Overview of the Commander III System
KVAL Commander III Operation Manual
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Overview of the Commander III System
The Commander III redefines door and jamb machining flexibility, bridging both residential and
commercial markets. Leveraging our revolutionary KvalCAM® software and Beckhoff hardware,
combined with 6-axis movement, the Commander III provides on-going return for facilities need-
ing to increase capacity and processing capability.
KvalCAM, proprietary door-machinery software, provides auto G-Code generation, complete
machine-line integration, and an intelligent scalable database spanning unlimited KvalCAM
machine lines and even facilities.
Auto G-Code generation enables engineers or operators to easily create template files for a wide
variety of hardware by shape, dimension, and location. Eradicating the need for sophisticated pro-
gramming, customers can increase product offering, inventory turnover, and expand market share
while reducing overhead cost.
Machine-line integration is accomplished by one central control system (KvalCAM) recognizing
each machine’s individual capability within the line and simultaneously assigning tasks to each
piece of equipment from one job or template file. As an end user this simulates a “single machine”
with the output and productivity gains of utilizing multiple machines. Template files can be cre-
ated remotely i.e engineering department, and sent to the machine-line queue for the operator to
select. Additionally, machine can be fed by way of the KvalCAM Barcode Mapper application.
KvalCAM and the Commander III
• Allows effortless creation and processing of new door-hardware templates i.e con-
cealed hinges
• Can process an array of strike and hinge jamb hardware with CNC capability using
front section.
• Mirror functionality allows doors to be processed right or left hand while maintain-
ing sill leading always; never need to rotate for door machining.
• Complete integration with other KvalCAM machines
• -Up to date with Kval’s latest superior technology; continuous updates available as
R&D continues.
*Barcode capable with KvalCAM Barcode Mapper purchase
Standard Features
• Hinge Head – dual spindle routers with counter rotation for clean entry and exit at
hinge corners (eliminates traditional chip-outs), programmable point to point drill
for screw pilot holes, and corner square chisels for door and jamb. Full X, Y and Z
axis programming is combined with precision ball screws and servo motors. Auto
tilt between a three degree door edge and jamb clamped in the square H blocks so
both can be processed simultaneously, as well as auto detect for jamb only and door
only processing without wasted motions.
• Hinge Centers – no collar bars - automatic adjustment with precision encoder sys-
tem combined with a servo motor drive and position lock. The traditional chain and