Porter ROLL-UP DIVIDER CURTAIN Operating instructions

Brand: Porter

Model: ROLL-UP DIVIDER CURTAIN

Type: Operating instructions

ROLL UP

DIVIDER CURTAIN

No. 675

Installation, Operation, and Maintenance Manual

INST00122125

07-23-2012

INSTRUCTIONS: Dealer and/or Installation Supervisor,

Please give this book to the Owner/Customer

GUARANTEE

All materials and workmanship of basic materials are guaranteed to be free and

clear of defects. Defective material will be repaired or replaced, at our option,

subsequent to complete information being received by us concerning the nature

of the defect for a period of one year from the date established by the certificate

of occupancy or certificate of substantial completion, whichever shall occur first

or otherwise documented and signed by an officer of Porter Athletic, Inc.

NAME OF PROJECT:

NAME OF DEALER: NAME OF INSTALLATION COMPANY:

PHONE #: PHONE #:

Porter Order Number _________________________

Date of Scheduled Shipment _________________________

Date of Substantial Completion _________________________

The gymnasium equipment for this project has been custom fabricated according to the

Owner’s/Architect’s specification. Care has been taken to fabricate and install this

equipment to provide years of safe, satisfactory use and trouble free service.

The key to satisfactory service is proper operation and care. Should any malfunctions

occur, please notify your supervisor and call your local Porter Dealer or Representative.

LIABILITY

Liability is not only an issue with the installation and maintenance of this product, but it also extends to the

proper operation by the end user. The operational instructions must be read and understood before operating

this equipment!

This manual for the model No. 675 Roll-Up® Divider Curtains, which provides explicit examples of a variation

of overhead attachments, is meant to serve as a general guideline only, for the safe installation of this product.

Variables must be taken into consideration which are outside of Porter's control, including, but not limited to,

steel joist variations which include splice plate interference, web panel point attachments if specified by the

architect, conduit interference, HVAC and sprinkler interference, non-grouted cells of block walls, spacing and

frequency of wall ties, appropriate selection of wall anchors for the given wall composition, proper installation

of said anchors, embed depth of the anchors, etc. It is Porter's explicit requirement that this product be

installed in a safe and secure manner. Any structural deviation from Porter installation drawings without

written authorization will void all warranties. Contact the factory immediately should such a condition exist,

necessitating a design revision. All anchor and fastening methodology is to comply with the International

Conference of Building Officials (ICBO), the Uniform Building Code (UBC), the Industrial Fastener Institute

(IFI), and all state regulatory agencies, such as The Division of the State Architect (DSA) in California.

General Hardware Guidelines

x Do not substitute hardware without written authorization from the factory.

x Minimum Grade 5 hardware is to be utilized at all attachments, unless specified otherwise. Refer to the

specific part drawing in this manual for the proper grade of hardware.

x On eyebolt applications, a turned eye is not acceptable. Utilize forged eyebolts or, if necessary, a turned

eye that is welded closed.

x Do not substitute for the factory-supplied cable and cable clamps. The quality of the 1/8" cable and

clamps can vary widely from different manufacturers, and are not all suited for curtain applications.

x All “S” hook connections must be crimped closed.

x All Nicopress® clamps must be installed utilizing the proper tool and technique listed in this manual,

ensuring a “worn” tool is NOT used. Nicopress® clamps must be copper. Never use aluminum clamps.

TABLE OF CONTENTS

MANUAL OVERVIEW ............................................................................... 5

OPERATIONAL INSTRUCTIONS ............................................................. 6

MAINTENANCE CHECKLIST ................................................................ 7-8

INSPECTION CHECKLIST ........................................................................ 9

INVENTORY AND TOOLS ...................................................................... 10

INSTALLATION INSTRUCTIONS ...................................................... 11-22

MODEL No. 675 ROLL-UP® DIVIDER CURTAIN OVERVIEW OF

MANUAL

This manual has been prepared to assist you with the installation, operation and maintenance

of the No. 675 Roll-Up® Divider Curtain.

Enclosed in this manual is an inspection list for your equipment, including operational

information.

We recommend that you read this manual to become familiar with the operation of the No.

675 Roll-Up®Divider Curtains, and then assign it to the person responsible for the

maintenance and inspection program. If you need additional copies of this manual, please let

us know.

The safest equipment can be damaged when used by the untrained. We suggest that

qualified personnel supervise all utilized equipment.

For ease of administering this maintenance program, we suggest that your equipment be

numbered, and a file maintained on its location, name of manufacturer, original item number,

date of purchase, and maintenance performed. This will be useful when ordering

replacement parts and keeping track of maintenance. Defective equipment must be marked

"DO NOT USE", and the circuit breaker must be turned off and also tagged "DO NOT USE",

until replacement or repairs are completed.

Inspections should be performed periodically, depending upon the nature of the equipment

and its use. When the equipment is exposed to heavy use, special inspections should be

made in addition to the normal maintenance program. At the minimum, a yearly inspection of

the system is recommended.

Any structural and/or electrical deviation from the Porter installation manuals and

drawings, without written authorization, will void all warranties.

WARNING

READ ALL INSTRUCTIONS THOROUGHLY BEFORE ATTEMPTING TO OPERATE THIS

EQUIPMENT.

FAILURE TO COMPLY WITH THE FOLLOWING INSTRUCTIONS AND WARNINGS MAY RESULT

IN SERIOUS INJURIES AND/OR PROPERTY DAMAGE.

MODEL NO. 675 ROLL– UP® DIVIDER CURTAIN

OPERATIONAL INSTRUCTIONS

The 675 Divider Curtain is powered by an electric winch, which develops tremendous forces. This

equipment is to be operated only by qualified personnel to avoid structural damage or possible

injury to the operator and other individuals in the gymnasium.

Caution should be exerted at all times for safety reasons, keeping the following guidelines in mind:

x ONLY authorized, TRAINED personnel are to operate the 675 Divider Curtain. Authorized

personnel is defined as an individual (or individuals) who is at least 21 years of age, has

witnessed the proper operation of the unit, and is sanctioned by the facility as being responsible

for the operation of the divider curtain.

x The key switch or Powr-Touch® pad, which controls the divider curtain, must be flush mounted

on the wall, located in full view of the operator, and not directly beneath the equipment.

x Always make sure the area below the divider curtain and in the path of travel is clear of all

individuals when raising and lowering the unit.

x The divider curtain may be raised or lowered by placing the “UP” OR “DOWN” key into the key

switch, and turning as indicated on the switch cover plate. Refer to the separate Powr-Touch®

manual for the key pad type operation.

x The key that operates the unit should be retained at all times by a designated authorized person,

or kept in a lock box. Make sure that the key is never left in the key switch unattended!

x It is critical the operator visually monitor the area around the curtain through the entire raising

and lowering travel cycles, making certain no one is at or near the curtain travel. Pay particular

attention to the unit as it nears a limit switch cut-off juncture. If the limits are not stopping the

curtain at the “DOWN” position with minimal cable slack, or allowing the curtain to raise higher

than the top of the curtain fabric, contact your Porter representative immediately.

Again the safest equipment can be damaged when used by the untrained. It is imperative the

procedures set forth in this manual are strictly observed.

Note: The key switch must be labeled with the following operational instructions, as shown. If your

key switch is not labeled properly, contact your Porter dealer immediately.

WARNING

ENTRAPMENT OR EQUIPMENT FAILURE.

MODEL NO. 675 MAINTENANCE CHECK LIST

The 675 Divider Curtain is designed to operate for many years without any significant service

performed. Depending upon the usage of the unit, it is recommended that at least an annual

inspection be made, at which time the following steps should be taken:

1. GENERAL

Before inspecting, be certain to follow all OSHA guidelines concerning the use of scaffolds and

lifts. The proximity of the scaffold or lift to the curtain must be of adequate distance to provide

working clearance, so as not to have the curtain contact the lift during operational checks.

Make certain the Porter key switch or Powr-Touch® pad are not substituted and is located within

full view (but not beneath) the divider curtain. Check the walls in close proximity to the curtain for

any type of protrusion that may interfere with the raising or lowering of the unit (i.e., new

scoreboard, chinning bars, etc.).

2. ELECTRIC WINCH

Although virtually maintenance-free, the electric winch should also be periodically inspected for

proper operation of the limit switch assembly and key switch. Refer to the key switch/limit switch

section of this manual for adjustment procedure.

Inspect the three (3) 1/2” “U”-bolt connections of the frame weldment support to the support tube,

ensuring all hardware is tight. The hardware at the building connection is also to be inspected for

tightness.

The variable ratio drums are to be visually inspected, making certain the incoming cables are

aligned with the take-up drums. Cable alignment is critical, and can be easily adjusted by moving

the idler pulleys at each cable take-up line across the curtain.

3. LINE SHAFT

Inspect the line shaft for proper rotation on the two (2) roller bearing wheels at each roller bracket

location. If the line shaft is not seated symmetrically on the two roller bearings, adjust the

turnbuckles accordingly.

Inspect the entire line shaft length for concentricity during rotation. If any part of the line shaft

rotates with a cam effect (wobble), replace that length of line shaft. Make certain the cause of

deflected shaft is identified and remedied, such as a roller support assembly being greater then 3’-

0” from a cable drum.

Inspect all hardware at line shaft splices and the winch output shafts, tightening as necessary.

4. LINE SHAFT SUPPORTS

All support fittings, shaft and pipe splices, support rods, etc. should be inspected for fatigue

cracks, loose bolts or set screws, and corrosion, on an annual basis. Replace defective parts as

required.

5. ROLLER BRACKET SUPPORTS AND TOP CURTAIN CONNECTIONS

Inspect all turnbuckles and “S” hook connections, making certain the hardware is all “closed”.

Alignment of the roller assembly is to be inspected for a smooth rotation of the line shaft.

6. HOISTING BELTS

Inspect all 5” wide hoisting belts for fraying or tears, replacing as necessary.

Make sure that all strap plates are secured tightly to line shaft as well as the top curtain support.

7. TOP AND BOTTOM CURTAIN POCKET CONCEALED PIPES

Inspect both the top and bottom pockets, ensuring the concealed pipe is not separating. At the

bottom hem, the pipe is to be secured to the fabric at each cable line with a 5/16” bolt through the

curtain, the bottom pipe, and secured with a cap nut (see Figure O).

8. FABRIC

Inspect the curtain for any tears or holes in the fabric. Additional fabric is supplied with the curtain,

to be used for patching. Industrial vinyl cement will easily bond the vinyl patch to the curtain.

Also, check the fabric for signs of tearing or loosening at the seams. Check grommets at all

pull̻up lines. The fabric may be cleaned with a mild solution of soap cleaner and water, or Power

Foam sold by Rigmar Industries of Elk Grove Village, Illinois (1-800-323-0779).

9. ALUMINUM MOLDING STRIP

Inspect aluminum molding strip and pop rivets, ensuring strips are not pulling up from the 4 1/2”

O.D. batten tube. Drill out and replace any loose rivets.

10. CONTRACT MAINTENANCE ALTERNATE

In many facilities, it is possible that the maintenance personnel either do not have the ability or the

scaffold to work at the heights required to perform the inspection and maintenance program

outlined in this manual. Should your maintenance program be so limited that this program cannot

be properly performed, it is highly recommended that a contract̻type inspection/maintenance

675 CURTAIN INSPECTION CHECKLIST

Please refer to page 7-8 for details on inspections.

This checklist is to assist you in your inspection program.

As you are making the inspection, enter “S” for satisfactory, or “R” for repair and replace.

INSPECT ALL ITEMS FOR EACH CURTAIN

ELECTRIC WINCHES

#1 #2 #3 #4 #5 #6

LINE SHAFT

#1 #2 #3 #4 #5 #6

LINE SHAFT SUPPORTS

#1 #2 #3 #4 #5 #6

ROLLER BRACKET SUPPORTS AND TOP CURTAIN CONNECTIONS

#1 #2 #3 #4 #5 #6

HOISTING BELTS

#1 #2 #3 #4 #5 #6

CABLE DRUMS

#1 #2 #3 #4 #5 #6

TOP AND BOTTOM CURTAIN POCKET CONCEALED PIPES

#1 #2 #3 #4 #5 #6

FABRIC

#1 #2 #3 #4 #5 #6

INVENTORY AND INSPECTION

Inventory parts listed on the packing list to ensure parts required are accounted for. Inspect all

components for possible shipping damage. Report any shortages to Porter’s Customer Service

Department immediately. On visible freight damage, sign as damaged, and file a freight damage

claim with the carrier immediately. Failure to report shortages or hidden freight damage directly to

Porter’s Customer Service Department within three working days will place the financial burden for

the missing or replacement parts with the installer or general contractor.

PREPARATION OF ASSEMBLY AREA

Moving the curtain after assembly is both difficult and awkward. For that reason, the assembly of the

curtain should take place below or near the curtain overhead support location. The floor should be

protected with a suitable material, covering the entire length of the curtain in the assembly area to

prevent damage to the floor or curtain. In addition, the floor and the covering must be free of any

debris generated from assembly procedures prior to fabric installation.

TOOLS / EQUIPMENT REQUIRED

To Be Provided by the Installer:

x Scaffold or Lift

x Hand tools, electric drill, drop cord, vise grip pliers, etc.

x Bolt Cutter

x Cable Cutter

x Measuring tape, Laser Measuring Device

x Level, Plumb Bob, Laser Plumb

x Nico-Press Crimper “VM” Size

x Electronic Test Box (02080-PWR)

x “U” Type 1/8” Cable Clamps

x Nico-Press Checking Gauge — ”Oval M” Size

x Ropes & Pulleys

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Porter ROLL-UP DIVIDER CURTAIN Operating instructions

Brand: Porter

Model: ROLL-UP DIVIDER CURTAIN

Type: Operating instructions

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Porter ROLL-UP DIVIDER CURTAIN Operating instructions

Porter ROLL-UP DIVIDER CURTAIN Operating instructions

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