2. Kval
  3. 700-C

Kval 700-C Quick Start

  • Hello! I'm a chat assistant, and I've just reviewed the Quick Start guide for the Kval 700-C Door Frame Machine. This document covers everything from initial power-up procedures through mechanical adjustments, door framing, and staple gun operation. I'm ready to assist you with any questions you might have about using the machine or its features.
  • How do I power up the machine?
    What do the Light Tower lights indicate?
    How do I fire staple guns?
    How to reset 700-C?
700-C QUICK START700-C QUICK START
Power-Down
Power-UP
Verify Area is safe, power and air are applied, E-Stops
are out and Fence Gates are closed.
1. At the Electrical Box, turn the Electrical Dis-
connect to the ON position.
2. Turn the Control Circuit Switch to the ON
position. (Approximately 3 minute boot-up)
Light Tower lights should all be green.
See reverse side for a Light Tower Description.
1. Turn the Control Circuit Switch to the OFF
position.
2. Turn the Electrical Disconnect to the OFF
position on the Electrical Cabinet.
Note: Some of these setings are options and may not be
located on your machine.
• Ensure the proper guns are enabled and staples are
loaded.
• Adjust the machine for the desired Door Width.
• Adjust the machine for Door Lenth.
• Adjust the machine for Jamb Width.
• Adjust the machine for Jamb Thickness.
Mechanical Setup
Before processing the door, set-up the following mechani-
cal adjustments.
Note: See the back of this Quick Stat for information on
these setings.
Main Panel Controls
Stage the door for framing.
1. Inset the Header Jamb
→Identiy the hand of the door. (See back
for hand location.)
→Patially pull the door into the 700-C.
→Place the header jamb into Head Jamb
Clamp.
2. Inset the Strike Jamb
→Place strike jamb into the machine and
pull the door in all the way in.
→Make sure the strike jamb aligns to the
header.
→Flip the hinge jamb down.
→Roughly align the hinge jamb to the
header jamb.
Power Controls
Reset.
• Brings 700- C to stating position.
Turn On or OFF Staple Guns
Select Jamb Type (Reg or Split)
Select the Staple Syle Se-
quence.
• Select A = 0-3.
• Select B= 4-7.
• Sequence REV and FWD .
• Rev= Step back Clear Hands
Control.
• FWD = Go foward from Rev Step.
Width Butons:
• Select Jamb Width-Butons
• Select Door Width-Black buton
control. Manually move fence to
door width position.
Stage the Door
Frame the Door
1. Bring in the Movable Heads and Header Clamps
→Press both Hands Free Butons simultaneously.
→The movable side staple guns and strike jamb clamps
move close to the door.
→The header and swing clamps extend.
→Staple guns and clamps are raised into position.
2. Drop Down the Door to Align
→Press both Hands Free Butons simultaneously.
→The infeed wheels lower to align the door to the header
and strike jambs.
3. Bring in the Fixed Heads
→Press both Hands Free Butons simultaneously.
→Fixed side staple guns move in.
4. Raise the Door and Frame into Stapling Position
→Press both Hands Free Butons simultaneously.
→Oufeed wheels raise the door into position.
→Botom jamb clamps rise, pushing the frame up from the
botom.
→End jamb clamps move in.
→Ensure that the door, header jamb, strike jamb are
clamped square.
5. Fire Staple Guns
→Press the let Hands Free Buton and the green Fire But-
ton simultaneously.
→Oufeed wheels move down and the swing clamps
retract.
→Staple guns ire to the programmed patern.
→Staple guns will ire when dropping down.
5a. Fire Nail Guns (Option)
→Press the right Hands Free Buton and the Yellow Fire
Buton simultaneously.
→Nail guns ire.
Note: The nail guns are an option and are not installed on all
700-C machines.
6. Unclamp the Door
→Press both Hands Free Butons simultaneously.
→All guns move away from the door.
→All clamps retract.
→Oufeed wheels move up.
→Manually move the door out of the 700-C.
7. Reset 700-C
→Press both Hands Free Butons simultaneously.
→700-C goes back to the initial stage.
→Last step before pulling in another door or shuting down
the machine.
Note: Pressing the Reset Buton on the Main Control Panel is
an alternate way to reset the 700-C.
Ater the door is pulled in and the hinge and strike jambs
are aligned, use the Hands Free controls to staple the
frame to the door.
If a step needs to be reversed, move the Main Control
panel Sequence switch to REV. Press the Hands Clear but-
tons to go back a step. Ater the issue is resolved, set the
Sequence switch to back to FWD and continue process-
ing the door.
Hands FreeHands Free
Hands FreeHands Free
Hands FreeHands Free
Hands FreeHands Free
Hands FreeHands Free
Hands FreeHands Free
Hands FreeHands Free
Hands FreeHands Free
Hands FreeHands Free
Green Fire ButtonGreen Fire Button
Yellow Fire ButtonYellow Fire Button
Hands FreeHands Free
AlignAlign
Staple Guns FiredStaple Guns Fired
1: Headers/Movable Fence In Close1: Headers/Movable Fence In Close
Nail Guns FiredNail Guns Fired
5a: Fire the Nail Guns5a: Fire the Nail Guns
7: Reset the 700-C7: Reset the 700-C
5: Fire the Staple Guns5: Fire the Staple Guns
6: Unclamp the Door and Frame6: Unclamp the Door and Frame
4:Raise the Door and Frame4:Raise the Door and Frame
3: Bring in the Fixed Head Side3: Bring in the Fixed Head Side
2: Align the Door2: Align the Door
Hands Free (X2)Hands Free (X2)
Download Manuals and Access Videos
htps://kvalinc.com/machine-suppot
At the web page, enter the 700-C serial
number in the search box. Access to the
manuals and videos will be available.
Hands Free (X2)Hands Free (X2)
Door Length Adjust
1. Pull out the pins located on the ends of the machine.
2. Move the 4 stops(2 per end) to the desired door lenth. (6’8”,7’0”, or
8’0”.)
3. Re-Inset pins to lock the stops in-place.
Mechanical Setup
High Voltage may cause injury or death. Trou-
bleshooting checks must be performed by a
Qualied Electrical Technician. (High voltage
contacts are located in the host machine)
Jamb Width Adjust
1. At the Main Control Panel, push the desired jamb width buton.
2. Ater the buton is pushed, the pneumatic suppot cylinders will
move to the select position.
3. The strike jamb is ready to load.
Door Width Adjust
1. Pull up the width adjust buton located on the main control panel or
the (optional) remote control panel. This will retract the pickle forks
freeing the movable fence for positioning.
2. Slide the movable fence until Pickle Fork is at the desired location on
the Collar Bar. The Pickle Forks have a 1.0” width equaling to 1.0” per
side for a total of 2.0”change in width.
3. Ater width is set, push the width adjust buton down to extend the
Pickle Fork.
Load Staple Guns
1. Open the Magazine Door: Press or slide the magazine release to open
the magazine. The release s located on the botom side of the maga-
zine. This will allow you to access the staple chamber.
2. Inset the Staples: Lit up the magazine cover. Slide a strip of staples
into the magazine with the legs of the staples facing downward.
Make sure the staples are aligned properly and it within the width
of the magazine.
3. Close the Magazine: Once the staples are inseted, close the mag-
azine by releasing the magazine release buton, lever, or latch. The
magazine should click or lock into place.
Pickle Fork
Jamb Thickness Adjustment
Step 1: Adjusting the Width
1. Locate the Width Adjust Shat.
2. Adjust the collars on the shat to accommodate the thick spacer:
3. Loosen the inner collar using the T-Handle to create space for the
thicker jambs.
4. Slide the outer collar against the collar bar bracket for a narrow
jamb or away from the bracket to allow space for the thick jamb
spacer.
5. Flip the thick jamb spacer into the created space.
6. Push the inner collar against the collar bar bracket and tighten it
using the T-handle.
Step 2: Spacer Adjustments at the Staple Heads
1. On all Staple Heads, lip the spacers in line with the carriage for
thick jambs.
Step 3: Stop Pin Adjustments
1. Locate the insetion point on the sides of both of the Fixed Side
Carriage Heads.
2. Remove the standard stop pin and inset it into the holder on
the frame next to the Carriage Head.
3. Replace with the designated thickness pin.
To revet to a thin jamb, reverse the above steps.
Flip SpacerFlip Spacer
Stop PinStop Pin
700-C_QS_MV101_Rev1
Light Position Categoy Descriptions
Machine Status
OFF (Clear): Machine not in operation.
White: Initializing
1 Flash: Waiting for all systems to initialize
Red: Machine Error
Solid: General Error
• 1 Flash: EtheCat Device not Ready to Run
• 3 Flashes: 24 VDC Power Error
Yellow: External Error
Solid: General Error
• 1 Flash: 3 Phase Voltage Error
Blue: Operator Status
Solid: Waiting for Operator
• 1 Flash: Reposition Door
Green: Machine is Operational
Control Power
O  : No Control Power
ON (Green): 24 VDC Control Power ON
2
1
2 Light Tower Rev2
2
1
Both Lights Green- The Machine is Ready to Work
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