Toro 320-D Compact Utility Loader User manual

Brand: Toro

Model: 320-D Compact Utility Loader

Type: User manual

This manual is also suitable for

320-D Compact Tool Carrier

FormNo.3402-775RevC

320-DToolCarrier

ModelNo.22337CP—SerialNo.315000001andUp

Registeratwww.Toro.com.

OriginalInstructions(EN)

*3402-775*C

ThisproductcomplieswithallrelevantEuropean

directives.Fordetails,pleaseseetheseparate

productspecicDeclarationofConformity(DOC)

sheet.

DANGER

Theremaybeburiedutilitylinesinthework

area.Diggingintothemmaycauseashock

oranexplosion.

Havethepropertyorworkareamarkedfor

buriedlinesanddonotdiginmarkedareas.

Contactyourlocalmarkingserviceorutility

companytohavethepropertymarked(for

example,intheUS,call811orinAustralia,

call1100forthenationwidemarkingservice).

Introduction

Thismachineisacompacttoolcarrierintendedfor

useinvariousearthandmaterialsmovingactivitiesfor

landscapingandconstructionwork.Itisdesignedto

operateawidevarietyofattachmentseachofwhich

performaspecializedfunction.

Readthisinformationcarefullytolearnhowtooperate

andmaintainyourproductproperlyandtoavoid

injuryandproductdamage.Youareresponsiblefor

operatingtheproductproperlyandsafely.

YoumaycontactT orodirectlyatwww.Toro.com

forproductsafetyandoperationtrainingmaterials,

accessoryinformation,helpndingadealer,orto

registeryourproduct.

Wheneveryouneedservice,genuineT oroparts,or

additionalinformation,contactanAuthorizedService

DealerorToroCustomerServiceandhavethemodel

andserialnumbersofyourproductready.Figure1

identiesthelocationofthemodelandserialnumbers

ontheproduct.Writethenumbersinthespace

provided.

g014951

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas

safetymessagesidentiedbythesafety-alertsymbol

(Figure2),whichsignalsahazardthatmaycause

seriousinjuryordeathifyoudonotfollowthe

recommendedprecautions.

g000502

Figure2

1.Safety-alertsymbol

Thismanualuses2wordstohighlightinformation.

Importantcallsattentiontospecialmechanical

informationandNoteemphasizesgeneralinformation

worthyofspecialattention.

Contents

Safety.......................................................................3

SafeOperatingPractices....................................3

SafetyandInstructionalDecals..........................7

Setup.......................................................................11

1InstallingtheValveLever................................11

2CheckingtheFluidLevelsandTire

Pressure........................................................11

3InstallingtheBattery......................................12

4SettingtheEngineSpeed..............................12

ProductOverview...................................................14

Controls...........................................................14

Specications..................................................18

Attachments/Accessories.................................18

Operation................................................................19

8111LyndaleAvenueSouth

Bloomington,MN55420

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

ThinkSafetyFirst..............................................19

AddingFuel......................................................19

PerformingDailyMaintenance..........................21

StartingtheEngine...........................................21

DrivingtheMachine..........................................22

ShuttingOfftheEngine.....................................22

MovingaNon-FunctioningMachine..................22

UsingAttachments...........................................23

TransportingtheMachine.................................24

LiftingtheMachine...........................................26

AdjustingtheThighSupport..............................26

Maintenance...........................................................27

RecommendedMaintenanceSchedule(s)...........27

Pre-MaintenanceProcedures..............................28

UsingtheCylinderLocks..................................28

AccessingInternalComponents.......................28

Lubrication..........................................................29

GreasingtheMachine.......................................29

EngineMaintenance...........................................30

ServicingtheAirCleaner..................................30

ServicingtheEngineOil....................................30

FuelSystemMaintenance...................................32

DrainingWaterfromtheFuelFilter....................32

ChangingtheFuelFilter....................................32

BleedingtheFuelSystem.................................32

DrainingtheFuelT ank......................................33

ElectricalSystemMaintenance...........................34

ServicingtheBattery.........................................34

DriveSystemMaintenance..................................36

CheckingtheTirePressure...............................36

CoolingSystemMaintenance..............................36

CheckingtheEngine-CoolantLevel..................36

BrakeMaintenance.............................................37

TestingtheParkingBrake.................................37

HydraulicSystemMaintenance...........................38

HydraulicFluidSpecications...........................38

CheckingtheHydraulic-FluidLevel...................38

ReplacingtheHydraulicFilter...........................39

ChangingtheHydraulicFluid............................39

CheckingtheHydraulicLines...........................40

Cleaning..............................................................40

RemovingDebris..............................................40

Storage...................................................................41

Troubleshooting......................................................42

Schematics.............................................................46

Safety

Improperuseormaintenancebytheoperatoror

ownercanresultininjury.Toreducethepotential

forinjury,complywiththesesafetyinstructions

andalwayspayattentiontothesafety-alert

symbol(Figure2),whichmeansCaution,Warning,

orDanger—personalsafetyinstruction.Failureto

complywiththeinstructionmayresultinpersonal

injuryordeath.

SafeOperatingPractices

Thisproductiscapableofamputatinghandsandfeet.

Alwaysfollowallsafetyinstructionstoavoidserious

injuryordeath.

WARNING

Engineexhaustcontainscarbonmonoxide,

anodorlesspoisonthatisfatalifinhaled.

Donotruntheengineindoorsorinan

enclosedarea.

Training

•ReadtheOperator'sManualandothertraining

material.Iftheoperator(s)ormechanic(s)cannot

readEnglish,itistheowner'sresponsibilityto

explainthismaterialtothem.

•Becomefamiliarwiththesafeoperationofthe

equipment,operatorcontrols,andsafetysigns.

•Alloperatorsandmechanicsshouldbetrained.

Theownerisresponsiblefortrainingtheusers.

•Neverletchildrenoruntrainedpeopleoperateor

servicetheequipment.Localregulationsmay

restricttheageoftheoperator.

•Theowner/usercanpreventandisresponsible

foraccidentsorinjuriesoccurringtohimselfor

herself,otherpeopleorproperty.

Preparation

DANGER

Theremaybeburiedpower,gas,and/or

telephonelinesintheworkarea.Digginginto

themmaycauseashockoranexplosion.

Havethepropertyorworkareamarkedfor

buriedlinesanddonotdiginmarkedareas.

Contactyourlocalmarkingserviceorutility

companytohavethepropertymarked(for

example,intheUS,call811orinAustralia,

call1100forthenationwidemarkingservice).

•Evaluatetheterraintodeterminewhataccessories

andattachmentsyouneedtoproperlyand

safelyperformthejob.Useonlytheaccessories

andattachmentsthatareapprovedbythe

manufacturer.

•Wearappropriateclothingincludinggloves,eye

protection,longpants,substantialslip-resistant

footwear,andhearingprotection.Tiebacklong

hairanddonotwearjewelry.

•Inspecttheareawhereyouwillusetheequipment

andremoveallobjects,suchasrocks,toys,and

wire,thatthemachinecouldthrow.

•Useextracarewhenhandlingfuel.Fuelis

ammableanditsvaporsareexplosive.

–Useonlyanapprovedcontainer.

–Neverremovethefuelcaporaddfuelwiththe

enginerunning.Allowtheenginetocoolbefore

refueling.Donotsmoke.

–Neverrefuelordrainthemachineindoors.

•Checkthattheoperator'spresencecontrols,safety

switches,andshieldsareattachedandfunctioning

properly.Donotoperatethemachineunlessthey

arefunctioningproperly.

Operation

•Neverrunanengineinanenclosedarea.

•Operatethemachineonlyingoodlight,keeping

awayfromholesandhiddenhazards.

•Ensurethatallthedrivesareinneutralandthe

parkingbrakeisengagedbeforestartingthe

engine.Starttheengineonlyfromtheoperator's

position.

•Slowdownanduseextracareonhillsides.

Ensuretotravelintherecommendeddirectionon

hillsides.Turfconditionscanaffectthestabilityof

themachine.

•Slowdownandusecautionwhenmakingturns,

crossingroadsandsidewalks,andwhenchanging

directionsonslopes.

•Neveroperatethemachinewithouttheguards

securelyinplace.Ensurethatalltheinterlocksare

attached,adjusted,andfunctioningproperly.

•Donotchangetheenginegovernorsettingor

overspeedtheengine.

•Parkthemachineonalevelsurface,lowerthe

implements,disengagetheauxiliaryhydraulics,

engagetheparkingbrake,shutofftheengine,

andremovethekeybeforeleavingtheoperator's

positionforanyreason.

•Keepyourhandsandfeetawayfromthemoving

attachments.

•Lookbehindanddownbeforebackingupto

ensurethatthepathisclear.

•Nevercarrypassengersandkeeppetsand

bystandersaway.

•Slowdownandusecautionwhenmakingturns

andcrossingroadsandsidewalks.

•Donotoperatethemachinewhenyouaretired,ill,

orundertheinuenceofalcoholordrugs.

•Usecarewhenloadingorunloadingthemachine

intoatrailerortruck.

•Usecarewhenapproachingblindcorners,shrubs,

trees,orotherobjectsthatmayobscurevision.

•Readalltheattachmentmanuals.

•Ensurethattheareaisclearofpeoplebefore

operatingthemachine.Stopthemachineif

anyoneentersthearea.

•Neverleavearunningmachineunattended.

Alwayslowertheloaderarms,shutofftheengine,

engagetheparkingbrake,andremovethekey

beforeleaving.

•Donotexceedtheratedoperatingcapacity,asthe

machinemaybecomeunstable,whichmayresult

inlossofcontrol.

•Donotcarryaloadwiththearmsraised.Always

carryloadsclosetotheground.

•Donotoverloadtheattachmentandalwayskeep

theloadlevelwhenraisingtheloaderarms.Logs,

boards,andotheritemscouldrolldowntheloader

arms,injuringyou.

•Neverjerkthecontrols;useasteadymotion.

•Watchfortrafcwhenoperatingnearorcrossing

roadways.

•Donottouchpartsthatmaybehotfromoperation.

Allowthemtocoolbeforeattemptingtomaintain,

adjust,orservicethemachine.

•Checkforoverheadclearances(i.e.,branches,

doorways,andelectricalwires)beforedriving

underanyobjectsanddonotcontactthem.

•Operatethemachineinareaswherethereare

noobstaclesincloseproximitytoyou.Failureto

maintainadequatedistancefromtrees,walls,and

otherbarriersmayresultininjuryasthemachine

backsupduringoperationifyouarenotattentive

tothesurroundings.Operatethemachineonlyin

areaswherethereissufcientclearanceforyou

tosafelymaneuver.

•Notethelocationofunmarkedobjectsand

structures,suchasundergroundstoragetanks,

wells,andsepticsystems.

•Locatethepinchpointareasmarkedonthe

machineandattachmentsandkeepyourhands

andfeetawayfromtheseareas.

•Beforeoperatingthemachinewithanattachment,

ensurethattheattachmentisproperlyinstalled

andthatitisagenuineT oroattachment.

•Donotplaceyourfeetundertheplatform,if

equippedonyourmachine.

•Lightningcancausesevereinjuryordeath.If

lightningisseenorthunderisheardinthearea,do

notoperatethemachine;seekshelter.

SlopeOperation

Slopesareamajorfactorrelatedtoloss-of-control

andtip-overaccidents,whichcanresultinsevere

injuryordeath.Allslopesrequireextracaution.

•Operatethemachineupanddownslopeswith

theheavyendofthemachineuphill.Weight

distributionchanges.Anemptybucketmakes

therearofthemachinetheheavyend,andafull

bucketmakesthefrontofthemachinetheheavy

end.Mostotherattachmentsmakethefrontof

machinetheheavyend.

•Raisingtheloaderarmsonaslopeaffectsthe

stabilityofthemachine.Wheneverpossible,keep

theloaderarmsintheloweredpositionwhenon

slopes.

•Donotremoveoraddattachmentsonaslope.

•Removeobstaclessuchasrocks,treelimbs,

etc.fromtheworkarea.Watchforholes,ruts,

orbumps,asuneventerraincouldoverturnthe

machine.T allgrasscanhideobstacles.

•UseonlyT oro-approvedattachments.

Attachmentscanchangethestabilityandthe

operatingcharacteristicsofthemachine.Youmay

voidthewarrantyifyouusethemachinewith

unapprovedattachments.

•Keepallmovementsonslopesslowandgradual.

Donotmakesuddenchangesinspeedor

direction.

•Avoidstartingorstoppingonaslope.Ifthe

machinelosestraction,proceedslowly,straight

downtheslope.

•Avoidturningonslopes.Ifyoumustturn,turn

slowlyandkeeptheheavyendofthemachine

uphill.

•Donotoperateneardrop-offs,ditches,or

embankments.Themachinecouldsuddenlyturn

overifatrackgoesovertheedgeofaclifforditch,

orifanedgecavesin.

•Usecautionwhenoperatingonwetgrass.

Reducedtractioncouldcausesliding.

•Donotparkthemachineonahillsideorslope

withoutloweringtheattachmenttothegroundand

chockingthewheels.

•Donottrytostabilizethemachinebyputtingyour

footontheground.

MaintenanceandStorage

•Parkthemachineonalevelsurface,disengage

theauxiliaryhydraulics,lowertheattachment,

engagetheparkingbrake(ifequippedonyour

machine),shutofftheengine,andremovethe

key.Waitforallmovementtostopandallowthe

machinetocoolbeforeadjusting,cleaning,storing,

orrepairingit.

•Cleandebrisfromtheattachments,drives,

mufers,andenginetohelppreventres.Wipe

upanyspilledoilorfuel.

•Allowtheenginetocoolbeforestoringanddonot

storenearames.

•Neverallowuntrainedpersonneltoservicethe

machine.

•Usejackstandstosupportthecomponentswhen

required.

•Carefullyreleasepressurefromcomponentswith

storedenergy.

•Keepyourhandsandfeetawayfromthemoving

parts.Ifpossible,donotmakeadjustmentswith

theenginerunning.

•Disconnectthebatteryorremovethespark-plug

wiresbeforemakinganyrepairs.Disconnect

thenegativeterminalrstandthepositivelast;

connectthepositiverstandthenegativelast.

•Chargethebatteryinanopen,well-ventilated

area,awayfromsparkandames.Unplugthe

chargerbeforeconnectingordisconnectingitfrom

thebattery.Wearprotectiveclothinganduse

insulatedtools.

•Batteryacidispoisonousandcancauseburns.

Avoidcontactwithskin,eyes,andclothing.Protect

yourface,eyes,andclothingwhenworkingwitha

battery.

•Batterygasescanexplode.Keepcigarettes,

sparks,andamesawayfromthebattery.

•Keepallpartsingoodworkingconditionandall

hardwaretightened.Replaceallwornordamaged

decals.

•Ifanymaintenanceorrepairrequirestheloader

armstobeintheraisedposition,securethearms

intheraisedpositionwiththehydraulic-cylinder

lock(s).

•Securetheloader-armvalvewiththeloader-valve

lock(ifequippedonyourmachine)anytimeyou

needtostopthemachinewiththeloaderarms

raised.

•Keepallnutsandboltstight.Keeptheequipment

ingoodcondition.

•Nevertamperwiththesafetydevices.

•Keepthemachinefreeofgrass,leaves,orother

debrisbuildup.Wipeupanyspilledoilorfuel.

Allowthemachinetocoolbeforestoring.

•Useextracarewhenhandlingfuel;itisammable

anditsvaporsareexplosive.

–Useonlyanapprovedcontainer.

–Neverremovethefuelcap(s)oraddfuelwhen

theengineisrunning.Allowtheenginetocool

beforerefueling.Donotsmoke.

–Neverrefuelthemachineindoors.

–Neverstorethemachineorfuelcontainer

insidewherethereisanopename,suchas

nearawaterheaterorfurnace.

–Neverllacontainerwhileitisinsideavehicle,

trunk,pick-upbed,oranysurfaceotherthan

theground.

–Keepthecontainernozzleincontactwiththe

tankduringlling.

–Donotstorefuelnearamesordrainindoors.

•Stopandinspecttheequipmentifyoustrike

anobject.Makeanynecessaryrepairsbefore

starting.

•UseonlygenuineT ororeplacementparts.

•Keepyourbodyandhandsawayfrompinhole

leaksornozzlesthatejecthigh-pressurehydraulic

uid.Usecardboardorpapertondhydraulic

leaks;neveruseyourhands.Hydraulicuid

escapingunderpressurecanpenetrateskinand

causeinjuryrequiringsurgerywithinafewhours

byaqualiedsurgeon;otherwise,gangrenemay

result.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea

ofpotentialdanger.Replaceanydecalthatisdamagedorlost.

decal136-5785

136-5785

decal120-0627

120-0627

1.Cutting/dismembermenthazard,fan—stayawayfrom

movingparts;keepallguardsandshieldsinplace.

decal100-1701

100-1701

1.Crushinghazard—installthecylinderlockandreadtheinstructionsbeforeservicingorperformingmaintenance.

2.Warning—removetheignitionkeyandlowertheloaderarmsbeforeleavingthemachine.

3.Cuttinghazardofhand—waitformovingpartstostop.

4.Crushing/dismembermenthazardofbystanders—keepbystandersasafedistanceawayfromthemachine.

5.Explosionandelectricalshockhazards—donotdiginareaswithburiedgasorelectricallines.

decal108-9733

108-9733

1.Warning—readthe

Operator'sManual.

4.Armlift—up

7.Buckettilt—down10.Engine—run

2.Tippinghazard—donot

stepoffoperatorplatform

withloadraised;always

operatewiththeheavyend

ofthemachinepointed

uphill;carryloadslow;

neverjerkthecontrols;

useasteady,evenmotion;

maximumloadis234kg

(515lb).

5.Wheeldrive—forward

8.Buckettilt—up11.Engine—stop

3.Armlift—down

6.Wheeldrive—reverse9.Engine—start

decal114-9600

114-9600

1.ReadtheOperator'sManual.

decal93-6686

93-6686

1.Hydraulicuid

2.ReadtheOperator'sManual.

decal100-1703

100-1703

1.Speedselector

decal93-7814

93-7814

1.Entanglementhazard,belt—stayawayfrommovingparts.

decal98-8235

98-8235

1.Fast

3.Slow

2.Tractiondrive

decal98-8219

98-8219

1.Fast

3.Slow

2.Throttle

decal100-1692

100-1692

1.Brakeengaged3.Brakedisengaged

2.Parkingbrake

decal93-9084

93-9084

1.Liftpoint/Tie-downpoint

decal106-5976

106-5976

1.Enginecoolantunder

pressure

3.Warning—donottouchthe

hotsurface.

2.Explosionhazard—read

theOperator’sManual.

4.Warning—readthe

Operator’sManual.

decal108-4723

108-4723

1.Auxiliaryhydraulics

3.Neutral(off)

2.Lockedreverse(detent)

4.Forward

decal98-4387

98-4387

1.Warning—wearhearingprotection.

decal130-2836

130-2836

1.Crushinghazard;cuttinghazard—keepawayfromthe

bucketandtheliftarm.

decal130-2837

130-2837

1.Warning—donotcarrypassengersinthebucket.

decalbatterysymbols

BatterySymbols

Someorallofthesesymbolsareonyourbattery.

1.Explosionhazard

6.Keepbystandersasafe

distancefromthebattery.

2.Nore,opename,or

smoking

7.Weareyeprotection;

explosivegasescan

causeblindnessandother

injuries.

3.Causticliquid/chemical

burnhazard

8.Batteryacidcancause

blindnessorsevereburns.

4.Weareyeprotection.9.Flusheyesimmediately

withwaterandgetmedical

helpfast.

5.ReadtheOperator's

Manual.

10.Containslead;donot

discard.

Setup

InstallingtheValveLever

Partsneededforthisprocedure:

Speed-selectorvalvelever

Procedure

1.Removeanddiscardthenutsecuringthebolt

andlockwashertothespeed-selectorlever.

2.Securethelevertothespeed-selectorvalve

usingthebolt,lockwasher,andnutasillustrated

inFigure3.

g230938

Figure3

1.Speed-selectorvalvelever

3.Nut

2.Speed-selectorvalve

CheckingtheFluidLevels

andTirePressure

NoPartsRequired

Procedure

Beforestartingtheengineforthersttime,checkthe

engine-oillevel,hydraulic-uidlevel,engine-coolant

level,andthetirepressure.Refertothefollowing

sectionsformoreinformation:

•CheckingtheEngine-OilLevel(page30)

•CheckingtheHydraulic-FluidLevel(page38)

•CheckingtheEngine-CoolantLevel(page36)

•CheckingtheTirePressure(page36)

InstallingtheBattery

Partsneededforthisprocedure:

Maintenance-freebattery

Procedure

Thetractionunitcomeswithoutabattery.Yourdealer

willprovideamaintenance-freebatterywiththe

product.

WARNING

Batteryterminalsormetaltoolscouldshort

againstmetalcomponents,causingsparks.

Sparkscancausethebatterygassesto

explode,resultinginpersonalinjury.

•Whenremovingorinstallingthebattery,

donotallowthebatteryterminalstotouch

anymetalpartsofthetractionunit.

•Donotallowmetaltoolstoshortbetween

thebatteryterminalsandmetalpartsofthe

tractionunit.

1.Removethe4boltssecuringthebatterycover

andremovethecover(Figure4).

g230939

Figure4

1.Batterycover5.Bars

2.Bolts6.Positivecable

3.Nuts7.Battery

4.Negativecable8.Batterypad

2.Removethenutsandbarssecuringthebattery

(Figure4).

3.Chargethebatteryfor10to15minutesat

25to30Aor30minutesat4to6A.Donot

overchargethebattery.

WARNING

Chargingthebatteryproducesgasses

thatcanexplode.

Neversmokenearthebatteryandkeep

sparksandamesawayfromit.

4.Whenthebatteryisfullycharged,unplug

thechargerfromtheelectricaloutlet,then

disconnectthechargerleadsfromthebattery

posts.

5.Installthebatteryontotheplatform(Figure4).

6.Securethebatteryinthechassiswiththebars

andnutsremovedpreviously(Figure4).

7.Connectthepositive(red)cabletothepositive

(+)batterypost(Figure4).Slidetherubber

coveroverthebatterypost.

WARNING

Incorrectbatterycableroutingcould

damagethetractorandcables,causing

sparks.Sparkscancausethebattery

gassestoexplode,resultinginpersonal

injury.

•Alwaysdisconnectthenegative

(black)batterycablebefore

disconnectingthepositive(red)

cable.

•Alwaysconnectthepositive(red)

batterycablebeforeconnectingthe

negative(black)cable.

8.Connectthenegative(black)cabletothe

negative(-)batterypost(Figure4).

Important:Ensurethatthebatterycablesdo

notcontactanysharpedgesoreachother.

9.Installthebatterycoverwiththe4boltsyou

removedpreviously(Figure4).

SettingtheEngineSpeed

CEMachinesOnly

Partsneededforthisprocedure:

1Aluminumtube

Procedure

Ifyouaresettingupthismachineforuseinthe

EuropeanCommunity(CE),youmustpermanently

adjusttheenginespeedsothatitisnomorethan

3,200rpm,asfollows:

1.Starttheengineandrunitathalfthrottlefor5to

10minutestowarmitup.

Important:Theenginemustbewarmbefore

makingthisadjustment.

2.MovethethrottletotheFASTposition.

3.Usingatachometerandthethrottle-adjustment

screwontheengine(Figure5),settheengine

speedto3,200rpmmaximum,thentightenthe

jamnutontheadjustingscrew.

Important:Iftheenginespeedexceeds

3,200rpm,theengineisnotincompliance

withCEregulationsandcannotbelegally

soldorusedintheEuropeanCommunity.

g016711

Figure5

1.Throttle-adjustmentscrew2.Aluminumtube

4.Shutofftheengine.

5.Slideanaluminumtubeoverthe

throttle-adjustmentscrewandjamnut

(Figure5)andcrimpitdownoverthescrewso

thatthescrewcannotbeadjustedagain.

Important:Thetubemustbefullyoverthe

jamnuttopreventaccesstoit.

6.Closetherear-accesscoverandsecureitwith

thelanyardfastener.

ProductOverview

g005939

Figure6

1.Mountplate7.Wheel

13.Controlpanel

19.Parking-brakelever

2.Tiltcylinder

8.Liftcylinder14.Liftpoints20.Radiator-llcap

3.Auxiliary-hydrauliccouplers

9.Operatorplatform

(removablecounterweight

notshown)

15.Handle21.Thighsupport

4.Loaderarms

10.Rear-accesscover(open)

16.Battery22.Flow-dividercontrol

5.Front-accesscover11.Engine17.Indicatorlights

6.Fueltank

12.Airlter18.Towvalves(underfueltank

andbattery)

Controls

Becomefamiliarwithallthecontrols(Figure7)before

youstarttheengineandoperatethetractionunit.

ControlPanel

g006057

Figure7

1.Traction-controllevers

5.Speed-selectorlever

2.Attachment-tiltlever6.Throttlelever

3.Loader-armlever7.Keyswitch

4.Auxiliary-hydraulicslever8.Hourmeter

KeySwitch

Thekeyswitch,usedtostartandshutofftheengine,

has3positions:OFF,RUN,andSTART.Referto

StartingtheEngine(page21).

ThrottleLever

Movethecontrolforwardtoincreasetheenginespeed

andrearwardtodecreasespeed.

Traction-ControlLevers

•Tomoveforward,movethetraction-controllevers

forward.

•Tomoverearward,movethetraction-controllevers

rearward.

•Toturn,movetheleverlocatedonthesideyou

wanttoturnbacktowardtheNEUTRALposition

whilekeepingtheotherleverengaged.

Note:Thefartheryoumovethetraction-control

leversineitherdirection,thefasterthemachine

movesinthatdirection.

•Tosloworstop,movethetraction-controllevers

totheNEUTRALposition.

Attachment-TiltLever

•Totilttheattachmentforward,slowlypushthe

attachment-tiltleverforward.

•Totilttheattachmentrearward,slowlypullthe

attachment-tiltleverrearward.

Loader-ArmLever

•Tolowertheloaderarms,slowlypushthe

loader-armleverforward.

•Toraisetheloaderarms,slowlypulltheloader-arm

leverrearward.

Loader-ValveLock

Theloader-valvelocksecurestheloader-armand

attachment-tiltleverssothatyoucannotpushthem

forward.Thishelpstoensurethatnooneaccidentally

lowerstheloaderarmsduringmaintenance.Secure

theloaderarmswiththelockanytimeyouneedto

shutoffthemachinewiththeloaderarmsraised.

Tosetthelock,pullitbackandallthewaydown

againstthelevers(Figure8).

Note:Youmustmovetheleversrearwardtoengage

ordisengagetheloader-valvelock.

g005955

Figure8

1.Loader-valvelock

(engaged)

2.Loader-valvelock

(disengaged)

Auxiliary-HydraulicsLever

•Tooperateahydraulicattachmentinforward

direction,slowlypulltheauxiliary-hydraulicslever

upwardandthenrearward.

•Tooperateahydraulicattachmentinreverse

direction,slowlypulltheauxiliary-hydraulicslever

upwardandthenpushitforward.Thisisalso

calledtheDETENTpositionbecauseitdoesnot

requireoperatorpresence.

Speed-SelectorLever

•Tosetthetractiondrive,loaderarms,and

attachmenttilttohighspeedandtheauxiliary

hydraulicstolowspeed,movethespeed-selector

levertotheFORWARDposition.

•Tosettheauxiliaryhydraulicstohighspeedand

thetractiondrive,loaderarms,andattachmenttilt

tolowspeed,movethespeed-selectorleverto

theREARWARDposition.

WARNING

Ifyoumovethespeed-selectorleverwhile

thetractionunitisinmotion,thetraction

unitwilleitherstopsuddenlyoraccelerate

quickly.Ifyouoperatethetractionunitwith

thespeed-selectorleverinanintermediate

position,thetractionunitwilloperate

erraticallyandmaybedamaged.Youcould

losecontrolofthetractionunitandinjure

bystandersoryourself.

•Donotmovethespeed-selectorleverwhen

thetractionunitisinmotion.

•Donotoperatethetractionunitwhen

thespeedselectorisinanyintermediate

position(i.e.,anypositionotherthanfully

forwardorfullyrearward).

HourMeter

Thehourmeterdisplaysthenumberofhoursof

operationloggedonthetractionunit.

After50hoursandevery75hoursthereafter(i.e.,50,

125,200,etc.)thehourmeterdisplaysSVConthe

lowerleftsideofthescreentoremindyoutochange

theengineoilandperformtherequiredmaintenance.

Afterevery400hours(i.e.,400,800,1200,etc.),

thehourmeterdisplaysSVConthelowerright

sideofthescreentoremindyoutoperformthe

othermaintenanceproceduresbasedona400-hour

schedule.

Note:Thesereminderscomeonstarting3hours

priortotheserviceintervaltimeandashatregular

intervalsfor6hours.

Flow-DividerControl

Thetractionunithydraulics(i.e.,thetractiondrive,

loaderarms,andattachmenttilt)workonaseparate

hydrauliccircuitfromtheauxiliaryhydraulicsfor

poweringattachments;however,the2systemsshare

thesamehydraulicpumps.Usingtheow-divider

control(Figure9),youcanvarythespeedofthe

tractionunithydraulicsbydivertinghydraulicowto

theauxiliary-hydraulicscircuit.Therefore,themore

hydraulicowyoudiverttotheauxiliaryhydraulics,

theslowerthetractionunithydraulicsmove.

g005940

Figure9

1.Flow-dividercontrol4.10to11o'clockposition

2.Knob5.9o'clockposition

3.12o'clockposition

•Movetheow-dividercontroltothe12o'clock

positiontoprovidemaximumspeedtothetraction

unithydraulics.

Usethissettingforfastoperationofthetraction

unit.

•Movetheow-dividercontrolbetweenthe12

o'clockand9o'clockpositionstoslowthetraction

unithydraulicsandne-tunethespeed.

Useasettinginthisrangewithattachments

withhydraulicswhereyouneedtobothrunthe

attachmentandmovethetractionunithydraulics,

suchastheauger,boringunit,hydraulicblade,

andtiller.

•Movethecontroltothe9o'clockpositionto

transferallhydraulicowtotheauxiliaryhydraulics

oftheattachment.

Inthissetting,thetractionunithydraulicsdonot

work.Usethissettingwithhydraulicattachments

thatdonotrequirethetractionunithydraulics.

Thetrencherworksbestifyousetitcloseto9

o'clocksothatthetractionunitcreepsslowlywhen

trenching.

Note:Theow-dividercontrolcanbexedinplace

byturningtheknobonthecontrolclockwiseuntilit

contactsthedial(Figure9).

Parking-BrakeLever

•Toengagetheparkingbrake,rotatethelever

down(Figure10).

•Toreleasetheparkingbrake,rotatetheleverup

(Figure10).

g005956

Figure10

1.Parking-brake

lever—engaged

2.Parking-brake

lever—disengaged

IndicatorLights

Theindicatorlightswarnyouinthecaseofasystem

malfunctionand,inthecaseoftheglow-pluglight,

indicatethattheglowplugsareon.Figure11

illustratesthe4indicatorlights.

g005941

Figure11

1.Oil-pressurelight

3.Engine-temperaturelight

2.Batterylight

4.Glow-pluglight

•Engine-TemperatureLight

Iftheengine-temperaturelightison,theengine

isoverheating.Shutofftheengineandallowthe

tractionunittocooldown.Checkthecoolant

levelandthebeltstothefanandwaterpump.Fill

thecoolantasrequiredandreplaceanywornor

slippingbelts.Iftheproblempersists,contactyour

AuthorizedT oroDealerfordiagnosticsandrepair.

•Oil-PressureLight

Thislightisonforafewsecondswheneveryou

starttheengine.Iftheoil-pressurelightisonwhile

theengineisrunning,theengine-oilpressureis

low.Shutofftheengineandallowthetraction

unittocooldown.Checktheoillevelandllthe

crankcasewithoilasneeded.Iftheproblem

persists,contactyourAuthorizedT oroDealerfor

diagnosticsandrepair.

•BatteryLight

Thislightisonforafewsecondswheneveryou

starttheengine.Ifthebatterylightisonwhile

theengineisrunning,thealternator,battery,

orelectricalsystemisbroken.Contactyour

AuthorizedT oroDealerfordiagnosticsandrepair.

•Glow-PlugLight

ThislightisonwhenthekeyisturnedtoRUN

beforestartingtheengine.Theglow-pluglight

remainsonforupto10seconds,indicating

thattheglowplugsarewarmingtheengine.

Iftheglow-pluglightisonwhiletheengineis

running,theglowplugsarebroken.Contactyour

AuthorizedT oroDealerfordiagnosticsandrepair.

Specications

Note:Specicationsanddesignaresubjecttochangewithoutnotice.

Width

103cm(41inches)

Length

152cm(60inches)

Height

125cm(49inches)

Weight(withoutattachmentorcounterweight)783kg(1,722lb)

Operatingcapacity—with90.7kg(200lb)operator,thestandardbucket,andwithoutthe

counterweight

238kg(524lb)

Tippingcapacity—with90.7kg(200lb)operator,thestandardbucket,andwithoutthe

counterweight

476kg(1,048lb)

Wheelbase

71cm(28inches)

Dumpheight(withstandardbucket)120cm(47inches)

Reach—fullyraised(withstandardbucket)66cm(26inches)

Heighttohingepin(narrowbucketinstandardposition)168cm(66inches)

Attachments/Accessories

AselectionofT oroapprovedattachmentsand

accessoriesisavailableforusewiththemachineto

enhanceandexpanditscapabilities.Contactyour

AuthorizedServiceDealerorDistributororgoto

www.T oro.comforalistofallapprovedattachments

andaccessories.

Important:UseonlyToroapprovedattachments.

Otherattachmentsmaycreateanunsafeoperating

environmentordamagethetractionunit.

Tobestprotectyourinvestmentandmaintainoptimal

performanceofyourT oroequipment,countonToro

genuineparts.Whenitcomestoreliability,T oro

deliversreplacementpartsdesignedtotheexact

engineeringspecicationofourequipment.Forpeace

ofmind,insistonT orogenuineparts.

Operation

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

Important:Beforeoperating,checktheuid

levels,removedebrisfromthetractionunit,test

theparkingbrake,andcheckthetirepressure.

Also,ensurethattheareaisclearofpeopleand

debris.Youshouldalsoknowandhavemarked

thelocationsofalltheutilitylines.

CAUTION

Youcouldfallofftheplatformandbeseriouslyinjuredduringoperation.

Donotmovethecontrolleversunlessyouarestandingwithbothfeetontheplatformand

yourhandsareholdingthehandles.

ThinkSafetyFirst

Carefullyreadallsafetyinstructionsandsymbolsin

thesafetysection.Knowingthisinformationcould

helpyouorbystandersavoidinjury.

CAUTION

Thismachineproducessoundlevelsthatcan

causehearinglossthroughextendedperiods

ofexposure.

Wearhearingprotectionwhenoperatingthis

machine.

Useprotectiveequipmentforyoureyes,ears,hands,

feet,andhead.

g009027

Figure12

1.Weareyeprotection.2.Wearhearingprotection.

WARNING

Youcouldfallofftheplatformandbeseriously

injuredduringoperation.

Donotmovethemachineunlessyouare

standingwithbothfeetontheplatformand

yourhandsareholdingontothehandles.

AddingFuel

DANGER

Incertainconditions,fuelisextremely

ammableandhighlyexplosive.Areor

explosionfromfuelcanburnyouandothers

andcandamageproperty.

•Fillthefueltanksoutdoors,inanopen

area,whentheengineiscold.Wipeupany

fuelthatspills.

•Neverllthefueltanksinsideanenclosed

trailer.

•Neversmokewhenhandlingfuelandstay

awayfromanopenameorwherefuel

fumesmaybeignitedbyaspark.

•Storefuelinanapprovedcontainerand

keepitoutofthereachofchildren.Never

buymorethana30-daysupplyoffuel.

•Donotoperatewithoutentireexhaust

systeminplaceandinproperworking

condition.

DANGER

Incertainconditionsduringfueling,static

electricitycanbereleased,causingaspark

thatcanignitethefuelvapors.Areor

explosionfromfuelcanburnyouandothers

andcandamageproperty.

•Alwaysplacefuelcontainersontheground

awayfromyourvehiclebeforelling.

•Donotllfuelcontainersinsideavehicle

oronatruckortrailerbed,becauseinterior

carpetsorplastictruckbedlinersmay

insulatethecontainerandslowthelossof

anystaticcharge.

•Whenpractical,removeequipmentfrom

thetruckortrailerandrefueltheequipment

withitswheelsontheground.

•Ifthisisnotpossible,thenrefuelsuch

equipmentonatruckortrailerfroma

portablecontainerratherthanfroma

fuel-dispensernozzle.

•Ifyoumustuseafuel-dispensernozzle,

keepthenozzleincontactwiththerimof

thefueltankorcontaineropeningatall

timesuntilfuelingiscomplete.

WARNING

Fuelisharmfulorfatalifswallowed.

Long-termexposuretovaporscancause

seriousinjuryandillness.

•Avoidprolongedbreathingofvapors.

•Keepyourfaceawayfromthenozzleand

fueltankopening.

•Keepfuelawayfromyoureyesandskin.

FuelRecommendations

Useonlyclean,freshdieselfuelorbiodieselfuelswith

low(<500ppm)orultralow(<15ppm)sulfurcontent.

Theminimumcetaneratingshouldbe40.Purchase

fuelinquantitiesthatyoucanusewithin180daysto

ensurefuelfreshness.

Usesummer-gradedieselfuel(No.2-D)at

temperaturesabove-7°C(20°F)andwintergrade

(No.1-DorNo.1-D/2-Dblend)belowthat

temperature.Usingwinter-gradefuelatlower

temperaturesprovideslowerashpointandcoldow

characteristics,whicheasesstartingandreducesfuel

lterplugging.

Usingsummer-gradefuelabove-7°C(20°F)

contributestowardlongerfuelpumplifeandincreased

powercomparedtowinter-gradefuel.

Important:Donotusekeroseneorgasoline

insteadofdieselfuel.Failuretoobservethis

cautionwilldamagetheengine.

BiodieselReady

Thismachinecanalsouseabiodieselblendedfuel

ofuptoB20(20%biodiesel,80%petrodiesel).The

petrodieselportionshouldbeloworultralowsulfur.

Observethefollowingprecautions:

•Thebiodieselportionofthefuelmustmeet

specicationASTMD6751orEN14214.

•TheblendedfuelcompositionshouldmeetASTM

D975orEN590.

•Paintedsurfacesmaybedamagedbybiodiesel

blends.

•UseB5(biodieselcontentof5%)orlesserblends

incoldweather.

•Monitorseals,hoses,gasketsincontactwithfuel

astheymaydegradeovertime.

•Fuellterpluggingmayoccurforatimeafter

convertingtobiodieselblends.

•Contactyourdistributorformoreinformationon

biodiesel.

Page is loading ...

Toro 320-D Compact Utility Loader User manual

Brand: Toro

Model: 320-D Compact Utility Loader

Type: User manual

This manual is also suitable for

320-D Compact Tool Carrier

Download PDF

report

Toro 320-D Compact Utility Loader User manual

This manual is also suitable for

Toro 320-D Compact Utility Loader User manual

Related papers

Other documents