Toro P40 Vibratory Plow, Pro Sneak 360 Vibratory Plow User manual

Toro
Brand
Toro
Model
P40 Vibratory Plow, Pro Sneak 360 Vibratory Plow
Type
User manual
FormNo.3374-144RevC
P40VibratoryPlow
ProSneak360VibratoryPlow
ModelNo.25402—SerialNo.313000001andUp
ModelNo.25402E—SerialNo.313000001andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)
*3374-144*C
Introduction
Thevibratoryplowisanattachmentdesignedfor
useontheT oroProSneakmachinetopullexible
pipeandcableintoandthroughsoil.Itisdesigned
tobeusedbytrainedoperatorsprimarilyforrouting
irrigationandutilitylinesundergroundwithouthaving
todigatrenchfortheentirelengthofthepipeorcable.
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoid
injuryandproductdamage.Youareresponsiblefor
operatingtheproductproperlyandsafely.
YoumaycontactTorodirectlyatwww.T oro.comfor
productandaccessoryinformation,helpndinga
dealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineT oroparts,or
additionalinformation,contactanAuthorizedService
DealerorToroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Figure1
identiesthelocationofthemodelandserialnumbers
ontheproduct.Writethenumbersinthespace
provided.
g019062
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafetyalertsymbol
(Figure2),whichsignalsahazardthatmaycause
seriousinjuryordeathifyoudonotfollowthe
recommendedprecautions.
g000502
Figure2
1.Safetyalertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
Contents
Safety.......................................................................3
SafetyandInstructionalDecals..........................4
Setup........................................................................5
1AttachingthePlow...........................................6
2RoutingtheHoses...........................................8
ProductOverview.....................................................9
Controls.............................................................9
Specications....................................................9
Operation................................................................10
Plowing.............................................................10
ChangingthePlowBlade..................................10
RemovingandInstallingtheSkidShoes............11
Maintenance...........................................................12
RecommendedMaintenanceSchedule(s)...........12
GreasingthePlow............................................12
Storage...................................................................13
Troubleshooting......................................................14
©2019—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
2
Contactusatwww.Toro.com.
PrintedintheUSA.
AllRightsReserved
Safety
Improperuseormaintenancebytheoperator
orownercanresultininjury.Toreducethe
potentialforinjury,complywiththesesafety
instructionsandthoseinthemachineOperator's
Manual.Alwayspayattentiontothesafety
alertsymbol,whichmeansCaution,Warning,or
Danger—personalsafetyinstruction.Failureto
complywiththeinstructionmayresultinpersonal
injuryordeath.
DANGER
Theremaybeburiedpower,gas,and/or
telephonelinesintheworkarea.Ifyoudig
intothem,ashockoranexplosionmayoccur.
Havethepropertyorworkareamarkedfor
buriedlinesanddonotdiginmarkedareas.
Contactyourlocalmarkingserviceorutility
companytohavethepropertymarked(in
theUnitedStates,call811forthenationwide
markingservice).
DANGER
Contactwiththemovingplowcancutor
amputatehands,feet,orotherbodyparts.
•Keepyourhands,feet,andanyotherpart
ofyourbodyorclothingawayfrommoving
parts.
•Beforeadjusting,cleaning,repairing,and
inspectingtheplow,lowerittotheground,
stoptheengine,removethekey,andwait
forallmovingpartstostop.
WARNING
Whentheengineisoff,attachmentsinthe
raisedpositioncangraduallylower.Someone
nearbymaybepinnedorinjuredbyan
attachmentasitlowers.
Alwayslowertheattachmentswheneveryou
shutoffthemachine.
WARNING
Theplowisveryloudduringoperation;
overtime,yourhearingmaybeimpairedif
unprotected.
Wearhearingprotectionduringoperation.
WARNING
Whentheplowisoutoftheground,
bystanderscouldbeinjuredbytheswinging
plow,and/orthemachinecouldbeoverturned
bytheinertiaoftheswingingplow,crushing
youorbystanders.
•Keeptheplowlowatalltimes.
•Usecautionwhenturning,anddonotturn
quickly.
•Keepallbystandersatleast2meters(6ft)
awaywhileoperating.
CAUTION
Hydrauliccouplers,hydrauliclines/valves,
andhydraulicuidmaybehotandcanburn
youifyoutouchthem.
•Weargloveswhenoperatingthehydraulic
couplers.
•Allowthemachinetocoolbeforetouching
hydrauliccomponents.
•Donottouchhydraulicuidspills.
WARNING
Hydraulicuidescapingunderpressure
canpenetrateskinandcauseinjury.Fluid
accidentallyinjectedintotheskinmustbe
surgicallyremovedwithinafewhoursby
adoctorfamiliarwiththisformofinjuryor
gangrenemayresult.
•Ifequipped,makesureallhydraulicuid
hosesandlinesareingoodconditionand
allhydraulicconnectionsandttingsare
tightbeforeapplyingpressuretohydraulic
system.
•Keepbodyandhandsawayfrompinhole
leaksornozzlesthatejecthighpressure
hydraulicuid.
•Usecardboardorpaper,notyourhands,to
ndhydraulicleaks.
•Safelyrelieveallpressureinthehydraulic
systembyplacingthemotioncontrol
leversinneutralandshuttingoffthe
enginebeforeperforminganyworkonthe
hydraulicsystem.
3
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea
ofpotentialdanger.Replaceanydecalthatisdamagedorlost.
decal125-6671
125-6671
1.Explosionhazard;electricshockhazard—calllocalutilities
beforedigging.
decal125-6684
125–6684
1.Cutting/dismembermenthazard,plow—keepbystanders
awayfromtheplow;stayawayfrommovingparts;keepall
guardsandsafetiesinplace.
decal125-6694
125–6694
1.Tiedownlocation
4
Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
Qty.
Use
Locknuts4
Bolts4
Swinglock
1
Washers10
Lynchpin2
Pivotpin2
Liftpin
1
Snapring
4
1
Clevispin
1
Attachtheplow.
2
Nopartsrequired
–
Routethehoses.
5
1
AttachingthePlow
Partsneededforthisprocedure:
4Locknuts
4Bolts
1
Swinglock
10Washers
2Lynchpin
2Pivotpin
1
Liftpin
4
Snapring
1
Clevispin
AttachingthePlowAttachment
Plate
Securetheattachmentplatetothemachineusing
4boltsand4locknutsandtorqueto321-392N-m
(237-289ft-lb)(Figure3).
g023248
Figure3
1.Locknut(4)3.Bolt(4)
2.Attachmentplate
AttachingthePlowPivotAssembly
1.Place1washer(1inch)betweentherstand
secondplatesandbetweenthefourthandfth
platesontheplowassemblyasshowninFigure
4;BoxA.
g023249
Figure4
2.Placeadditionalwashersbelowtherstwasher
toshimtheextraspaceallowingagapfrom0
to1washerclearance.
Note:Thenumberofatwasherswillvary
dependingonthesizeofthetiresinstalled.
3.Placethepivotassemblyontotheattachment
plateasfollows:
•Ifthe23inchtiresareinstalled,placethe
pivotassemblyontotheattachmentplateso
thatthetopledgeontheattachmentplate
isbetweenthesecondandthirdplateson
theplowassemblyandthebottomledgeof
theattachmentplateisbetweenthefthand
6
sixthplatesontheplowassembly(Figure4;
BoxB).
•Ifthe26inchtiresareinstalled,placethe
pivotassemblyontotheattachmentplateso
thatthetopledgeontheattachmentplateis
betweentherstandsecondplatesonthe
plowassemblyandthebottomledgeofthe
attachmentplateisbetweenthefourthand
fthplatesontheplowassembly(Figure4;
BoxC).
4.Placethe2plowpivotpinsthroughtheholeon
theplatesontheplowassembly,andsecure
themusingthe2lockpins(Figure4;BoxD).
5.Placetheswinglockpinthroughtheholeonthe
attachmentplateandtheholeonthesecond
plateoftheplowassembly(Figure4;BoxE).
AttachingthePlowAssembly
1.Attachtheplowassemblytothetopofthepivot
assembly,andsecurethemusingtheliftpin,2
washers,and2snaprings(Figure5).
g022391
Figure5
1.Snapring4.Snapring
2.Washer
5.Clevispin
3.Liftpin
2.Securethebottomoftheplowassemblytothe
pivotassemblyusingtheclevispinand2snap
rings(Figure5).
7
2
RoutingtheHoses
NoPartsRequired
ConnectthehosefromportAtoportAandrepeatfor
portBtoportB(Figure6).
g022389
Figure6
1.PortA3.PortA
2.PortB4.PortB
ConnecttheexistinghosesasshowninFigure7and
Figure8.
g022388
Figure7
g022390
Figure8
8
ProductOverview
Controls
g018966
Figure9
1.Throttle4.Directionalcontrollever
2.PTO
5.Parkingbrake
3.Creepcontrollever
6.Attachmentcontrollever
Throttle
Pushthebuttonatthecenteroftheknob,andpullthe
knobtoincreasetheenginespeed(Figure9).
Pushthebuttonatthecenteroftheknob,andpush
theknobintodecreaseenginespeed.
Note:Youcanrotatetheknobtomakesmall
adjustmentstotheenginespeed.Rotatetheknob
counterclockwisetoincreaseenginespeedand
clockwisetodecreaseenginespeed.
PTOSwitch
ThePTOswitchcontrolsthevibratoryplow.
Pulltheswitchtostartthevibratoryplow.
Pushtheswitchtostopthevibratoryplow.
CreepControlLever
Thislevercontrolstheforwardandreversedirections
andthemachinespeedduringoperation.Thislever
has5positions:forward,reverse,neutral,right,and
left.Themachinewillmoveinthedirectionthatyou
movethelever.Thefartheryoupushorpullthelever,
thefasterthemachinewillmove.Theleverwilllockin
positionwhenyoureleaseit.
DirectionControlLever
Thislevercontrolsthedirectionandspeedofthe
machine.
Thisleverhas5positions:forward,reverse,neutral,
right,andleft.
Themachinewillmoveinthedirectionthatyoumove
thelever.Thefartheryoupushorpullthelever,the
fasterthemachinewillmove.
•Movethelevertotheneutralpositiontostopthe
machine.
•Fromtheneutralposition,pushtheleverslightly
forforwardgroundtravel.Pushtheleverfartherto
increasetheforwardgroundspeed.Pullthelever
slightlytodecreasetheforwardgroundspeed.
•Fromtheneutralposition,pulltheleverslightly
forreversegroundtravel.Pulltheleverfartherto
increasethereversegroundspeed.Pushthelever
slightlytodecreasethereversegroundspeed.
•Whilethemachineisinmotionpushthelever
slightlyleftorrighttoturnthemachine.
Note:Thedirectionalcontrollevercannotbeusedto
goforwardorreversewhenusingthecreepcontrol
lever.
ParkingBrakeLever
Tosettheparkingbrake,pulltheleverupandpushit
forward.T oreleasetheparkingbrake,pullthelever
backanddown.
AttachmentControlLever
Theattachmentcontrolleverhas2positions:raise
andlower.Pullthelevertolowertheattachment.
Pushthelevertoraisetheattachment.
Specications
Note:Thespecicationsanddesignaresubjectto
changewithoutnotice.
Width
92cm(36inches)
wheelsmounted
narrow
117cm(46inches)
wheelsmounted
wide
Length
295cm(116inches)
Height
211cm(83inches)
Weight
1331kg(2934lb)
9
Operation
RefertoyourmachineOperator’sManualfor
moreinformationoninstallingandremovingthe
attachmentsonyourmachine.
Important:Alwaysusethemachinetoliftand
movetheattachment.
Plowing
1.Starttheengine.
2.Whentheengineiswarm,pullthethrottleoutto
fullthrottle(Figure10).
g019071
Figure10
1.Throttle5.Parkingbrake
2.PTO
6.Attachment-controllever
3.Creep-controllever
7.Trencher-controllever
4.Directional-controllever8.Attachment-selectorlever
3.Ifthemachineisequippedwithatrencher,move
theattachmentselectorlevertothecableplow
position(Figure10).
4.Usetheattachmentcontrollevertolowerthe
plowtotheground.
Note:Theenginewillturnoffin1secondifthe
operatorsseatisemptyandthedirection-control,
trencher-digging-control,orcreep-controllevers
aremovedfromtheNeutralposition.
5.Releasetheparkingbrake.
Note:Donotstarttheplowvibrationuntilthe
bladetiphasenteredtheground.
6.PullthePTOswitchtostartthecableplow
vibration.
7.Slowlylowertheplowbladeintothegroundas
themachinemovesforward.
8.Usethecreepcontrollevertocontrolthe
directionandspeedofthemachineduring
plowing.Themachinewillmoveinthesame
directionthatyoumovethelever.
Note:Themoreyoupushtheleverfromthe
neutralposition,thefasterthemachinewill
travel.Theleverwillstayinthispositionwhen
youreleasethelever.Movethelevertothe
Neutralpositiontostopthemachinetravel.
9.Usethedirectionorcreepcontrolleverstosteer
themachinetotheleftorright.
Important:Donotreversethemachinewith
theplowbladeintheground.
Important:Slowlylifttheplowbladeoutof
thegroundasthemachinemovesforward.
Note:Decreasethemachinespeedifthetires
sliporthebladeraisesoutofthegroundduring
plowoperation.
10.Reducethespeedofthemachineandpressthe
PTOswitchtostoptheplowvibrationbefore
raisingthebladeoutoftheground.
ChangingthePlowBlade
Theplowbladesareheavy;use2peopletocomplete
thisprocedure.
1.Parkthemachineonalevelsurface,lowerany
attachments,andstoptheengine.
2.Flipthe2circularsnapringsoverandremove
thesnap-ringpin(Figure11).
g312471
Figure11
1.Snap-ringpin
2.Pin
3.Pullthe2pinsoutoftheblade.
Note:Theplowbladesareheavy.Makesure
that1personisholdingthebladewhiletheother
personisremovingthepins.
10
4.Placethenewbladeintotheplowblade
assemblyandsecureitwith2pinsand2
snap-ringpins.
RemovingandInstalling
theSkidShoes
1.Raisetheplowabout91.4cm(36inches)off
theground.
2.Stoptheengineandremovethekey.
3.Removethe4bolts,4nuts,and8washersfrom
theskidshoes(Figure12).
g021986
Figure12
1.Nut4.Washer
2.Washer5.Bolt
3.Skidshoes
4.Installthenewskidshoesandsecurethemwith
thepreviouslyremovedhardware(Figure12).
11
Maintenance
RecommendedMaintenanceSchedule(s)
MaintenanceService
Interval
MaintenanceProcedure
Beforeeachuseordaily
•Greasetheplow.
Beforestorage
•Greasetheplow.
CAUTION
Ifyouleavethekeyintheignitionswitch,someonecouldstarttheengine.Accidentalstarting
oftheenginecouldseriouslyinjureyouorotherbystanders.
Removethekeyfromtheignitionswitchbeforeyoudoanymaintenance.
GreasingthePlow
ServiceInterval:Beforeeachuseordaily
Beforestorage
Greasethe4ttingsevery8operatinghours;referto
Figure13andFigure14.
GreaseType:General-purposegrease
1.Stoptheengineandremovethekey.
2.Cleanthegreasettingswitharag.
3.Connectagreaseguntoeachtting.
4.Pumpgreaseintothettings.
5.Wipeupanyexcessgrease.
g019061
Figure13
g023247
Figure14
12
Storage
1.Stoptheengineandremovethekey.
2.Removedirtandgrimefromtheexternalpartsof
theattachmentwithamilddetergentandwater.
Important:Donotpressurewashthe
attachment.High-pressurewashingcan
damagetheelectricalsystemandhydraulic
valvesordepletegrease.
3.Greasetheattachment;refertoGreasingthe
Plow(page12).
4.Checkandtightenallbolts,nuts,andscrews.
Repairorreplaceanypartthatisdamaged.
5.Checkthehydraulichosesforleaks,loose
ttings,kinkedlines,loosemountingsupports,
wear,weatherandchemicaldeterioration.Make
necessaryrepairs.
WARNING
Hydraulicuidescapingunderpressure
canpenetrateskinandcauseinjury.
•Ifhydraulicuidisinjectedintothe
skinitmustbesurgicallyremoved
withinafewhoursbyadoctorfamiliar
withthistypeofinjury.Gangrenemay
resultifthisisnotdone.
•Keepyourbodyandhandsawayfrom
pinholeleaksornozzlesthateject
high-pressurehydraulicuid.
•Usecardboardorpapertond
hydraulicleaks.
•Safelyrelieveallpressureinthe
hydraulicsystembeforeperforming
anyworkonthehydraulicsystem.
•Makesurethatallofthehydraulicuid
hosesandlinesareingoodcondition
andallhydraulicconnectionsand
ttingsaretightbeforeapplying
pressuretohydraulicsystem.
6.Paintallscratchedorbaremetalsurfaces.Paint
isavailablefromyourAuthorizedServiceDealer.
7.Replaceallwornormissingdecals.Decalsare
availablefromyourAuthorizedServiceDealer.
8.Covertheattachmenttoprotectitandkeepit
clean.
13
Troubleshooting
Problem
PossibleCauseCorrectiveAction
1.Thereisanobstructioninahydraulic
hose.
1.Findandremovetheobstruction.
2.Ahydraulichoseiskinked.2.Replacethekinkedhose
Theplowdoesnotoperate.
3.Theauxiliaryvalveonthemachineis
notopening.
3.Repairthevalve.
14
Notes:
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Toro P40 Vibratory Plow, Pro Sneak 360 Vibratory Plow User manual

Toro
Brand
Toro
Model
P40 Vibratory Plow, Pro Sneak 360 Vibratory Plow
Type
User manual
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