Toro Track Mount Kit, RT1200 Trencher Installation guide

Brand: Toro

Model: Track Mount Kit, RT1200 Trencher

Type: Installation guide

FormNo.3394-817RevA

TrencherMountKitforTrackedMachine

RT1200Trencher

ModelNo.25469

ModelNo.25469E

InstallationInstructions

WARNING

CALIFORNIA

Proposition65Warning

ThisproductcontainsachemicalorchemicalsknowntotheStateofCaliforniato

causecancer,birthdefects,orreproductiveharm.

Safety

Improperlyusingormaintainingthisattachmentcanresultininjury.Toreducethepotentialforinjury,comply

withthesesafetyinstructionsandthoseinthetractionunit

Operator’ s Man ual

.Alwayspayattentiontothesafety

alertsymbol,whichmeansCaution,Warning,orDanger—personalsafetyinstruction.Failuretocomplywith

theinstructionmayresultinpersonalinjuryordeath.

WARNING

Whentheengineisoff,attachmentsintheraisedpositioncangraduallylower.Someonebelowthe

attachmentmaybepinnedorinjuredbytheattachmentasitlowers.

Alwayslowertheattachmenteachtimeyoushutoffthetractionunit.

WARNING

Hydraulicuidescapingunderpressurecanpenetrateskinandcauseinjury.

•Makesureallhydraulicuidhosesandlinesareingoodconditionandallhydraulicconnectionsand

ttingsaretightbeforeapplyingpressuretothehydraulicsystem.

•Keepyourbodyandhandsawayfrompinholeleaksornozzlesthatejecthighpressurehydraulicuid.

•Usecardboardorpapertondhydraulicleaks.

•Safelyrelieveallpressureinthehydraulicsystembeforeperforminganyworkonthehydraulicsystem.

•Seekimmediatemedicalattentionifuidisinjectedintoskin.

CAUTION

Hydraulicttings,hydrauliclines/valves,andhydraulicuidmaybehotandcanburnyouifyoutouch

them.

•Weargloveswhenmaintaininghydrauliccomponents.

•Allowthetractionunitandtrenchertocoolbeforetouchinghydrauliccomponents.

•Donottouchhydraulicuidspills.

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.T oro.com.

OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved

*3394-817*A

Installation

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

Qty.

Use

Nopartsrequired

–

Preparetoinstallthetrencher.

Nopartsrequired

–

Installthespeed-shiftswitch.

Spacer

Bolts(1x2-1/2inch)

Locknut(1inch)

Washer(1inch)

Bolt(1x13inch)

Installthespacertothetrencher

attachment.

Nopartsrequired

–

Installthespeed-shiftswitch.

Nopartsrequired

–

Preparethehydraulicmotor.

45°elbowtting(3/8inch)

Connecttheliftcylinderhoses.

Pressurehose(2.5x104cmor1x41

inch)

Case-drainhose(1.3x116cmor1/2

x45-3/4inch)

Returnhose(2.5x117cmor1x46

inch)

Cabletie

Installthehydraulichoses.

Nopartsrequired

–

Finishthetrencherinstallation.

PreparingtoInstallthe

Trencher

NoPartsRequired

Procedure

1.Movethemachinetoalevelsurfacethatisbelowthe

liftingequipment.

2.Ifthebackhoeisinstalledonthemachine,lowerthe

boomuntilthebucketisontheground.

3.Ensurethatthetiltfeatureofthemachineisleveland

thetilt-lockoutpinissecuretothechassis-lockout

bracket;refertotheOperator’sManualforthemachine.

4.Shutoffthemachine,settheparkingbrake,and

removethekeyfromthekeyswitch.

InstallingtheSpeed-shift

Switch

NoPartsRequired

Procedure

Installthespeed-shiftswitchasinstructedinoperator’smanual

fortheCenterTrencher,RT1200TractionUnit.

InstallingtheSpacertothe

TrencherAttachment

Partsneededforthisprocedure:

Spacer

Bolts(1x2-1/2inch)

Locknut(1inch)

Washer(1inch)

Bolt(1x13inch)

AssemblingtheSpacertotheTrencher

Attachment

Trencherattachmentweight:227kg(500lb)

Spacerweight:137kg(302lb)

Note:ThisprocedurereplacesInstallingtheTrencher

AttachmentintheSetUpsectionoftheCenterline

Trencher

operator’ s man ual

1.RaisetheattachmentofftheoorasshowninFigure1.

Important:Ensurethattheliftingequipmenthas

aliftingcapacityofatleast227kg(500lb).

Figure1

2.Insertalocknut(1inch)intotheupperandlowernut

retainerlocatedinsidethetrencherattheleftholesin

rows1and2ofthetrencherbackplate(Figure2).

Figure2

1.Nutretainer3.Trencherbackplate

2.Locknut(1inch)

3.Usingliftingequipment,liftthespacerwiththe2hole

rowsofthespacerup(Figure3).

Figure3

1.Bolt(1x2-1/2inch)4.Row1hole(spacer)

2.Washer(1inch)5.Row2hole(trencher—left

atcagenut)

3.Locknut(1inch)

4.Aligntherow1holesinthespacerwiththerow1holes

inthetrencherasshowninFigure3.

5.Assembleabolt(1x2-1/2inch)throughthelefttop

holeinthespacerandleftrow1holeinthetrencher

andthreadtheboltintotherow1locknut(Figure3)

thatyouinstalledinstep2.

6.Assembleabolt(1x2-1/2inch)throughtherighttop

holeinthespacerandrightrow1holeinthetrencher

andsecurethebolt,spacer,andtrencher(Figure3and

Figure4)withawasher(1inch)andlocknut(1inch).

Figure4

1.Spacer4.Washer(1inch)

2.Trencherbackplate

5.Locknut(1inch)

3.Bolt(1x2-1/2inch)

7.Torquetheboltsandthelocknutsto1341to1368N-m

(989to1009ft-lb).

AssemblingtheSpacerandTrencher

AttachmenttotheMachine

Note:ThisprocedurereplacesInstallingtheTrencher

AttachmentintheSetUpsectionoftheCenterline

Trencher

operator’ s man ual

1.Insertthe2bolts(1x13inch)throughintothegusset

plateopeningsheadoftheboltrst(Figure5).

Figure5

1.Row2holes(mounting

plate—machine)

3.Bolt(1x13inch)–inserted

headrst

2.Gussetplateopening4.Bolt(1x13

inch)—installedposition

2.Install2bolts(1x13inch)throughtherow2holesin

themountingplateofthemachine(Figure5).

3.Aligntherow2holesinspacerwiththe2bolts(1x13

inch)thatyouinstalledinstep1(Figure6).

Figure6

1.Mountingplate(machine)3.Row2holes(spacer)

2.Bolt(1x13inch)

4.Slidethespacerandtrencherontotheboltsuntilthe

faceofthespacerisushtothemountingplateofthe

machine(Figure6)

5.Attherightsideofthetrencherbackplate,assemblea

washer(1inch)andlocknut(1inch)ontothebolt(1x

13inch)asshowninFigure7.

Figure7

1.Trencherbackplate

3.Washer(1inch)

2.Bolt(1x13inch)–right4.Locknut(1inch)

6.Attheleftsideofthetrencherbackplate,threadthe

bolt(1x13inch)throughtherow2locknutinthe

trencher(Figure8)thatyouinstalledinstep2of3

InstallingtheSpacertotheTrencherAttachment(page

2).

Figure8

1.Lowerlocknutandretainer

3.Row3holes(trencher

backplate)

2.Bolts(1x13inch)

7.Install2bolts(1x13inch)throughtherow3holesin

thetrencherbackplate,therow2holesinthespacer,

andthebottomholesinthemountingplateofthe

machine(Figure8).

8.Atthebottomfrontofthemountingplateofthe

machine(Figure9),thread2locknuts(1inch)ontothe

bolts(1x13inch).

Figure9

1.Up

4.Bolts(1x13inch)

2.Backofthemachine5.Mountingplate(machine)

3.Locknuts(1inch)6.Spacer

9.Torquetheboltsandthelocknutsto1341to1368N-m

(989to1009ft-lb).

10.Removetheliftingequipmentfromthespacerand

trencherattachment.

InstallingtheSpeed-shift

Switch

NoPartsRequired

Procedure

Installthespeed-shiftswitchasinstructedinoperator’smanual

fortheCenterTrencher,RT1200TractionUnit.

PreparingtheHydraulicMotor

NoPartsRequired

Procedure

Preparethehydraulicmotorasinstructedinoperator’smanual

fortheCenterTrencher,RT1200TractionUnit.

ConnectingtheLiftCylinder

Hoses

Partsneededforthisprocedure:

45°elbowtting(3/8inch)

Procedure

Note:ThisprocedurereplacesConnectingtheLift

CylinderHosesintheSetUpsectionoftheCenterline

Trencher

operator’ s man ual

1.Removethe2caps(3/8inch)fromthebulkhead

ttingsfortheextendandretractcircuitsforthelift

cylinder(Figure10).

Figure10

1.Liftcylinder5.45°elbowtting(3/8inch)

2.Cap(3/8inch)

6.Extendhose

3.Bulkheadtting(extend

circuit)

7.Retracthose

4.Bulkheadtting(retract

circuit)

2.Installthe2elbowttings(45°)ontothebulkhead

ttingsngertight(Figure10).

3.Connecttheextendhosetothe45°elbowtting

connectedtothebulkheadttingfortheextend

hydrauliccircuit(Figure10).

4.Connecttheretracthosetothe45°elbowtting

connectedtothebulkheadttingfortheretract

hydrauliccircuit(Figure10).

5.Tightentheelbowstothebulkheadttingsandthe

hosetotheelbowsto20to28N-m(15to21lb-ft).

InstallingtheHydraulicHoses

Partsneededforthisprocedure:

Pressurehose(2.5x104cmor1x41inch)

Case-drainhose(1.3x116cmor1/2x45-3/4inch)

Returnhose(2.5x117cmor1x46inch)

Cabletie

Procedure

Note:ThisprocedurereplacesInstallingtheHydraulic

HosesintheSetUpsectionoftheCenterlineTrencher

operator’ s man ual

1.Removethe2caps(1inch)andthe1cap(5/8inch)

fromthebulkheadttingsinthehydraulic-attachment

panel(Figure11).

Figure11

1.Bulkheadtting

(pressure-hydrauliccircuit)

4.Hydraulic-attachment

panel

2.Bulkheadtting(case

drain)

5.Caps

3.Bulkheadtting

(return-hydrauliccircuit)

2.Installthepressurehose(2.5x104cmor1x41inch);

case-drainhose(1.3x116cmor1/2x45-3/4inch);

andreturnhose(2.5x117cmor1x46inch)between

thettingsonthehydraulic-attachmentpanel(Figure

12)andthettingsthatyouinstalledonthehydraulic

motorasshowninFigure13.

Note:Ensurethattheangledttingonthepressure

hoseisconnectedtothebulkheadttingforthe

pressure-hydrauliccircuit.Alsoensurethattheangled

ttingonthereturnhoseisconnectedtothebulkhead

ttingforthereturn-hydrauliccircuitatthehydraulic

attachmentpanel.

Figure12

1.Bulkheadtting

(pressure-hydraulic

circuit—A)

5.Case-drainhose(1.3x

116cmor1/2x45-3/4

inch)

2.Bulkheadtting(case

drain)

6.Returnhose(2.5x117cm

or1x46inch)

3.Bulkheadtting

(return-hydraulic

circuit—B)

7.Cabletie

4.Pressurehose(2.5x104

cmor1x41inch)

Figure13

1.45°elbowtting(3/4inch,

casedrain)

4.Pressurehose(2.5x104

cmor1x41inch)

2.90°anged-elbowtting(

pressure-hydrauliccircuit)

5.Case-drainhose(1.3x

116cmor1/2x45-3/4

inch)

3.90°anged-elbowtting

(return-hydrauliccircuit)

6.Returnhose(2.5x117cm

or1x46inch)

3.Securethe3hydraulichoseswithacabletie(Figure12).

4.Torquethehydraulicttingsandhoses;refertothe

ttingtorquetablebelow:

FittingTorqueTable

ComponentTorquevalue(N-m)Torquevalue(lb-ft)

8hex-headbolts(12x45mm)

80to10059to73Figure14

Jamnutforthe45°elbowtting

(3/4inch)

142to175105to129Figure14

Case-drainhose(1.3x116cm

or1/2x45-3/4inch)

58to7243to53Figure13andFigure14

Pressurehose(2.5x104cm

or1x41inch)andreturnhose

(2.5x117cmor1x46inch)

122to14990to110Figure13andFigure14

Figure14

1.Swivelnut(casedrain

hose)

3.Jamnut

2.Swivelnuts(pressure

hoseandreturnhose)

4.8hex-headbolt(12x45

mm)

FinishingtheTrencher

Installation

NoPartsRequired

Procedure

Performthefollowingproceduresasinstructedinoperator’s

manualfortheCenterTrencher,RT1200TractionUnit:

•ConnectingtheWiringHarnesstotheHydraulicMotor

•PurgingAirfromtheHydraulicMotorandLiftCylinder

•InstallingtheSprocket

•InstallingtheAuger

•InstallingtheBoom

•AligningtheBoom

•InstallingtheDiggingChain

•InstallingtheRestraintBar

Toro Track Mount Kit, RT1200 Trencher Installation guide

Toro Track Mount Kit, RT1200 Trencher Installation guide

Toro Track Mount Kit, RT1200 Trencher Installation guide

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