.4 Configuring a Mechatrolink drive. ............................................................................ 163

2.5.5 Hirth axis. ................................................................................................................. 164

2.5.6 Axis configuration for lathe type machines. ............................................................. 165

2.5.7 Synchronization of axes and spindles...................................................................... 167

2.5.8 Configuration of the rotary axes............................................................................... 168

2.5.9 Module configuration (rotary axes and spindle). ...................................................... 170

2.5.10 Activating the spindle for DMC................................................................................. 170

2.5.11 Configuration of the C axis....................................................................................... 171

2.5.12 Configuration of the spindle. .................................................................................... 172

2.5.13 Spindle override change while threading. ................................................................ 175

2.5.14 Software axis limits. ................................................................................................. 176

2.5.15 Work zones. ............................................................................................................. 177

2.5.16 Runaway protection and tendency test.................................................................... 177

2.5.17 PLC Offset. .............................................................................................................. 178

2.5.18 Dwell for dead axes. ................................................................................................ 179

2.5.19 Radius / diameter..................................................................................................... 180

2.5.20 Home search............................................................................................................ 181

2.5.21 Configuration of the probing movement................................................................... 183

2.5.22 Repositioning of the axes in tool inspection............................................................. 185

2.5.23 Configuration of the independent axis. .................................................................... 185

2.5.24 Configure the maximum safety limit for the feedrate and for the speed. ................. 186

2.5.25 JOG mode................................................................................................................ 187

2.5.26 Leadscrew error compensation................................................................................ 192

2.5.27 Filters to eliminate resonance frequency. ................................................................ 195

2.5.28 Work sets. ................................................................................................................ 198

2.6 Machine parameters for the axes. Work sets. ............................................................. 199

2.6.1 Feedback resolution................................................................................................. 199

2.6.2 Loop setting. ............................................................................................................ 203

2.6.3 Backlash compensation. .......................................................................................... 203

2.6.4 Backlash compensation with an additional command pulse.................................... 204

2.6.5 Adjustment of rapid traverse G00 and maximum speed.......................................... 207

2.6.6 Rapid traverse for the automatic mode.................................................................... 209

2.6.7 Gain setting.............................................................................................................. 210

2.6.8 Linear acceleration................................................................................................... 214

2.6.9 Trapezoidal and square sine acceleration. .............................................................. 216

2.6.10 Enable specific acceleration values for movements in G0....................................... 219

2.6.11 Linear acceleration (G0 movements)....................................................................... 220

2.6.12 Trapezoidal and square sine acceleration (G0 movements). .................................. 221

2.6.13 Configuration of the HSC mode. .............................................................................. 223

2.6.14 Home search............................................................................................................ 225

2.6.15 Following error. ........................................................................................................ 230

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2.6.16 Axis lubrication......................................................................................................... 233

2.6.17 Module configuration (rotary axes and spindle). ...................................................... 234

2.6.18 Spindle speed. ......................................................................................................... 235

2.6.19 Analog command setting.......................................................................................... 236

2.6.20 Number of the analog output and of the feedback input associated with the axis. .. 237

2.6.21 Set the drive associated with the axes of a multi-axis group. .................................. 240

2.6.22 Feedback type.......................................................................................................... 240

2.6.23 Encoder Information................................................................................................. 241

2.6.24 EnDat transmission format....................................................................................... 242

2.6.25 SSI Feedback type................................................................................................... 243

2.6.26 Delay estimate at the drive....................................................................................... 248

2.6.27 Correction of bus and drive delay. ........................................................................... 248

2.7 Machine parameters for JOG mode............................................................................. 249

2.7.1 Handwheel configuration.......................................................................................... 249

2.7.2 Configure the jog keys. ............................................................................................ 251

2.7.3 Configure the user keys as jog keys. ....................................................................... 253

2.7.4 HBLS portable operator panel.................................................................................. 254

2.7.5 Remote terminal HBH3/HBH4. ................................................................................ 254

2.7.6 Example of how to set the handwheels and jog keys. ............................................. 255

2.8 Machine parameters for the M function table............................................................... 259

2.8.1 M function table........................................................................................................ 259

2.9 Machine parameters for kinetics. ................................................................................. 261

2.9.1 Kinematics configuration. ......................................................................................... 262

2.9.2 Definition of the spindle kinetics (types 1 through 8)................................................ 266

2.9.3 Definition of the table kinetics (types 9 through 12). ................................................ 270

2.9.4 Definition of the kinematics of the spindle - table (types 13 through 16).................. 275

2.9.5 Definition of the spindle kinetics (types 17 through 24)............................................ 280

2.9.6 Definition of the –C– axis kinematics (types 41 through 42). ................................... 284

2.9.7 Definition of the –C– axis kinematics (type 43) . ...................................................... 286

2.9.8 Vectorial definition of spindle kinematics (type 50). ................................................. 287

2.9.9 Vectorial definition of table kinematics (type 51)...................................................... 291

2.9.10 Vectorial definition of spindle-table kinematics (type 52). ........................................ 295

2.9.11 Definition of the OEM kinematics (types 100 through 105)...................................... 302

2.9.12 Configuration of angular transformations. ................................................................ 303

2.9.13 Configuration of angular transformations (parameters). .......................................... 304

2.10 Machine parameters for the magazine. ....................................................................... 306

2.10.1 Tool magazine configuration. ................................................................................... 306

2.10.2 Magazine data.......................................................................................................... 307

2.10.3 Tool magazine management.................................................................................... 308

2.10.4 Types of tool magazine. ........................................................................................... 310

2.11 Machine parameters for HMI (Interface). ..................................................................... 312

2.11.1 Main window dimensions and resolution.................................................................. 312

2.11.2 Customizing the softkeys. ........................................................................................ 313

2.11.3 Interface setting........................................................................................................ 314

2.11.4 Keyboard configuration ([CUSTOM] key)................................................................. 316

2.11.5 Keyboard configuration ([NEXT] key)....................................................................... 317

2.11.6 Keyboard configuration ([ESC] key)......................................................................... 319

2.11.7 Simulated jog keyboard............................................................................................ 320

2.11.8 CNC shut down........................................................................................................ 320

2.11.9 Graphics configuration. ............................................................................................ 321

2.12 OEM machine parameters. .......................................................................................... 322

2.12.1 Reading drive (Sercos or Mechatrolink) variables. .................................................. 322

2.12.2 Generic OEM parameters. ....................................................................................... 324

2.12.3 Cam editor................................................................................................................ 326

CHAPTER 3 INTRODUCTION TO THE PLC.

3.1 PLC program................................................................................................................ 328

3.2 Modular structure of the PLC program......................................................................... 329

3.3 PLC program execution. .............................................................................................. 330

3.4 PLC resources. ............................................................................................................ 331

3.4.1 Numbering of the physical inputs and outputs. ........................................................ 334

3.5 Operation of a timer. .................................................................................................... 336

3.5.1 Monostable mode. TG1 input................................................................................... 338

3.5.2 Delayed activation mode. TG2 input. ....................................................................... 340

3.5.3 Delayed deactivation mode. TG3 input. ................................................................... 342

3.5.4 Signal limiting mode. TG4 Input. .............................................................................. 344

3.6 Operation of a counter. ................................................................................................ 346

CHAPTER 4 PLC PROGRAMMING.

4.1 Directing instructions.................................................................................................... 351

4.2 Consulting instructions................................................................................................. 355

4.2.1 Simple consulting instructions.................................................................................. 355

4.2.2 Flank detection instructions...................................................................................... 356

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4.2.3 Comparing instructions. ........................................................................................... 357

4.3 Operators and symbols................................................................................................ 358

4.4 Action instructions........................................................................................................ 359

4.4.1 Assignment binary instructions. ............................................................................... 360

4.4.2 Conditional binary instructions. ................................................................................ 361

4.4.3 Sequence breaking action instructions. ................................................................... 362

4.4.4 Arithmetic action instructions. .................................................................................. 363

4.4.5 Logic action instructions........................................................................................... 365

4.4.6 Specific action instructions....................................................................................... 367

4.4.7 Action instruction of the electronic cam. ................................................................. 370

4.4.8 Instructions for independent move: positioning. ...................................................... 372

4.4.9 Instructions for independent move: synchronization. .............................................. 374

4.4.10 Instructions for coordinate latching using a probe or digital input. ........................... 376

4.5 Considerations for some functions. ............................................................................. 380

4.5.1 Work zones. ............................................................................................................. 380

4.6 Summary programming commands............................................................................. 382

CHAPTER 5 CNC-PLC COMMUNICATION.

5.1 Auxiliary –M– functions................................................................................................ 386

5.1.1 Special considerations with the multi-spindle option and channels. ........................ 387

5.2 Auxiliary –H– functions. ............................................................................................... 388

5.2.1 Special considerations with the multi-spindle option and channels. ........................ 389

5.3 Auxiliary –S– function. ................................................................................................. 390

5.3.1 Special considerations with the multi-spindle option and channels. ........................ 391

5.4 Transferring auxiliary functions -M-, -H-, -S-................................................................ 392

5.4.1 Synchronized transfer. ............................................................................................. 393

5.4.2 Non-synchronized transfer....................................................................................... 394

5.5 Displaying PLC errors and messages. ........................................................................ 395

CHAPTER 6 LOGIC CNC INPUTS AND OUTPUTS.

6.1 General consulting signals........................................................................................... 398

6.2 Consulting signals for axes and spindles..................................................................... 410

6.3 Consulting signals for the spindle. ............................................................................... 416

6.4 Consultation signals of the independent interpolator................................................... 418

6.5 Consulting logic signals; laser. .................................................................................... 420

6.6 Tool manager consulting signals. ................................................................................ 422

6.7 Keystroke consulting signals. ...................................................................................... 424

6.8 General modifiable signals. ........................................................................................ 428

6.9 Modifiable signals for axes and spindles. .................................................................... 439

6.10 Spindle modifiable signals. .......................................................................................... 443

6.11 Modifiable logic signals; laser. ..................................................................................... 447

6.12 Modifiable signals of the independent interpolator. ..................................................... 449

6.13 Tool manager modifiable signals. ................................................................................ 450

6.14 Keystroke modifiable signals. ...................................................................................... 453

CHAPTER 7 TOOL AND MAGAZINE MANAGEMENT.

7.1 Types of tool magazine................................................................................................ 461

7.2 Tool table, active tool table and tool magazine table................................................... 463

7.3 Communication between manager and PLC. .............................................................. 464

7.3.1 Manager --> PLC communication. ........................................................................... 465

7.3.2 PLC --> Manager communication. ........................................................................... 466

7.3.3 Manager Emergency................................................................................................ 468

7.3.4 Tool monitoring. ....................................................................................................... 469

7.4 Variables related to tool magazine management. ....................................................... 470

7.5 Tool loading and unloading from the magazines. ........................................................ 471

7.6 Magazine-less system. ................................................................................................ 472

7.6.1 Valid operations and marks activated by the PLC with each one of them. .............. 473

7.6.2 Detailed description of the operations of the magazine. .......................................... 474

7.6.3 Basic PLC programming. ......................................................................................... 474

7.7 Turret type magazine................................................................................................... 475

7.7.1 Valid operations and marks activated by the PLC with each one of them. .............. 476

7.7.2 Detailed description of the operations of the magazine. .......................................... 478

7.7.3 Communication between the PLC and the M06 subroutine..................................... 480

7.7.4 Program of the M06 subroutine. .............................................................................. 481

7.7.5 Basic PLC programming. ......................................................................................... 483

7.8 Synchronous magazine without changer arm.............................................................. 484

7.8.1 Valid operations and marks activated by the PLC with each one of them. .............. 485

7.8.2 Detailed description of the operations of the magazine. .......................................... 487

7.8.3 Communication between the PLC and the M06 subroutine..................................... 490

7.8.4 Program of the M06 subroutine. .............................................................................. 491

7.8.5 Basic PLC programming. ......................................................................................... 493

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7.9 Synchronous magazine with changer arm and 1 claw................................................. 494

7.9.1 Valid operations and marks activated by the PLC with each one of them. .............. 495

7.9.2 Detailed description of the operations of the magazine. .......................................... 497

7.9.3 Communication between the PLC and the M06 subroutine..................................... 500

7.9.4 Program of the M06 subroutine................................................................................ 501

7.9.5 Basic PLC programming. ......................................................................................... 504

7.10 Synchronous magazine with changer arm and 2 claws............................................... 506

7.10.1 Valid operations and marks activated by the PLC with each one of them. .............. 507

7.10.2 Detailed description of the operations of the magazine. .......................................... 509

7.10.3 Communication between the PLC and the M06 subroutine..................................... 512

7.10.4 Program of the M06 subroutine................................................................................ 513

7.10.5 Basic PLC programming. ......................................................................................... 516

7.11 Asynchronous magazine with changer arm. ................................................................ 518

7.11.1 Valid operations and marks activated by the PLC with each one of them. .............. 519

7.11.2 Detailed description of the operations of the magazine. .......................................... 521

7.11.3 Communication between the PLC and the M06 subroutine..................................... 525

7.11.4 Program of the M06 subroutine................................................................................ 526

7.11.5 Basic PLC programming. ......................................................................................... 529

CHAPTER 8 KEYBOARD SIMULATION VIA THE PLC. KEY CODES.

8.1 Selecting the language and the keyboard distribution. ................................................ 531

8.2 Key codes. ................................................................................................................... 533

8.2.1 Keyboard shortcuts. CNC's own keys...................................................................... 534

8.3 Consulting the last key accepted by the CNC.............................................................. 535

8.4 Keyboard simulation via the PLC................................................................................. 535

8.5 Key codes depending on keyboard layout. .................................................................. 537

8.5.1 Scan codes. "Spanish (Spain)” keyboard layout...................................................... 537

8.5.2 Scan codes. Keyboard distribution "English (United States)". ................................. 538

8.6 Example. Keyboard simulation via the PLC................................................................. 539

CHAPTER 9 CNC VARIABLES.

[2] CONCEPTS.

CHAPTER 10 GENERAL SETUP.

10.1 Configure the name and number of axes and spindles. .............................................. 545

10.1.1 Configure the number of axes and spindles of the system. ..................................... 546

10.1.2 Configure the number of axes and spindles of the channels. .................................. 547

10.2 Configuration examples. .............................................................................................. 548

10.2.1 Milling machine with 1 channel, 3 axes and 1 spindle. ............................................ 549

10.2.2 Milling machine with 1 channel, 5 axes (2 free) and 1 spindle................................. 550

10.2.3 Milling machine with 3 channels, 9 axes and 2 spindles.......................................... 551

10.2.4 Lathe with 1 channel, 3 axes and 1 spindle. Configuration of "plane" type axes. .... 553

10.2.5 Lathe with 1 channel, 3 axes and 1 spindle. Configuration of trihedron type axes. . 554

10.2.6 Lathe with 1 channel, 3 axes (1 free) and 1 spindle. Configuration of "plane" type axes.

555

10.2.7 Lathe with 2 channels, 4 axes and 2 spindles. Configuration of "plane" type axes. 556

10.2.8 Lathe with 3 channels, 6 axes and 2 spindles. Configuration of "plane" type axes. 557

CHAPTER 11 CONFIGURING AN AXIS.

11.1 Configure an axis as rotary axis................................................................................... 559

11.2 Configure two axes as a tandem axis. ......................................................................... 562

11.2.1 Tandem axis configuration. Machine parameters. ................................................... 563

11.2.2 Effect of the preload. ................................................................................................ 565

11.2.3 Tandem axis configuration. Block diagram. ............................................................. 567

11.2.4 Tandem related variables......................................................................................... 569

11.2.5 Tandem adjustment procedure. ............................................................................... 570

11.3 Analog axes. ................................................................................................................ 571

11.3.1 Configure the number of the analog output and of the feedback input. ................... 571

11.3.2 Configure 2 axes with the same feedback input and analog output......................... 573

11.4 Multi-axis management................................................................................................ 574

11.4.1 Configuration of a multi-axis group. Machine parameters........................................ 576

11.4.2 Configuration of a multi-axis group. The PLC routine generates an error................ 579

11.4.3 Changing the set and the gear at the CNC and at the drive. ................................... 580

11.4.4 Configuration examples. .......................................................................................... 581

11.5 Home search................................................................................................................ 583

11.5.1 Home search (axes and spindles)............................................................................ 585

11.5.2 Home search (gantry axes)...................................................................................... 588

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11.6 Software limits of the axes........................................................................................... 590

11.6.1 How to set the software travel limits. ....................................................................... 592

11.6.2 Set the tolerance for an axis located at the software travel limits. ........................... 594

CHAPTER 12 VOLUMETRIC COMPENSATION.

12.1 Basic volumetric compensation. .................................................................................. 597

12.1.1 Setup. General; machine parameters. ..................................................................... 597

12.1.2 Setup. PLC. General modifiable signals. ................................................................. 597

12.1.3 File containing basic volumetric compensation data................................................ 598

12.1.4 Sequence to define the values in the file. ................................................................ 599

12.1.5 Variables. ................................................................................................................. 601

12.2 Medium or large volumetric compensation. ................................................................. 603

12.2.1 Setup. General; machine parameters. ..................................................................... 603

12.2.2 Setup. PLC. General modifiable signals. ................................................................. 603

12.2.3 Variables. ................................................................................................................. 604

12.3 Error messages (cause and solution). ......................................................................... 606

CHAPTER 13 CONFIGURING THE HSC MODE.

13.1 Influence of the type of acceleration and of the filters in HSC mode. .......................... 610

13.2 Configuration of the HSC mode................................................................................... 611

13.2.1 Setup. General; machine parameters. ..................................................................... 611

13.2.2 Setup. Machine parameters; axis set....................................................................... 612

13.3 Variables...................................................................................................................... 613

13.3.1 Analysis of the loop time (cycle time) at the CNC.................................................... 613

13.3.2 Analysis of the loop time (cycle time) in the channel. .............................................. 614

13.3.3 Variables associated with the feedrate on the tool path. ......................................... 614

13.3.4 Variables associated with feedrate limitation. .......................................................... 615

13.3.5 Variables associated with the block being executed................................................ 616

13.3.6 Variables associated with the coordinates in the loop. ............................................ 617

13.3.7 Variables associated with the velocity in the loop.................................................... 618

13.3.8 Variables associated with the velocity command and the feedback. ....................... 619

13.4 Procedure for analysis and adjustment of the HSC..................................................... 620

13.5 The loops and the variables. ....................................................................................... 623

CHAPTER 14 SUBROUTINES.

14.1 Run subroutines from RAM (extension *.fst). .............................................................. 627

14.2 Subroutine associated with the start............................................................................ 628

14.2.1 Configure the subroutines........................................................................................ 628

14.3 Subroutine associated with the reset........................................................................... 629

14.3.1 Configure the subroutines........................................................................................ 629

14.4 Subroutine associated with 8055-MC and 8055-TC programs (subroutines 9998 and

9999)............................................................................................................................ 631

14.4.1 Configure the subroutines........................................................................................ 631

14.5 Subroutines associated with the kinematics calibration cycle. .................................... 632

14.5.1 Configure the subroutines........................................................................................ 632

14.6 Subroutines associated with the tool calibration cycle. ............................................... 633

14.6.1 Configure the subroutines........................................................................................ 633

14.6.2 Example of a subroutine. ......................................................................................... 634

14.7 Subroutines associated with the part measuring cycle. .............................................. 635

14.7.1 Configure the subroutines........................................................................................ 635

14.7.2 Example of a subroutine. ......................................................................................... 636

14.8 Subroutine associated with the tool change (function T). ............................................ 637

14.8.1 Configure the subroutines........................................................................................ 637

14.9 Subroutine associated with the tool change (function M6). ......................................... 638

14.9.1 Configure the subroutines........................................................................................ 638

14.10 Subroutine associated with function G74. ................................................................... 639

14.10.1 Configure the subroutines........................................................................................ 639

14.11 Subroutines associated with M functions..................................................................... 640

14.11.1 Configure the subroutines. ...................................................................................... 640

14.11.2 Variables. ................................................................................................................. 640

14.12 OEM subroutines associated with functions G180 to G189 / G380 to G399............... 641

14.12.1 Configure the subroutines........................................................................................ 641

14.12.2 Variables. ................................................................................................................. 641

14.13 Interruption subroutines. .............................................................................................. 642

14.13.1 Configure the subroutines........................................................................................ 642

14.13.2 Variables. ................................................................................................................. 642

14.14 Subroutine associated with the command #INITIALSUB. .......................................... 643

14.14.1 Configure the subroutines. ...................................................................................... 643

14.14.2 Variables. ................................................................................................................. 643

14.15 Subroutine associated with the command #PIERCING. ............................................. 644

14.15.1 Configure the subroutines. ...................................................................................... 644

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14.15.2 Variables. ................................................................................................................. 645

14.16 Subroutine associated with the command #CUTTING ON and #CUTTING OFF. ...... 646

14.16.1 Configure the subroutines. ...................................................................................... 646

14.16.2 Variables. ................................................................................................................. 647

14.17 Subroutine associated with the command #FINALSUB. ............................................. 648

14.17.1 Configure the subroutines. ...................................................................................... 648

14.17.2 Variables. ................................................................................................................. 648

14.18 User subroutines associated with functions G500 to G599. ........................................ 649

14.18.1 Configure the subroutines. ...................................................................................... 649

14.19 User subroutines associated with functions G8000 to G8999. .................................... 650

14.19.1 Configure the subroutines. ...................................................................................... 650

14.20 Assistance for subroutines........................................................................................... 651

14.20.1 Subroutine help files................................................................................................. 651

14.20.2 List of available subroutines..................................................................................... 653

CHAPTER 15 HARDWARE.

15.1 Management of several keyboards. ............................................................................ 655

15.1.1 How to configure the feature. ................................................................................... 655

15.1.2 Operation of the jog panels. ..................................................................................... 660

15.2 Configure a handwheel as "feed handwheel". ............................................................. 661

15.3 Assigning a help text to the graphic softkeys and to the CNC status icon................... 663

15.4 Remote module RCS-S. .............................................................................................. 664

15.4.1 Configure the module like as a node of the Sercos bus........................................... 665

15.4.2 Configure the analog outputs. .................................................................................. 665

15.4.3 Configuration of the feedback inputs........................................................................ 666

15.4.4 Configure the feedback input for a handwheel......................................................... 666

15.4.5 Disabling the feedback input alarms. ....................................................................... 667

15.4.6 Parameter setting example. ..................................................................................... 668

15.5 Number the digital inputs and outputs of the CANopen bus. ....................................... 670

15.5.1 Example. I/O numbering via machine parameters. .................................................. 672

15.6 Configure the PT100 inputs. ........................................................................................ 676

15.6.1 CNC variables. ......................................................................................................... 677

CHAPTER 16 LASER.

16.1 “Lantek Expert Inside” application. Manual and automatic nesting.............................. 679

16.1.1 About the application................................................................................................ 679

16.1.2 Downloading the application manual. ...................................................................... 680

16.1.3 Configuring the application startup........................................................................... 681

16.1.4 Accessing the application......................................................................................... 681

16.1.5 Configuring the application language....................................................................... 682

16.2 Gap control. ................................................................................................................. 684

16.2.1 Connecting the gap sensor. ..................................................................................... 686

16.2.2 Adjusting the axis that controls the gap. .................................................................. 687

16.2.3 Configuring the gap.................................................................................................. 688

16.2.4 Configuring the gap sensor. ..................................................................................... 689

16.2.5 Adjusting the sensor position loop. .......................................................................... 690

16.2.6 PLC signals.............................................................................................................. 691

16.2.7 Gap compensation examples. ................................................................................. 692

16.2.8 Operating the PLC to remove the axis associated with the gap control................... 693

CHAPTER 17 CALCULATION OF THE KINEMATICS DIMENSIONS.

17.1 Angular spindle. Calculation of the dimensions using a probe. ................................... 696

17.2 Angular spindle. Calculation of the dimensions using a dial indicator. ........................ 702

17.3 Rotary table. Calculation of the dimensions using a probe.......................................... 706

CHAPTER 18 DMC (DYNAMIC MACHINING CONTROL).

18.1 Setup............................................................................................................................ 712

18.1.1 Configuring the override limits for the DMC. ........................................................... 712

18.1.2 Enable a spindle to allow the DMC. ........................................................................ 712

18.1.3 Displaying the DMC behavior on the oscilloscope. .................................................. 712

18.2 Programming DMC. ..................................................................................................... 713

18.2.1 Activating the DMC. ................................................................................................. 713

18.2.2 Deactivating the DMC. ............................................................................................. 715

18.2.3 Summary of the variables. ....................................................................................... 715

18.3 Define the tool data...................................................................................................... 717

18.4 Operating with DMC..................................................................................................... 718

18.4.1 DMC operation. ........................................................................................................ 718

18.4.2 Automatic mode. DMC status and progress. ........................................................... 720

18.4.3 Percentage of feedrate (feedrate override). ............................................................. 722

18.4.4 Machining analysis................................................................................................... 723

Installation manual.

CNC 8070

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18.5 Error messages (cause and solution) .......................................................................... 725

CHAPTER 19 HD GRAPHICS.

19.1 Configure the graphics for the rotary axes cycles (·M· model). ................................... 727

CHAPTER 20 ETHERCAT BUS.

20.1 Configure the bus topology.......................................................................................... 730

20.1.1 Install the program. .................................................................................................. 730

20.1.2 Run the configurator. .............................................................................................. 731

20.1.3 Problems with the license. ....................................................................................... 732

20.1.4 Online mode. Scan the bus to detect the modules. ................................................. 733

20.1.5 Off-line mode. Build the bus topology manually....................................................... 735

20.1.6 Export the configuration file. .................................................................................... 736

20.1.7 Save the project. ...................................................................................................... 736

20.1.8 Copy the configuration file to the CNC..................................................................... 737

20.2 Map the EtherCAT resources to the PLC resources. .................................................. 738

20.2.1 Install the program. .................................................................................................. 738

20.2.2 Interface description................................................................................................. 739

20.2.3 Open a configuration (default mapping)................................................................... 741

20.2.4 Change the numbering of the resources.................................................................. 742

20.2.5 Overlapped. ............................................................................................................. 744

20.2.6 Configure the Fagor analog inputs and outputs....................................................... 746

20.2.7 Export routing file. .................................................................................................... 747

20.2.8 Save the project. ...................................................................................................... 747

20.2.9 Copy the routing file to the CNC. ............................................................................. 747

20.3 Diagnosis in the CNC. ................................................................................................. 748

20.3.1 General information. ................................................................................................ 748

20.3.2 Error in the slaves. ................................................................................................... 749

CHAPTER 21 REMOTE OPENPCS.

Installation manual.

CNC 8070

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(REF: 1911)

ABOUT THE PRODUCT - CNC 8070

BASIC CHARACTERISTICS.

(*) Differential TTL / Sinusoidal 1 Vpp (**) TTL / Differential TTL / Sinusoidal 1 Vpp / SSI protocol / FeeDat / EnDat

Basic characteristics. ·BL· ·OL· ·L·

Number of axes. 3 to 7 3 to 31 3 to 31

Number of spindles. 1 1 to 6 1 to 6

Number of tool magazines. 1 1 to 4 1 to 4

Number of execution channels. 1 1 to 4 1 to 4

Number of interpolated axes (maximum). 4 3 to 31 3 to 31

Number of handwheels. 1 to 12

Type of servo system. Analog / Digital Sercos

Digital Mechatrolink

Analog

Sercos Digital

Communications. RS485 / RS422 / RS232

Ethernet

PCI expansion. No Option No

Integrated PLC.

PLC execution time.

Digital inputs / Digital outputs.

Marks / Registers.

Timers / Counters.

Symbols.

< 1ms/K

1024 / 1024

8192 / 1024

512 / 256

Unlimited

Block processing time. < 1 ms < 1 ms

Remote modules. RIOW RIO5 RIO70 RIOR RCS-S

Valid for CNC. 8070

8065

8060

8070

8065

8060

8070

8065

- - -

D

I

S

C

O

N

T

I

N

U

E

D

8070

8065

8060

8070

8065

8060

Communication with the remote modules. CANopen CANopen CANfagor CANopen Sercos

Digital inputs per module. 8 24 / 48 16 48 - - -

Digital outputs per module. 8 16 / 32 16 32 - - -

Analog inputs per module. 4 4 8 - - - - - -

Analog outputs per module. 4 4 4 - - - 4

Inputs for PT100 temperature sensors. 2 2 - - - - - - - - -

Feedback inputs. - - - - - - 4 (*) - - - 4 (**)

Customizing.

PC-based open system, fully customizable.

INI configuration files.

Tool for display configuration FGUIM.

Visual Basic®, Visual C++®, etc.

Internal databases in Microsoft® Access.

OPC compatible interface

Installation manual.

CNC 8070

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(REF: 1911)

SOFTWARE OPTIONS.

Some of the features described in this manual are dependent on the acquired software options. The active

software options for the CNC can be consulted in the diagnostics mode (accessible from the task window

by pressing [CTRL] [A]), under software options.

Consult the ordering handbook for information on the software options available for your model.

SOFT ADDIT AXES

Additional shaft.

Add axes to the default configuration.

SOFT ADDIT SPINDLES

Additional spindle.

Add spindles to the default configuration.

SOFT ADDIT TOOL MAGAZ

Additional tool magazine.

Add tool magazines to the default configuration.

SOFT ADDIT CHANNELS

Additional channel.

Add channels to the default configuration.

SOFT 4 AXES INTERPOLATION LIMIT

Limited to 4 interpolated axes.

It limits the number of axes to 4, where the CNC can also

interpolate these at the same time.

SOFT i4.0 CONNECTIVITY PACK

Industry 4.0.

This option allows for the use and capture of data using the

FSYS.

SOFT OPEN SYSTEM

Open system.

The CNC is a closed system that offers all the features

needed to machine parts. Nevertheless, at times there are

some customers who use third-party applications to take

measurements, perform statistics or other tasks apart

from machining a part.

This feature must be active when installing this type of

application, even if they are Office files. Once the

application has been installed, it is recommended to close

the CNC in order to prevent the operators from installing

other kinds of applications that could slow the system

down and affect the machining operations.

SOFT DIGITAL SERCOS

Sercos digital bus.

SOFT DIGIT NO FAGOR

Non-Fagor digital servo system.

Mechatrolink digital bus.

SOFT EDIT/SIMUL

EDISIMU mode (editing and simulation).

It allows for the editing, modification and simulation of a

part-program.

SOFT IEC 61131 LANGUAGE

IEC 61131 language

IEC 61131 is a PLC programming language that is very

popular in alternative markets, which is slowly entering

into the machine-tool market. With this feature, the PLC

may be programmed either in the usual Fagor language

or in IEC 61131 format.

SOFT TOOL RADIUS COMP

Compensación de radio.

Tool compensation allows programming the contour to be

machined based on part dimensions of the and without

taking into account the dimensions of the tool that will be

used later on. This avoids having to calculate and define

the tool path based on the tool radius.

SOFT PROFILE EDITOR

Profile editor.

Allows for the part profiles to be edited graphically and to

import dxf files.

SOFT RTCP

Dynamic RTCP (Rotating Tool Center Point).

The dynamic RTCP option is required for interpolation

machining with 4, 5 or 6 axis.

Installation manual.

CNC 8070

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SOFT C AXIS

C axis.

It activates the kinematics for working with the C axis and

the associated canned cycles. The CNC can control

several C axes. The parameters of each axis indicate if it

will function as a C axis or not, where it will not be

necessary to activate another axis for the machine

parameters.

SOFT TANDEM AXES

Tandem axes.

A tandem axis consists in two motors mechanically

coupled (slaved) and making up a single transmission

system (axis or spindle). A tandem axis helps provide the

necessary torque to move an axis when a single motor is

not capable of supplying enough torque to do it.

When activating this feature, it should be kept in mind that

for each tandem axis of the machine, another axis must be

added to the entire configuration. For example, on a large

3-axis lathe (X Z and tailstock), if the tailstock is a tandem

axis, the final purchase order for the machine must

indicate 4 axes.

SOFT SYNCHRONISM

Synchronization of axes and spindles.

The axes and ballscrews may be synchronized in two

ways: in terms of speed or position. The CNC

configuration takes into consideration the synchronization

of 2 axes or 2 spindles. Once synchronized, only the

master displays and programs the element.

SOFT HSSA II MACHINING SYSTEM

HSSA-II machining system.

This is the new version of algorithms for high speed

machining (HSC). This new HSSA algorithm allows for

high speed machining optimization, where higher cutting

speeds, smoother contours, a better surface finishing and

greater precision are achieved.

SOFT TANGENTIAL CONTROL

Tangential control.

"Tangential Control" maintains a rotary axis always in the

same orientation with respect to the programmed tool

path. The machining path is defined on the axes of the

active plane and the CNC maintains the orientation of the

rotary axis along the entire tool path.

SOFT DRILL CYCL OL

Drilling ISO cycles for the OL model.

Drilling ISO cycles for the OL model (G80, G81, G82,

G83).

SOFT PROBE

Probing canned cycles.

The CNC may have two probes; usually a tabletop probe

to calibrate tools and a measuring probe to measure the

part.

This option activates the functions G100, G103 and G104

(for probe movements); probe canned cycles are not

included.

SOFT THIRD PARTY I/Os

Third-party CANopen.

Enables the use of non-Fagor CANopen modules.

SOFT FVC STANDARD

SOFT FVC UP TO 10m3

SOFT FVC MORE TO 10m3

Volumetric compensation.

5-axis machines are generally used during the

manufacturing of large parts. The accuracy of the parts is

limited by the machine manufacturing tolerances and is

effected by temperature variations during machining.

In sectors such as the aerospace industry, machining

demands mean that classic compensation tools are

becoming suboptimal. Volumetric compensation FVC

comes in to complement the machine adjusting tools.

When mapping the total work volume of the machine, the

CNC knows the exact position of the tool at all times. After

applying the required compensation, the resulting part is

made with the desired precision and tolerance.

There are 3 options, which depend on the size of the

machine.

• FVC STANDARD: 25-point compensation on each

axis. Quick calibration (time), but less precise than the

other two, but sufficient for the desired tolerances.

• FVC UP TO 10m3: Volume compensation up to 10 m³.

More accurate than FVC STANDARD, but requires a

more accurate calibration using a Tracer or Tracker

laser).

• FVC MORE TO 10m3: Volume compensation greater

than 10 m³. More accurate than FVC STANDARD, but

requires a more accurate calibration using a Tracer or

Tracker laser.

SOFT 60 PWM CONTROL

Pulse-Width Modulation.

This function is only available for Sercos bus controlled

systems. It is mostly oriented toward laser machines for

the cutting of very thick sheets, where the CNC generates

a series of PWM pulses to control the power of the laser

when drilling the starting point.

This feature is essential for cutting very thick sheets and

it requires two quick digital outputs located on the central

unit. With this new feature, the OEM does not need to

install or program any external device, which reduces

machine costs and installation times. The end user also

benefits, since the “Cutting with PWM ” feature is much

easier to use and program.

SOFT 60 GAP CONTROL

Gap control.

This is mostly oriented toward laser machines. Gap

control makes it possible to maintain a set distance

between the laser nozzle and the surface of the sheet. This

distance is calculated by a sensor connected to the CNC,

so that the CNC offsets the sensor variations on the

distance programmed with additional movements in the

axis programmed for the gap.

SOFT DMC

Dynamic Machining Control.

DMC adapts the feedrate during machining to maintain the

cutting power as close as possible to ideal machining

conditions.

SOFT FMC

Fagor Machining Calculator.

The FMC application consists of a database of materials

to be machined and machining operations (milling and

turning) with an interface to choose suitable cutting

conditions for these operations.

SOFT FFC

Fagor Feed Control.

During the execution of a canned cycle of the editor, the

FFC function makes it possible to replace the feedrate and

speed programmed in the cycle with the active values of

the execution, which are acted upon by the feed override

and speed override.

SOFT 60/65/70 OPERATING TERMS

Temporary user license.

The "Operating Terms" option activates a temporary user

license for the CNC, which is valid until the date

determined by the OEM.

Installation manual.

CNC 8070

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(REF: 1911)

SOFT MANUAL NESTING

Manual nesting

Nesting consists of creating a pattern on the sheet material

using previously defined figures (in dxf, dwg or parametric

files), so as to use most of the sheet as possible. Once the

pattern has been defined, the CNC creates a program.

During manual nesting, the operator distributes the parts

on top of the sheet material.

SOFT AUTO NESTING

Automatic nesting

Nesting consists of creating a pattern on the sheet material

using previously defined figures (in dxf, dwg or parametric

files), so as to use most of the sheet as possible. Once the

pattern has been defined, the CNC creates a program.

During automatic nesting, the application distributes the

figures on the sheet material and optimizes the spaces.

Installation manual.

CNC 8070

·15·

(REF: 1911)

DECLARATION OF CE CONFORMITY AND

WARRANTY CONDITIONS

DECLARATION OF CONFORMITY

The declaration of conformity for the CNC is available in the downloads section of FAGOR’S corporate

website. http://www.fagorautomation.com. (Type of file: Declaration of conformity).

WARRANTY TERMS

The warranty conditions for the CNC are available in the downloads section of FAGOR’s corporate website.

http://www.fagorautomation.com. (Type of file: General sales-warranty conditions.

BLANK PAGE

·16·

Installation manual.

CNC 8070

·17·

(REF: 1911)

VERSION HISTORY - CNC 8070

Here is a list of the features added to each manual reference.

Ref. 0201

Ref. 0212

Ref. 0501

Software V01.00

First version. Milling model.

Software V01.10

Set the numbering of the digital I/O. • Machine parameters: NDIMOD

DIMODADRR

DIMOD

NDOMOD

DOMODADRR

DOMOD

Probe management from the digital inputs; it is not possible to manage remote

feedback inputs ("Counter" module).

• Machine parameters: PRBDI1

PRBDI2

PRBPULSE1

PRBPULSE2

Tabletop probe configuration. • Machine parameters:PROBE

PRB1MIN

PRB2MIN

PRB3MIN,

PRB1MAX

PRB2MAX

PRB3MAX

Define the repositioning feedrate after tool inspection. • Machine parameter: REPOSFEED.

New treatment of the JOG keys. Different keys to select the axis and the

direction.

• Machine parameter: JOGKEYDEF.

Kinematics for rotary tables (TYPE9 to TYPE12). • Kinematics TYPE9 through TYPE12.

Know the dimensions of the kinematics on an axis. • Variable: (V.)A.HEADOF.xn

Keyboard simulation from the PLC. • Variable: (V.)G.KEY

Knowing which is the active probe. • Variable: (V.)G.ACTIVPROBE

Know the active general scaling factor. • Variable: (V.)G.SCALE

Park and unpark Sercos axes from the PLC. • PLC command: PARK

UNPARK

Software V02.01

Windows XP operating system.

Emergency shutdown with battery (central unit PC104).

Multi-channel system, up to 4 channels. Swapping of axes and spindles,

communication and synchronization between channels, common arithmetic

parameters, access variables by channel, etc.

Multi-spindle system, up to 4 spindles.

Tool management with up to 4 magazines.

Parameter matching between the CNC and the Sercos drive • Parameter matching.

New main operating mode for the drive; velocity Sercos. • Machine parameter: OPMODEP.

New kinematics table-spindle (TYPE13 to TYPE16). • Kinematics TYPE13 through TYPE16.

New kinematics for C axis (TYPE41 to TYPE43). • Kinematics TYPE41 through TYPE43.

New languages (Basque and Portuguese). • Machine parameter: LANGUAGE.

Placing the vertical softkeys on the left or on the right. • Machine parameter: VMENU.

Tandem axes. • Machine parameters: TANDEM

TMASTERAXIS

TSLAVEAXIS

TORQDIST

PRELOAD

PRELFITI

TPROGAIN

TINTTIME

TCOMPLIM

Gantry axis. Maximum difference allowed between the following errors of both

axes before issuing a warning.

• Machine parameter: WARNCOUPE.

Apply cross compensation to either theoretical or real coordinates. • Machine parameter: TYPCROSS.

Apply leadscrew compensation to either theoretical or real coordinates. • Machine parameter: TYPLSCRW.

Tool radius compensation mode (G136/G137) by default • Machine parameter: IRCOMP.

Installation manual.

CNC 8070

·18·

(REF: 1911)

Ref. 0504

Defining the type of reference pulse. • Machine parameter: REFPULSE.

Memory sharing between applications. • Machine parameter: PLCDATASIZE.

OEM generic machine parameters. • Machine parameter: MTBPAR.

Reading Sercos variables from the CNC. • Machine parameter: DRIVEVAR.

Electronic-cam editor. • Machine parameter: CAM.

Backlash peak compensation. • Machine parameters: BAKANOUT

BAKTIME

ACTBAKAN

New behavior for rotary axes. • Machine parameters: AXISMODE

UNIDIR

SHORTESTWAY

Sercos transmission at 8 MHz and 16 MHz. • Machine parameter: SERBRATE.

Define the anticipation time for the axes to be considered to be in position. • Machine parameters: ANTIME.

• PLC marks: ADVINPOS.

PLC. The TMOPERATION may take the values 13 and 14. • PLC mark: TMOPERATION.

PLC. Detect when the operating system locks up. • PLC marks: MMCWDG.

PLC. Disable the cross compensation tables. • PLC marks: DISCROSS.

PLC. Correct the parallelism on Gantry axes. • PLC marks: DIFFCOMP.

PLC. Execute CNC blocks. • PLC command: CNCEX.

• PLC marks: FREE.

PLC. Reading arithmetic parameters and OEM parameters with CNCRD

returns the value multiplied by 10000 (reading in float mode).

• PLC command: CNCRD.

PLC. Define external symbols. • PLC command: PDEF.

PLC. The RESETIN mark is not routine to park/unpark axes or spindles from

the PLC.

• PLC marks: RESETIN

PARK

UNPARK

The "(V.).TM.MZWAIT " variable is not necessary in the subroutine associated

with M06.

• Subroutine associated with M6.

• Variable: (V.).TM.MZWAIT

Apply filters to eliminate the resonance of the spindle when it works as C axis

or during rigid tapping.

• Frequency filters. C axis. Rigid tapping.

Optimize the reading and writing of variables from the PLC. Only the access

to the following variables will be asynchronous.

• The tool variables will be read asynchronously when the tool is neither

the active one nor in the magazine.

• The tool variables will be written asynchronously whether the tool is the

active one or not.

• The variables referred to local arithmetic parameters of the active levels

will be read and written asynchronously.

• Reading and writing of variables from the PLC.

Spindle parking and unparking. • PLC marks: PARK, UNPARK.

• Instructions #PARK, #UNPARK.

Know the software version. • Variable: (V.)G.SOFTWARE

Variables related to loop adjustment. Gain setting via PLC. • Variables: (V.)A.PLCFFGAIN.xn

(V.)A.PLCACFGAIN.xn

(V.)A.PLCPROGAIN.xn

Variables related to loop adjustment. Position increment and sampling period. • Variables: (V.)A.POSINC.xn

(V.)A.TPOSINC.xn

(V.)A.PREVPOSINC.xn

Variables related to loop adjustment. Fine adjustment of feedrate, acceleration

and jerk.

• Variables: (V.)A.FEED.xn

(V.)A.TFEED.xn

(V.)A.ACCEL.xn

(V.)A.TACCEL.xn

(V.)A.JERK.xn

(V.)A.TJERK.xn

Variables related to the feedback inputs. • Variables: (V.)A.COUNTER.xn

(V.)A.COUNTERST.xn

(V.)A.ASINUS.xn

(V.)A.BSINUS.xn

Software V02.03

New values of Sercos optic power for the "Sercos II" board. • Machine parameters: SERPOWSE.

Electronic cam programming commands (real coordinates). • PLC command: CAM.

Independent axis movement programming commands. • PLC command: MOVE.

Programming commands for axis synchronization (real coordinates). • PLC command: FOLLOW.

New signals that may be consulted and changed for the independent

interpolator (electronic cam and independent movement)

The simulated axes are ignored regarding the validation code.

When matching parameters, it does not send parameters G00FEED and

MAXVOLT to the drive.

Function G112 changes the drive gear set. • Function G112.

Software V02.01

Installation manual.

CNC 8070

·19·

(REF: 1911)

Ref. 0509

Ref. 0601

Ref. 0606

Software V03.00

Lathe model. Machining canned cycles, lathe tool calibration, variables to

consult the geometry of lathe tools, etc.

Incline axis. • Machine parameter:NANG

ANGTR

ANGAXNA

ORTAXNA

ANGANTR

OFFANGAX

CAN bus type selection (CANopen/CANfagor). • Machine parameter: CANMODE.

Function G95 being active, allow setting the feed per turn in jog mode. • Machine parameter: FPRMAN.

Lathe model. Select graphics configuration. • Machine parameter: GRAPHTYPE.

Lathe model. Select axis configuration. • Machine parameter: GEOCONFIG.

Set of parameters of the master axis or spindle for synchronization. • Machine parameter: SYNCSET.

The CNC can keep the C axis active after executing M02, M30 or after an

emergency or reset.

• Machine parameter: PERCAX.

Improved definition of kinematics for the C axis.

Magazine-less system. • Machine parameter: NTOOLMZ.

Ground tools for a turret magazine. The TMOPERATION register may take the

values 3, 4, 9 and 10.

• PLC register: TMOPERATION.

Commands CNCRD and CNCWR. The channel number and the indexes may

be defined in the variables using an integer, a register or a symbol.

• PLC commands: CNCRD and CNCWR.

Spindle synchronization.

Variable to read the accumulated PLC offset. • Variable: (V.)A.ACTPLCOF.xn

Variable to obtain a linear estimation of the following error. • Variable: (V.)A.FLWEST.xn

Variables to read the instant value of feed-forward or AC-forward. • Variables: (V.)A.ACTFFW.xn

(V.)A.ACTACF.xn

Variable to know the line number of the file being executed. • Variable: (V.)G.LINEN

Variable to know what kind of cycle is active. • Variable: (V.)G.CYCLETYPEON

Variable to know the tool orientation. • Variable: (V.)G.TOOLDIR

Variable to know the theoretical feedrate on 3D path. • Variable: (V.)G.F3D

Variable to know the number of the warning being displayed. • Variable: (V.)G.CNCWARNING

The variable (V.)G.CNCERR is now per channel. • Variable: (V.)G.CNCERR

Improved coordinate transformation.

• Keep the part zero when deactivating the transformation.

• Working with 45º spindles. Select between the two choices.

• Keep the rotation of the plane axes with MODE 6.

Function G112 is not valid for the spindle. • Function G112.

New criteria when assuming a new master spindle in the channel.

Software V03.01

Screen test on power-up, if any element is missing, it restores the relevant

backup.

CAN bus. Transmission speed for cable lengths of 110, 120 and 130 m. • Machine parameter: CANLENGTH.

The CNC can keep axes slaved (coupled to each other) after executing M02,

M30 or after an emergency or reset.

• Machine parameter: LINKCANCEL.

Configure the way the CNC cancels tool radius compensation. • Machine parameter: COMPCANCEL.

Dual-feedback (internal + external) system, they may be swapped via PLC. • Machine parameters: FBACKSRC

FBACKDIFF

• PLC marks: FBACKSEL(axis)

ACTBACK(axis)

The PLC informs that a position synchronization has begun. • PLC mark: SYNCRONP.

The PLC informs about the status of the Sercos ring. • PLC mark: SERCOSRDY.

Parameter matching sends parameter MODUPLIM.

Variables. Geometry of the lathe tools.

Variables. Number of the tool in the claws of the changer arm. • Variables: (V.)TM.TOOLCH1[mz]

(V.)TM.TOOLCH2[mz]

Software V03.10

New home searching method for spindles with home switch. The spindle goes

through the home switch twice.

New FAGOR low passing filters.

Maximum machining feedrate. • Machine parameter: MAXFEED.

Default machining feedrate when none has been programmed. • Machine parameter: DEFAULTFEED.

The user keys may be configured as jog keys. • Machine parameter: USERKEYDEF.

The CNC allows changing the spindle override during electronic threading

(G33) and in the threading canned cycles of the ·T· model (G86, G87 and their

equivalent of the cycle editor).

• Machine parameters: THREADOVR

OVRFILTER

CANopen protocol. • Machine parameter: CANMODE.

The CNC may have several general handwheels. • Machine parameter: MPGAXIS.

A general handwheel can move several axes at the same time. • Machine parameter: MPGAXIS.

Installation manual.

CNC 8070

·20·

(REF: 1911)

Ref. 0608

Ref. 0610

Ref. 0704 / Ref. 0706

New parameter to set whether or not the CNC sends the M, H, S functions to

the PLC during block search.

• Machine parameter: FUNPLC.

M function table. New field to define whether the function is sent out to the PLC

or not during block search.

•Field: MPLC.

M function table. Each M function may have a different describing comment

associated with it.

• Field: COMMENT.

On a handwheel with button, it is possible to configure the button from the PLC

to select sequentially the axis to be jogged with the handwheel.

• PLC mark: NEXTMPGAXIS.

Dead axis. Handling the blending of (transition between) blocks. • PLC mark: DEAD(axis)

Disabling a keyboard or jog panel integrated into the CAN bus. • PLC mark: PANELOFF.

Aborting CNCEX commands launched from the PLC. • PLC mark: PLCABORT.

In automatic and jog modes, the CNC shows the status of the _FEEDHOL

mark.

• PLC mark: _FEEDHOL.

In automatic and jog modes, the CNC shows the status of the INHIBIT mark

of the axes and spindle.

• PLC mark: INHIBIT.

OEM machine parameters.

• Range of parameters that can be written from the part-program, from the

PLC or from the interface.

• Range of parameters affected by the change of units.

• Each parameter may have a different describing comment associated

with it.

The CNC displays the warnings generated at the drive.

Configuring 2 axes with the same feedback input and analog output.

Up to 8 axes can now get involved in a kinematics (before just 5).

Kinematics type 41/42. Angular offset for the rotary axis. • Kinematics TYPE41 and TYPE42.

Kinematics type 41/42. Tool misalignment with the C axis. • Kinematics TYPE41 and TYPE42.

Kinematics type 43. Angular offset for the rotary axis. • Kinematics TYPE43.

New kinematics; type 100 to 105. Integrating OEM kinematics through

machine parameters.

• Kinematics TYPE100 to TYPE105.

Programming help files for OEM and global subroutines.

Help file with the list of available subroutines.

"Retrace" function. • Machine parameter: RETRACAC

NRETBLK

RETMFUNC

• PLC marks: RETRAEND

RETRACE

Tangential control. • PLC marks: TANGACTIV

TANGACT(axis)

• Variables: (V.)A.TANGAN.xn

(V.)G.TANGFEED

(V.)A.TGCTRLST.xn

(V.)G.TGCTRLST

Canceling the preset turning direction of a tool. • Variable: (V.)G.SPDLTURDIR

Change the maximum feedrate allowed in the channel from the PLC. • Variable: (V.)PLC.PLCG00FEED

Show the status of the emergency relay. • Variable: (V.)G.ERELAYST

Software V03.11

Simulator Possibility to use the dongle (hardware key) in a network.

The default value of some machine parameters is different for the CNC and

for the simulator installed on a PC.

"Retrace" function. Improvements to the retrace function.

Abort the execution of the program and resume it somewhere else. • PLC mark: PRGABORT.

Software V03.12

In parameter matching, the CNC sends parameters it sends REFSHIFT and

FBMIXTIME.

Time constant for combined feedback. • Machine parameter: FBMIXTIME.

When the axes are position-Sercos; during parameter matching, the CNC

sends the value of parameter REFSHIFT to the drive so it takes it into account;

this way the CNC coordinate and that of the drive will be the same.

Software V03.13

Sign criteria for tool offsets (dimensions) and tool wear. • Machine parameter: TOOLOFSG.

Variables (V.)TM.TOOLCH1[mz] / (V.)TM.TOOLCH2[mz] may be written from

the PLC.

• Variables: (V.)TM.TOOLCH1[mz]

(V.)TM.TOOLCH2[mz]

Software V03.10

Fagor CNC 8070 for other applications, CNC 8070 User manual

Related papers

Other documents