1
ROLL UP
DIVIDER CURTAIN
No. 675
Installation, Operation, and Maintenance Manual
© 2012 PORTER ATHLETIC, INC. ALL RIGHTS RESERVED
INST00122125
07-23-2012
2
INSTRUCTIONS: Dealer and/or Installation Supervisor,
Please give this book to the Owner/Customer
GUARANTEE
All materials and workmanship of basic materials are guaranteed to be free and
clear of defects. Defective material will be repaired or replaced, at our option,
subsequent to complete information being received by us concerning the nature
of the defect for a period of one year from the date established by the certificate
of occupancy or certificate of substantial completion, whichever shall occur first
or otherwise documented and signed by an officer of Porter Athletic, Inc.
NAME OF PROJECT:
NAME OF DEALER: NAME OF INSTALLATION COMPANY:
PHONE #: PHONE #:
Porter Order Number _________________________
Date of Scheduled Shipment _________________________
Date of Substantial Completion _________________________
The gymnasium equipment for this project has been custom fabricated according to the
Owner’s/Architect’s specification. Care has been taken to fabricate and install this
equipment to provide years of safe, satisfactory use and trouble free service.
The key to satisfactory service is proper operation and care. Should any malfunctions
occur, please notify your supervisor and call your local Porter Dealer or Representative.
3
LIABILITY
Liability is not only an issue with the installation and maintenance of this product, but it also extends to the
proper operation by the end user. The operational instructions must be read and understood before operating
this equipment!
This manual for the model No. 675 Roll-Up® Divider Curtains, which provides explicit examples of a variation
of overhead attachments, is meant to serve as a general guideline only, for the safe installation of this product.
Variables must be taken into consideration which are outside of Porter's control, including, but not limited to,
steel joist variations which include splice plate interference, web panel point attachments if specified by the
architect, conduit interference, HVAC and sprinkler interference, non-grouted cells of block walls, spacing and
frequency of wall ties, appropriate selection of wall anchors for the given wall composition, proper installation
of said anchors, embed depth of the anchors, etc. It is Porter's explicit requirement that this product be
installed in a safe and secure manner. Any structural deviation from Porter installation drawings without
written authorization will void all warranties. Contact the factory immediately should such a condition exist,
necessitating a design revision. All anchor and fastening methodology is to comply with the International
Conference of Building Officials (ICBO), the Uniform Building Code (UBC), the Industrial Fastener Institute
(IFI), and all state regulatory agencies, such as The Division of the State Architect (DSA) in California.
General Hardware Guidelines
x Do not substitute hardware without written authorization from the factory.
x Minimum Grade 5 hardware is to be utilized at all attachments, unless specified otherwise. Refer to the
specific part drawing in this manual for the proper grade of hardware.
x On eyebolt applications, a turned eye is not acceptable. Utilize forged eyebolts or, if necessary, a turned
eye that is welded closed.
x Do not substitute for the factory-supplied cable and cable clamps. The quality of the 1/8" cable and
clamps can vary widely from different manufacturers, and are not all suited for curtain applications.
x All “S” hook connections must be crimped closed.
x All Nicopress® clamps must be installed utilizing the proper tool and technique listed in this manual,
ensuring a “worn” tool is NOT used. Nicopress® clamps must be copper. Never use aluminum clamps.
4
TABLE OF CONTENTS
MANUAL OVERVIEW ............................................................................... 5
OPERATIONAL INSTRUCTIONS ............................................................. 6
MAINTENANCE CHECKLIST ................................................................ 7-8
INSPECTION CHECKLIST ........................................................................ 9
INVENTORY AND TOOLS ...................................................................... 10
INSTALLATION INSTRUCTIONS ...................................................... 11-22
5
MODEL No. 675 ROLL-UP® DIVIDER CURTAIN OVERVIEW OF
MANUAL
This manual has been prepared to assist you with the installation, operation and maintenance
of the No. 675 Roll-Up® Divider Curtain.
Enclosed in this manual is an inspection list for your equipment, including operational
information.
We recommend that you read this manual to become familiar with the operation of the No.
675 Roll-Up®Divider Curtains, and then assign it to the person responsible for the
maintenance and inspection program. If you need additional copies of this manual, please let
us know.
The safest equipment can be damaged when used by the untrained. We suggest that
qualified personnel supervise all utilized equipment.
For ease of administering this maintenance program, we suggest that your equipment be
numbered, and a file maintained on its location, name of manufacturer, original item number,
date of purchase, and maintenance performed. This will be useful when ordering
replacement parts and keeping track of maintenance. Defective equipment must be marked
"DO NOT USE", and the circuit breaker must be turned off and also tagged "DO NOT USE",
until replacement or repairs are completed.
Inspections should be performed periodically, depending upon the nature of the equipment
and its use. When the equipment is exposed to heavy use, special inspections should be
made in addition to the normal maintenance program. At the minimum, a yearly inspection of
the system is recommended.
Any structural and/or electrical deviation from the Porter installation manuals and
drawings, without written authorization, will void all warranties.
WARNING
READ ALL INSTRUCTIONS THOROUGHLY BEFORE ATTEMPTING TO OPERATE THIS
EQUIPMENT.
FAILURE TO COMPLY WITH THE FOLLOWING INSTRUCTIONS AND WARNINGS MAY RESULT
IN SERIOUS INJURIES AND/OR PROPERTY DAMAGE.
6
MODEL NO. 675 ROLL– UP® DIVIDER CURTAIN
OPERATIONAL INSTRUCTIONS
The 675 Divider Curtain is powered by an electric winch, which develops tremendous forces. This
equipment is to be operated only by qualified personnel to avoid structural damage or possible
injury to the operator and other individuals in the gymnasium.
Caution should be exerted at all times for safety reasons, keeping the following guidelines in mind:
x ONLY authorized, TRAINED personnel are to operate the 675 Divider Curtain. Authorized
personnel is defined as an individual (or individuals) who is at least 21 years of age, has
witnessed the proper operation of the unit, and is sanctioned by the facility as being responsible
for the operation of the divider curtain.
x The key switch or Powr-Touch® pad, which controls the divider curtain, must be flush mounted
on the wall, located in full view of the operator, and not directly beneath the equipment.
x Always make sure the area below the divider curtain and in the path of travel is clear of all
individuals when raising and lowering the unit.
x The divider curtain may be raised or lowered by placing the “UP” OR “DOWN” key into the key
switch, and turning as indicated on the switch cover plate. Refer to the separate Powr-Touch®
manual for the key pad type operation.
x The key that operates the unit should be retained at all times by a designated authorized person,
or kept in a lock box. Make sure that the key is never left in the key switch unattended!
x It is critical the operator visually monitor the area around the curtain through the entire raising
and lowering travel cycles, making certain no one is at or near the curtain travel. Pay particular
attention to the unit as it nears a limit switch cut-off juncture. If the limits are not stopping the
curtain at the “DOWN” position with minimal cable slack, or allowing the curtain to raise higher
than the top of the curtain fabric, contact your Porter representative immediately.
Again the safest equipment can be damaged when used by the untrained. It is imperative the
procedures set forth in this manual are strictly observed.
Note: The key switch must be labeled with the following operational instructions, as shown. If your
key switch is not labeled properly, contact your Porter dealer immediately.
WARNING
ENTRAPMENT OR EQUIPMENT FAILURE.
7
MODEL NO. 675 MAINTENANCE CHECK LIST
The 675 Divider Curtain is designed to operate for many years without any significant service
performed. Depending upon the usage of the unit, it is recommended that at least an annual
inspection be made, at which time the following steps should be taken:
1. GENERAL
Before inspecting, be certain to follow all OSHA guidelines concerning the use of scaffolds and
lifts. The proximity of the scaffold or lift to the curtain must be of adequate distance to provide
working clearance, so as not to have the curtain contact the lift during operational checks.
Make certain the Porter key switch or Powr-Touch® pad are not substituted and is located within
full view (but not beneath) the divider curtain. Check the walls in close proximity to the curtain for
any type of protrusion that may interfere with the raising or lowering of the unit (i.e., new
scoreboard, chinning bars, etc.).
2. ELECTRIC WINCH
Although virtually maintenance-free, the electric winch should also be periodically inspected for
proper operation of the limit switch assembly and key switch. Refer to the key switch/limit switch
section of this manual for adjustment procedure.
Inspect the three (3) 1/2” “U”-bolt connections of the frame weldment support to the support tube,
ensuring all hardware is tight. The hardware at the building connection is also to be inspected for
tightness.
The variable ratio drums are to be visually inspected, making certain the incoming cables are
aligned with the take-up drums. Cable alignment is critical, and can be easily adjusted by moving
the idler pulleys at each cable take-up line across the curtain.
3. LINE SHAFT
Inspect the line shaft for proper rotation on the two (2) roller bearing wheels at each roller bracket
location. If the line shaft is not seated symmetrically on the two roller bearings, adjust the
turnbuckles accordingly.
Inspect the entire line shaft length for concentricity during rotation. If any part of the line shaft
rotates with a cam effect (wobble), replace that length of line shaft. Make certain the cause of
deflected shaft is identified and remedied, such as a roller support assembly being greater then 3’-
0” from a cable drum.
Inspect all hardware at line shaft splices and the winch output shafts, tightening as necessary.
8
4. LINE SHAFT SUPPORTS
All support fittings, shaft and pipe splices, support rods, etc. should be inspected for fatigue
cracks, loose bolts or set screws, and corrosion, on an annual basis. Replace defective parts as
required.
5. ROLLER BRACKET SUPPORTS AND TOP CURTAIN CONNECTIONS
Inspect all turnbuckles and “S” hook connections, making certain the hardware is all “closed”.
Alignment of the roller assembly is to be inspected for a smooth rotation of the line shaft.
6. HOISTING BELTS
Inspect all 5” wide hoisting belts for fraying or tears, replacing as necessary.
Make sure that all strap plates are secured tightly to line shaft as well as the top curtain support.
7. TOP AND BOTTOM CURTAIN POCKET CONCEALED PIPES
Inspect both the top and bottom pockets, ensuring the concealed pipe is not separating. At the
bottom hem, the pipe is to be secured to the fabric at each cable line with a 5/16” bolt through the
curtain, the bottom pipe, and secured with a cap nut (see Figure O).
8. FABRIC
Inspect the curtain for any tears or holes in the fabric. Additional fabric is supplied with the curtain,
to be used for patching. Industrial vinyl cement will easily bond the vinyl patch to the curtain.
Also, check the fabric for signs of tearing or loosening at the seams. Check grommets at all
pull̻up lines. The fabric may be cleaned with a mild solution of soap cleaner and water, or Power
Foam sold by Rigmar Industries of Elk Grove Village, Illinois (1-800-323-0779).
9. ALUMINUM MOLDING STRIP
Inspect aluminum molding strip and pop rivets, ensuring strips are not pulling up from the 4 1/2”
O.D. batten tube. Drill out and replace any loose rivets.
10. CONTRACT MAINTENANCE ALTERNATE
In many facilities, it is possible that the maintenance personnel either do not have the ability or the
scaffold to work at the heights required to perform the inspection and maintenance program
outlined in this manual. Should your maintenance program be so limited that this program cannot
be properly performed, it is highly recommended that a contract̻type inspection/maintenance
9
675 CURTAIN INSPECTION CHECKLIST
Please refer to page 7-8 for details on inspections.
This checklist is to assist you in your inspection program.
As you are making the inspection, enter “S” for satisfactory, or “R” for repair and replace.
INSPECT ALL ITEMS FOR EACH CURTAIN
ELECTRIC WINCHES
#1 #2 #3 #4 #5 #6
LINE SHAFT
#1 #2 #3 #4 #5 #6
LINE SHAFT SUPPORTS
#1 #2 #3 #4 #5 #6
ROLLER BRACKET SUPPORTS AND TOP CURTAIN CONNECTIONS
#1 #2 #3 #4 #5 #6
HOISTING BELTS
#1 #2 #3 #4 #5 #6
CABLE DRUMS
#1 #2 #3 #4 #5 #6
TOP AND BOTTOM CURTAIN POCKET CONCEALED PIPES
#1 #2 #3 #4 #5 #6
FABRIC
#1 #2 #3 #4 #5 #6
10
INVENTORY AND INSPECTION
Inventory parts listed on the packing list to ensure parts required are accounted for. Inspect all
components for possible shipping damage. Report any shortages to Porter’s Customer Service
Department immediately. On visible freight damage, sign as damaged, and file a freight damage
claim with the carrier immediately. Failure to report shortages or hidden freight damage directly to
Porter’s Customer Service Department within three working days will place the financial burden for
the missing or replacement parts with the installer or general contractor.
PREPARATION OF ASSEMBLY AREA
Moving the curtain after assembly is both difficult and awkward. For that reason, the assembly of the
curtain should take place below or near the curtain overhead support location. The floor should be
protected with a suitable material, covering the entire length of the curtain in the assembly area to
prevent damage to the floor or curtain. In addition, the floor and the covering must be free of any
debris generated from assembly procedures prior to fabric installation.
TOOLS / EQUIPMENT REQUIRED
To Be Provided by the Installer:
x Scaffold or Lift
x Hand tools, electric drill, drop cord, vise grip pliers, etc.
x Bolt Cutter
x Cable Cutter
x Measuring tape, Laser Measuring Device
x Level, Plumb Bob, Laser Plumb
x Nico-Press Crimper “VM” Size
x Electronic Test Box (02080-PWR)
x “U” Type 1/8” Cable Clamps
x Nico-Press Checking Gauge — ”Oval M” Size
x Ropes & Pulleys
11
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