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  3. P85 Vibratory Plow, RT600 Traction Unit

Toro P85 Vibratory Plow, RT600 Traction Unit User manual

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FormNo.3389-759RevA
P85VibratoryPlow
RT600TractionUnit
ModelNo.25401—SerialNo.313000001andUp
ModelNo.25401E—SerialNo.313000001andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)
*3389-759*A
WARNING
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemicalorchemicals
knowntotheStateofCaliforniatocausecancer,
birthdefects,orreproductiveharm.
Introduction
Thisvibratoryplowisanattachmentdesignedforuseon
Toroutilityequipmenttopullexiblepipeandcableintoand
throughsoil.Itisdesignedtobeusedbytrainedoperators
primarilyforroutingirrigationandutilitylinesunderground
withouthavingtodigatrenchforanundergroundtransectof
thepipeorcable.
Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
productproperlyandsafely.
YoumaycontactTorodirectlyatwww .Toro.comforproduct
andaccessoryinformation,helpndingadealer,ortoregister
yourproduct.
Wheneveryouneedservice,genuineToroparts,oradditional
information,contactanAuthorizedToroServiceDealer
orToroCustomerServiceandhavethemodelandserial
numbersofyourproductready.Figure1illustratesthe
locationofthemodelandserialnumbersontheproduct.
Writethenumbersinthespaceprovided.
Figure1
1.Locationofthemodelandserialnumberplate
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafetyalertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.
Figure2
1.Safetyalertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.
©2014—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
2
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved
Contents
Safety...........................................................................3
SafetyandInstructionalDecals.................................5
Setup............................................................................6
1PreparingtoInstalltheVibratoryPlow.....................6
2InstallingtheTowerAssemblyontotheTraction
Unit...................................................................7
3ConnectingtheActuatorHoses..............................8
4BleedingtheElevationandSwingActuators..............9
5InstallingtheShaker.............................................11
6ConnectingtheHydraulicHosesforthe
Shaker...............................................................13
7BleedingtheHydraulicSystemoftheVibratory
Plow.................................................................17
Operation....................................................................18
UsingtheTransportLock........................................18
UsingtheVibratoryPlow........................................18
TransportingtheTractionUnitwithaVibratory
Plow.................................................................26
Attachments/Accessories........................................26
OperatingTips......................................................26
Maintenance.................................................................28
RecommendedMaintenanceSchedule(s)......................28
GreasingtheFittings...............................................28
TorquingtheFastenersontheShakerBox..................29
Storage........................................................................30
Troubleshooting...........................................................31
Safety
Improperlyusingormaintainingthevibratoryplow
canresultininjury.Toreducethepotentialforinjury,
complywiththesesafetyinstructionsandthoseinthe
tractionunit
Operator’ s Man ual
.Alwayspayattentionto
thesafetyalertsymbol,whichmeansCaution,Warning,
orDanger—personalsafetyinstruction.Failureto
complywiththeinstructionmayresultinpersonalinjury
ordeath.
DANGER
Theremaybeburiedpower,gas,and/ortelephone
linesintheworkarea.Anelectricshockoran
explosionmayoccurifyouplowintoautilityline.
Havethepropertyorworkareamarkedforburied
linesanddonotplowinmarkedareas.Contactyour
localmarkingserviceorutilitycompanytohavethe
propertymarked(forexample,intheUnitedStates,
call811forthenationwidemarkingservice).
DANGER
Theplowbladeandothermovingpartsonthe
machinewillcutorseveryourhands,feet,orother
bodyparts.
•Keephands,feet,andanyotherpartofyour
bodyorclothingawayfromtheplowbladeand
othermovingparts.
•Beforeadjusting,cleaning,repairing,or
inspectingthevibratoryplow,lowertheplowto
theground,stoptheengine,waitforallmoving
partstostop,andremovethekey.
WARNING
Whentheengineisoff,attachmentsintheraised
positioncangraduallylower.Someonebelow
theattachmentmaybepinnedorinjuredbythe
attachmentasitlowers.
Alwayslowertheattachmenttotheground
wheneveryoushutoffthetractionunit.
3
WARNING
Whengoingupordownhill,themachinecould
overturniftheheavyendistowardthedownhill
side.Someonemaybepinnedorseriouslyinjured
bythemachineifitoverturns.
Operatethemachineupanddownslopeswith
theheavyendofthemachineuphill.Anattached
vibratoryplowwillmakethebackendofthe
machineheavy.
WARNING
Lightningcancausesevereinjuryordeath.
Iflightningisseenorthunderisheardinthearea,
donotoperatethemachine;seekshelter.
CAUTION
Hydraulicuidescapingunderpressurecan
penetrateskinandcauseinjury.Fluidinjectedinto
theskinmustbesurgicallyremovedwithinafew
hoursbyadoctorfamiliarwiththisformofinjury;
otherwise,gangrenemayresult.
•Keepyourbodyandhandsawayfrompinhole
leaksornozzlesthatejecthigh-pressure
hydraulicuid.
•Usecardboardorpapertondhydraulicleaks;
neveruseyourhands.
CAUTION
Hydraulicttings,hydrauliclines/valves,and
hydraulicuidmaybehotandcanburnyouifyou
touchthem.
•Weargloveswhenmaintaininghydraulic
components.
•Allowthetractionunitandvibratoryplowto
coolbeforetouchinghydrauliccomponents.
•Donottouchhydraulicuidspills.
4
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedorlost.
Figure3
1.Decal125-66843.Decal125-8489
2.Decal125-66714.Decal125-8490
125-6671
1.Explosionhazard;electricshockhazard—calllocalutilities
beforedigging.
125–6684
1.Cutting/dismembermenthazard,plow—keepbystanders
awayfromtheplow;stayawayfrommovingparts;keepall
guardsandsafetiesinplace.
125-8489
1.Lowertheplow.
4.Swingtheplowtotheleft.
2.Raisetheplow.
5.Swingthetrimtotheleft.
3.Swingtheplowtotheright.6.Swingthetrimtotheright.
125-8490
1.Attention—forinformationonengagingtheplowoat,read
theOperator'sManual.
5
Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
Qty.
Use
1
Nopartsrequired
–
Preparetoinstallthevibratoryplow.
Towerassembly1
Bolt(3/4x2-1/2inch)
5
Washer(3/4inch)
10
2
Locknut(3/4inch)
5
Installthetowerassemblyontothe
tractionunit.
3
Fitting,45°(5/8inch)
2
Connecttheactuatorhoses.
4
Nopartsrequired
–
Bleedtheelevatorandswingactuators.
Shaker
1
Pin,upperstrut(2x13inch)
2
Rollpin(5/8x4inch)
3
5
Pin,lowerstrut(3x13-5/32inch)
1
Installtheshaker.
Fitting,45°(5/8inch)
1
Squarenut
5
Clampblock
2
Washer(3/8inch)
10
Bolt(3/8x2-3/4inch)
5
Hosesupport3
Bolt(3/8x1-1/2inch)
3
6
Cabletie
7
Connectthehydraulichosesforthe
shaker.
7
Nopartsrequired
–
Bleedthehydraulicsystemofthe
vibratoryplow.
1
PreparingtoInstallthe
VibratoryPlow
NoPartsRequired
Procedure
1.Movethetractionunittoalevelsurfaceandlowerall
attachments.
2.Stoptheengine,settheparkingbrake,andremovethe
keyfromtheignitionswitch.
3.Cleantheangeandtherearmountingplateofthe
tractionunit.
4.Ifyouareremovingthetrencherinordertoinstallthe
vibratoryplow,cleanandcapthehydraulicttingsat
thetractionunitandthetrencher.
5.Securetheliftingequipmenttothetowerassembly
(Figure4).
Important:Ensurethattheliftingequipmenthas
aliftingcapacityofatleast794kg(1750lb).
6
Figure4
6.Raisethetowerassemblyofftheoorasshownin
Figure4.
2
InstallingtheTowerAssembly
ontotheTractionUnit
Partsneededforthisprocedure:
1Towerassembly
5
Bolt(3/4x2-1/2inch)
10
Washer(3/4inch)
5
Locknut(3/4inch)
Procedure
1.Locatetherow2holesandtherow4slotsinthe
mountingplateonthetowerassemblythatyouwill
usetosecuretheattachmentassemblytothetraction
unit(Figure5).
Figure5
Mountingplateonthetowerassembly
1.Row2holes3.Row4slots
2.Mountingplate
2.Insert2bolts(3/4x2-1/2inch)with2washers
throughthefrontsideofthemountingplateonthe
towerassemblyattherow2holesthatyoulocatedin
step1(Figure6).
Figure6
1.Locknut3.Row2hole
2.Washer
4.Bolt(3/4x2-1/2inch)
3.Slipawasherandthreadalocknutontoeachboltatthe
backofthemountingplate(Figure6).
4.Aligntherowofboltsonthetowerassemblysothat
theyareabovetheupperslotsintherearmounting
plateonthetractionunit(Figure7).
7
3
Figure7
Rearmountingplateonthetractionunit
1.Upperslots3.Lowerslots
2.Rearmountingplate
5.Lowerthetowerassemblysothatthewashersand
locknutsareontheforwardsideofthemountingplate
ofthetractionunitandtheboltsareseatedintheslots
(Figure8).
Figure8
1.Boltandwasher3.Rearmountingplateon
thetractionunit
2.Mountingplateonthe
towerassembly
6.Tightentheboltsandthelocknutsbyhand.
7.Installthebolts,locknuts,andwashersintothelower
slotsintherearmountingplateofthetractionunitand
therow4slotsinthemountingplateforthetower
assembly(Figure9).
Figure9
1.Locknut3.Mountingplateslot
2.Washer4.Bolt
8.Torquetheboltsandthelocknutsto583to624N-m
(400to460ft-lb).
9.Lowerandremovetheliftingequipment.
3
ConnectingtheActuator
Hoses
Partsneededforthisprocedure:
2
Fitting,45°(5/8inch)
PreparingtoInstallthe
Control-ManifoldHoses
1.Removethehydrauliccapandtheshuntfromthe
bulkheadttings(Figure10).
Figure10
1.Hydraulicshunt2.Hydrauliccap
8
2.Installa45°hydraulictting(3/4inch)ontoeach
bulkheadtting(3/4inch)asshowninFigure11,and
tightenthembyhand.
Figure11
1.45°hydraulicttings(3/4
inch)
2.Bulkheadttings(3/4inch)
InstallingtheControl-ManifoldHoses
1.Atthecontrolmanifold,removetheplugsfromthe
freeendsofthe15-1/2-inchhose,the21-inchhose,
andthe26-inchhose(Figure12).
Figure12
1.Bulkheadtting(3/4inch)4.Controlmanifold
2.45°hydraulictting(3/4
inch)
5.Hose(3/4x26inch)
3.Hose(5/8x21inch)6.Hose(5/8x15-1/2inch)
2.Connectthe90°ttingofthehose(3/4x26inch)to
the3/4-inchbulkheadtting(Figure12).
3.Connectthe3/4-inchttingofthehose(5/8x15-1/2
inch)totheinboard45°hydraulictting(Figure12)
thatyouinstalledinstep2of(page).
4.Connectthe3/4-inchttingofthehose(5/8x21
inch)totheoutboard45°hydraulictting(Figure12)
thatyouinstalledinstep2of(page).
5.Tightenthe90°hosettingatthebulkheadtting
(Figure12)to81to100N-m(60to74ft-lb).
6.Tightenthe2hydraulicttings(45°)atthebulkhead
ttings(Figure12)to81to100N-m(60to74ft-lb).
7.Tightenthe2hydraulichoses(3/4inch)atthe45°
hydraulicttings(Figure12)to81to100N-m(60to
74ft-lb).
Note:Use2wrencheswhentighteningthettingsto
preventtwistingthehoses,whichcouldcausethehose
connectionstoloosenovertime.
4
BleedingtheElevationand
SwingActuators
NoPartsRequired
PreparingtoBleedtheHydraulic
System
WARNING
Operatingthehydraulicsystemofthemachine
withoutplugsorcapsonthehydrauliclines,orwith
merelyplasticplugsorcapssealingthehydraulic
lines,canresultininjuryfromhydraulicuid
discharge.
Installandtightenthesteelplugsandcapson
alltheopenhydrauliclinesbeforeoperatingthe
hydraulicsystem.
Important:Performthebleedingproceduresforthe
hydraulicsystemofthevibratoryplowfromtheoperator
seatofthetractionunit.
1.Ensurethatthesteelplugsareinstalledandtightened
inthefreeendsofthetrim-actuatorhose(3/8x98
inch)andthetrim-actuatorhose(3/8x103inch);refer
toFigure13.
9
Figure13
1.Trim-actuatorhose
2.Hydraulicplug,37°steel
(3/8inch)
2.Ensurethattheareasurroundingthevibratoryplowis
clearofallpeopleandobjects.
3.Settheparkingbrakeandmovethecontrolsofthe
tractionunittotheNeutralposition;refertothe
Operator’sManualforthetractionunit.
4.Startthetractionunitandsetthethrottleontheengine
toapproximatelythe1/4throttleposition;refertothe
Operator’sManualforthetractionunit.
BleedingtheElevationActuator
Important:Donotmovetheleverforthetrim-actuator
control!Otherwise,hydraulicuidmayescapethrough
unsecuredttings,possiblycausinginjurytobystanders.
1.Slowlyraisethetowerassemblybyraisingtheelevation
controllever(Figure14).
Figure14
1.Elevationcontrollever2.Donotmovethe
trim-actuatorcontrol
lever!
2.Slowlylowerthetowerassemblybypushingthe
elevationcontrolleverdown(Figure14).
Note:Donotallowthecradleandthelowerstrutto
striketheground.Movetheelevationcontrolleverto
theNeutralpositionbeforeloweringtheplowtothe
ground.
3.Cyclethetowerassemblyupanddownuntilthetower
movessmoothlyinbothdirections(Figure14).
4.Movethetowerupordownuntilthelowerstrutand
thecradlearelevel(Figure15).
Figure15
1.Lowerstrut
2.Cradle
BleedingtheSwingActuators
1.Slowlyswingthetowerassemblytotheleftbyraising
theswing-controllever(Figure16).
Note:MovetheswinglevertotheNeutralposition
whenthetowerreachesthepositionfarthesttotheleft.
Figure16
1.Swing-controllever
2.Donotmovethe
trim-actuatorcontrol!
2.Slowlyswingthetowerassemblytotherightby
loweringtheswing-controllever(Figure16).
10
Note:MovetheswinglevertotheNeutralposition
whenthetowerreachesthepositionfarthesttothe
right.
3.Cycletheplowleftandrightuntilthetowermoves
smoothlyinbothdirections(Figure16).
4.Centerthetowerstraightbehindthetractionunit.
5.Stoptheengineandremovethekeyfromthekey
switch.
5
InstallingtheShaker
Partsneededforthisprocedure:
1
Shaker
2
Pin,upperstrut(2x13inch)
3
Rollpin(5/8x4inch)
1
Pin,lowerstrut(3x13-5/32inch)
InstallingtheShakertotheLowerStrut
1.Securetheliftingequipmenttotheshakerassembly
(Figure17).
Important:Ensurethattheliftingequipmenthas
aliftingcapacityofatleast794kg(1750lb).
Figure17
2.RaisetheshakerofftheoorasshowninFigure17.
3.Aligntheholeinthelower-mountingpointofthe
shakerframetotheholeintheendofthelowerstrut
(Figure18).
Figure18
1.Lower-strutpin(3x
13-5/32inch)
3.Lowerstrut
2.Lower-mountingpoint
(shakerframe)
4.Liftcradle
4.Aligntheholeinthelower-strutpin(3x13-5/32
inch)withthediagonalholeinthebottomofthe
lower-mountingpointoftheshakerframe(Figure19).
Figure19
1.Hole(strutpin3x13-5/32
inch)
3.Rollpin(5/8x4inch)
2.Diagonalhole(shaker
frame)
5.Insertthestrutpinthroughthelower-mountingpoints
oftheshakerframeandthelowerstrut(Figure19).
6.Inserttherollpin(5/8x4inch)throughthediagonal
holeinthelower-mountingpointoftheshakerframe
andthestrutpin(Figure19).
InstallingtheUpperStrut
Note:Upperstrutweight:41kg(90lbs)
1.Securetheliftingequipmenttotheupperstrut,
andraisethestrutabovethetowerassemblytothe
horizontalposition.
11
2.Alignthecamforthetransportlockforwardand
thegreasettingforthestruttothetopofthestrut
(Figure20).
Figure20
1.Forwardmountingpoint
(upperstrut)
3.Transport-lockcam
2.Greasetting
3.Inserttheforwardmountingpointofthestrutbetween
theupperpivotsoftheswingframe(Figure21).
Figure21
1.Upper-strutpin(2x13
inch)
3.Swingframe
2.Upperpivot(swingframe)
4.Upperstrut
4.Aligntheholeintheupper-strutpin(3x13-5/32inch)
withthediagonalholeintheupperpivotsoftheswing
frame(Figure22).
Figure22
1.Rollpin(5/8x4inch)3.Upperpivot(swingframe)
2.Diagonalhole
4.Upper-strutpin(3x
13-5/32inch)
5.Inserttheupper-strutpin(2x13inch)throughthe
horizontalholesintheupperpivotsandtheupperstrut
(Figure22).
6.Inserttherollpin(5/8x4inch)throughthediagonal
holeinthepivotandtheholeintheupper-strutpin
(Figure22).
7.Inserttherearmountingpointoftheupperstrut
betweenthepivotpointsoftheframehornsofthe
shaker(Figure23).
Figure23
1.Rollpin(5/8x4inch)3.Frame-hornpivot(2)
2.Upper-strutpin(2x13
inch)
4.Upperstrut
8.Aligntheholeinthestrutpinwiththeverticalholein
theframe-hornpivot(Figure23).
12
9.Securetheupperstruttotheshakerwiththe
upper-strutpin(2x13inch)asshowninFigure23.
10.Securetheupper-strutpintotheframe-hornpivotwith
therollpin(5/8x4inch)asshowninFigure23.
11.Lowerandremovetheliftingequipment.
6
ConnectingtheHydraulic
HosesfortheShaker
Partsneededforthisprocedure:
1
Fitting,45°(5/8inch)
5
Squarenut
2
Clampblock
10
Washer(3/8inch)
5
Bolt(3/8x2-3/4inch)
3Hosesupport
3
Bolt(3/8x1-1/2inch)
7
Cabletie
PreparingtoInstalltheShakerHoses
1.Removethe2hydrauliccaps(1inch)and1hydraulic
cap(5/8inch)fromthebulkheadttings(Figure24).
Figure24
1.Caps(1inch)4.45°hydraulictting
2.Bulkheadtting—1inch
(2)
5.Bulkheadtting(5/8inch)
3.Cap(5/8inch)
2.Installthe45°hydraulictting(5/8inch)ontothe
bulkheadtting(5/8inch)andtightenitbyhand
(Figure24).
3.Insertasquarenutintoeachofthenutretainersatthe
followinglocations(seealsoFigure25):
•Thesideoftherightframehorn
•Therightsideoftheupperstrut
•Therightswing-frameplate
•Theleftsideoftheupperstrut(2)
Figure25
Rightsideshowninuppergure;leftsideshowninlower
gure
1.Right-framehorn
4.Upperstrut
2.Squarenut(3/8inch)5.Rightswing-frameplate
3.Nutretainer
ConnectingtheCase-DrainHose
1.Onthetractionunit,connectthettingofthe
case-drainhose(5/8x115inch)tothe45°hydraulic
tting(Figure26)thatyouinstalledinstep2of(page).
13
Figure26
1.Case-drainhose(1/2x
115inch)
4.Hosetting
2.Bulkheadtting(1/2inch)5.Straighttting(1/2inch)
onthehydraulicmotor
3.45°hydraulictting
2.Fromtheendofthecase-drainhosettingattached
tothetractionunit,measurealongthehose165cm
(64-3/4inches),andmarkthelocationbywrappinga
pieceoftapearoundthehose.
3.Connectthettingatthefreeendofthehose(5/8x
115inch)tothestraighttting(5/8inch)atthetopof
thehydraulicmotor(Figure26).
4.Atthetapemarkingthe165cm(64-3/4-inch)location
onthecase-drainhose,temporarilysecurethehose
(Figure27)totheleftsideoftheupperstrutwiththe
clampblocks,theclampbar,bolts(3/8x2-3/4inch),
andwashers(3/8inch).
Note:Alignthecase-drainhoseinthemiddleposition
oftheclampingblock.
Note:Use2washersundertheheadofeachbolt.
Figure27
1.Clamp-blockhalf4.Clampbar
2.Nutretainer
5.Washer(3/8inch)
3.Case-drainhose6.Bolt(3/8x2-3/4inch)
5.Tightenthe45°hydraulicttingandthe2hosettings
(Figure26)to81to100N-m(60to74ft-lb).
Note:Use2wrencheswhentighteningthettingsto
preventtwistingthehoses,whichcouldcausethehose
connectionstoloosenovertime.
ConnectingthePressureHose
1.Atthetractionunit,connectthe45°ttingofthehose
(3/4x118inch)tothe3/4inchbulkheadttingas
showninFigure28.
14
Figure28
1.Hose(3/4x118inch)4.Straight-hosetting
2.Bulkheadtting(3/4inch)5.90°hydraulictting(3/4
inch)onthehydraulic
motor
3.45°hosetting
2.Fromtheendofthe45°hosetting,measurealongthe
hose165cm(64-3/4inches),andmarkthelocationby
wrappingapieceoftapearoundthehose.
3.Connectthestraightttingofthehose(3/4x118
inch)tothe90°tting(3/4inch)atthebottomofthe
hydraulicmotor(Figure28).
4.Atthetapemarkingthe165cm(64-3/4-inch)location
onthepressurehose,temporarilysecurethepressure
hosetotheleftsideoftheupperstrutattheclamp
blocks(Figure27).
Note:Alignthepressurehoseinthebottomposition
oftheclampingblock.
5.Tightenthe45°hosettingandthestraight-hose
ttingatthebulkheadttingandthe90°hydraulic
ttingatthehydraulicmotor(Figure28)to116to142
N-m(85to105ft-lb).
Note:Use2wrencheswhentighteningthettingsto
preventtwistingthehoses,whichcouldcausethehose
connectionstoloosenovertime.
ConnectingtheReturnHose
1.Atthetractionunit,connectthe45°ttingofthehose
(3/4x118inch)tothebulkheadtting(3/4inch)as
shownin(Figure29).
Figure29
1.Hose(3/4x118inch)4.Straight-hosetting
2.Bulkheadtting(3/4inch)5.90°tting(3/4inch)onthe
hydraulicmotor
3.45°hosetting
2.Fromtheendofthe45°hosetting,measurealong
thehose180cm(71inches),andmarkthelocationby
wrappingapieceoftapearoundthehose.
3.Connectthestraightttingofthehose(3/4x118inch)
tothe90°tting(3/4inch)thatisintheintheT-tting
onthesideofthehydraulicmotor(Figure29).
4.Atthetapemarkingthe180cm(71inch)locationon
thereturnhose,temporarilysecurethereturnhoseto
theleftsideoftheupperstrutwiththeclampblocks
(Figure27).
Note:Alignthereturnhoseinthetoppositionofthe
clampingblock.
5.Removethebolts(3/8x2-3/4inch)securingthe
clampblocks1atatime.
6.Applymedium-strength(serviceremovable),
thread-lockingcompoundtothethreads
7.Threadtheboltsintothenutretainersandtighten
thembyhand.
8.Torquetheboltsto19to24N-m(14to18ft-lb).
9.Tightenthe45°hosettingandthestraight-hose
ttingatthebulkheadttingandthe90°hydraulic
ttingatthehydraulicmotor(Figure29)to116to142
N-m(85to105ft-lb).
Note:Use2wrencheswhentighteningthettingsto
preventtwistingthehoses,whichcouldcausethehose
connectionstoloosenovertime.
10.Installcabletiesaroundthecase-drain,pressure,and
returnhosesatthelocationsshowninFigure30.
15
Figure30
1.Cableties
ConnectingtheTrimActuatorHoses
1.Fromtheendofthehosettingconnectedtothe90°
hydraulicttingsatthecontrolmanifold,measurealong
eachhoseandmarkthelocationbywrappingapieceof
tapearoundthehoseatthefollowingmeasurements:
•52cm(21inches)
•130cm(51inches)
•208cm(82inches)
2.Removetheplugfromthefreeendoftheretracthose
(3/8x103inch),andconnectthestraightttingofthe
hosetothe90°ttingintheretractportofthetrim
actuator(Figure31).
Figure31
1.90°hydraulictting(retract
port)
4.Nutretainer
2.Trimactuator5.Tapemarker
3.Retracthose
3.Applymedium-strength(serviceremovable),
thread-lockingcompoundtothe3bolts(3/8x1-1/2
inch).
4.Atthetapemarkingthe52cm(21-inch)locationon
theextendandretracthoses,securethehosestothe
nutretainerattherightswing-frameplate(Figure32)
withthehosesupport,abolt(3/8x1-1/2inch),and2
washers(3/8inch).
Note:Aligntheretracthoseinthelowerpositionof
thehosesupportandtheextendhoseintheupper
position.
Note:Use2washersundertheheadofthebolt.
Figure32
1.Extendhose(3/8x98
inch)
4.Hosesupport
2.Retracthose(3/8x103
inch)
5.Washer(3/8inch)
3.Nutretainer
6.Bolt(3/8x1-1/2inch)
5.Atthetapemarkingthe130cm(51inch)locationon
theextendandretracthoses,securethehosestothe
nutretainerattherightsideoftheupperstrut(Figure
32)withthehosesupport,abolt(3/8x1-1/2inch),
and2washers(3/8inch).
Note:Aligntheretracthoseinthelowerpositionof
thehosesupportandtheextendhoseintheupper
positionofthehosesupport.
Note:Use2washersundertheheadofthebolt.
6.Atthetapemarkingthe208cm(82inch)locationon
theextendandretracthoses,securethehosestothe
nutretainerattheright-framehorn(Figure32)with
thehosesupport,abolt(3/8x1-1/2inch),and2
washers(3/8inch).
Note:Aligntheretracthoseintheforwardposition
ofthehosesupport,thenaligntheextendhoseinthe
rearpositionofthehosesupport.
Note:Use2washersundertheheadofthebolt.
7.Removetheplugfromthefreeendoftheextendhose
(3/8x98inch),andconnectthehosettingtothe90°
16
ttingintheextendportofthetrimactuator(Figure
33).
Figure33
1.Extendhose(3/8x98
inch)
3.90°hydraulictting(retract
port)
2.Retracthose(3/8x103
inch)
4.90°hydraulictting
(extendport)
8.Tightenthe2hosettingsattheactuator(Figure33)
to37to45N-m(27to33ft-lb).
Note:Use2wrencheswhentighteningthettingsto
preventtwistingthehoses,whichcouldcausethehose
connectionstoloosenovertime.
9.Installcabletiesaroundthetrimhosesatthelocations
showninFigure34.
Figure34
1.Cabletie
7
BleedingtheHydraulicSystem
oftheVibratoryPlow
NoPartsRequired
BleedingtheTrimActuator
Important:Performthebleedingproceduresforthe
hydraulicsystemofthevibratoryplowfromtheoperator
seatofthetractionunit.
1.Ensurethattheareasurroundingthevibratoryplowis
clearofallpeopleandobjects.
2.Settheparkingbrakeandmovethecontrolsofthe
tractionunittotheNeutralposition;refertothe
Operator’sManualforthetractionunit.
3.Startthetractionunitandsetthethrottleontheengine
toapproximatelythe1/4throttleposition;refertothe
Operator’sManualforthetractionunit.
4.Slowlyswingthestabilizerforthebladeofthevibratory
plowtotherightbyraisingthetrim-controllever
(Figure35).
Note:Movethetrim-controllevertotheNeutral
positionwhenthestabilizerreachestheposition
farthesttotheright.
Figure35
1.Trim-controllever
5.Slowlyswingthestabilizertotheleftbyloweringthe
trim-controllever(Figure35).
Note:MovethetrimlevertotheNeutralposition
whenthestabilizerreachesthefullleftposition.
6.Cyclethestabilizerleftandrightuntilthestabilizer
movessmoothlyinbothdirections(Figure35).
17
BleedingtheHydraulicMotor
1.Movetheleverfortheshakercontrolrearwardfrom
theNeutralpositionuntilyoufeeltheplowbeginto
vibrate(Figure36).
Figure36
1.Shaker-controllever
2.MovetheleverfortheshakercontroltotheNeutral
position(Figure36).
3.Cycletheleverfortheshakercontrolforwardand
backwardseveraltimesuntiltheresponsetimeforthe
plowtovibrateisconsistent(Figure36).
4.Raisetheplowtothetransportposition,stopthe
engine,andremovethekeyfromthekeyswitch.
Operation
UsingtheTransportLock
UnlockingtheTransportLock
1.Startthetractionunit,settheenginespeedto1/4
throttleormore,andsettheparkingbrake.
2.Slowlyraisethevibratoryplowtoitsfullheight;refer
toUsingtheElevationControl(page19).
3.Pullforwardontheleverforthetransportlock(Figure
37).
Figure37
1.Cam
3.Transport-locklever
2.Hook
4.Lowertheplowuntilthecamontheupperstrutclears
thehookofthetransportlock(Figure37).
LockingtheTransportLock
1.Startthetractionunit,settheenginespeedto1/4
throttleormore,andsettheparkingbrake.
2.Slowlyraisethevibratoryplowtoitshighestposition;
refertoUsingtheElevationControl(page19).
Note:Whenthevibratoryplowisinitshighest
position,thetransportlockautomaticallyengagesthe
camontheupperstrut(Figure37).
Important:Beforemovingthetractionunitor
performingmaintenance,ensurethattheplowisin
itshighestpositionandthatthecamontheupper
strutfullyengagesthehookofthetransportlock.
UsingtheVibratoryPlow
UsingtheOperatorControls
•Fixed-position:Theplowstopsmovingoroatingwhen
youmovethecontrollevertothexedposition.When
youreleasethecontrolleverfromup,down,right,left,
18
ortheoatposition,theaffectedcontrolautomatically
returnstothexedposition.
•Floatposition:Whentheleverforthecontrolisinthe
Floatposition,theplowfollowsthecontourofthe
groundwithoutmanuallymovingthecontrollever.
UsingtheElevationControl
•Raisetheplow(Figure38andFigure39).
•Lowertheplow(Figure38andFigure39).
Figure38
1.Elevation-controllever4.Raise
2.Lower5.Floatposition
3.Fixedposition
Figure39
1.Lowertheplowtothe
Downposition
2.RaisetheplowtotheUp
position
•Floattheplowupordowntofollowthecontourofthe
soil(Figure38).
UsingtheSwingControl
•Swingtheplowleft(Figure40andFigure41).
•Swingtheplowright(Figure40andFigure41).
Figure40
1.Swing-controllever4.Swingleft
2.Swingright
5.Floatposition
3.Fixedposition
Figure41
1.Swingtheplowtotheright2.Swingtheplowtotheleft
•Floattheplowleftorrighttofollowthecontourofthe
soil(Figure40andFigure42).
Figure42
1.Floattheplowtotheleftorright
UsingtheTrimControl
•Movethestabilizerleft(Figure43andFigure44).
•Movethestabilizerright(Figure43andFigure44).
19
Figure43
1.Trim-controllever3.Fixedposition
2.Trimright
4.Trimleft
Figure44
1.Trimthestabilizertothe
left
2.Trimthestabilizertothe
right
OperatingtheRear-AttachmentControl
Theshakerfunctionoftheplowiscontrolledbythe
rear-attachmentcontrol,whichislocatedattheright-side
consoleoftheseat.
Important:Youmustbeseatedintheoperatorseat
whenmovingtheleverfortherear-attachmentcontrolto
anypositionotherthanNeutral;otherwise,thetraction
unitwillshutdownin1second.
•TheForwardposition:Movingtheleverofthe
rear-attachmentcontroltotheForwardpositionhasno
effectontheplow(Figure45).
•TheNeutralposition:Movetheleverofthe
rear-attachmentcontroltotheNeutralpositionto
decreaseandstoptheblade-vibrationfunctionofthe
shaker(Figure45).
•TheReverseposition:Movetheleverofthe
rear-attachmentcontroltowardtheReversepositionto
starttheblade-vibrationfunction(Figure45).
•TheFullReverseposition:Movetheleverofthe
rear-attachmentcontroltowardtheFullReverseposition
toincreasethebladevibration-function(Figure45).
Figure45
1.Forwardposition3.Reverseposition
2.Neutralposition4.FullReverseposition
InstallingandRemovingtheVibratory
PlowBlade
InstallingthePlowBlade
Note:Thefollowingstepsaregeneralinstructionsfor
installingtheplowblade.Forspecicinstructionson
installingyourblade,refertotheOperator’sManualfromthe
blademanufacturer.
1.Raisethevibratoryplowtothetransportposition;
referto(page).
Important:Ensurethatthecamontheupper
strutfullyengagesthehookofthetransportlock.
2.Securetheliftingequipmenttothebladeandliftthe
bladetotheverticalposition.
3.Openthebalesofthesafetypins,removethesafety
pinsfromtheblade-mountingpins,andremovethe
blade-mountingpinsfromthestabilizer(Figure46).
Figure46
1.Plowblade
3.Safetypin
2.Blade-mountingpin4.Mountingslot
20
/