Kval 700-DC Quick Start

Brand: Kval

Model: 700-DC

Type: Quick Start

700-DC QUICK START700-DC QUICK START

Power-Down

Power-UP

Verify Area is safe, power and air are applied,

E-Stops are out and Fence Gates are closed.

1. At the Electrical Box, turn the Electrical Dis-

connect to the ON position.

2. Turn the Control Circuit Switch to the ON

position. (Approximately 3 minute boot-up)

3. Push the Stat buton.

All the 3 lights should be illuminated. See re-

verse side for the 3-Light Description.

1. Push the Stop buton.

2. Turn the Control Circuit Switch to the OFF

position.

3. Turn the Electrical Disconnect to the OFF

position on the Electrical Cabinet.

• Ensure the proper staple guns are enabled and staples

are loaded.

• Adjust the machine for the desired Door Width.

• Adjust the Machine for Door Lenth

• Adjust the machine for the Jamb Height.

• Select the door hand by way of the Reset Let or

Reset Right switch. (See Step 1)

Mechanical Setup

Before processing the door, set the following mechanical

adjustments.

See the back of this Quick Stat for information on these

setings.

Note: Some of these setings are options and may not be

located on your machine.

Main Panel Setup

Before processing the door, verify or change the set-

tings at the Main Panel to match your job.

• Enable or Disable the Movable and Fixed Sill and

Head Guns.

• Set the Staple paterns for Head and Sill Modes.

Start the Process

5. Ensure the hinge jamb is in the correct position in relation to the head jamb.

At the Head End, push both Hand Free Butons to clamp the Header.

6. Push both Sill Hands Free Butons. (Drops the door to lower position).

7. Set Sill in place. Push both Sill Hand Free Butons (Clamps the door.)

8. Fire Staple Guns. Simultaneously press the Fire Guns Buton and the Right

Hand Free Buton to ire all enabled staple guns.

9. Push both Sill Hand Free Butons (Un-Clamp door.)

10. Pull out the Door. Note: If changing the hand of the door, repeat Step 1.

Note for Metal Jambs: If a metal jamb is detected in a metal jamb op-

tion 700-DC, the common process for a wooden jamb is bypassed. The

metal jamb door is normal manually fed through and the metal jambs are

manually atached. Note: To move back a step at any time during the

process,

• Turn the Sill Sequence Switch to the REV position.

• Press both Hands Free butons to move back a step.

• Repeat pressing the butons until the desired step is reached.

• Ater the desired step is reached, switch back to the FWD position.

• Continue foward from the last step selected.

Step through the process to frame a door by using the buton controls

located at the Head and Sill ends of the machine.

1. To select the door hand. Simultaneously select Reset Right (RH) or

Reset Let (LH) and the Right Sill Hands Free Buton.

2. Pull in the door; verify header is clear so the Stapler Heads can come

in. Have a litle wiggle room.

3. Push both Sill Hand Free Butons.. (Brings in movable fence staplers.)

4. Inset the Jamb and Header.

Machine Action Control Action

Choose Hand Right Hand Hands Free buton +Reset Right or Reset Let

Bring in Side Staple Guns (Sill End) Both Hands Free Butons

Clamp the Head (Head End) Both Hands Free butons

Lower Door (Sill End) Both Hands Free Butons

Clamp the Door (Sill End) Both Hands Free Butons

Fire Staple Guns Right Hand Hands Free Buton + Fire Buton

Unclamp (Sill End) Both Hands Free Butons

Sill Inset

Jamb Inset Header Inset

Check Alignment

OROR

View machine videos at:

htps://www.youtube.com/user/kvalinc

To view 700-DC speciic videos, enter 700-DC

on the page search line.

700-DC Quick Stat 73-SP1-MV100.1

Control Sequence Summary

Mechanical Setup

Width Adjust

1. Pull up the width adjust buton located on the main control panel or the

(optional) remote control panel. This will retract the pickle forks freeing

the movable fence for positioning.

2. Slide the movable fence until Pickle Fork is at the desired location on

the Collar Bar. Both fences move. The Pickle Forks have a 1.0” width

equaling to 1.0” per side for a total of 2.0”change in width.

3. Ater width is set, push the width adjust buton down to extent the

Pickle Fork.

Jamb Height Adjust

The Jamb height adjust is located on each head. To adjust to dierent Jamb

Heights,

1. Pull the small knob up and to the right to unlock,.

2. Move the bigger knob until the desired clamp position is locked.

Door Lenth Adjust

Adjust the lenth by pulling up the T Handle Pin adjust and move the Head

to desired lenth. Lock by Securing the T Handle in the appropriate adjust-

ment hole. See next igures for an example of lenth adjustments. (6’.6”,

6’.8”,7’.0” and 8’.0”)

Pickle Fork

36.0”

30.0”

8.0 Foot

6.6 Foot

Main Control

Sill

Control

Header

Control

Movable

RH Gun

Movable

LH Gun

Fixed

RH Gun

Fixed

LH Gun

Movable Fence

Fixed Fence

Width Adjust

In Feed

Out Feed

Electrical Panel

Metal Sensors (x2)

Stat

This light turn on when

the Machine Stat buton is

pressed and the ACR Relay is

latched.

24VDC

Light turns on once the

ACR is latched and the 24VDC

Power Supply is working.

Powers the PLC.

Tips

Light NOT ON Steps to Ty

Control Power Check Main Power to the machine

Ensure the Control Circuit Buton is ON

Tech: (Lock/Tagout) Ensure the Disconnect Switch in the Panels is ON

Tech: (Lock/Tagout) Check Control Transformer

Stat Ensure Stat Buton is making connection

Tech: (Lock/Tagout) Check ACR Circuit

24VDC Tech: (Lock/Tagout) Check voltage into and out of the 24VDC power supply

Light turns on when the Control Trans-

former power is working, Indicates power

on seconday side-of transformer and High

Power is applied to all components

Control Power

High Voltage may cause injury or death.

Troubleshooting checks must be performed

by a Qualied Electrical Technician.

About the 3 Lights

Kval 700-DC Quick Start

Brand: Kval

Model: 700-DC

Type: Quick Start

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Kval 700-DC Quick Start

Kval 700-DC Quick Start

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