National Flooring Equipment Helix Operating instructions

Brand
National Flooring Equipment
Model
Helix
Type
Operating instructions
Read Manual Before Operating Machine
403223 Rev D
HELIX GRINDER
OPERATING MANUAL
Table of Contents
3
Contents
Table of Contents .......................................................................................................................................................... 3
)HDWXUHVDQG6SHFL¿FDWLRQV ......................................................................................................................................... 4
Features ................................................................................................................................................................. 4
Components and Assembly ........................................................................................................................................ 7
Loading and Unloading ..........................................................................................................................................7
Assembling and Disassembling Machine .............................................................................................................. 7
Dual Speed ............................................................................................................................................................8
Vacuum Port .........................................................................................................................................................8
Accessory Attachment ........................................................................................................................................... 8
Edge Grinding ........................................................................................................................................................8
Operation ........................................................................................................................................................................ 9
Pre-Operation Safety Checks ................................................................................................................................9
Operating Controls ................................................................................................................................................. 9
Operating Procedure ............................................................................................................................................. 9
Accessory Set-Up ................................................................................................................................................10
Troubleshooting Guide ................................................................................................................................................11
Warranty ....................................................................................................................................................................... 12
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FEATURES
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Width Length Height Weight HP Disk Size
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Floating Tooling Assembly-$OORZVWKHFXWWLQJKHDGWRIROORZWKH
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16” Tooling Assembly -&UHDWHVD´ZLGHFXWWLQJSDWK5RWDWHV
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1.5 HP Motor -'UDZVOHVVWKDQDPSVDWIXOOORDG
Edge Grinding - 2SHUDWHVZLWKLQ´RIWKHZDOOXVLQJHLWKHUVLGHRI
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Dual Speed - $OORZVWKHWRROLQJDVVHPEO\WRVSLQDWGLIIHUHQWVSHHGV
Floating Dust Skirt - $OORZVWKHGXVWVNLUWWRIROORZWKHFRQWRXURIWKH
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Removable Tooling Assembly - $OORZVIRUHDV\DFFHVVDQGPRELOLW\
Adjustable Handle -$FFRPPRGDWHVZLGHUDQJHRIRSHUDWRUKHLJKWV
Collapsible Handle Assembly - $OORZVWKHKDQGOHWRFROODSVHWR
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Floating Dust Skirt Removable Floating Tooling Assembly
16” Tooling Assembly
Quick-Release Handle
Assembly
1.5 HP Motor
Adjustable Handle
Dual Speed
Removable Weights
Edge Grinding
Light
Collapsible Handle
Assembly
Manual Storage
Handle-Release Lever
Vacuum Hose
Cinch Strap
Vacuum Hose
Routing Guide
Motor Cord Handle Cord
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Region Serial Number Power Input Motor RPM
(High/Low Speed) Tooling Assembly RPM
(High/Low Speed)
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Safety
Environment
Avoid use in dangerous environments.
Do not use in rain, damp or wet locations, or in the presence of
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Protect others in the work area and be aware of surroundings.
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operator and/or coming into contact with the machine. Operator
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Guard against electric shock.
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GENERAL RULES FOR SAFE OPERATION
Before use, anyone operating or performing maintenance on this equipment must read and understand this manual, as well as any labels pack-
aged with or attached to the machine and its components. Read the manual carefully to learn equipment applications and limitations, as well
as potential hazards associated with this type of equipment. Keep manual near machine at all times. If your manual is lost or damaged, contact
National Flooring Equipment (NFE) for a replacement.
Personal
Dress properly and use safety gear.
Do not wear loose clothing; it may be caught in moving parts.
Anyone in the work area must wear safety goggles or glasses,
hearing protection during extended use, and a dust mask for dusty
operations. Hard hats, face shields, safety shoes, etc. should be
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Maintain control; stay alert.
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Observe surroundings at all times and use common sense. Do not
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or any medication that may cause decreased control.
Keep hands away from all moving parts and tooling.
Wear gloves when changing tooling. Remove tooling when ma-
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Do not force equipment.
Equipment will perform best at the rate for which it was designed.
Excessive force only causes operator fatigue, increased wear, and
reduced control.
Equipment
Use proper parts and accessories.
Only use NFE-approved or recommended parts and accessories.
Using any that are not recommended may be hazardous.
Ensure accessories are properly installed and maintained.
Do not permanently remove a guard or other safety device when
installing an accessory or attachment.
Inspect for damaged parts.
Check for misalignment, binding of moving parts, loose fasteners,
improper mounting, broken parts, and any other conditions that
may affect operation. If abnormal noise or vibration occurs, turn
the machine off immediately. Do not use damaged equipment until
repaired. Do not use if power switch does not turn machine on and
off. For all repairs, insist on only identical NFE replacement parts.
Maintain equipment and labels.
Keep handles dry, clean, and free from oil and grease. Keep cut-
ting edges sharp and clean. Follow instructions for lubricating and
changing accessories. Motor and switches should be completely
enclosed at all times with no exposed wiring. Inspect cord regu-
larly. Labels carry important information; if unreadable or missing,
contact NFE for a free replacement.
Avoid accidental starting; store idle equipment.
When not in use, ensure that the machine is unplugged; do not
turn on before plugging in. Store in a dry, secured place. Remove
tooling when storing, and keep away from children.
Maintenance & Repairs
Begin maintenance work only when the machine is shut
down, unplugged, and cooled down.
Use proper cleaning agents.
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sive cleaning products.
Schedule regular maintenance check-ups.
Ensure machine is properly cleaned and serviced. Remove all
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during maintenance and repair work. Loose or damaged parts
should be replaced immediately; use only NFE parts.
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make changes to machine without authorization from NFE.
CAUTION! ENSURE PROPER USE OF EXTENSION CORDS. IF AMP DRAW IS HIGHER THAN SHOWN ON
TABLE OR CORD IS LONGER THAN 50 FT, SEE AN ELECTRICIAN.
ASSUMPTIONS: 3% ALLOWABLE VOLTAGE DROP, COPPER CONDUCTORS RATED FOR 75OC, 1.25
SAFETY FACTOR, CORD VOLTAGE RATING OF 600VAC, PROPER CORD TYPES (STO, STOW, SOOW).
Amp Draw Gauge
0-12 14
13-16 12
14-24 10
25-40 8
Safety
GRINDER SAFETY GUIDELINES
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WARNING: GRINDING/CUTTING/DRILLING OF MASONRY, CONCRETE, METAL AND OTHER MATERIALS CAN GENERATE DUST,
MISTS AND FUMES CONTAINING CHEMICALS KNOWN TO CAUSE SERIOUS FATAL INJURY OR ILLNESS, SUCH AS RESPIRATORY
DISEASE, CANCER, BIRTH DEFECTS OR OTHER REPRODUCTIVE HARM. IF YOU ARE UNFAMILIAR WITH THE RISKS ASSOCIATED
WITH THE PARTICULAR MATERIAL BEING CUT, REVIEW THE MATERIAL SAFETY DATA SHEET AND/OR CONSULT YOU EMPLOYER,
THE MATERIAL MANUFACTURER/SUPPLIER, GOVERNMENTAL AGENCIES SUCH AS OSHA AND NIOSH AND OTHER
AUTHORITIES ON HAZARDOUS MATERIALS. CALIFORNIA AND SOME OTHER AUTHORITIES, FOR INSTANCE, HAVE
PUBLISHED LISTS OF SUBSTANCES KNOWN TO CAUSE CANCER, REPRODUCTIVE TOXICITY, OR OTHER HARMFUL
EFFECTS. CONTROL DUST, MIST AND FUMES AT THE SOURCE WHERE POSSIBLE. IN THIS REGARD USE GOOD
WORK PRACTICES AND FOLLOW THE RECOMMENDATIONS OF THE MANUFACTURER/SUPPLIER, OSHA/NIOSH,
AND OCCUPATIONAL AND TRADE ASSOCIATIONS. WHEN THE HAZARDS FROM INHALATION OF DUST, MISTS AND
FUMES CANNOT BE ELIMINATED, THE OPERATOR AND ANY BYSTANDERS SHOULD ALWAYS WEAR A RESPIRATOR
APPROVED BY OSHA/MSHA FOR THE MATERIAL BEING CUT.
Grinding
Beware of hidden obtrusions.
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use on largely uneven surfaces.
Avoid contact with hot tooling and shroud.
Do not touch the tooling or shroud without proper hand protection.
Both become hot during operation and remain hot after stopping
the machine.
Use correct tooling and accessories.
Provide barriers or shields as needed to protect others from debris.
Use for correct applications.
Do not force equipment to do heavier duty work than it was made
for.
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Use safety key and wrist wrap during operation.
Loss of control of the grinder could cause damage, injury, or death.
Dust Collection
Use with appropriate dust collecting system.
Do not operate machine designed for use with a dust collector
without the dust collector. Ensure dust collector is on and operating
properly while grinding.
Use with appropriate dust collection hose.
Do not operate the machine without the hose securely attached to
the inlet of the dust collector and the outlet of the grinder. In order
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Dispose of collected waste.
Do not leave the dust collector bag full of waste. Handle and
dispose of bag and waste in accordance with all applicable local,
state, and federal regulations. Dispose of waste prior to transport.
Safety
Battery (Propane Machines Only)
Remove personal metal items when working with battery.
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weld metal objects, causing severe burns. Be careful to not drop
metal tools on the battery, as a spark or short circuit could cause
an explosion.
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WARNING: BE CAUTIOUS WHEN WORKING WITH
BATTERY. IF ELECTROLYTIC ACID GETS IN THE EYES,
IMMEDIATELY FLUSH OUT WITH COLD, FRESH WATER
FOR AT LEAST 10 MINUTES AND GET MEDICAL HELP.
Components and Assembly
LOADING AND UNLOADING
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ASSEMBLING AND DISASSEMBLING MACHINE
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Removing the Weights
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Removing the Tooling Assembly
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Separating the Base Assembly
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Removing the Dust Skirt
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 6OLGHWKHGXVWVNLUWXSDQGRIIWKHEDVHDVVHPEO\
7RUHDWWDFKWKHGXVWVNLUWWKHUHDUHWZRDOLJQPHQWWDEVRQHLQWKHIURQWRQHLQWKHEDFN
RQWKHEDVHDVVHPEO\/LQHWKHQRWFKHVLQWKHVNLUWXSZLWKWKHVHWDEVWRDWWDFKSURSHUO\
5HSRVLWLRQWKHVNLUWUHWDLQHUVWRKROGWKHGXVWVNLUWLQSODFH(QVXUHHGJHJULQGLQJJXDUG
LVORFDWHGRQWKHOHIW
Folding the Handle Assembly
5HPRYHZHLJKWVDQGVHSDUDWHEDVHDVVHPEO\EHIRUHFRPSOHWLQJWKHIROORZLQJVWHSV
 8QODWFKFDPOHYHUVRQKDQGOHÀLSKDQGOHRYHUWKHIURQWRIWKHHOHFWULFER[DQG
WKHQUHHQJDJHWKHFDPOHYHUV)LJXUH
 3XOOKDQGOHUHOHDVHOHYHURXWDQGURWDWHXSSHUKDQGOHDVVHPEO\GRZQVRWKDWLW
IROGVLQWRWKHORZHUKDQGOHDVVHPEO\,WVKRXOGUHHQJDJHZLWKWKHORZHUQRWFK
ZKHQLWKDVUHDFKHGWKHFRUUHFWSRVLWLRQ)LJXUH
FIG. 1
FIG. 3
FIG. 4
FIG. 5
FIG. 6
FIG. 2
AB
C
Components and Assembly
DUAL SPEED
7KHUHLVDWRJJOHVZLWFKRQWKHPRWRUIRUVZLWFKLQJEHWZHHQVSHHGVDQG)LJXUH
VACUUM PORT
7KHPDFKLQHKDVDYDFXXPSRUWDWWKHUHDURIWKHPDFKLQH8VHDYDFXXPKRVHWKDW
VQXJO\¿WVHLWKHURQWKHRXWVLGH´RUWKHLQVLGHô´RIWKHSRUW
ACCESSORY ATTACHMENT
 'LVFRQQHFWKDQGOHDQGPRWRUFRUG)LJXUHDQGUHPRYHWKHNH\ÀLSEDVH
DVVHPEO\XQWLOLWUHVWVRQWKHWZRKDQGOHVWRH[SRVHWKHPDJQHWLFWRROLQJ
KROGHUV)LJXUH
 &OHDQIRUHLJQPDWHULDOIURPPDJQHWDQGWRROLQJSRFNHWSULRUWRWRROLQJLQVWDOODWLRQ
 3ODFHWKHWRROLQJVHJPHQWVLQWRWZRRUIRXURIWKHPDJQHWLFSRFNHWV)LJXUH
%HFDUHIXODURXQGSLQFKSRLQWVDVWKHVHJPHQWVZLOOVQDSLQWRSODFHNote: Use
blanks in unused magnetic tooling pockets.
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PRXQWLQJVFUHZ)LJXUH)RU3&'VWKHVFUHZLVQHFHVVDU\
Tooling Setup and Removal
• 5HPRYHFRWWHUSLQLQWKHVKDIWLQRUGHUWRUHPRYHWKHPDJQHWLFWRROLQJKROGHUVHH
7RROLQJ$VVHPEO\GLDJUDPLQPDFKLQHVHUYLFHPDQXDOIRUIXUWKHULQVWUXFWLRQ
• )RUVHWXSVHWWRROLQJLQWRUHFHVVHGDUHD)LJXUH
• )RUUHPRYDOLQVHUWVFUHZGULYHULQWRJDSDQGSRSWRROLQJRXW
Attaching The Velcro Plate Adapter and Pads
7KH9HOFURSODWHDGDSWHU)LJXUHDWWDFKHVPDJQHWLFDOO\WRWKHWRROLQJSODWHDQGVQDSV
LQWRSODFH%UD]HGGLDPRQGDQGSROLVKLQJSDGVDUHDWWDFKHGWRWKH9HOFURDGDSWHUSODWHV
EDGE GRINDING
2SHQLQJWKHHGJHJULQGLQJJXDUGDOORZVWKHPDFKLQHWRRSHUDWHZLWKLQ´RIWKHZDOO7R
HGJHJULQGRQWKHOHIWVLGHRIWKHPDFKLQHFRPSOHWHWKHIROORZLQJVWHSV
 2SHQJXDUGRQOHIWVLGHRIGXVWVNLUW)LJXUHURWDWHLWoDQGVHFXUHLWWRWKH
IURQWEUDFNHWRIWKHGXVWVNLUW
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 2SHQJXDUGRQOHIWVLGHRIGXVWVNLUW)LJXUH
 /LIWWKHGXVWVNLUWXSXQWLOLWFOHDUVWKHIURQWDQGEDFNWDEVRQWKHVKURXG
 5RWDWHWKHGXVWVNLUWFORFNZLVHXQWLOWKHQRWFKHVRQWKHVNLUWOLQHXSZLWKWKHIURQW
DQGEDFNWDEVRQWKHVKURXG
 /RZHUWKHGXVWVNLUWLQWRSODFH
FIG. 11
FIG. 7
WARNING:'2127&+$1*(722/,1*,00(',$7(/<$)7(523(5$7,21
722/,1*:,//%(+27:($5*/29(6$1'+$1'/(722/,1*)5207+(
6,'(6.((3,1*),1*(56&/($5
FIG. 8
FIG. 10
$VVHPEO\
$GDSWHU
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FIG. 9
WARNING:'2127&+$1*(63((':+,/(0$&+,1(,65811,1*$6,7
&$1'$0$*(7+(02725
PRE-OPERATION SAFETY CHECKS
• (QVXUHGXVWFROOHFWRUDQGKRVHDUHSURSHUO\FRQQHFWHG
• (QVXUHGXVWVNLUWLVDWWDFKHG
• (QVXUHHGJHJULQGLQJJXDUGLVLQSODFH
• (QVXUHDOOPRUÀH[FRXSOHUDVVHPEOLHVDQGPDJQHWLFWRROLQJSODWHVDUHVHFXUHO\
IDVWHQHG
OPERATING CONTROLS
6HH)LJXUHIRUWKHFRQWUROOHUFRPSRQHQWV
 &DPOHYHUV
 0RWRURQRIIVZLWFK
 +RXUPHWHU
 6DIHW\NH\VZLWFK
 /LJKWRQRIIVZLWFK
OPERATING PROCEDURE
 (QVXUHNH\LVQRWLQWKHVDIHW\VZLWFKEHIRUHSOXJJLQJLQWRSRZHUVRXUFH
 3OXJWKHPRWRUFRUGLQWRWKHKDQGOHFRUGSOXJ)LJXUH
 3OXJFRUGLQWRSURSHUVL]HH[WHQVLRQFRUG
 3OXJH[WHQVLRQFRUGLQWRRXWOHW
 $WWDFKVDIHW\ZULVWZUDSDQGLQVHUWVDIHW\NH\
 3XVKGRZQRQKDQGOHWRUHOLHYHSUHVVXUHIURPWKHSODWHWRWKHÀRRU,ISRVVLEOHVWDUW
LQDFOHDQÀRRUDUHD
 3UHVVJUHHQ³6WDUW´EXWWRQPDFKLQHZLOOVWDUW2QFHVWDUWHGOHWSODWHFRQWDFWÀRRU
ZLWKIXOOSUHVVXUH Note)DLOXUHWROHWSODWHFRQWDFWÀRRUZLWKIXOOSUHVVXUHFRXOG
cause damage to the motor.
 3UHVVUHG³2II´EXWWRQRUUHPRYHWKHVDIHW\NH\WRVWRSWKHPDFKLQH
WARNING:'212723(5$7(0$&+,1(:,7+287),567$77$&+,1*7+(
6$)(7<:5,67:5$3
WARNING:0$.(685(<28$5(86,1*7+(3523(567</(2)'867
&2//(&725)25:+$7<28$5(*5,1',1*6&5$3,1*256$1',1*
)$,/85(72'262&28/'&$86((0,66,2162)+$=$5'2863$57,&8-
/$7(625(;3/26,21'8(72),1('867(*:22'6$1',1*:+,&+
,6)/$00$%/(0$.(685(7+(6<67(0<28$5(86,1*&203/,(6:,7+
25(;&(('626+$5(&200(1'('67$1'$5'0$.(685(7+(58%%(5
'867*8$5',6&29(5,1*$//7+(:$<727+()/225685)$&(
Operation
FIG. 12
WARNING:*5,1'(50867%(728&+,1*7+(*5281'$7$//7,0(6
'85,1*23(5$7,21%$6(2)*5,1'(56+28/'1(9(5%(/,)7('2))
7+(*5281'627+$7722/,1*,6(;326(':+(17+(0$&+,1(,621
Operation

ACCESSORY SET-UP
:KHQJULQGLQJGRZQSUHVVXUHUHODWHVWRWZRDVSHFWVWKHDPRXQWRIZHLJKWRQWKH
PDFKLQHDQGWKHVXUIDFHDUHDWKHZHLJKWLVEHLQJGLVWULEXWHGDFURVV
• ,IWRROLQJZLWKDVPDOOHUVHJPHQWLVXVHGWKHDPRXQWRIGRZQSUHVVXUHDSSOLHGDW
WKHSRLQWRIFRQWDFWLVLQFUHDVHG
• /DUJHUVHJPHQWVRIWRROLQJZLOOGHFUHDVHWKHDPRXQWRIGRZQSUHVVXUH
'RZQSUHVVXUHZLOOGLUHFWO\DIIHFWSURGXFWLRQUDWHVDQGRISUR¿OHDFKLHYHG,IPRUHGRZQ
SUHVVXUHLVGHVLUHGLQVHUWWKHWRROLQJVHJPHQWVLQWRWZRRIWKHIRXUPDJQHWLFSRFNHWV%H
VXUHWRLQVHUWWKHWRROLQJLQWRWKHPDJQHWLFSRFNHWVGLUHFWO\DFURVVIURPRQHDQRWKHU
ADJUSTING THE CAM LEVERS/HANDLE
7KHFDPOHYHUVDUHXVHGWRDGMXVWWKHKDQGOHLWKDVERWKDFRDUVHDQG¿QHDGMXVWPHQW
)RUFRDUVHDGMXVWPHQWOLIWDQGURWDWHWKHHQWLUHFDPOHYHUo )LJXUHWKHQSXVKWKH
OHYHUEDFNGRZQ)RU¿QHDGMXVWPHQWXVHDÀDWKHDGVFUHZGULYHUDQGWXUQWKHVFUHZo
DWDWLPH)LJXUH
ADJUSTING THE LIGHT
7KHOLJKWFDQEHWLOWHGXSRUGRZQE\KDQGIRUDGMXVWPHQW)LJXUH
FIG. 13
FIG. 14
FIG. 15
Troubleshooting Guide
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Problem Solution
0DFKLQHLVKDUGWRKDQGOH &KDQJHWRDOHVVDJJUHVVLYHWRROLQJ
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VNLUWVKRXOGEHWRXFKLQJWKHÀRRU
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(QVXUHGXVWFROOHFWRULVZRUNLQJSURSHUO\
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TO OBTAIN SERVICE CONTACT NATIONAL FLOORING EQUIPMENT, INC. TOLL FREE AT 800-245-0267 FOR A REPAIR
AUTHORIZATION NUMBER. COD FREIGHT RETURNS WILL NOT BE ACCEPTED. FREIGHT COLLECT SHIPMENTS WILL
NOT BE ACCEPTED. WARRANTY REPAIRS MUST BE ACCOMPANIED BY DATE OF PURCHASE RECEIPT AND A RETURN/
REPAIR AUTHORIZATION NUMBER.
RETURN/REPAIR AUTHORIZATION NUMBER: _____________________________
MACHINE SERIAL NUMBER: ____________________________________________
NATIONAL
FLOORING
EQUIPMENT
9250 Xylon Avenue N • Minneapolis, MN 55445 • U.S.A.
Toll-free 800-245-0267 • Phone 763-315-5300 • Fax 800-648-7124 • Fax 763-535-8255
Web Site: www.nationalequipment.com • E-Mail: [email protected]
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National Flooring Equipment Helix Operating instructions

Brand
National Flooring Equipment
Model
Helix
Type
Operating instructions
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